LycomingEngines-List Digest Archive

Mon 04/04/16


Total Messages Posted: 3



Today's Message Index:
----------------------
 
     1. 01:37 PM - Re: Oil cooler connections (FLYaDIVE)
     2. 01:57 PM - Re: Oil cooler connections (Peter Sokolowski)
     3. 03:32 PM - Re: Oil cooler connections (Carl Froehlich)
 
 
 


Message 1


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    Time: 01:37:04 PM PST US
    Subject: Re: Oil cooler connections
    From: FLYaDIVE <flyadive@gmail.com>
    Peter: Haven't heard back from you, have you solved the problem? Barry On Mon, Mar 28, 2016 at 6:46 PM, Peter Sokolowski <air.peter@googlemail.com > wrote: > Barry, > > > see below for answers. > > > Thanks in advance for further comments and efforts. > > > Peter > > > *Von:* owner-lycomingengines-list-server@matronics.com [mailto: > owner-lycomingengines-list-server@matronics.com] *Im Auftrag von *FLYaDIV E > *Gesendet:* Montag, 28. M=C3=A4rz 2016 01:36 > *An:* LYCOMING ENGINES > *Betreff:* Re: LycomingEngines-List: Oil cooler connections > > > Peter: > > > On Lancair's that I have worked on or seen do not have any issues with > cooling. The plenum does a fantastic job of cooling. You say you have a > Vernatherm installed with the Oil Filter Adapter. SO, why do you are you > using another bypass valve? > > Because it is written in the manual attached in my first mail =93 s ee page > 5, pic. 4 (Reinstall Plug - oh just wait =93 just the plug. =93 my fault.) > > YOU DO NOT USE TWO Vernatherms or ByPass Valves. Use ONLY the Vernatherm > on the Oil Filter Housing. > > Yes =93 agree, in my case it was called =9Eplunger=9D s o I guessed it is not a > Vernatherm =93 anyhow it is not installed. > > The Vernatherm stays OPEN at low temps which circulates the oil within th e > engine. Once the oil temps are high enough (180 F/85 C) the Vernatherm > CLOSES the bypass hole in the engine and NOW the oil flows to the Oil > Cooler. > > Simple and effective. > > I agree =93 I will not open a discussion who is correct =93 y ou or Carl in the > former mail =93 but would like to know which explanation is the cor rect one > > NOW! If you install a second oil bypass valve the oil temperature WILL > NEVER get hot enough AT THE SECOND second valve. And the Valve will NEVE R > ALLOW oil flow, so the oil cooler will NEVER become part of the cooling > system. > > I agree and that is not the case in my engine. > > > NOW! There are all sorts of questions, I am going to put my foot in my > mouth and make an assumption: That ALL other items are working and are > correct. > > I learned to question everything =93 especially in my case as I am running > out of solutions > > Some of the questions are: > > 1 - Is the Oil Filter Vernatherm working correctly? > > Next thing I will check =93 it was checked by the engine overhaul s hop. But > will re-check > > 2 - Is the Vernatherm seat in the engine in good shape? > > To be checked =93 see above. > > 3 - Is the Sending Unit for the Oil Temp correct? > > I tested with an independent other instrument and corrdct at least +- 5-1 0 > degree > > 4 - Is the Gauge the Sending Unit is connected to accurate? > > Yep > > 5 - What are the CHT's, are they with in range? > > They are well in the grange below 400 > > 6 - What are the EGT's? Not that they matter that much, but are they > above 1400 F? <-- This is MY personal limit. There are NO engine specs > on Max or Min EGT. > > They are fine as well. Some differences between cylinders =93 but n ot that > much > > 7 - How big and how many vanes does the oil cooler have? > > It is a 10 row one from Steward, I guess around 6 inch x 4 inch x 2 inch > > > Location of the Oil Cooler is a little important and I personally prefer > to have it right at the cowl inlet. BUT! Being that you have a plenum, > and again I'm ASSUMING <-- Hate doing that. > > Yes it was in front of cylinder 2, well installed and sealed. The only > thing I can think of is differential pressure is to small =93 but o n others > it is working (would love to have it there) > > In the meantime trying all possible solutions (which were recommended to > me) I installed it on the firewall with air supplied from the plenum duri ng > first try and with air from a dedicated Naca duct on a second trial. NO > DIFFERENCE on all three configurations ! > > That it is well installed and the lower baffles between the cylinders are > in good shape. > > Yep, baffles between 1&3 and 2&4 are the original Lycmongs and are really > good. > > SOooo, even if you have a firewall or baffle mounted oil cooler it is > doing well. It should be doing well! > > .no =93 it is =93 UNFORTUNATELY =93 not that=C2=B4s why I am writing hereL > > > Let's go back to the document you attached: > > Please indicate WHICH figure/configuration you have on your engine? > > It is he configuration on page 2, Fig. 2 =93 Oil Filter adapter wit h > corresponding Type 2 Thermostatic By-Pass Valve installed. Type 1 Oil > Cooler By-Pass is not installed =93 except the Plug as shown. Sprin g and > Plunger not installed. > > The one on Figure 4 requires a plug to be installed. Failure to do so > will recirculate the oil with in the engine and the oil will NOT reach th e > Oil Cooler. With the results of high oil temps. > > Wait =93 I do not understand. Without the Plug the oil will flow ou t and no > circulation at all will happen. Or what do you mean with =9Cplug =9D? I have > connected the oil-cooler to =9CB=9D as shown in Figure 4 on p age 5 =93 so have to > seal =9CA=9D with a plug anyhow ? It can not stay op en > > > BTW =93 is there a way to connect the oil-cooler line to =9CA =9D as well and to > seal =9CB=9D with a plug ? What is the difference ? > > > OK, back to you Peter, let's hear what you find after reviewing the above > notes. > > > Barry > > > On Sun, Mar 27, 2016 at 4:26 AM, Peter Sokolowski < > air.peter@googlemail.com> wrote: > > Hi friends, > > I have as significant problem with my oil temps which I can not solve by > my own. > > So this is the background: > > Lycoming O360 F1A6, in a Lancair 360 with external cooler connected. > Tried cooler in front of cylinder 2, cooler behind the firewall with air > supplied from plenum, as well as air supplied direct from Nava duct. > > In all cases temps were much to high with no significant changes. > > So I went back to the connections I used to connect the cooler - where I > need some support. > > So I have an Olli filter adapter with the thermostatic screwed in from > below (vernatherm). One of the docs I use says that I still need the oil > cooler bypass plunger if I connect to oil cooler connection B (see attach ed > document). > Return line from cooler is not in question I think. > > So my question is - do I need the plunger - which is presently not > installed - or what I am doing wrong? - and I mean there must be somethi ng > real wrong. > > One more observation - the oil seams to flow already through the cooler > before getting the hot, I.e. warm. So I suspect the oil following either > only through the cooler or only partial. > > And yes - I will check the vernatherm to - but my questions refers to the > plunger. > > Thanks for you help > > Peter > > Am 23.12.2015 8:24 nachm. schrieb "Carl Froehlich" < > carl.froehlich@verizon.net>: > > Removed from new Van's IO-390. Engine never run (other than the factor > run). Includes eight Champion REB37E plugs, impulse coupler, gear and > coupler standoff ring for the 4372 mag. > > > Total cost of buying from Aircraft Spruce would be $2800+ (including the > two $150 core charges). Will sell as a package for $2200. > > > Carl > >


    Message 2


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    Time: 01:57:08 PM PST US
    Subject: Re: Oil cooler connections
    From: Peter Sokolowski <air.peter@googlemail.com>
    Hi Barry, Thanks for asking. No, problem still existing... I have dismounted the filter adapter and the vernatherm. Pictures attached. I tested the vernatherm and it works within spec. So what else can be wrong? Valve seat, oil pressure...? I am running out of ideas, I am thinking about separate NACA ducts for the cooler in and outlet... But on other Lancair it is not necessary... So what else could be the issue ? Thanks in advance Peter Am 04.04.2016 10:40 nachm. schrieb "FLYaDIVE" <flyadive@gmail.com>: > Peter: > > Haven't heard back from you, have you solved the problem? > > Barry > > On Mon, Mar 28, 2016 at 6:46 PM, Peter Sokolowski < > air.peter@googlemail.com> wrote: > >> Barry, >> >> >> >> see below for answers. >> >> >> >> Thanks in advance for further comments and efforts. >> >> >> >> Peter >> >> >> >> *Von:* owner-lycomingengines-list-server@matronics.com [mailto: >> owner-lycomingengines-list-server@matronics.com] *Im Auftrag von * >> FLYaDIVE >> *Gesendet:* Montag, 28. M=C3=A4rz 2016 01:36 >> *An:* LYCOMING ENGINES >> *Betreff:* Re: LycomingEngines-List: Oil cooler connections >> >> >> >> Peter: >> >> >> >> On Lancair's that I have worked on or seen do not have any issues with >> cooling. The plenum does a fantastic job of cooling. You say you have a >> Vernatherm installed with the Oil Filter Adapter. SO, why do you are yo u >> using another bypass valve? >> >> Because it is written in the manual attached in my first mail =93 see page >> 5, pic. 4 (Reinstall Plug - oh just wait =93 jus t the plug. =93 my fault.) >> >> YOU DO NOT USE TWO Vernatherms or ByPass Valves. Use ONLY the Vernatherm >> on the Oil Filter Housing. >> >> Yes =93 agree, in my case it was called =9Eplunger=9D so I guessed it is not a >> Vernatherm =93 anyhow it is not installed. >> >> The Vernatherm stays OPEN at low temps which circulates the oil within >> the engine. Once the oil temps are high enough (180 F/85 C) the Vernath erm >> CLOSES the bypass hole in the engine and NOW the oil flows to the Oil >> Cooler. >> >> Simple and effective. >> >> I agree =93 I will not open a discussion who is correct =93 you or Carl in >> the former mail =93 but would like to know which explanation is th e correct >> one >> >> NOW! If you install a second oil bypass valve the oil temperature WILL >> NEVER get hot enough AT THE SECOND second valve. And the Valve will NEV ER >> ALLOW oil flow, so the oil cooler will NEVER become part of the cooling >> system. >> >> I agree and that is not the case in my engine. >> >> >> >> NOW! There are all sorts of questions, I am going to put my foot in my >> mouth and make an assumption: That ALL other items are working and are >> correct. >> >> I learned to question everything =93 especially in my case as I am running >> out of solutions >> >> Some of the questions are: >> >> 1 - Is the Oil Filter Vernatherm working correctly? >> >> Next thing I will check =93 it was checked by the engine overhaul shop. >> But will re-check >> >> 2 - Is the Vernatherm seat in the engine in good shape? >> >> To be checked =93 see above. >> >> 3 - Is the Sending Unit for the Oil Temp correct? >> >> I tested with an independent other instrument and corrdct at least +- >> 5-10 degree >> >> 4 - Is the Gauge the Sending Unit is connected to accurate? >> >> Yep >> >> 5 - What are the CHT's, are they with in range? >> >> They are well in the grange below 400 >> >> 6 - What are the EGT's? Not that they matter that much, but are they >> above 1400 F? <-- This is MY personal limit. There are NO engine spec s >> on Max or Min EGT. >> >> They are fine as well. Some differences between cylinders =93 but not that >> much >> >> 7 - How big and how many vanes does the oil cooler have? >> >> It is a 10 row one from Steward, I guess around 6 inch x 4 inch x 2 inch >> >> >> >> Location of the Oil Cooler is a little important and I personally prefer >> to have it right at the cowl inlet. BUT! Being that you have a plenum, >> and again I'm ASSUMING <-- Hate doing that. >> >> Yes it was in front of cylinder 2, well installed and sealed. The only >> thing I can think of is differential pressure is to small =93 but on others >> it is working (would love to have it there) >> >> In the meantime trying all possible solutions (which were recommended to >> me) I installed it on the firewall with air supplied from the plenum dur ing >> first try and with air from a dedicated Naca duct on a second trial. NO >> DIFFERENCE on all three configurations ! >> >> That it is well installed and the lower baffles between the cylinders ar e >> in good shape. >> >> Yep, baffles between 1&3 and 2&4 are the original Lycmongs and are reall y >> good. >> >> SOooo, even if you have a firewall or baffle mounted oil cooler it is >> doing well. It should be doing well! >> >> .no =93 it is =93 UNFORTUNATELY =93 not that=C2=B4s why I am writing hereL >> >> >> >> Let's go back to the document you attached: >> >> Please indicate WHICH figure/configuration you have on your engine? >> >> It is he configuration on page 2, Fig. 2 =93 Oil Filter adapter wi th >> corresponding Type 2 Thermostatic By-Pass Valve installed. Type 1 Oil >> Cooler By-Pass is not installed =93 except the Plug as shown. Spri ng and >> Plunger not installed. >> >> The one on Figure 4 requires a plug to be installed. Failure to do so >> will recirculate the oil with in the engine and the oil will NOT reach t he >> Oil Cooler. With the results of high oil temps. >> >> Wait =93 I do not understand. Without the Plug the oil will flow o ut and no >> circulation at all will happen. Or what do you mean with =9Cplug =9D? I have >> connected the oil-cooler to =9CB=9D as shown in Figure 4 on page 5 =93 so have to >> seal =9CA=9D with a plug anyhow ? It can not stay o pen >> >> >> >> BTW =93 is there a way to connect the oil-cooler line to =9C A=9D as well and to >> seal =9CB=9D with a plug ? What is the difference ? >> >> >> >> OK, back to you Peter, let's hear what you find after reviewing the abov e >> notes. >> >> >> >> Barry >> >> >> >> >> >> On Sun, Mar 27, 2016 at 4:26 AM, Peter Sokolowski < >> air.peter@googlemail.com> wrote: >> >> Hi friends, >> >> I have as significant problem with my oil temps which I can not solve by >> my own. >> >> So this is the background: >> >> Lycoming O360 F1A6, in a Lancair 360 with external cooler connected. >> Tried cooler in front of cylinder 2, cooler behind the firewall with air >> supplied from plenum, as well as air supplied direct from Nava duct. >> >> In all cases temps were much to high with no significant changes. >> >> So I went back to the connections I used to connect the cooler - where I >> need some support. >> >> So I have an Olli filter adapter with the thermostatic screwed in from >> below (vernatherm). One of the docs I use says that I still need the oil >> cooler bypass plunger if I connect to oil cooler connection B (see attac hed >> document). >> Return line from cooler is not in question I think. >> >> So my question is - do I need the plunger - which is presently not >> installed - or what I am doing wrong? - and I mean there must be someth ing >> real wrong. >> >> One more observation - the oil seams to flow already through the cooler >> before getting the hot, I.e. warm. So I suspect the oil following either >> only through the cooler or only partial. >> >> And yes - I will check the vernatherm to - but my questions refers to th e >> plunger. >> >> Thanks for you help >> >> Peter >> >> Am 23.12.2015 8:24 nachm. schrieb "Carl Froehlich" < >> carl.froehlich@verizon.net>: >> >> Removed from new Van's IO-390. Engine never run (other than the factor >> run). Includes eight Champion REB37E plugs, impulse coupler, gear and >> coupler standoff ring for the 4372 mag. >> >> >> >> Total cost of buying from Aircraft Spruce would be $2800+ (including the >> two $150 core charges). Will sell as a package for $2200. >> >> >> >> Carl >> >> >> > >


    Message 3


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    Time: 03:32:15 PM PST US
    From: Carl Froehlich <carl.froehlich@verizon.net>
    Subject: Re: Oil cooler connections
    As you have eliminated everything else, you are left with the oil cooler be ing just too small. Replace the cooler with an Airflow Systems 2006X cooler: http://www.aircraft spruce.com/catalog/eppages/xseriesOilCooler.php Carl > On Apr 4, 2016, at 4:56 PM, Peter Sokolowski <air.peter@googlemail.com> wr ote: > > Hi Barry, > Thanks for asking. No, problem still existing... > I have dismounted the filter adapter and the vernatherm. Pictures attached . > I tested the vernatherm and it works within spec. > So what else can be wrong? > Valve seat, oil pressure...? > I am running out of ideas, > I am thinking about separate NACA ducts for the cooler in and outlet... > But on other Lancair it is not necessary... So what else could be the issu e? > > Thanks in advance > > Peter > > Am 04.04.2016 10:40 nachm. schrieb "FLYaDIVE" <flyadive@gmail.com>: >> Peter: >> >> Haven't heard back from you, have you solved the problem? >> >> Barry >> >>> On Mon, Mar 28, 2016 at 6:46 PM, Peter Sokolowski <air.peter@googlemail. com> wrote: >>> Barry, >>> >>> >>> >>> see below for answers. >>> >>> >>> >>> Thanks in advance for further comments and efforts. >>> >>> >>> >>> Peter >>> >>> >>> >>> Von: owner-lycomingengines-list-server@matronics.com [mailto:owner-lycom ingengines-list-server@matronics.com] Im Auftrag von FLYaDIVE >>> Gesendet: Montag, 28. M=C3=A4rz 2016 01:36 >>> An: LYCOMING ENGINES >>> Betreff: Re: LycomingEngines-List: Oil cooler connections >>> >>> >>> >>> Peter: >>> >>> >>> >>> On Lancair's that I have worked on or seen do not have any issues with c ooling. The plenum does a fantastic job of cooling. You say you have a Ver natherm installed with the Oil Filter Adapter. SO, why do you are you using another bypass valve? >>> >>> Because it is written in the manual attached in my first mail =93 s ee page 5, pic. 4 (Reinstall Plug - oh just wait =93 just the plug. =93 my fault.) >>> >>> YOU DO NOT USE TWO Vernatherms or ByPass Valves. Use ONLY the Vernatherm on the Oil Filter Housing. >>> >>> Yes =93 agree, in my case it was called =9Eplunger=9D s o I guessed it is not a Vernatherm =93 anyhow it is not installed. >>> >>> The Vernatherm stays OPEN at low temps which circulates the oil within t he engine. Once the oil temps are high enough (180 F/85 C) the Vernatherm C LOSES the bypass hole in the engine and NOW the oil flows to the Oil Cooler. >>> >>> Simple and effective. >>> >>> I agree =93 I will not open a discussion who is correct =93 y ou or Carl in the former mail =93 but would like to know which explana tion is the correct one >>> >>> NOW! If you install a second oil bypass valve the oil temperature WILL N EVER get hot enough AT THE SECOND second valve. And the Valve will NEVER AL LOW oil flow, so the oil cooler will NEVER become part of the cooling system . >>> >>> I agree and that is not the case in my engine. >>> >>> >>> >>> NOW! There are all sorts of questions, I am going to put my foot in my m outh and make an assumption: That ALL other items are working and are corre ct. >>> >>> I learned to question everything =93 especially in my case as I am running out of solutions >>> >>> Some of the questions are: >>> >>> 1 - Is the Oil Filter Vernatherm working correctly? >>> >>> Next thing I will check =93 it was checked by the engine overhaul s hop. But will re-check >>> >>> 2 - Is the Vernatherm seat in the engine in good shape? >>> >>> To be checked =93 see above. >>> >>> 3 - Is the Sending Unit for the Oil Temp correct? >>> >>> I tested with an independent other instrument and corrdct at least +- 5- 10 degree >>> >>> 4 - Is the Gauge the Sending Unit is connected to accurate? >>> >>> Yep >>> >>> 5 - What are the CHT's, are they with in range? >>> >>> They are well in the grange below 400 >>> >>> 6 - What are the EGT's? Not that they matter that much, but are they ab ove 1400 F? <-- This is MY personal limit. There are NO engine specs on M ax or Min EGT. >>> >>> They are fine as well. Some differences between cylinders =93 but n ot that much >>> >>> 7 - How big and how many vanes does the oil cooler have? >>> >>> It is a 10 row one from Steward, I guess around 6 inch x 4 inch x 2 inch >>> >>> >>> >>> Location of the Oil Cooler is a little important and I personally prefer to have it right at the cowl inlet. BUT! Being that you have a plenum, an d again I'm ASSUMING <-- Hate doing that. >>> >>> Yes it was in front of cylinder 2, well installed and sealed. The only t hing I can think of is differential pressure is to small =93 but on ot hers it is working (would love to have it there) >>> >>> In the meantime trying all possible solutions (which were recommended to me) I installed it on the firewall with air supplied from the plenum during first try and with air from a dedicated Naca duct on a second trial. NO DIFF ERENCE on all three configurations ! >>> >>> That it is well installed and the lower baffles between the cylinders ar e in good shape. >>> >>> Yep, baffles between 1&3 and 2&4 are the original Lycmongs and are reall y good. >>> >>> SOooo, even if you have a firewall or baffle mounted oil cooler it is do ing well. It should be doing well! >>> >>> .no =93 it is =93 UNFORTUNATELY =93 not that=C2=B4s why I am writing hereL >>> >>> >>> >>> Let's go back to the document you attached: >>> >>> Please indicate WHICH figure/configuration you have on your engine? >>> >>> It is he configuration on page 2, Fig. 2 =93 Oil Filter adapter wi th corresponding Type 2 Thermostatic By-Pass Valve installed. Type 1 Oil Coo ler By-Pass is not installed =93 except the Plug as shown. Spring and P lunger not installed. >>> >>> The one on Figure 4 requires a plug to be installed. Failure to do so w ill recirculate the oil with in the engine and the oil will NOT reach the Oi l Cooler. With the results of high oil temps. >>> >>> Wait =93 I do not understand. Without the Plug the oil will flow o ut and no circulation at all will happen. Or what do you mean with =9C plug=9D? I have connected the oil-cooler to =9CB=9D as sho wn in Figure 4 on page 5 =93 so have to seal =9CA=9D with a plug anyhow ? It can not stay open >>> >>> >>> >>> BTW =93 is there a way to connect the oil-cooler line to =9C A=9D as well and to seal =9CB=9D with a plug ? What is the difference ? >>> >>> >>> >>> OK, back to you Peter, let's hear what you find after reviewing the abov e notes. >>> >>> >>> >>> Barry >>> >>> >>> >>> >>> >>> On Sun, Mar 27, 2016 at 4:26 AM, Peter Sokolowski <air.peter@googlemail. com> wrote: >>> >>> Hi friends, >>> >>> I have as significant problem with my oil temps which I can not solve by my own. >>> >>> So this is the background: >>> >>> Lycoming O360 F1A6, in a Lancair 360 with external cooler connected. >>> Tried cooler in front of cylinder 2, cooler behind the firewall with air supplied from plenum, as well as air supplied direct from Nava duct. >>> >>> In all cases temps were much to high with no significant changes. >>> >>> So I went back to the connections I used to connect the cooler - where I need some support. >>> >>> So I have an Olli filter adapter with the thermostatic screwed in from b elow (vernatherm). One of the docs I use says that I still need the oil cool er bypass plunger if I connect to oil cooler connection B (see attached docu ment). >>> Return line from cooler is not in question I think. >>> >>> So my question is - do I need the plunger - which is presently not insta lled - or what I am doing wrong? - and I mean there must be something real w rong. >>> >>> One more observation - the oil seams to flow already through the cooler b efore getting the hot, I.e. warm. So I suspect the oil following either only through the cooler or only partial. >>> >>> And yes - I will check the vernatherm to - but my questions refers to th e plunger. >>> >>> Thanks for you help >>> >>> Peter >>> >>> Am 23.12.2015 8:24 nachm. schrieb "Carl Froehlich" <carl.froehlich@veriz on.net>: >>> >>> Removed from new Van's IO-390. Engine never run (other than the factor r un). Includes eight Champion REB37E plugs, impulse coupler, gear and couple r standoff ring for the 4372 mag. >>> >>> >>> >>> Total cost of buying from Aircraft Spruce would be $2800+ (including the two $150 core charges). Will sell as a package for $2200. >>> >>> >>> >>> Carl >>> >>> >>> >> > <IMG_20160403_232454.jpg> > <IMG_20160403_222904.jpg>




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