Pietenpol-List Digest Archive

Tue 03/22/05


Total Messages Posted: 9



Today's Message Index:
----------------------
 
     1. 12:34 PM - Re: For sale (Gary Gower)
     2. 03:01 PM - Piet for sales; (lshutks@webtv.net (Leon Stefan))
     3. 03:41 PM - Cabane mounting help.... (Jim Markle)
     4. 06:32 PM - Re: Cabane mounting help.... (Rcaprd@aol.com)
     5. 06:58 PM - Re: Cabane mounting help.... (DJ Vegh)
     6. 07:52 PM - Re: Cabane mounting help.... (Jim Markle)
     7. 07:59 PM - Re: Cabane mounting help.... (N321TX@wmconnect.com)
     8. 08:56 PM - Re: was Cabane mounting now Dark Stout (DJ Vegh)
     9. 10:05 PM - Re: Cabane mounting help.... (Clif Dawson)
 
 
 


Message 1


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    Time: 12:34:05 PM PST US
    s=s1024; d=yahoo.com; b=JIwcL1tB/YZFz+3DDrejdI77pBfzQwBghotObgIdLBIRHNHnuBfQuZPFhYzjMsCnPCrOzOP9V8XzOkgcR9CY2MGSfsCvb3UgwIyOJ1lUTFSaT0vZ45FRKgMGsTRJPtnP9z6GOT8U+xdHQFVj3O5DRb3uPrCvPPShY7phEuEWY6w= ;
    From: Gary Gower <ggower_99@yahoo.com>
    Subject: Re: For sale
    Hello Larry, I know of several friends, some of them now ultralight pilots here, that have gone to similar health problem, I heard a Doctor say that the heart attack is mainly because of a health crisis, we are used to be under tension for years, mainly work problems, we dont pay attention to "signs" and then comes the attack. The good news is that: from there on, with rehab and care a person can resume an almost normal life (flying included under Sport Pilot in USA). Best wishes for your soon full recovery and more years of happy flying. Saludos Gary Gower. Do not archive. Galen Hutcheson <wacopitts@yahoo.com> wrote: --> Pietenpol-List message posted by: Galen Hutcheson I agree with Rick. This is the most common sense legislation ever to come out of the FAA. You sefl-certify that you are physically able to fly the airplane and, with a valid drivers's lic., you can fly under the rules of the Sporsman ticket. Do the cardiac rehab and keep your risk factors in line and you should be able to fly for a long time. Doc --- Rick Holland wrote: > --> Pietenpol-List message posted by: Rick Holland > > > I am also sorry to hear of your heart attack but as > far as flying an > LSA (including any Piet), as long as you have not > failed or been > denied an FAA physical all you need is a drivers > license. Doesn't > matter if you have had a dozen heart attacks. > > > On Mon, 21 Mar 2005 10:19:16 -0500, John Ford > wrote: > > --> Pietenpol-List message posted by: "John Ford" > > > > > Larry, > > > > I'm extremely sorry to hear of your plight. You > gave my daughter, > > Sarah, a ride in your immaculate airplane last > summer at Brodhead which > > she will never forget. It is a phenomenal example > of fine craftsmanship > > rendered by a truly first-class individual, and > I'm certain folks are > > going to jump at the opportunity to own it. It is > an absolutely > > wonderful airplane. > > > > John > > > > John Ford > > john@indstate.edu > > 812-237-8542 > > ---------------------------------


    Message 2


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    Time: 03:01:35 PM PST US
    ETAsAhRXUsBxreHgvIpd3U+3l60qJiujcQIUC0DuCQOv4wJpqyP7btcxWYerOl4=
    From: lshutks@webtv.net (Leon Stefan)
    Subject: Piet for sales;
    --> Pietenpol-List message posted by: lshutks@webtv.net (Leon Stefan) Hello Larry: Chuck is right. It is too early to think about selling. ( the other posts are right also) I had a heart attack 11 months ago. ( at age 52!!) I thought it was the end of the world for me, but it was not. I don't know what you do for a living, but I'm sure you can work that out with your employer. Since I go barrelling down the road in an 80,000 lb monster, I figured no one wanted me out on the highway mixing with school buses etc, but after being released, they tossed me the keys and said go for it. I don't think any one works for a more cold heartless company then I. Good luck. Leon Stefan the "cardiac cowboy" We are now part of an elite pietenpol fraternity.


    Message 3


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    Time: 03:41:11 PM PST US
    From: "Jim Markle" <jim_markle@mindspring.com>
    Subject: Cabane mounting help....
    Ok, so my center section was already built when I inherited a fuse that was 1" wider than plans.....so to keep the cabanes vertically straight, I had to add a some space to the cabane attach fittings along the top longerons on each side. So does anyone have an idea what's the best way to fill that space? I'm thinking a round bushing (sort of like a REALLY thick washer). Or (and this is my preference...), making a thick piece of Ash shaped kinda like the .040" fittings I've embedded to the ends of the cabanes....basically "building out" the bottoms of the cabanes to the "full" thickness... I typically think about this sort of stuff for months before figuring it out but my brain is tired and I want to finish this up....someone help me here..... (I made the attached picture small so hopefully it won't cause any download issues for anyone...) Thanks! Jim Markle Plano, TX 214.505.6101


    Message 4


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    Time: 06:32:45 PM PST US
    From: Rcaprd@aol.com
    Subject: Re: Cabane mounting help....
    In a message dated 3/22/2005 5:41:49 PM Central Standard Time, jim_markle@mindspring.com writes: Ok, so my center section was already built when I inherited a fuse that was 1" wider than plans.....so to keep the cabanes vertically straight, I had to add a some space to the cabane attach fittings along the top longerons on each side. So does anyone have an idea what's the best way to fill that space? I'm thinking a round bushing (sort of like a REALLY thick washer). Or (and this is my preference...), making a thick piece of Ash shaped kinda like the .040" fittings I've embedded to the ends of the cabanes....basically "building out" the bottoms of the cabanes to the "full" thickness... I typically think about this sort of stuff for months before figuring it out but my brain is tired and I want to finish this up....someone help me here..... (I made the attached picture small so hopefully it won't cause any download issues for anyone...) Thanks! Jim Markle Plano, TX 214.505.6101 Jim, I've been studying your picture, and I see your dilemma. The picture appears to be the front left lower cabane strut, with a hardware store bolt (used for pre-fit). Why did you cut the end off the wood that forms the arch ? I think the first thing to do, is consider all the possible remedies. Here is the ones I thought of, in the order of their preference: 1) Slant the top of the cabanes inboard, while keeping the bolts in the horizontal plane - so the wing will still move for & aft. The angle would be maybe a quarter of a degree. This was my first thought, but I see you already have the holes drilled in the cabanes. Although, you could use the next size larger bolt, and file the holes top & bottom, (keeping them round) to maintain a horizontal hole....aw, scratch that thought... 2) Offset the upper end of the cabane struts outboard 1/4", and the lower ends inboard 1/4", thus keeping the cabane struts vertical. This option would be inline with the old carpenters adage - "Split the Difference". It may require building new cabane fittings top and bottom. 3) Offset the lower end of the cabanes 1/2" to the inboard, such as your picture indicates. I don't really like this option, because it seems it would impart a bending moment on the lower fitting. I take it this would require a 1/2" joggle in the inboard strap fitting ? If you use the piece of Ash wood to fill the 1/2" outboard difference, I think the Ash should glued into the outboard sides of the cabanes, and be much longer up the cabane, maybe 4 or 5 inches, and blend into the cabane strut. Also, if you go with this option, I think you should use the next thicker size inboard strap fitting, with the joggle in it. The cabanes & fittings should be kept in shear, and with a joggle on one side, and a bushing on the other side, it just doesn't seem like a good shear fitting. 4) Build 4 new cabane struts, with the offset built in. 5) Build a new center section. 6) Build a new fuselage. 7) Go get another beer, and sit and look at it for a couple more hours... Chuck G. p.s. Jim, I know these parts were already built when you got them, but, OK, I'm going to say it...This is the reason you hear so often - "Build it to the Plans". Changes have a ripple effect on everything. One inch wider cockpit will not make any difference in comfort.


    Message 5


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    Time: 06:58:32 PM PST US
    From: "DJ Vegh" <djv@imagedv.com>
    Subject: Re: Cabane mounting help....
    not the answer you want to hear buit if it were me I'd either build a new center section or make new cabanes that are thicker at the bottom and taper up towards the top. The latter option would be easiest and with the different types of wood used for laminations it'd give a really cool look as the thicker laminations on the bottom were tapered up at the top.. kinda like the look of a prop. or.... maybe put your center section in one of those "wood stretchers" and pull to the desired width ;) DJ ----- Original Message ----- From: Jim Markle To: pietenpol-list@matronics.com Sent: Tuesday, March 22, 2005 4:40 PM Subject: Pietenpol-List: Cabane mounting help.... Ok, so my center section was already built when I inherited a fuse that was 1" wider than plans.....so to keep the cabanes vertically straight, I had to add a some space to the cabane attach fittings along the top longerons on each side. So does anyone have an idea what's the best way to fill that space? I'm thinking a round bushing (sort of like a REALLY thick washer). Or (and this is my preference...), making a thick piece of Ash shaped kinda like the .040" fittings I've embedded to the ends of the cabanes....basically "building out" the bottoms of the cabanes to the "full" thickness... I typically think about this sort of stuff for months before figuring it out but my brain is tired and I want to finish this up....someone help me here..... (I made the attached picture small so hopefully it won't cause any download issues for anyone...) Thanks! Jim Markle Plano, TX 214.505.6101


    Message 6


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    Time: 07:52:09 PM PST US
    From: "Jim Markle" <jim_markle@mindspring.com>
    Subject: Re: Cabane mounting help....
    Thanks DJ and Chuck....... I love getting these new ideas!!!....whether I use them or not, this gets me thinking out of the box..... I like the idea of building new cabanes with the offset built in and also the idea of making the ash "spacer" taper up 4 or 5 inches....I'm thinking new cabanes is the better of the two..... Thanks guys! And Chuck, that hole in the arch piece is where the arch piece cracked when the plane was ground looped....seems both arches took more stress than they could handle.....I've left them on while I build everything else just to keep as much of "the look" as possible (I'll rebuild the front arch pieces). Having a hole there did turn out nice for the picture though! As I type this I'm implementing option 7 below.....I'll work out the others later.... Thanks again guys! jm Jim, I've been studying your picture, and I see your dilemma. The picture appears to be the front left lower cabane strut, with a hardware store bolt (used for pre-fit). Why did you cut the end off the wood that forms the arch ? I think the first thing to do, is consider all the possible remedies. Here is the ones I thought of, in the order of their preference: 1) Slant the top of the cabanes inboard, while keeping the bolts in the horizontal plane - so the wing will still move for & aft. The angle would be maybe a quarter of a degree. This was my first thought, but I see you already have the holes drilled in the cabanes. Although, you could use the next size larger bolt, and file the holes top & bottom, (keeping them round) to maintain a horizontal hole....aw, scratch that thought... 2) Offset the upper end of the cabane struts outboard 1/4", and the lower ends inboard 1/4", thus keeping the cabane struts vertical. This option would be inline with the old carpenters adage - "Split the Difference". It may require building new cabane fittings top and bottom. 3) Offset the lower end of the cabanes 1/2" to the inboard, such as your picture indicates. I don't really like this option, because it seems it would impart a bending moment on the lower fitting. I take it this would require a 1/2" joggle in the inboard strap fitting ? If you use the piece of Ash wood to fill the 1/2" outboard difference, I think the Ash should glued into the outboard sides of the cabanes, and be much longer up the cabane, maybe 4 or 5 inches, and blend into the cabane strut. Also, if you go with this option, I think you should use the next thicker size inboard strap fitting, with the joggle in it. The cabanes & fittings should be kept in shear, and with a joggle on one side, and a bushing on the other side, it just doesn't seem like a good shear fitting. 4) Build 4 new cabane struts, with the offset built in. 5) Build a new center section. 6) Build a new fuselage. 7) Go get another beer, and sit and look at it for a couple more hours... Chuck G. p.s. Jim, I know these parts were already built when you got them, but, OK, I'm going to say it...This is the reason you hear so often - "Build it to the Plans". Changes have a ripple effect on everything. One inch wider cockpit will not make any difference in comfort.


    Message 7


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    Time: 07:59:41 PM PST US
    From: N321TX@wmconnect.com
    Subject: Re: Cabane mounting help....
    Chuck should have stated for option 7... "Go get a Guiness Stout and have a Corona chaser...


    Message 8


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    Time: 08:56:07 PM PST US
    From: "DJ Vegh" <djv@imagedv.com>
    Subject: Re: was Cabane mounting now Dark Stout
    ahhhhh Guiness Stout!!! I went to Ireland in January for a week and toured the St. James Gate Brewery in Dublin. at the top of the brewery there is a 360=B0 Compass Room bar that overlooks all of Dublin from about 100' up. In the center of the room is a huge bar where only Guiness is served... piped in straight from the brewery. I had about 6 pints that night and life was good! Since that trip I've bought about 3 12packs of 11oz. bottles.... when I have a stressful day at work I love coming home and cracking one open, pouring it into my chilled Guiness pint glass making sure to attain that perfect 1/2" "Guiness" head, and then savoring. here's a few pics of the bar and brewery for those interested..... if you ever get to go to Dublin check it out!!! www.imagedv.com/guiness/guiness-1.jpg www.imagedv.com/guiness/guiness-2.jpg www.imagedv.com/guiness/guiness-3.jpg www.imagedv.com/guiness/guiness-4.jpg www.imagedv.com/guiness/guiness-5.jpg www.imagedv.com/guiness/guiness-6.jpg DJ most definatley, undeniably DO NOT ARCHIVE! ----- Original Message ----- From: N321TX@wmconnect.com To: pietenpol-list@matronics.com Sent: Tuesday, March 22, 2005 8:59 PM Subject: Re: Pietenpol-List: Cabane mounting help.... Chuck should have stated for option 7... "Go get a Guiness Stout and have a Corona chaser...


    Message 9


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    Time: 10:05:46 PM PST US
    From: Clif Dawson <CDAWSON5854@shaw.ca>
    Subject: Re: Cabane mounting help....
    <002801c52f5a$ff21e260$6401a8c0@FAMILY> Don't forget that there's very little stress on that joint, 150 lb or so. You do have to multiply that by any G you might pull, of course. Most of the wing forces are taken by the outer spar/strut joint. Your concern with that long bolt is bending of the bolt. If you check the plans you will see that a 1/4" bolt is specified at that location. You will also see that the strut is considerably narrower than the space between the brackets and a bushing tube is specified all the way across from bracket to bracket. The tube takes the bending loads and the bolt, at the bracket/tube joint takes the shear stress that bolts are supposed to handle, a division of labour if you will. Even on a plans built fuselage you have 1 1/4" between the brackets. The metal struts in the plans aren't even half that distance. Thus the bushing tube. The shear strength of that 1/4" AC grade bolt is 6133 lb. You have two shear locations on that joint. with equal stress on each it can handle 12266 lb. Now the brackets themselves are 3/4" wide by 3/32" thick with a 1/4" hole. this means that the load bearing metal is 0.047 square inches. The tensile strength of 4130 is 90,000 lb/sq in. Thus the at bracket will handle 4218 lb. There are two of them per strut. There are eight of them per airplane. When the bolt is longer than a simple shear joint then bending is introduced. That would throw all the carefull alignment effort out the window maybe affecting the flying characteristics adversely and causing other joints to bear more load than normal. Thus the aforementioned bushing. So, if you introduce that taper piece and carefully drill and bush it with 1/4" ID tube you're away to the races ( haha). Even if you make new cabanes you can't just center the things on the bolts. You have to span the bracket space in such a way as to have only shear loads on the bolts. If you're interested in a graphic of the spanwise lift distribution of a hersheybar wing it's half way down this page; http://clifdawson.ca/Tools_and_Tips.html #7 is good. I spent the afternoon with #7 and my favourite accountant, who has reduced my tax load much closer to zero than I would have thought possible. Clif .... Thanks DJ and Chuck....... I love getting these new ideas!!!....whether I use them or not, this gets me thinking out of the box..... I like the idea of building new cabanes with the offset built in and also the idea of making the ash "spacer" taper up 4 or 5 inches....I'm thinking new cabanes is the better of the two..... Thanks guys!




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