Today's Message Index:
----------------------
 
     1. 04:22 AM - Re: A/N Hardware (Phillips, Jack)
     2. 05:11 AM - Re: A/N Hardware (Michael D Cuy)
     3. 05:23 AM - Re: Leading edge strip material? (Egan, John)
     4. 05:34 AM - Re: A/N Hardware ()
     5. 05:50 AM - Step (Phillips, Jack)
     6. 06:19 AM - Re: Step (Egan, John)
     7. 06:38 AM - Re: Step (owner-pietenpol-list-server@matronics.com)
     8. 07:30 AM - Re: Step (harvey.rule@bell.ca)
     9. 07:45 AM - Re: Step (harvey.rule@bell.ca)
    10. 11:59 AM - Re: Step (chris cummins)
    11. 12:20 PM - Re: Step (harvey.rule@bell.ca)
    12. 12:25 PM - datum point (Michael D Cuy)
    13. 12:42 PM - Re: Step (owner-pietenpol-list-server@matronics.com)
    14. 02:24 PM - Pouchel plans needed.Please help (Benny Bee)
    15. 02:47 PM - Re : pouchel plans (Michael Turrell)
    16. 02:59 PM - Re: Pouchel plans needed.Please help (Gary Gower)
    17. 04:56 PM - Re: Leading edge strip material? (Dale Johnson)
    18. 04:59 PM - A/N Hardware & MAAC Fly-in (TBYH@aol.com)
    19. 05:35 PM - Re: A/N Hardware (Rcaprd@aol.com)
    20. 05:35 PM - Brodhead to Oshkosh '05 (Rcaprd@aol.com)
    21. 06:36 PM - Re: antique airplane assn (Darrel Jones)
 
 
 
Message 1
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  | 
      
      
      
      Actually, the grip is the length of the non-threaded portion of the
      bolt, or the thickness of the material to be bolted (plus a washer or
      two).  The grip length is the overall length of the bolt minus the head
      thickness, minus the length of the threaded portion.  The dash numbering
      scheme changes as the bolt diameters change, so it is not easy to figure
      without a table.  For example, an AN3-10 has a grip length of 1-1/32",
      but an AN&-10 has a grip of 1-3/32", and an AN8-10 only has a grip
      length of 5/16".  The dash numbering scheme is also inconsistent between
      different types of hardware.  For example, NAS1103 high strength bolts
      have a dash number that is the grip length in 1/16" incrememnts (e.g.,
      an NAS1103-6 has a grip of .375").
      
      
      Order a free catalog from Aircraft Spruce and Specialty company.  It
      gives the grip lengths and dash numbers of most AN, MS and NAS hardware,
      along with a wealth of other information.  ASS is expensive, but they
      generally have what you need in stock and can ship it quickly (except,
      oddly enough, spruce.  That always seems to take longer from them than
      from Wicks).
      
      
      The construction of a good bolted joint is actually fairly critical, and
      is often overlooked.  When I started working at General Dynamics on the
      F-16 program as a young engineer fresh out of college 30 years ago (hard
      to believe that one of our front line fighters was designed nearly a
      third of a century ago.  Even worse to realize that even back then I
      worked on what was called the ATF - Advanced Tactical Fighter, which is
      now called the F-22), one of the first things I was taught was the
      proper way to design a bolted joint.  A bolted joint relies on friction
      to hold the parts together - friction caused by the clamping force the
      bolt applies to the joint.  Bolted joints are excellent in carrying
      shear, less good in tension because the bolt is carrying all the load in
      tension in addition to the tensile loads imposed on the bolt by
      tightening.
      
      
      A bolted joint should have no threaded portion of the bolt within the
      hole in the material.  The threads should start beyond the hole, but
      inside the hole in the washer(s).  You want the shank of the bolt to
      bear against the sides of the hole in order to bear shear loads.  Choose
      your grip length to clear the thickness of the bolted joint and then add
      one or two washers to ensure there will be some thread unengaged.  Also
      be sure there is at least one full thread extending beyond the nut.  The
      hole in the material should be chamfered or counterbored slightly under
      the head of the bolt to allow for the small radius in the transition
      area of the bolt where the head meets the shank.  If this chamfer is
      missing and the hole is a tight fit with the bolt diameter, the edge of
      the hole will tend to cut into this radius, making a stress riser that
      can cause failure of the bolt.
      
      
      When bolting dissimilar metals (for example, when using a steel bolt on
      an aluminum part), be certain the cadmium plating (the gold colored
      surface of AN hardware) does not get scratched off.  The cad plating
      provides a sacrificial anodic surface to protect the aluminum from
      corrosion.  If the plating is removed and the joint gets wet, a galvanic
      cell will be established which will cause corrosion of the aluminum
      part.  Better protection is provided by dipping the hardware in a wet
      epoxy primer before installation.  That was standard practice on the
      F-16, but I must admit I didn't go to that extreme on my Pietenpol.
      
      
      Jack Phillips
      
      NX899JP
      
      
      -----Original Message-----
       Subject: Re: Pietenpol-List: A/N Hardware
      
      
      the dash number is the length of the grip in eighths of an inch with a
      -1 at 1/8" grip length and a -7 at 7/8" grip length.  There is no such
      thing as a -8 or a -18 or a -28 etc as a -8, at 8 eighths,  becomes a 1
      incher or, better yet a 1 incher and no eighths or a -10.  So a -7 is
      7/8" and a -10 is a 1" and a -11 is 1-1/8"
      
      
      The grip is the length of the bolt excluding the head thickness.
      
      
      Chris
      
      Braumeister und Inspektor der Flitzer und Flitzermotoren
      
              ----- Original Message -----
      
              From: John and Phyllis Smoyer <mailto:jpsmoyer@verizon.net> 
      
              To: pietenpol-list@matronics.com
      
              Sent: Monday, August 08, 2005 9:23 AM
      
              Subject: Re: Pietenpol-List: A/N Hardware
      
              
      
              I don't know of a definitive listing, but I can decode the AN
      nomenclature to some degree:
      
              
      
              The number(s) after the letters "AN" identifies the diameter of
      the bolt in increments of 1/16 inch.  For example, and AN3 bolt or nut
      is 3/16" dia.  AN 4 bolts are 1/4" dia, and so on.
      
              
      
              The dash number identifies the length of the bolt, but the
      numbers don't correspond directly to the length.  In fact, AN3-10 bolt
      is not the same length as an AN4-10 is not the same length as an AN5-10.
      Also, AN bolts aren't threaded along their entire length, so you can run
      into problems there, also.
      
              
      
              I found this site on google, and it looks like it can tell you
      all you need to know.
      
              http://taggart.glg.msu..edu/gyro/bolts.htm
      <http://taggart.glg.msu.edu/gyro/bolts.htm> .  It even includes a
      down-loadable program.  
      
              
      
              HOpe this helps.
      
              
      
              Best Regards,
      
              John Smoyer
      
      
Message 2
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              m>
      
      --> Pietenpol-List message posted by: Michael D Cuy <Michael.D.Cuy@grc.nasa.gov>
      
      Jack---exactly right.    That's what Tony Bingelis has to say as well......
      
      Mike C.
      
      
Message 3
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  | 
      
      
| Subject:  | Leading edge strip material? | 
      
      --> Pietenpol-List message posted by: "Egan, John" <jegan@kcc.com>
      
      My piece of fir for the leading edge came from my local lumber yard
      (Wisconsin), I also visited a local Milling and Planning business who
      had 5/4" clear pine for about the same price I can buy Sitka at
      McCormick lumber in Madison, Wisconsin.  The fir has a hand full of
      birds eye size knots in it.  
      
      -----Original Message-----
      From: owner-pietenpol-list-server@matronics.com
      [mailto:owner-pietenpol-list-server@matronics.com] On Behalf Of
      Christian Bobka
      Subject: Re: Pietenpol-List: Leading edge strip material?
      
      
      --> Pietenpol-List message posted by: "Christian Bobka"
      <sbobka@charter.net>
      
      where did you get the wood?
      
      Chris
      Braumeister und Inspektor der Flitzer und Flitzermotoren
      ----- Original Message ----- 
      From: "Egan, John" <jegan@kcc.com>
      Subject: RE: Pietenpol-List: Leading edge strip material?
      
      
      > --> Pietenpol-List message posted by: "Egan, John" <jegan@kcc.com>
      >
      > Thanks to all who helped me, this time on the leading edge.  Over the
      > weekend, I picked up a long length of 2x6 fir.  It comes almost clear
      in
      > 14' lengths.  I priced out 5/4" clear pine, sitka, hand railing, and
      > 3/4" clear pine to laminate.  I ended up ripping the 2x6 about four
      > times to rough it out, clamped it to the wing assembly, and used a
      block
      > plane.  Eight dollars for the lumber, and a little labor and fun.
      Thank
      > you all for your good advice.  By mixing and matching all advice to my
      > style and capability, I have found good solutions to help me advance
      my
      > project quickly.  After the outboard wings are glue up, I'll work on
      the
      > (36") center section, and will need to think about fabricating a gas
      > tank at some point.  Thank you all again.
      >
      > -----Original Message-----
      > From: owner-pietenpol-list-server@matronics.com
      > [mailto:owner-pietenpol-list-server@matronics.com] On Behalf Of walt
      > evans
      > Sent: Friday, August 05, 2005 5:41 PM
      > To: pietenpol-list@matronics.com
      > Subject: Re: Pietenpol-List: Leading edge strip material?
      >
      >
      > --> Pietenpol-List message posted by: "walt evans"
      > <wbeevans@verizon.net>
      >
      > I used a piece of 5/4 clear pine.  Or you can look in the regular pine
      > bin
      > and pay less for a good hand picked clear piece.  I forget how wide
      the
      > piece was , but when cut on a bevel it took care of both leading
      edges.
      > After bolting in place I used my little hand plane (no pun) to shape
      the
      > both leading edges.
      >  There is nothing so satisfying as using  a sharp plane to bring a
      piece
      > down to a perfect, uniform size.
      > walt evans
      > NX140DL
      > ----- Original Message ----- 
      > From: "Egan, John" <jegan@kcc.com>
      > To: <pietenpol-list@matronics.com>
      > Sent: Friday, August 05, 2005 9:57 AM
      > Subject: Pietenpol-List: Leading edge strip material?
      >
      >
      > > --> Pietenpol-List message posted by: "Egan, John" <jegan@kcc.com>
      > >
      > > May I ask what builders are using for leading edge wing strip
      > material?
      > > I need to purchase, fabricate and install a leading edge strip on
      the
      > > wings.  Maybe use Sitka, clear pine, a milled 2x4?  It seems the
      > > densities of Sitka, Pine, Douglas Fir and Cedar seem relatively
      close.
      > > I priced a 14' length of clear pine at a finish dimension of 1" x 3"
      > at
      > > about $40 each.  The price may come down using shorter pieces, then
      > > scarfing the joints?  Everything I pick up seems so heavy.
      > >
      > >
      >
      > --
      > ----
      > > This e-mail is intended for the use of the addressee(s) only and may
      > contain privileged, confidential, or proprietary information that is
      > exempt
      > from disclosure under law.  If you have received this message in
      error,
      > please inform us promptly by reply e-mail, then delete the e-mail and
      > destroy any printed copy.   Thank you.
      > >
      >
      ========================================================================
      > ====
      > ==
      > >
      > >
      > >
      > >
      > >
      > >
      > >
      > >
      > >
      > >
      > >
      > >
      > >
      >
      >
      --
      ----
      > This e-mail is intended for the use of the addressee(s) only and may
      contain privileged, confidential, or proprietary information that is
      exempt
      from disclosure under law.  If you have received this message in error,
      please inform us promptly by reply e-mail, then delete the e-mail and
      destroy any printed copy.   Thank you.
      >
      ========================================================================
      ====
      ==
      >
      >
      
      
      This e-mail is intended for the use of the addressee(s) only and may contain privileged,
      confidential, or proprietary information that is exempt from disclosure
      under law.  If you have received this message in error, please inform us promptly
      by reply e-mail, then delete the e-mail and destroy any printed copy.
       Thank you.
      ==============================================================================
      
      
Message 4
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  | 
      
      
      
      Jack,
      
      Did I see a nice peg on the side of your fuselage to assist a
      person(you) when climbing into the back seat=3F  If so, would you describe
      the design and mounting=3F Some people have 30" in seams....
      
              -----Original Message-----
              From: owner-pietenpol-list-server@matronics.com
      [mailto:owner-pietenpol-list-server@matronics.com] On Behalf Of
      Phillips, Jack
              Sent: Wednesday, August 10, 2005 6:20 AM
              To: pietenpol-list@matronics.com
              Subject: RE: Pietenpol-List: A/N Hardware
      =09
      =09
      
              Actually, the grip is the length of the non-threaded portion of
      the bolt, or the thickness of the material to be bolted (plus a washer
      or two).  The grip length is the overall length of the bolt minus the
      head thickness, minus the length of the threaded portion.  The dash
      numbering scheme changes as the bolt diameters change, so it is not easy
      to figure without a table.  For example, an AN3-10 has a grip length of
      1-1/32", but an AN&-10 has a grip of 1-3/32", and an AN8-10 only has a
      grip length of 5/16".  The dash numbering scheme is also inconsistent
      between different types of hardware.  For example, NAS1103 high strength
      bolts have a dash number that is the grip length in 1/16" incrememnts
      (e.g., an NAS1103-6 has a grip of .375").
      
              
      
              Order a free catalog from Aircraft Spruce and Specialty company.
      It gives the grip lengths and dash numbers of most AN, MS and NAS
      hardware, along with a wealth of other information.  ASS is expensive,
      but they generally have what you need in stock and can ship it quickly
      (except, oddly enough, spruce.  That always seems to take longer from
      them than from Wicks).
      
              
      
              The construction of a good bolted joint is actually fairly
      critical, and is often overlooked.  When I started working at General
      Dynamics on the F-16 program as a young engineer fresh out of college 30
      years ago (hard to believe that one of our front line fighters was
      designed nearly a third of a century ago.  Even worse to realize that
      even back then I worked on what was called the ATF - Advanced Tactical
      =46ighter, which is now called the F-22), one of the first things I was
      taught was the proper way to design a bolted joint.  A bolted joint
      relies on friction to hold the parts together - friction caused by the
      clamping force the bolt applies to the joint.  Bolted joints are
      excellent in carrying shear, less good in tension because the bolt is
      carrying all the load in tension in addition to the tensile loads
      imposed on the bolt by tightening.
      
              
      
              A bolted joint should have no threaded portion of the bolt
      within the hole in the material.  The threads should start beyond the
      hole, but inside the hole in the washer(s).  You want the shank of the
      bolt to bear against the sides of the hole in order to bear shear loads.
      Choose your grip length to clear the thickness of the bolted joint and
      then add one or two washers to ensure there will be some thread
      unengaged.  Also be sure there is at least one full thread extending
      beyond the nut.  The hole in the material should be chamfered or
      counterbored slightly under the head of the bolt to allow for the small
      radius in the transition area of the bolt where the head meets the
      shank.  If this chamfer is missing and the hole is a tight fit with the
      bolt diameter, the edge of the hole will tend to cut into this radius,
      making a stress riser that can cause failure of the bolt.
      
              
      
              When bolting dissimilar metals (for example, when using a steel
      bolt on an aluminum part), be certain the cadmium plating (the gold
      colored surface of AN hardware) does not get scratched off.  The cad
      plating provides a sacrificial anodic surface to protect the aluminum
      =66rom corrosion.  If the plating is removed and the joint gets wet, a
      galvanic cell will be established which will cause corrosion of the
      aluminum part.  Better protection is provided by dipping the hardware in
      a wet epoxy primer before installation.  That was standard practice on
      the F-16, but I must admit I didn't go to that extreme on my Pietenpol.
      
              
      
              Jack Phillips
      
              NX899JP
      
              
      
              -----Original Message-----
               Subject: Re: Pietenpol-List: A/N Hardware
      
              
      
              the dash number is the length of the grip in eighths of an inch
      with a -1 at 1/8" grip length and a -7 at 7/8" grip length.  There is no
      such thing as a -8 or a -18 or a -28 etc as a -8, at 8 eighths,  becomes
      a 1 incher or, better yet a 1 incher and no eighths or a -10.  So a -7
      is 7/8" and a -10 is a 1" and a -11 is 1-1/8"
      
              
      
              The grip is the length of the bolt excluding the head thickness.
      
              
      
              Chris
      
              Braumeister und Inspektor der Flitzer und Flitzermotoren
      
                      ----- Original Message -----
      
                      From: John and Phyllis Smoyer
      <mailto:jpsmoyer@verizon.net> 
      
                      To: pietenpol-list@matronics.com
      
                      Sent: Monday, August 08, 2005 9:23 AM
      
                      Subject: Re: Pietenpol-List: A/N Hardware
      
                      
      
                      I don't know of a definitive listing, but I can decode
      the AN nomenclature to some degree:
      
                      
      
                      The number(s) after the letters "AN" identifies the
      diameter of the bolt in increments of 1/16 inch.  For example, and AN3
      bolt or nut is 3/16" dia.  AN 4 bolts are 1/4" dia, and so on.
      
                      
      
                      The dash number identifies the length of the bolt, but
      the numbers don't correspond directly to the length.  In fact, AN3-10
      bolt is not the same length as an AN4-10 is not the same length as an
      AN5-10.   Also, AN bolts aren't threaded along their entire length, so
      you can run into problems there, also.
      
                      
      
                      I found this site on google, and it looks like it can
      tell you all you need to know.
      
                      http://taggart.glg.msu..edu/gyro/bolts.htm
      <http://taggart.glg.msu.edu/gyro/bolts.htm> .  It even includes a
      down-loadable program.  
      
                      
      
                      HOpe this helps.
      
                      
      
                      Best Regards,
      
                      John Smoyer
      
      
      This e-mail is intended for the use of the addressee(s) only and may contain privileged,
      confidential, or proprietary information that is exempt from disclosure
      under law.  If you have received this message in error, please inform us promptly
      by reply e-mail, then delete the e-mail and destroy any printed copy.
       Thank you.
      
Message 5
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  | 
      
      
      
      Hi John,
      
      
      I installed steps for both cockpits.  Here are a couple of pictures of
      the rear step.  If interested I can send pictures of the front step
      design as well.  The steps were made from scrap pieces of streamlined
      tubing left over from the cabane struts, and then had wingwalk paint
      appiled to give them a nonskid surface.
      
      
      Jack Phillips
      
      "Icarus Plummet"
      
      
      -----Original Message-----
      From: owner-pietenpol-list-server@matronics.com
      [mailto:owner-pietenpol-list-server@matronics.com] On Behalf Of Egan,
      John
      Subject: RE: Pietenpol-List: A/N Hardware
      
      
      Jack,
      
      
      Did I see a nice peg on the side of your fuselage to assist a
      person(you) when climbing into the back seat?  If so, would you describe
      the design and mounting? Some people have 30" in seams....
      
              
      
      ------
      This e-mail is intended for the use of the addressee(s) only and may
      contain privileged, confidential, or proprietary information that is
      exempt from disclosure under law. If you have received this message in
      error, please inform us promptly by reply e-mail, then delete the e-mail
      and destroy any printed copy. Thank you.
      
      
      
      
Message 6
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  | 
      
      
      
      Very nice. if you have a photo handy of the front step, It will also be
      appreciated.
      
              -----Original Message-----
              From: owner-pietenpol-list-server@matronics.com
      [mailto:owner-pietenpol-list-server@matronics.com] On Behalf Of
      Phillips, Jack
              Sent: Wednesday, August 10, 2005 7:43 AM
              To: pietenpol-list@matronics.com
              Subject: Pietenpol-List: Step
      =09
      =09
      
              Hi John,
      
              
      
              I installed steps for both cockpits.  Here are a couple of
      pictures of the rear step.  If interested I can send pictures of the
      =66ront step design as well.  The steps were made from scrap pieces of
      streamlined tubing left over from the cabane struts, and then had
      wingwalk paint appiled to give them a nonskid surface.
      
              
      
              Jack Phillips
      
              "Icarus Plummet"
      
              
      
              -----Original Message-----
              From: owner-pietenpol-list-server@matronics.com
      [mailto:owner-pietenpol-list-server@matronics.com] On Behalf Of Egan,
      John
              Sent: Wednesday, August 10, 2005 8:34 AM
              To: pietenpol-list@matronics.com
              Subject: RE: Pietenpol-List: A/N Hardware
      
              
      
              Jack,
      
              
      
              Did I see a nice peg on the side of your fuselage to assist a
      person(you) when climbing into the back seat=3F  If so, would you describe
      the design and mounting=3F Some people have 30" in seams....
      
                      
      
      =09
      ------
              This e-mail is intended for the use of the addressee(s) only and
      may contain privileged, confidential, or proprietary information that is
      exempt from disclosure under law. If you have received this message in
      error, please inform us promptly by reply e-mail, then delete the e-mail
      and destroy any printed copy. Thank you.
      =09
      
      
      
      
      This e-mail is intended for the use of the addressee(s) only and may contain privileged,
      confidential, or proprietary information that is exempt from disclosure
      under law.  If you have received this message in error, please inform us promptly
      by reply e-mail, then delete the e-mail and destroy any printed copy.
       Thank you.
      
Message 7
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  | 
      
      
      
      My apologies to the fellows with dial-up modems.  Here are a couple of
      pictures of the front step setup.  This step is installed in line with
      the front of the front seat and ties in to the spruce brace that runs
      along the top of the floorboard for the front of the front seat to
      attach to.
      
      
      Even with the step the front seat is not easy to get into, but I did not
      want to cut a door in the side of the fuselage.  Most of the loads in
      the fuselage are going through the longerons in the area of the front
      seat and I just did not want to cut them there for the convenience of
      having a door.  Gary Price has a set of plans for such a door but I've
      not seen them.
      
      
      Jack
      
      
      -----Original Message-----
      [mailto:owner-pietenpol-list-server@matronics.com] On Behalf Of Egan,
      John
      Subject: RE: Pietenpol-List: Step
      
      
      Very nice. if you have a photo handy of the front step, It will also be
      appreciated.
      
              -----Original Message-----
              From: owner-pietenpol-list-server@matronics.com
      [mailto:owner-pietenpol-list-server@matronics.com] On Behalf Of
      Phillips, Jack
              Sent: Wednesday, August 10, 2005 7:43 AM
              To: pietenpol-list@matronics.com
              Subject: Pietenpol-List: Step
      
              Hi John,
      
              
      
              I installed steps for both cockpits.  Here are a couple of
      pictures of the rear step.  If interested I can send pictures of the
      front step design as well.  The steps were made from scrap pieces of
      streamlined tubing left over from the cabane struts, and then had
      wingwalk paint appiled to give them a nonskid surface.
      
              
      
              Jack Phillips
      
              "Icarus Plummet"
      
              
      
              -----Original Message-----
      =09
      =09
      
      ------
      This e-mail is intended for the use of the addressee(s) only and may
      contain privileged, confidential, or proprietary information that is
      exempt from disclosure under law. If you have received this message in
      error, please inform us promptly by reply e-mail, then delete the e-mail
      and destroy any printed copy. Thank you.
      
      
      
      
Message 8
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  | 
      
      
      
      Heres another method I found on the web.See attachments.
      
      
      ________________________________
      
      From: owner-pietenpol-list-server@matronics.com
      [mailto:owner-pietenpol-list-server@matronics.com] On Behalf Of
      Phillips, Jack
      Subject: RE: Pietenpol-List: Step
      
      
      My apologies to the fellows with dial-up modems.  Here are a couple of
      pictures of the front step setup.  This step is installed in line with
      the front of the front seat and ties in to the spruce brace that runs
      along the top of the floorboard for the front of the front seat to
      attach to.
      
      
      Even with the step the front seat is not easy to get into, but I did not
      want to cut a door in the side of the fuselage.  Most of the loads in
      the fuselage are going through the longerons in the area of the front
      seat and I just did not want to cut them there for the convenience of
      having a door.  Gary Price has a set of plans for such a door but I've
      not seen them.
      
      
      Jack
      
      
      -----Original Message-----
      From: owner-pietenpol-list-server@matronics.com
      [mailto:owner-pietenpol-list-server@matronics.com] On Behalf Of Egan,
      John
      Subject: RE: Pietenpol-List: Step
      
      
      Very nice. if you have a photo handy of the front step, It will also be
      appreciated.
      
              -----Original Message-----
              From: owner-pietenpol-list-server@matronics.com
      [mailto:owner-pietenpol-list-server@matronics.com] On Behalf Of
      Phillips, Jack
              Sent: Wednesday, August 10, 2005 7:43 AM
              To: pietenpol-list@matronics.com
              Subject: Pietenpol-List: Step
      
              Hi John,
      
              
      
              I installed steps for both cockpits.  Here are a couple of
      pictures of the rear step.  If interested I can send pictures of the
      front step design as well.  The steps were made from scrap pieces of
      streamlined tubing left over from the cabane struts, and then had
      wingwalk paint appiled to give them a nonskid surface.
      
              
      
              Jack Phillips
      
              "Icarus Plummet"
      
              
      
              -----Original Message-----
      
      ------
      This e-mail is intended for the use of the addressee(s) only and may
      contain privileged, confidential, or proprietary information that is
      exempt from disclosure under law. If you have received this message in
      error, please inform us promptly by reply e-mail, then delete the e-mail
      and destroy any printed copy. Thank you.
      
      
      
      
Message 9
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  | 
      
      
      
      The other two pictures I wanted to send didn't get through due to
      network problems,maybe this time.
      
      
      ________________________________
      
      From: owner-pietenpol-list-server@matronics.com
      [mailto:owner-pietenpol-list-server@matronics.com] On Behalf Of
      Phillips, Jack
      Subject: RE: Pietenpol-List: Step
      
      
      My apologies to the fellows with dial-up modems.  Here are a couple of
      pictures of the front step setup.  This step is installed in line with
      the front of the front seat and ties in to the spruce brace that runs
      along the top of the floorboard for the front of the front seat to
      attach to.
      
      
      Even with the step the front seat is not easy to get into, but I did not
      want to cut a door in the side of the fuselage.  Most of the loads in
      the fuselage are going through the longerons in the area of the front
      seat and I just did not want to cut them there for the convenience of
      having a door.  Gary Price has a set of plans for such a door but I've
      not seen them.
      
      
      Jack
      
      
      -----Original Message-----
      From: owner-pietenpol-list-server@matronics.com
      [mailto:owner-pietenpol-list-server@matronics.com] On Behalf Of Egan,
      John
      Subject: RE: Pietenpol-List: Step
      
      
      Very nice. if you have a photo handy of the front step, It will also be
      appreciated.
      
              -----Original Message-----
              From: owner-pietenpol-list-server@matronics.com
      [mailto:owner-pietenpol-list-server@matronics.com] On Behalf Of
      Phillips, Jack
              Sent: Wednesday, August 10, 2005 7:43 AM
              To: pietenpol-list@matronics.com
              Subject: Pietenpol-List: Step
      
              Hi John,
      
              
      
              I installed steps for both cockpits.  Here are a couple of
      pictures of the rear step.  If interested I can send pictures of the
      front step design as well.  The steps were made from scrap pieces of
      streamlined tubing left over from the cabane struts, and then had
      wingwalk paint appiled to give them a nonskid surface.
      
              
      
              Jack Phillips
      
              "Icarus Plummet"
      
              
      
              -----Original Message-----
      
      ------
      This e-mail is intended for the use of the addressee(s) only and may
      contain privileged, confidential, or proprietary information that is
      exempt from disclosure under law. If you have received this message in
      error, please inform us promptly by reply e-mail, then delete the e-mail
      and destroy any printed copy. Thank you.
      
      
      
      
Message 10
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  | 
      
      
      
      I have just finished building my Peit and need to do the weight and balance. What
      are you using as the Datum point ?
      
      Chris Cummins
      
                      
      ---------------------------------
Message 11
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  | 
      
      
      
      I may be wrong but usually it's right at the front of the prop hub.
      
      
      ________________________________
      
      From: owner-pietenpol-list-server@matronics.com
      [mailto:owner-pietenpol-list-server@matronics.com] On Behalf Of chris
      cummins
      Subject: RE: Pietenpol-List: Step
      
      
      I have just finished building my Peit and need to do the weight and
      balance. What are you using as the Datum point ?
      
      
      Chris Cummins
      
      ________________________________
      
      <http://us.rd.yahoo.com/evt34442/*http:/www.yahoo.com/r/hs>
      
      
Message 12
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  | 
      
      
              m>
      
      --> Pietenpol-List message posted by: Michael D Cuy <Michael.D.Cuy@grc.nasa.gov>
      
      Chris-- I used the front of my propeller hub for the datum---this way ALL 
      of your math is with positive numbers.   Tony
      Bingelis shows simple ways of doing weight and balance.    It really is 
      much easier to work with all positive numbers.
      Try to find accurate scales---bathroom scales can be really out of 
      calibration.   Watch your tail when you are weighing
      in the 'level-flight' attitude.  It is very light on the tailwheel and the 
      plane can easily nose over.  I think my tail only had
      7 to 9 pound of force on the tail scale so one of the ladies watching the 
      procedure manned the tail in case it started to come up.
      
      Congratulations on being so close !
      
      Mike C. in Ohio
      
      
Message 13
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  | 
      
      
      
      You can use anything you like for the datum - just document it so you
      can remember what you used.  For aerodynamic purposes, the leading edge
      of the wing works best, but that means anything ahead of the LE has a
      negative arm, so you've got to be careful when doing the math.  I used
      the firewall, because it is easy to hook a tape measure to it.  Again,
      everything ahead of the firewall then must have a negative arm, but if
      you're careful, that's not a problem.  I then added in the distance from
      the firewall to the leading edge of the wing and calculated my CG as a
      percentage of the wing cord to establish the CG envelope.
      
      
      Be sure you weigh the airplane in level flight position, preferably
      either inside a hangar with the doors closed or on a perfectly windless
      day (you'd be surprised how much a 10 mph wind will change the reading
      on your scales).  If at all possible, use certified aircraft scales
      (your local FBO almost certainly has a set that he would loan you).  I
      first weighed mine with bathroom scales, then found that my initial
      weight was off by over 75 lbs when I finally used certified scales.  Put
      each wheel in the cetner of the pad on the scale - if the wheel is off
      to one side it won't read accurately.  Remember empty weight includes
      unusable fuel, but no oil in the engine.
      
      
      Jack Phillips
      
      Raleigh, NC
      
      
      -----Original Message-----
      [mailto:owner-pietenpol-list-server@matronics.com] On Behalf Of
      harvey.rule@bell.ca
      Subject: RE: Pietenpol-List: Step
      
      
      I may be wrong but usually it's right at the front of the prop hub.
      
      
        _____ 
      
      From: owner-pietenpol-list-server@matronics.com
      [mailto:owner-pietenpol-list-server@matronics.com] On Behalf Of chris
      cummins
      Subject: RE: Pietenpol-List: Step
      
      
      I have just finished building my Peit and need to do the weight and
      balance. What are you using as the Datum point ?
      
      
      Chris Cummins
      
      
Message 14
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  | 
      
      
| Subject:  | Pouchel plans needed.Please help | 
      
      --> Pietenpol-List message posted by: Benny Bee <benny_bee_01@yahoo.com>
      
      
      Guys howdy!.
      A few days ag i came across pouchel design and got so
      impressed that now i am thinking about building me
      one.Too bad i can't find any info on plans and
      construction.Whats involved,engine,total
      weight,man/hours etc. I saw a site of Gary Gower but
      there is many more questions i have regarding the
      plane.
      
      I saw a french site where plans were sold for
      e100.Thats a good price ut i dont wanna buy cat in
      bag.
      Would love to hear here or offline from you fellows
      who built it.
      Thanks in advance! have a great flying!
      
      Mitty
      --- "Phillips, Jack" <jphillip@alarismed.com> wrote:
      
      > You can use anything you like for the datum - just
      > document it so you
      > can remember what you used.  For aerodynamic
      > purposes, the leading edge
      > of the wing works best, but that means anything
      > ahead of the LE has a
      > negative arm, so you've got to be careful when doing
      > the math.  I used
      > the firewall, because it is easy to hook a tape
      > measure to it.  Again,
      > everything ahead of the firewall then must have a
      > negative arm, but if
      > you're careful, that's not a problem.  I then added
      > in the distance from
      > the firewall to the leading edge of the wing and
      > calculated my CG as a
      > percentage of the wing cord to establish the CG
      > envelope.
      > 
      >  
      > 
      > Be sure you weigh the airplane in level flight
      > position, preferably
      > either inside a hangar with the doors closed or on a
      > perfectly windless
      > day (you'd be surprised how much a 10 mph wind will
      > change the reading
      > on your scales).  If at all possible, use certified
      > aircraft scales
      > (your local FBO almost certainly has a set that he
      > would loan you).  I
      > first weighed mine with bathroom scales, then found
      > that my initial
      > weight was off by over 75 lbs when I finally used
      > certified scales.  Put
      > each wheel in the cetner of the pad on the scale -
      > if the wheel is off
      > to one side it won't read accurately.  Remember
      > empty weight includes
      > unusable fuel, but no oil in the engine.
      > 
      >  
      > 
      > Jack Phillips
      > 
      > Raleigh, NC
      > 
      >  
      > 
      > -----Original Message-----
      > From: owner-pietenpol-list-server@matronics.com
      > [mailto:owner-pietenpol-list-server@matronics.com]
      > On Behalf Of
      > harvey.rule@bell.ca
      > Sent: Wednesday, August 10, 2005 3:21 PM
      > To: pietenpol-list@matronics.com
      > Subject: RE: Pietenpol-List: Step
      > 
      >  
      > 
      > I may be wrong but usually it's right at the front
      > of the prop hub.
      > 
      >  
      > 
      >   _____  
      > 
      > From: owner-pietenpol-list-server@matronics.com
      > [mailto:owner-pietenpol-list-server@matronics.com]
      > On Behalf Of chris
      > cummins
      > Sent: August 10, 2005 2:58 PM
      > To: pietenpol-list@matronics.com
      > Subject: RE: Pietenpol-List: Step
      > 
      >  
      > 
      > I have just finished building my Peit and need to do
      > the weight and
      > balance. What are you using as the Datum point ?
      > 
      >  
      > 
      > Chris Cummins
      > 
      >  
      > 
      > 
      
      
Message 15
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  | 
      
      
| Subject:  | Re : pouchel plans | 
      
      Interesting design! Find more info at www.pouduciel.com    Do not archive
Message 16
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  | 
      
      
| Subject:  | Re: Pouchel plans needed.Please help | 
      
      Hello Benny,
      
      Following is my answer to your mail yesterday,  there I explain the best I could.
      
      
       The price of the plans is correct. There are great but simple drawings,  in metric
      of course, but easy to follow using a metric tape.  As I offrered, I will
      help you as much as possible with advise during your construction.  I am sure
      you will need very little help.
      
      Please dont buy "pirate" plans.  support the designers and the homebuilt movement.
      
      Saludos
      Gary Gower
      
      Date:Tue, 9 Aug 2005 22:58:28 -0700 (PDT)From:"Gary Gower" <ggower_99@yahoo.com>
      View Contact Details 
      
      Yes I build my Pouchel "La Bamba", is a great project, very easy and fast to build,
      yet VERY well built.  In fact the ladders (one of mine's) was tested up to
      10 g's without getting to the break point even was able to return to the original
      position once the weight was off!!!
      
      Flys better than any ultralight,  3 axis ultralight will be very usefull. You will
      love it,  Now I am continue building the 2 seater HM 380 Flying Flea...
      
      There are two important things to know:  one is going to be dificult to make it
      fit in the legal (USA) ultralight weight,  but who will care and weight it? 
      Never heard from first hand pilots that have seen an FAA Oficcer ramp weighting
      ultralights...  Looks like and UL, fly like an UL, and the engine sound like
      an UL... so is an UL.
      I was not very carefull with the weightwhile building,  here we have a gross limit
      weight for ul's so it fitted very easy... But was not that easy myself (see
      next)...
      
      Another important point is pilot weight (and size of his rear end)  to fit inside
      the two spars of the ladder fuselage.  I had to go in a diet and I am still
      in this weight to fit:  65 Kgs (143 lbs).
      I had to loose 18 lbs in the 8 months I built it.  Carlos my partner loosed 25
      lbs.
      
      The plans are so graphic and good that the few words in French are easy to translate
      with the use of a dictionary.
      
      My Pouchel was the 3rd built (serial # 003) so I got a special Diploma from the
      French FAA and Dalby's assn.
      
      The price of the plans is not high...  If you pay Dalby the amount of them I will
      gladly help you by internet any time (for free).   I like to support homebult
      designers work...  Is the base of world wide fredome of flight.   Dont buy
      pirate music,  sofware or airplanes plans,  from E-bay.  Please support creative
      people.
      
      Hope to hear from you soon...
      
      Saludos
      Gary Gower.
      
      Benny Bee <benny_bee_01@yahoo.com> wrote:
      Hello Gary!
      Accidently i came across pouchel design and fell in
      love with idea of using a ladders to build an
      ultralight.How simple and rigid!.
      The only reference i found regardless the plans was
      one french site where they were sold as i understood
      for 100 euro.
      I made a search and found your site with pictures.Also
      i found a word document-flight report.Please tell me
      where can i find plans other then on a french site for
      E100? Are those cd's that sold on ebay have it? 
      How many hours did you spend on building puchel? How
      different it flies compared to 3 axis ultralight?
      Please,whenever you get a chance let me know because i
      am anxiouse :))
      
      Thanks !
      
      BB
      
      
      Benny Bee <benny_bee_01@yahoo.com> wrote:
      
      --> Pietenpol-List message posted by: Benny Bee 
      
      
      Guys howdy!.
      A few days ag i came across pouchel design and got so
      impressed that now i am thinking about building me
      one.Too bad i can't find any info on plans and
      construction.Whats involved,engine,total
      weight,man/hours etc. I saw a site of Gary Gower but
      there is many more questions i have regarding the
      plane.
      
      I saw a french site where plans were sold for
      e100.Thats a good price ut i dont wanna buy cat in
      bag.
      Would love to hear here or offline from you fellows
      who built it.
      Thanks in advance! have a great flying!
      
      Mitty
      --- "Phillips, Jack" wrote:
      
      > You can use anything you like for the datum - just
      > document it so you
      > can remember what you used. For aerodynamic
      > purposes, the leading edge
      > of the wing works best, but that means anything
      > ahead of the LE has a
      > negative arm, so you've got to be careful when doing
      > the math. I used
      > the firewall, because it is easy to hook a tape
      > measure to it. Again,
      > everything ahead of the firewall then must have a
      > negative arm, but if
      > you're careful, that's not a problem. I then added
      > in the distance from
      > the firewall to the leading edge of the wing and
      > calculated my CG as a
      > percentage of the wing cord to establish the CG
      > envelope.
      > 
      > 
      > 
      > Be sure you weigh the airplane in level flight
      > position, preferably
      > either inside a hangar with the doors closed or on a
      > perfectly windless
      > day (you'd be surprised how much a 10 mph wind will
      > change the reading
      > on your scales). If at all possible, use certified
      > aircraft scales
      > (your local FBO almost certainly has a set that he
      > would loan you). I
      > first weighed mine with bathroom scales, then found
      > that my initial
      > weight was off by over 75 lbs when I finally used
      > certified scales. Put
      > each wheel in the cetner of the pad on the scale -
      > if the wheel is off
      > to one side it won't read accurately. Remember
      > empty weight includes
      > unusable fuel, but no oil in the engine.
      > 
      > 
      > 
      > Jack Phillips
      > 
      > Raleigh, NC
      > 
      > 
      > 
      > -----Original Message-----
      > From: owner-pietenpol-list-server@matronics.com
      > [mailto:owner-pietenpol-list-server@matronics.com]
      > On Behalf Of
      > harvey.rule@bell.ca
      > Sent: Wednesday, August 10, 2005 3:21 PM
      > To: pietenpol-list@matronics.com
      > Subject: RE: Pietenpol-List: Step
      > 
      > 
      > 
      > I may be wrong but usually it's right at the front
      > of the prop hub.
      > 
      > 
      > 
      > _____ 
      > 
      > From: owner-pietenpol-list-server@matronics.com
      > [mailto:owner-pietenpol-list-server@matronics.com]
      > On Behalf Of chris
      > cummins
      > Sent: August 10, 2005 2:58 PM
      > To: pietenpol-list@matronics.com
      > Subject: RE: Pietenpol-List: Step
      > 
      > 
      > 
      > I have just finished building my Peit and need to do
      > the weight and
      > balance. What are you using as the Datum point ?
      > 
      > 
      > 
      > Chris Cummins
      > 
      > 
      > 
      > 
      
      
Message 17
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  | 
      
      
| Subject:  | Re: Leading edge strip material? | 
      
      --> Pietenpol-List message posted by: "Dale Johnson" <ddjohn@earthlink.net>
      
      Chris
      We used redwood for the leading edge and the trailing edge. 
      Dale
      
      
      > [Original Message]
      > From: Christian Bobka <sbobka@charter.net>
      > To: <pietenpol-list@matronics.com>
      > Date: 8/9/2005 7:48:12 PM
      > Subject: Re: Pietenpol-List: Leading edge strip material?
      >
      > --> Pietenpol-List message posted by: "Christian Bobka"
      <sbobka@charter.net>
      >
      > I think dale and greg used a lot of cedar from the lumber yard.
      >
      > chris
      >
      > Braumeister und Inspektor der Flitzer und Flitzermotoren
      > ----- Original Message ----- 
      > From: "Egan, John" <jegan@kcc.com>
      > To: <pietenpol-list@matronics.com>
      > Sent: Friday, August 05, 2005 8:57 AM
      > Subject: Pietenpol-List: Leading edge strip material?
      >
      >
      > > --> Pietenpol-List message posted by: "Egan, John" <jegan@kcc.com>
      > >
      > > May I ask what builders are using for leading edge wing strip material?
      > > I need to purchase, fabricate and install a leading edge strip on the
      > > wings.  Maybe use Sitka, clear pine, a milled 2x4?  It seems the
      > > densities of Sitka, Pine, Douglas Fir and Cedar seem relatively close.
      > > I priced a 14' length of clear pine at a finish dimension of 1" x 3" at
      > > about $40 each.  The price may come down using shorter pieces, then
      > > scarfing the joints?  Everything I pick up seems so heavy.
      > >
      > >
      > ----
      > > This e-mail is intended for the use of the addressee(s) only and may
      > contain privileged, confidential, or proprietary information that is
      exempt
      > from disclosure under law.  If you have received this message in error,
      > please inform us promptly by reply e-mail, then delete the e-mail and
      > destroy any printed copy.   Thank you.
      > >
      >
      ============================================================================
      > ==
      > >
      > >
      > >
      > >
      > >
      > >
      > >
      > >
      > >
      > >
      > >
      > >
      >
      >
      >  
      >  
      >  
      >
      
      
Message 18
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  | 
      
      
| Subject:  | A/N Hardware & MAAC Fly-in | 
      
      I guess I wasn't very clear in my question the other day -- what I'm 
      wondering is if anyone has a list of the A/N hardware that they used in each specific
      
      area of their Air Camper. For example, what specific AN bolt and nut did you 
      use to attach the wood landing gear struts at the fuselage fittings? Did you 
      use drilled bolts and safety-wired all the nuts together, or did you use self 
      locking nuts? What size A/N bolts and nuts did you use in other areas of the 
      plane? I suppose the sizes can vary somewhat depending upon how accurately one
      
      cuts the wood, but am hoping to get a little guidance. 
      
      Also, if I'm a member of the EAA's Vintage Aircraft Association, can I attend 
      the Midwest Antique Airplane Association at Brodhead in a few weeks? Seems I 
      read that this is the case, but would like to make sure. Also, I can't find 
      any info on joining the MAAC. Anyone got some info? 
      
      Best regards,
      Fred B.
      La Crosse, WI
      
Message 19
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| Subject:  | Re: A/N Hardware | 
      
      In a message dated 8/10/2005 6:27:10 AM Central Standard Time,
      jphillip@alarismed.com writes:
      Actually, the grip is the length of the non-threaded portion of the bolt, or
      the thickness of the material to be bolted (plus a washer or two).  The grip
      length is the overall length of the bolt minus the head thickness, minus the
      length of the threaded portion.  The dash numbering scheme changes as the bolt
      diameters change, so it is not easy to figure without a table.  For example, an
      AN3-10 has a grip length of 1-1/32=E2=80=9D, but an AN&-10 has a grip of 1-3/32=E2=80=9D,
      and an AN8-10 only has a grip length of 5/16=E2=80=9D.  The dash numbering scheme
      is
      also inconsistent between different types of hardware.  For example, NAS1103 high
      strength bolts have a dash number that is the grip length in 1/16=E2=80=9D
      incrememnts (e.g., an NAS1103-6 has a grip of .375=E2=80=9D).
      
      Order a free catalog from Aircraft Spruce and Specialty company.  It gives
      the grip lengths and dash numbers of most AN, MS and NAS hardware, along with a
      wealth of other information.  ASS is expensive, but they generally have what
      you need in stock and can ship it quickly (except, oddly enough, spruce.  That
      always seems to take longer from them than from Wicks).
      
      The construction of a good bolted joint is actually fairly critical, and is
      often overlooked.  When I started working at General Dynamics on the F-16
      program as a young engineer fresh out of college 30 years ago (hard to believe
      that
      one of our front line fighters was designed nearly a third of a century ago. 
      Even worse to realize that even back then I worked on what was called the ATF
      =E2=80=93 Advanced Tactical Fighter, which is now called the F-22), one of the
      first
      things I was taught was the proper way to design a bolted joint.  A bolted
      joint relies on friction to hold the parts together =E2=80=93 friction caused by
      the
      clamping force the bolt applies to the joint.  Bolted joints are excellent in
      carrying shear, less good in tension because the bolt is carrying all the load
      in
      tension in addition to the tensile loads imposed on the bolt by tightening.
      
      A bolted joint should have no threaded portion of the bolt within the hole in
      the material.  The threads should start beyond the hole, but inside the hole
      in the washer(s).  You want the shank of the bolt to bear against the sides=20of
      the hole in order to bear shear loads.  Choose your grip length to clear the
      thickness of the bolted joint and then add one or two washers to ensure there
      will be some thread unengaged.  Also be sure there is at least one full thread
      extending beyond the nut.  The hole in the material should be chamfered or
      counterbored slightly under the head of the bolt to allow for the small radius
      in the transition area of the bolt where the head meets the shank.  If this
      chamfer is missing and the hole is a tight fit with the bolt diameter, the edge
      of the hole will tend to cut into this radius, making a stress riser that can
      cause failure of the bolt.
      
      When bolting dissimilar metals (for example, when using a steel bolt on an
      aluminum part), be certain the cadmium plating (the gold colored surface of=20AN
      hardware) does not get scratched off.  The cad plating provides a sacrificial
      anodic surface to protect the aluminum from corrosion.  If the plating is
      removed and the joint gets wet, a galvanic cell will be established which will
      cause corrosion of the aluminum part.  Better protection is provided by dipping
      the hardware in a wet epoxy primer before installation.  That was standard
      practice on the F-16, but I must admit I didn=E2=80=99t go to that extreme on my
      Pietenpol.
      
      Jack Phillips
      NX899JP
      Jack,
      That description, and Subject Line, of how to use hardware was a very good
      addition to the archives. 
      
      Chuck G.
      
Message 20
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| Subject:  | Brodhead to Oshkosh '05 | 
      
      Jack Phillips,
      
      I would like to hear about your flight from Brodhead to Oshkosh.  How about 
      those headwinds ???
      
      Chuck G.
      
Message 21
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| Subject:  | Re: antique airplane assn | 
      
      --> Pietenpol-List message posted by: Darrel Jones <wd6bor@vom.com>
      
      Dick Navratil wrote:
      
      > After past discussion of AAA, I looked them up today.  Looks 
      > interesting for fly ins and such.  I also noticed they have a sub 
      > listing for the International Pietenpol Assn.   Does anyone belong to 
      > this?  Is it worthwhile?  I may just try it out.
      > Dick N.
      
      I belonged to the International Pietenpol Association when it was taken 
      over by the AAA. They collected my dues and regularly failed to deliver 
      the publication. You would be better off to join the Vintage Airplane 
      Association of the EAA. Lots of resources and great publications.
      
      Darrel Jones
      N154JP
      
      
 
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