Lightning-List Digest Archive

Mon 11/17/08


Total Messages Posted: 8



Today's Message Index:
----------------------
 
     1. 12:50 AM - Re: IVO first flight (selwyn)
     2. 04:47 AM - Re: Re: IVO first flight (Kayberg@AOL.COM)
     3. 06:56 AM - Re: Elevator Balance modification. (flylightning)
     4. 07:04 AM - Re: Elevator Balance modification. (flylightning)
     5. 07:04 AM - Re: Re: Elevator Balance modification. (flylightning)
     6. 07:06 AM - Re: Elevator Balance modification. (flylightning)
     7. 10:04 AM - Re: More info on amazing wing loss landing (Hugh Sontag)
     8. 06:10 PM - Re: Elevator Balance modification. (selwyn)
 
 
 


Message 1


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    Time: 12:50:45 AM PST US
    Subject: Re: IVO first flight
    From: "selwyn" <selwyn@ellisworks.com.au>
    Puts a whole new meaning to the term "glass prop" doesn't it. But seriously, a prop has to be able to withstand some serious shock and vibration loadings in normal operation, more so on a direct drive engine such as the Jab than on a reduction drive such as the Rotax. To design something to stand up to these loads yet still disintegrate on a prop strike sufficiently easily to avoid engine damage is an engineering challenge of a high order. There have been enough instances of deciduous blades on composite props to indicate that not everyone has even the first part of the requirement under control. Personally I would prefer that part to be right and I'll accept responsibility for keeping my prop away from hard things. Don't get me wrong though, I would dearly love to have a variable pitch prop option for my Lightning so I will be very interested in the results of this trial and wishing everyone involved the best of luck. jhausch wrote: > " > Not sure I agree. I would imagine the margins are acceptable when loaded as designed. > > The Osprey has rotor/prop blades which are designed to "broomstraw" if one must land with the nacelles in the horizontal position. > > The other idea which comes to mind is tempered glass. Very strong when loaded as designed, very fragile when struck on edge. :) -------- Cheers, Selwyn Kit 66 Read this topic online here: http://forums.matronics.com/viewtopic.php?p=214643#214643


    Message 2


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    Time: 04:47:12 AM PST US
    From: Kayberg@AOL.COM
    Subject: Re: IVO first flight
    In a message dated 11/17/2008 3:51:09 A.M. Eastern Standard Time, selwyn@ellisworks.com.au writes: But seriously, a prop has to be able to withstand some serious shock and vibration loadings in normal operation, more so on a direct drive engine such as the Jab than on a reduction drive such as the Rotax. To design something to stand up to these loads yet still disintegrate on a prop strike sufficiently easily to avoid engine damage is an engineering challenge of a high order. I dont think it was a part of the design criteria, just a byproduct. The blades are very thin at the end. They need to be thin for the metal rod inside them to be able to twist the blade. This also makes the prop have lower inertia. Again, this is a very light prop. It flexes a lot. I like the prop, but I remain a skeptic about the power pulses from the Jab engine. True they are smaller than a 4 cyl Lycoming and at a different frequency, but we just need to see how it lasts. I am aware of a failure on the Vernier engine. That was a two-cyl 80 hp engine that was geared, but it still wiped out a 3 blade IVO in about 10 hours. IVO did not recommend that prop/engine combination. They are fine with the Jab 3300/IVO Magnum. The incidence of prop strikes in Experimental Aircraft is high. If you have a constant speed prop and a Lycoming engine on your Vans project, taxing into a gopher hole can cost you $15,000 or more in just a second. Taxing a Lightning with an IVO into the same hole could cost about $450. Something to think about. doug


    Message 3


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    Time: 06:56:47 AM PST US
    From: "flylightning" <info@flylightning.net>
    Subject: Elevator Balance modification.
    I would like to make one more comment I did not earlier. Even with the balance removed it is still possible to rig back in the sensitivity if you wish. Since we have already got the rigging set to make it heavier with the mod in place it can be rigged out to get the pitch light if you have the short wing..so what ever you like. nick _____ From: owner-lightning-list-server@matronics.com [mailto:owner-lightning-list-server@matronics.com] On Behalf Of Brian Whittingham Sent: Friday, November 14, 2008 5:42 PM Subject: RE: Lightning-List: Elevator Balance modification. Nick, Ah man, I liked being able to fly with one finger on top of the stick and still be able to manuever. Seriously though I think this will be a good thing for the general aviation community, especially those with low time or more standard aircraft time. Good job and good thinking. Another example of how Arion continues to make improvements to the product in order to make the plane safer, easier, and more enjoyable to fly! Brian W. _____ From: info@flylightning.net Subject: Lightning-List: Elevator Balance modification. To group, We have just completed flight testing on a modification to the elevator balance. With the development of the SLSA Lightning and the mission of the aircraft changing slightly, a need to make a change to the pitch force required was noted. With the standard wing the roll to pitch force was well harmonized at maneuvering speed and below. With the addition of the long wing tips the roll forces increased but the pitch stayed the same. This resulted in a some what unbalanced feel on the stick. There are two options, lighten the ailerons, or heavy up the pitch. While the first seems the better to get a nice light stick, the over all the mission of the aircraft with the long wing tip is going to be Light sport. So with this in mind and the typical pilot than being a newer light sport pilot or those who have not flown for a while due to a medical or other issue, the thought of making the pitch heavier to harmonize the controls was the better option. We have removed the aerodynamic balance from the elevator completely. The resulting change has increased the stick pull required by a good amount. In our 2008demo the stick force required with the balance to accelerate 1g was 2.5lbs, this is measured with a digital scale on the stick in flight and not a guess. With the balance removed the stick pull required in the same situation was 4.75lbs. This with the longer wing now provides a good feel between both roll and pitch, and I feel this is better for most pilots. An additional side benefit is the elimination of the "soft" spot in the center of pitch, anyone with enough time in a lightning has most likely noticed a small spot in the middle 1" of throw on the stick were its kinda dead, so that's gone. This is not to say with a short wing that the pitch would too be heavy if one made the modification as well, I think that it would still have good stick feel. I have updated the builders manual online to incorporate this change, it is in section #19 on balance modification. Those of you asking if the roll can be lighten up to match the light pitch feel with the balances, well still working on that but should have a solution in due time. Thanks for reading my book. Nick Otterback Arion Aircraft, LLC ww.matronics.com/contribution st">http://www.matronics.com/Navigator?Lightning-List ronics.com _____ Stay up to date on your PC, the Web, and y19462413/direct/01/' target='_new'>Click here


    Message 4


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    Time: 07:04:06 AM PST US
    From: "flylightning" <info@flylightning.net>
    Subject: Elevator Balance modification.
    Just to let everyone know because I think I have scared everyone.the pitch force being 4.75lbs per g is less than half of your normal Cessna. Cessnas are not light but they aren't dump trucks either. nick _____ From: owner-lightning-list-server@matronics.com [mailto:owner-lightning-list-server@matronics.com] On Behalf Of Tex Mantell Sent: Saturday, November 15, 2008 6:55 AM Subject: Re: Lightning-List: Elevator Balance modification. Earl, My vote would be for lighter stick forces also. When flying more precise movements and control are possible. Get in a J3 cub and you find out what heavy is like. No thank you ----- Original Message ----- From: EAFerguson@aol.com Sent: Friday, November 14, 2008 10:57 PM Subject: Re: Lightning-List: Elevator Balance modification. In a message dated 11/14/2008 6:43:01 P.M. Eastern Standard Time, dashvii@hotmail.com writes: Nick, I like the light control forces, and don't think they are a problem for low time pilots. _____ Get the Moviefone Toolbar. Showtimes, theaters, movie news & more! href="http://www.matronics.com/contribution">http://www.matronics.com/chref "http://www.matronics.com/Navigator?Lightning-List">http://www.matronics.com /Navigator?Lightning-List href="http://forums.matronics.com">http://forums.matronics.com


    Message 5


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    Time: 07:04:10 AM PST US
    From: "flylightning" <info@flylightning.net>
    Subject: Re: Elevator Balance modification.
    That is correct. nick -----Original Message----- From: owner-lightning-list-server@matronics.com [mailto:owner-lightning-list-server@matronics.com] On Behalf Of jhausch Sent: Saturday, November 15, 2008 8:51 AM Subject: Lightning-List: Re: Elevator Balance modification. I have only a demo flight in the lightning, but if (when) I build my plan was to figure out a a way to increase the forces in pitch - long wing tips or not. I think I know what the mod looks like - I assume the counterbalance horn has gone from full length, to half-length, and now to no horn at all. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=214344#214344


    Message 6


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    Time: 07:06:48 AM PST US
    From: "flylightning" <info@flylightning.net>
    Subject: Elevator Balance modification.
    Good read earl some ideas too. I am sending a set of standard tips to peter Discher in Australia. Him and a friend are going to work out a set of winglet equipped standard tips.something to watch I think. Nick Do the wrinkles help for LSA and slow you down? You now aerodynamic breaking? _____ From: owner-lightning-list-server@matronics.com [mailto:owner-lightning-list-server@matronics.com] On Behalf Of EAFerguson@AOL.COM Sent: Friday, November 14, 2008 9:57 PM Subject: Re: Lightning-List: Elevator Balance modification. In a message dated 11/14/2008 6:43:01 P.M. Eastern Standard Time, dashvii@hotmail.com writes: To group, We have just completed flight testing on a modification to the elevator balance. With the development of the SLSA Lightning and the mission of the aircraft changing slightly, a need to make a change to the pitch force required was noted. With the standard wing the roll to pitch force was well harmonized at maneuvering speed and below. With the addition of the long wing tips the roll forces increased but the pitch stayed the same. This resulted in a some what unbalanced feel on the stick. There are two options, lighten the ailerons, or heavy up the pitch. While the first seems the better to get a nice light stick, the over all the mission of the aircraft with the long wing tip is going to be Light sport. So with this in mind and the typical pilot than being a newer light sport pilot or those who have not flown for a while due to a medical or other issue, the thought of making the pitch heavier to harmonize the controls was the better option. We have removed the aerodynamic balance from the elevator completely. The resulting change has increased the stick pull required by a good amount. In our 2008demo the stick force required with the balance to accelerate 1g was 2.5lbs, this is measured with a digital scale on the stick in flight and not a guess. With the balance removed the stick pull required in the same situation was 4.75lbs. This with the longer wing now provides a good feel between both roll and pitch, and I feel this is better for most pilots. An additional side benefit is the elimination of the "soft" spot in the center of pitch, anyone with enough time in a lightning has most likely noticed a small spot in the middle 1" of throw on the stick were its kinda dead, so that's gone. This is not to say with a short wing that the pitch would too be heavy if one made the modification as well, I think that it would still have good stick feel. I have updated the builders manual online to incorporate this change, it is in section #19 on balance modification. Those of you asking if the roll can be lighten up to match the light pitch feel with the balances, well still working on that but should have a solution in due time. Thanks for reading my book. Nick Otterback Arion Aircraft, LLC Nick, I like the light control forces, and don't think they are a problem for low time pilots. Certainly not for wrinkles like me who have lost medicals. So I have two other suggestions. The obvious one (but a major mod) is to lengthen the main wing and move the aileron out, then shorten the tip but include the winglet. This keeps the same wing area, but provides a little more aileron control. A clean solution, but a major re-tooling. The other suggestion is less obvious, but easier. Reduce the wing tip length keeping the winglets. To keep the Light Sport stall speed, use the VG's on the outboard wing to provide better stall characteristics (the inner wing will stall first). My guess is that VGs in front of the ailerons would be all you would need. The VG's they do reduce the stall speed and so do the winglets. The only objection to the VGs in that configuration would be minor inconvenience when washing the bird. The combination should work and keep the light roll control force. I had to reduce stall speed by 2 knots from the clean wing on mine for Light Sport, and the full wing VGs did exactly that. I've since taken off the inner 4 on each side with no measurable change in stall speed, but a slight improvement in stall warning. We could test this suggested mod on my LS Lightning (hint, hint). BTW, To me the increased roll control force is more of a distraction than the lack of harmonizing (matching) the pitch and roll forces. I don't think I will like the increased pitch effort. As you know, I kept some bungees on my pitch control with the new trim tab. With the right amount of bungee the stick balances nicely on the ground, and reduces required up trim in flight. Soft spot in the center of pitch? Not a problem in my Lightning. Maybe I'm numb, but I haven't noticed this effect in 250 hours. If it's there it certainly isn't objectionable. My 2c worth. Earl Ferguson _____ Get p://toolbar.aol.com/moviefone/download.html?ncid=emlcntusdown00000001> the Moviefone Toolbar. Showtimes, theaters, movie news & more!


    Message 7


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    Time: 10:04:42 AM PST US
    From: Hugh Sontag <fly.lightning@gmail.com>
    Subject: Re: More info on amazing wing loss landing
    For what it's worth... This . . . from former A-7 driver and Aggie Buddy, Smokey P. C'mon, Smokey, next thing you'll tell me is there is no Santa Claus! <http://www.youtube.com/watch?v=J72y_qFV2oc>http://www.youtube.com/watch?v=J72y_qFV2oc Hugh >More info. I realize some of you are still very skeptical, but here >apparently is a short interview with the pilot in the video. Yes, >it could be "staged" as well, but I doubt that the sponsor would >want that kind of "fake" advertising. You make your final decision, >but "I believe". >Buz > >http://www.jamesandersson.com/interview.html >


    Message 8


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    Time: 06:10:28 PM PST US
    Subject: Re: Elevator Balance modification.
    From: "selwyn" <selwyn@ellisworks.com.au>
    Hi Nick, Nothing like timing, I just finished my elevator mods on Sunday! A couple of questions though: - Could we have more information on the rigging changes? - What effect does the balance change have on trim effectiveness? Given that the thing was already marginal on nose up trim in landing config what is it like with these changes? info(at)flylightning.net wrote: > I would like to make one more comment I did not earlier. > Even with the balance removed it is still possible to rig back in the sensitivity if you wish. Since we have already got the rigging set to make it heavier with the mod in place it can be rigged out to get the pitch light if you have the short wing.so what ever you like. > > nick > -------- Cheers, Selwyn Kit 66 Read this topic online here: http://forums.matronics.com/viewtopic.php?p=214809#214809




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