Today's Message Index:
----------------------
 
     1. 05:04 AM - Re: Assembly Milestone (Phillips, Jack)
     2. 06:00 AM - Re: final rigging (Phillips, Jack)
     3. 06:22 AM - Re: Assembly Milestone (Jack T. Textor)
     4. 07:01 AM - Re: Digital Scale (MikeD)
     5. 07:17 AM - Re: Re: Vi Kaplers hinges (Bill Church)
     6. 07:32 AM - Re: Re: Vi Kaplers hinges (Scott Knowlton)
     7. 07:38 AM - Re: Assembly Milestone (HelsperSew@aol.com)
     8. 08:05 AM - Assembly milestone (santiago morete)
     9. 08:38 AM - Re: Re: Digital Scale (Bill Church)
    10. 09:21 AM - Re: Digital Scale (Glenn Thomas)
    11. 09:54 AM - mixing T88 (Oscar Zuniga)
    12. 10:00 AM - Re: Re: Vi Kaplers hinges (Ryan Michals)
    13. 10:21 AM - Re: Re: Vi Kaplers hinges (Ryan Michals)
    14. 11:04 AM - Re: mixing T88 (Dave Abramson)
    15. 11:09 AM - Re: Re: Digital Scale (Brian Kraut)
    16. 11:09 AM - Re: Re: Digital Scale (Brian Kraut)
    17. 11:35 AM - Re: Re: Vi Kaplers hinges (Jack T. Textor)
    18. 02:30 PM - Re: Assembly milestone (Patrick Panzera)
    19. 08:39 PM - Re: Assembly milestone (gcardinal)
 
 
 
Message 1
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  | 
      
      
| Subject:  | Assembly Milestone | 
      
      Dan, 
      
      
      Your Pietenpol looks great!  Looks like you are about ready for cover
      now, and that was perhaps the most satisfying part of the whole project
      to me, where you transform a bare framework into a flying machine.
      Unless you are a real magician, I would doubt if you will have it ready
      for Brodhead this year (for me, covering and painting took the better
      part of a year, but I'm a notoriously slow worker).  
      
      
      Much as I'd like to see it at Brodhead this year, please don't push it.
      The RV-10 community recently had their first fatal accident of an RV-10
      and from the preliminary post-mortem it appears that a number of short
      cuts were made in order for the plane to make it to Oshkosh this year
      (it appears that the 40 hour flyoff was "pencil whipped" and the plane
      had less than 7 hours on it when it took off for OSH).  Mods continued
      to be made to the airplane on almost every flight and apparently one of
      them went bad, killing the owner/builder.  If necessary, a bunch of us
      can stop in at Poplar Grove on the way to or from Brodhead to see your
      project.
      
      
      Jack Phillips
      
      NX899JP
      
      
        _____  
      
      From: owner-pietenpol-list-server@matronics.com
      [mailto:owner-pietenpol-list-server@matronics.com] On Behalf Of
      HelsperSew@aol.com
      Sent: Sunday, December 02, 2007 8:16 PM
      Subject: Pietenpol-List: Assembly Milestone
      
      
      Group,
      
      
      Thanks to all who responded to my notice of progress.  I really
      appreciate it, as it really means a lot to me. At this point I have a
      whole host of avenues to work on, not knowing which to take. There have
      been so many things that have hinged on this event. More FUN!!! 
      
      
      Dan Helsper
      Poplar Grove, IL.
      
      
        _____  
      
      hottest products and top money wasters
      <http://money.aol.com/top5/general/ways-you-are-wasting-money?NCID=aolto
      p00030000000002>  of 2007.
      
      
      _________________________________________________
      
      This message is for the designated recipient only and may contain privilege
      d, proprietary
      or otherwise private information. If you have received it in error, please 
      notify the sender
      immediately and delete the original. Any other use of the email by you is p
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      Dansk - Deutsch - Espanol - Francais - Italiano - Japanese - Nederlands - N
      orsk - Portuguese
      
Message 2
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      Good luck, Rob.  We need photos!
      
      
      Jack Phillips
      
      NX899JP
      
      Raleigh, NC
      
        _____  
      
      From: owner-pietenpol-list-server@matronics.com
      [mailto:owner-pietenpol-list-server@matronics.com] On Behalf Of
      RBush96589@aol.com
      Sent: Friday, November 30, 2007 7:54 PM
      Subject: Pietenpol-List: final rigging
      
      
      thanks for the input on my rigging question everyone. I am going to try
      to get it together this weekend, weather permitting.Jack and Gene if
      everything goes OK in the next couple of weekends,and I can get
      comfortable flying this thing by the time you get ready to make the trip
      to Brodhead I would be interested in making the trip with you. I live
      between Jackson and Lexington.
      
      
      Robert Bush
      
      
        _____  
      
      <http://money.aol.com/special/hot-products-2007?NCID=aoltop0003000000000
      1>  and top money wasters
      <http://money.aol.com/top5/general/ways-you-are-wasting-money?NCID=aolto
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      This message is for the designated recipient only and may contain privilege
      d, proprietary
      or otherwise private information. If you have received it in error, please 
      notify the sender
      immediately and delete the original. Any other use of the email by you is p
      rohibited.
      
      Dansk - Deutsch - Espanol - Francais - Italiano - Japanese - Nederlands - N
      orsk - Portuguese
      
Message 3
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  | 
      
      
| Subject:  | Assembly Milestone | 
      
      Very good thoughts Jack.  I had not heard about the 10, sad news.
      
      Jack
      
      www.textors.com
      
      do not archive
      
Message 4
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  | 
      
      
| Subject:  | Re: Digital Scale | 
      
      
      
      Glenn Thomas wrote:
      >  I used it when making ribs to measure out one part of the T-88.  One of the
      parts has a higher mass per volume so you have to measure the volume of the other
      part visually.  It was good for getting the right amount to start with.  T-88
      instructions say to mix 2 parts of equal volume.  When I was ready to mix
      by equal mass I could see that the volumes where different so the scale didn't
      really end up giving me the precision I was hoping for.  I think you can get
      pretty good precision using identical translucent plastic containers and a block
      of wood or straight edge behind them as a reference point. 
      >   
      
      
      Having spent quite a few years in R&D which involved formulating a variety of potions
      and substances, including epoxy adhesive systems, I should point out something
      for informative purposes.
      
      The one major problem with your "discovery", is that volume ratios are not the
      gospel. Mass ratios are. Mixing by proper mass ratio is required to achieve a
      stoichiometric balance between the two components. Volume ratio takes second chair
      to mixing in the proper ratio of mass. 
      
      Epoxies such as T-88 are formulated so that you can achieve a reasonably accurate
      A:B blend when mixing by volume, which is what most people leans towards as
      it is convenient and does not require a scale or balance to do so. If you are
      off a bit on either side of ideal the properties are not adversely affected,
      but there are limits to that. You will note the caution on the data sheet regardng
      addition of extra hardener for example - that is a complete no-no.
      
       In the world of epoxies and curatives, and in other adhesive chemistries as well,
      the raw material data contains a figure known as "equivalent weight" - which
      in simple terms is the mass (= weight on a scale) of one material that contains
      a known amount of reactive sites on the molecule. In order for each "A" site
      to react with a matching "B" site on the curative, you need an equal number
      of reactive sites on each side. When you have the equivalent weights of the
      materials, this is easy, and the two are mixed in proportion according to the
      equivalent weights, giving an equal number of "A" and "B" parts. Volume is in
      fact completely irrelevant and no more than a secondary parameter, and is only
      accounted for in the formulation and provided as a convenient method of mixing.
      
      
      Yes to one possible burning question: if the specific gravities of two materials
      are known, you can theoretically mix them correctly by volume. However, think
      of the things that could throw you off:
      
      (1) air bubbles in either material
      (2) tapered weighing vessels
      (3) human error
      (4) misreading due to the meniscus (the curve at the side of some  liquid materials)
      (5) material stuck to the side of the weighing vessel
      (6) a combination of any of the above or other issues not listed
      
      None of which apply when mixing by weight! Don't be fooled by the manufacturer's
      listed 1:1 ratio by volume - there is a bag of tricks available to the formulator
      to allow them to adjust each side so that 1:1 volume gives the right mix
      ratio. However, they do this with prior knowledge of the correct mass ratios.
      
      A good rule to follow is, anytime you have access to two things - (1) a reasonably
      accurate scale, and (b) the A:B mass ratio specified by the manufacturer of
      the epoxy system - you should mix by mass versus by volume. In the long run
      your mixes will be more consistent and therefore by inference will be closer to
      the maximum properties of the adhesive system. In essence, you can bypass the
      secondary method of volume mixing and it's potential flwas, and go right to
      the horse's mouth by using a scale.
      
      In simple terms, while volumetric mixing is "good enough" in most cases, when you
      have the choice, would you not err towards the knowledge that you have not
      made a volume interpretation error and use the mass ratios instead? To me I can't
      do something in a less accurate manner when the better way is available and
      has far fewer caveats. For the cost of a scale good enough to do the job, which
      can be measured in tens of dollars and is therefore insignificant compared
      to the investment in time and money on a homebuilt, why piddle around?
      
      Hey, just my "$0.02"..  [Wink] 
      
      Mike D.
      
      --------
      Piet-builder-who-hopes-to-be-flying-next-summer
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=150169#150169
      
      
Message 5
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  | 
      
      
| Subject:  | Re: Vi Kaplers hinges | 
      
      Carson,
      
      I don't have Vi's hinges, so this isn't speaking from personal
      experience with them, but...
      
      BHP's plans show the empennage hinges to be mounted with #8 screws.
      Let's make the very safe assumption that these will be sufficient to
      carry the load (based on a total of four screws per hinge assembly - two
      for each component).
      
      Based on the dimension you have given, the holes in your hinges are
      .156" (5/32" diameter holes). Don't know the precision of your
      measurement (measured with a caliper or a ruler). In any case, the screw
      size closest to that hole is a #8 screw (.164" diameter). If I were you,
      I would go with #8-32 hardware (length to suit your particular build
      conditions - depending whether you recess the hinges into the wood or
      not). See if the screws will fit in the holes as-is. If necessary, open
      the holes in the hinges with a 11/64" drill (11/64" = .171", which 
      will
      give you a nice .007" clearance). As I understand it, Vi's hinges are
      made of cast aluminum, so it wouldn't be a surprise at all if the holes
      were not perfect.
      
      If anyone out there with first-hand experience with Vi's hinges
      disagrees with anything I have just written, please let the list know.
      
      
      Bill C.
      
      
Message 6
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  | 
      
      
| Subject:  | Re: Vi Kaplers hinges | 
      
      
      Gents 
      
      I purchased Vi's hinges three years ago at Broadhead.  Bill is correct abou
      t the # 8 screws.  I purchased 8-32 x 11/2 machine screws from Leavens Avia
      tion in Toronto (ANM MS24693558) along with self locking nuts and washers. 
       The countersink holes of Vi's hinges accept the machine screws heads perfe
      ctly.
      
      My two bits...
      
      Scott Knowlton
      
      
      Subject: RE: Pietenpol-List: Re: Vi Kaplers hingesDate: Mon, 3 Dec 2007 10:
      17:19 -0500From: eng@canadianrogers.comTo: pietenpol-list@matronics.com
      
      Carson, 
      I don't have Vi's hinges, so this isn't speaking from personal experience w
      ith them, but... 
      BHP's plans show the empennage hinges to be mounted with #8 screws. Let's m
      ake the very safe assumption that these will be sufficient to carry the loa
      d (based on a total of four screws per hinge assembly - two for each compon
      ent).
      Based on the dimension you have given, the holes in your hinges are .156" (
      5/32" diameter holes). Don't know the precision of your measurement (measur
      ed with a caliper or a ruler). In any case, the screw size closest to that 
      hole is a #8 screw (.164" diameter). If I were you, I would go with #8-32 h
      ardware (length to suit your particular build conditions - depending whethe
      r you recess the hinges into the wood or not). See if the screws will fit i
      n the holes as-is. If necessary, open the holes in the hinges with a 11/64"
       drill (11/64" = .171", which will give you a nice .007" clearance). As I
       understand it, Vi's hinges are made of cast aluminum, so it wouldn't be a 
      surprise at all if the holes were not perfect.
      If anyone out there with first-hand experience with Vi's hinges disagrees w
      ith anything I have just written, please let the list know.
      Bill C. 
      
      
      _________________________________________________________________
      Introducing the City @ Live! Take a tour!
      http://getyourliveid.ca/?icid=LIVEIDENCA006
      
Message 7
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  | 
      
      
| Subject:  | Re: Assembly Milestone | 
      
      Hi Jack,
      
      Thank you for your kind words. That's good advice about not rushing. I  still 
      have much work to do before I start the covering, such as making the fuel  
      lines and cowling. There is no way I can get it done for 2008, but Lord willing
      
      I should be there at Brodhead in '08.  
      
      Dan  Helsper
      Poplar Grove, IL.
      
      
      **************************************Check out AOL's list of 2007's hottest 
      products.
      (http://money.aol.com/special/hot-products-2007?NCID=aoltop00030000000001)
      
Message 8
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  | 
      
      
| Subject:  | Assembly milestone | 
      
      Congratulations Dan!!! Beautiful work.  Thanks for the pictures!
        Saludos 
         
        Santiago
      
             
      ---------------------------------
      
      Compart video en la ventana de tus mensajes y tambin tus fotos de Flickr.
      Usel Nuevo Yahoo! Messenger versin Beta. 
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Message 9
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  | 
      
      
| Subject:  | Re: Digital Scale | 
      
      Like Einstein said, "Things should be made as simple as possible, but
      not any simpler."
      
      So, when it comes to mixing epoxy, which of the following is simpler:
      
      Mix equal parts (by volume) of Part A and Part B.
      
      Or
      
      Mix (by mass) Parts A and B in a ratio of 100 to 83. (or is that 83 to
      100)?
      
      Human nature being what it is, one time or another, someone is going to
      do it the wrong way around,and instead of being off by a few percent
      (due to normal human error), they're going to be off by about 40%. And
      how many guys are going to forget to reset the scale (or deduct the mass
      of the cup)?  I'm pretty sure that when they formulated T88 (or any
      similar structural epoxy like it) they intentionally made it so there
      was a one-to-one  ratio by volume, because that's the simplest way to
      measure liquids. That's probably why they say to mix it that way on the
      bottles. It's easier for the builder, and it's probably better
      (liability-wise) for the epoxy formulator. So, if the instructions say
      to mix equal parts by volume, why not do that? 
      
      When mixing my epoxy, I use the same clear graduated plastic cups that
      Clif recommended (Lee Valley # 56Z82.02). Yes, the cups are tapered, but
      they have multiple graduations in ounces, millilitres and drams - take
      your pick. I also leave the unused portion of my mix in the cup, which I
      label with the date, to keep a record of my mixes. There is no transfer
      of material from one cup to another - it's all done in the one cup. Fill
      up to the mark for 3/8 of an ounce with Part A, and let it settle, and
      all air bubbles rise. Re-check after settling, to make sure the volume
      is right.  Then add Part B almost up to the mark for 3/4 of an ounce,
      let that settle, and add a little bit more (if necessary) to get the
      total volume to 3/4 of an ounce. Mix thoroughly for several minutes
      non-stop, then let it sit for ten minutes, for the tiny air bubbles to
      dissipate, and apply. Works like a charm.
       <<glue cups.jpg>> 
      I also use their glue spreaders (Lee valley #99K50.10)  to mix and apply
      the epoxy. After the epoxy has hardened, it flakes off, and the spreader
      can be re-used over and over again.
       <<glue spreaders.jpg>> 
      Personally, I think the average builder is waaaaaay more likely to screw
      up measuring by mass in a ratio of .83 to 1 than by measuring by volume
      in a ratio of 1 to 1. Why make life more complicated?
      
      My $.02 (Canadian)
      Bill C.
      
      
Message 10
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  | 
      
      
| Subject:  | Re: Digital Scale | 
      
      
      Resin 100 parts / Hardener 83 parts BY WEIGHT - From a call to System 3
      
      No problem with my "discovery".  I got the mfr ration by weighing what I visually
      compared.  If you take your time, take your project seriously and measure carefully,
      you will be fine.  
      
      I agree with every point Bill made and have been using same type of mixing process
      as he has and don't think new builders should have cause for concern if they
      have been measuring visually by equal volume and doing it carefully.
      
      --------
      Glenn Thomas
      N?????
      http://www.flyingwood.com
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=150202#150202
      
      
Message 11
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  | 
      
      
      
      
      
      I'm no expert on adhesives or epoxies and I don't want anyone hurt, injured, damaged,
      or offended.
      
      With that said- I'm going to come clean and say that when I first started building
      my "Flying Squirrel" I got disposable syringes and clear plastic mixing cups
      and all of that and it didn't last one building session.  Too much sticky mess,
      hassle, and I couldn't see that it was needed so I started mixing my T88
      by eye in the small Dixie cups (unwaxed) with wooden tongue depressors and that's
      the only way I've ever done it since.  I never need or mix large batches and
      I always leave the stick (actually half a stick... I cut them in half and use
      the other half next batch; cheapskate) standing in the cup.  Next day, the
      stick is always solidly glued to the cup and the epoxy is rock-hard.
      
      May my soul rest in peace when they recover my body from the unglued airframe of
      my Squirrel or the repairs I've made on the Piet, but so far I have never used
      scales or syringes when measuring or mixing T88 and have always found my wood
      joints to be strong and complete using moderate clamping pressure and good
      squeeze-out at the joints.  I pour what appear to be equal puddles of resin and
      hardener in the cup, mix thoroughly, and either I've been lucky or the stuff
      is pretty flexible on the ratio because it works just fine.  If I were to need
      a larger batch I would use postal scales, which my buddy has in the hangar (the
      Pelouze that was mentioned here before).
      
      Do not archive
      
      and please do not follow my example either, but that's the simple truth for what's
      worked for me for years now.
      
      Oscar Zuniga
      San Antonio, TX
      mailto: taildrags@hotmail.com
      website at http://www.flysquirrel.net
      
      
Message 12
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  | 
      
      
| Subject:  | Re: Vi Kaplers hinges | 
      
      Does anyone know who was selling the machined hinges adjacent to the Vi's hinges
      at Brodhead '08? I purchased the hinges but he had some other products I am
      interested in.  
      
        Ryan M
      
      Scott Knowlton <flyingscott_k@hotmail.com> wrote: 
            .hmmessage P  {  margin:0px;  padding:0px  }  body.hmmessage  {  FONT-SIZE:
      10pt;  FONT-FAMILY:Tahoma  }    Gents 
      
      I purchased Vi's hinges three years ago at Broadhead.  Bill is correct about the
      # 8 screws.  I purchased 8-32 x 11/2 machine screws from Leavens Aviation in
      Toronto (ANM MS24693558) along with self locking nuts and washers.  The countersink
      holes of Vi's hinges accept the machine screws heads perfectly.
      
      My two bits...
      
      Scott Knowlton
      
      
          
      ---------------------------------
        Subject: RE: Pietenpol-List: Re: Vi Kaplers hinges
      From: eng@canadianrogers.com
      
        Carson, 
      I don't have Vi's hinges, so this isn't speaking from personal experience with
      them, but... 
      BHP's plans show the empennage hinges to be mounted with #8 screws. Let's make
      the very safe assumption that these will be sufficient to carry the load (based
      on a total of four screws per hinge assembly - two for each component).
      Based on the dimension you have given, the holes in your hinges are .156" (5/32"
      diameter holes). Don't know the precision of your measurement (measured with
      a caliper or a ruler). In any case, the screw size closest to that hole is a
      #8 screw (.164" diameter). If I were you, I would go with #8-32 hardware (length
      to suit your particular build conditions - depending whether you recess the
      hinges into the wood or not). See if the screws will fit in the holes as-is.
      If necessary, open the holes in the hinges with a 11/64" drill (11/64" = .171",
      which will give you a nice .007" clearance). As I understand it, Vi's hinges
      are made of cast aluminum, so it wouldn't be a surprise at all if the holes were
      not perfect.
      If anyone out there with first-hand experience with Vi's hinges disagrees with
      anything I have just written, please let the list know.
      
      Bill C. 
      
          blank>http://www.matronics.com/contribution  " target=_blank>http://www.matronics.com/Navigator?Pietenpol-List  p://forums.matronics.com    
      
      
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Message 13
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  | 
      
      
| Subject:  | Re: Vi Kaplers hinges | 
      
      I am getting a little ahead of myself. I meant Brodhead '07. 
         
         
        do not archive
      
      Ryan Michals <aircamperace@yahoo.com> wrote: 
          Does anyone know who was selling the machined hinges adjacent to the Vi's hinges
      at Brodhead '08? I purchased the hinges but he had some other products I
      am interested in.  
      
        Ryan M
      
      Scott Knowlton <flyingscott_k@hotmail.com> wrote: 
            .hmmessage P  {  margin:0px;  padding:0px  }  body.hmmessage  {  FONT-SIZE:
      10pt;  FONT-FAMILY:Tahoma  }    Gents 
      
      I purchased Vi's hinges three years ago at Broadhead.  Bill is correct about the
      # 8 screws.  I purchased 8-32 x 11/2 machine screws from Leavens Aviation in
      Toronto (ANM MS24693558) along with self locking nuts and washers.  The countersink
      holes of Vi's hinges accept the machine screws heads perfectly.
      
      My two bits...
      
      Scott Knowlton
      
      
          
      ---------------------------------
        Subject: RE: Pietenpol-List: Re: Vi Kaplers hinges
      From: eng@canadianrogers.com
      
        Carson, 
      I don't have Vi's hinges, so this isn't speaking from personal experience with
      them, but... 
      BHP's plans show the empennage hinges to be mounted with #8 screws. Let's make
      the very safe assumption that these will be sufficient to carry the load (based
      on a total of four screws per hinge assembly - two for each component).
      Based on the dimension you have given, the holes in your hinges are .156" (5/32"
      diameter holes). Don't know the precision of your measurement (measured with
      a caliper or a ruler). In any case, the screw size closest to that hole is a
      #8 screw (.164" diameter). If I were you, I would go with #8-32 hardware (length
      to suit your particular build conditions - depending whether you recess the
      hinges into the wood or not). See if the screws will fit in the holes as-is.
      If necessary, open the holes in the hinges with a 11/64" drill (11/64" = .171",
      which will give you a nice .007" clearance). As I understand it, Vi's hinges
      are made of cast aluminum, so it wouldn't be a surprise at all if the holes were
      not perfect.
      If   
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Message 14
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      Ditto!  I have been just eye-balling as well......  Has always cured hard as
      a rock!  I do not think T-88 is not real critical to the amount.  It just
      needs to be "close".
      
      My 2 cents.........
      
      Dave
      
      2 years and still building.........  But, flying my 140!
      
      -----Original Message-----
      From: owner-pietenpol-list-server@matronics.com
      [mailto:owner-pietenpol-list-server@matronics.com]On Behalf Of Oscar Zuniga
      Sent: Monday, December 03, 2007 9:54 AM
      Subject: Pietenpol-List: mixing T88
      
      
      
      I'm no expert on adhesives or epoxies and I don't want anyone hurt, injured,
      damaged, or offended.
      
      With that said- I'm going to come clean and say that when I first started
      building my "Flying Squirrel" I got disposable syringes and clear plastic
      mixing cups and all of that and it didn't last one building session.  Too
      much sticky mess, hassle, and I couldn't see that it was needed so I started
      mixing my T88 by eye in the small Dixie cups (unwaxed) with wooden tongue
      depressors and that's the only way I've ever done it since.  I never need or
      mix large batches and I always leave the stick (actually half a stick... I
      cut them in half and use the other half next batch; cheapskate) standing in
      the cup.  Next day, the stick is always solidly glued to the cup and the
      epoxy is rock-hard.
      
      May my soul rest in peace when they recover my body from the unglued
      airframe of my Squirrel or the repairs I've made on the Piet, but so far I
      have never used scales or syringes when measuring or mixing T88 and have
      always found my wood joints to be strong and complete using moderate
      clamping pressure and good squeeze-out at the joints.  I pour what appear to
      be equal puddles of resin and hardener in the cup, mix thoroughly, and
      either I've been lucky or the stuff is pretty flexible on the ratio because
      it works just fine.  If I were to need a larger batch I would use postal
      scales, which my buddy has in the hangar (the Pelouze that was mentioned
      here before).
      
      Do not archive
      
      and please do not follow my example either, but that's the simple truth for
      what's worked for me for years now.
      
      Oscar Zuniga
      San Antonio, TX
      mailto: taildrags@hotmail.com
      website at http://www.flysquirrel.net
      
      
Message 15
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| Subject:  | Re: Digital Scale | 
      
      RE: Pietenpol-List: Re: Digital ScaleOh, and one other thing.  I take a
      Sharpie and write "100" one one bottle and "83" on the other as soon as I
      get more T-88.  Keeps down the confusion when mixing and chances for error.
      
      Brian Kraut
      Engineering Alternatives, Inc.
      www.engalt.com
      
      
Message 16
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| Subject:  | Re: Digital Scale | 
      
      
      Mixing by weight also has a some other advantages.  One I like a lot is that
      if I did not mix enough I can throw the same mixing cup with the mixing
      stick and leftover epoxy on the sides of the cup back on the scale and hit
      the tare button.  Then I can start a fresh batch in the same cup.  There is
      also a lot less waste when you are not using separate syringes or something
      for your measuring.
      
      Brian Kraut
      Engineering Alternatives, Inc.
      www.engalt.com
      
      -----Original Message-----
      From: owner-pietenpol-list-server@matronics.com
      [mailto:owner-pietenpol-list-server@matronics.com]On Behalf Of MikeD
      Sent: Monday, December 03, 2007 10:01 AM
      Subject: Pietenpol-List: Re: Digital Scale
      
      
      
      
      Glenn Thomas wrote:
      >  I used it when making ribs to measure out one part of the T-88.  One of
      the parts has a higher mass per volume so you have to measure the volume of
      the other part visually.  It was good for getting the right amount to start
      with.  T-88 instructions say to mix 2 parts of equal volume.  When I was
      ready to mix by equal mass I could see that the volumes where different so
      the scale didn't really end up giving me the precision I was hoping for.  I
      think you can get pretty good precision using identical translucent plastic
      containers and a block of wood or straight edge behind them as a reference
      point.
      >
      
      
      Having spent quite a few years in R&D which involved formulating a variety
      of potions and substances, including epoxy adhesive systems, I should point
      out something for informative purposes.
      
      The one major problem with your "discovery", is that volume ratios are not
      the gospel. Mass ratios are. Mixing by proper mass ratio is required to
      achieve a stoichiometric balance between the two components. Volume ratio
      takes second chair to mixing in the proper ratio of mass.
      
      Epoxies such as T-88 are formulated so that you can achieve a reasonably
      accurate A:B blend when mixing by volume, which is what most people leans
      towards as it is convenient and does not require a scale or balance to do
      so. If you are off a bit on either side of ideal the properties are not
      adversely affected, but there are limits to that. You will note the caution
      on the data sheet regardng addition of extra hardener for example - that is
      a complete no-no.
      
       In the world of epoxies and curatives, and in other adhesive chemistries as
      well, the raw material data contains a figure known as "equivalent weight" -
      which in simple terms is the mass (= weight on a scale) of one material that
      contains a known amount of reactive sites on the molecule. In order for each
      "A" site to react with a matching "B" site on the curative, you need an
      equal number of reactive sites on each side. When you have the equivalent
      weights of the materials, this is easy, and the two are mixed in proportion
      according to the equivalent weights, giving an equal number of "A" and "B"
      parts. Volume is in fact completely irrelevant and no more than a secondary
      parameter, and is only accounted for in the formulation and provided as a
      convenient method of mixing.
      
      Yes to one possible burning question: if the specific gravities of two
      materials are known, you can theoretically mix them correctly by volume.
      However, think of the things that could throw you off:
      
      (1) air bubbles in either material
      (2) tapered weighing vessels
      (3) human error
      (4) misreading due to the meniscus (the curve at the side of some  liquid
      materials)
      (5) material stuck to the side of the weighing vessel
      (6) a combination of any of the above or other issues not listed
      
      None of which apply when mixing by weight! Don't be fooled by the
      manufacturer's listed 1:1 ratio by volume - there is a bag of tricks
      available to the formulator to allow them to adjust each side so that 1:1
      volume gives the right mix ratio. However, they do this with prior knowledge
      of the correct mass ratios.
      
      A good rule to follow is, anytime you have access to two things - (1) a
      reasonably accurate scale, and (b) the A:B mass ratio specified by the
      manufacturer of the epoxy system - you should mix by mass versus by volume.
      In the long run your mixes will be more consistent and therefore by
      inference will be closer to the maximum properties of the adhesive system.
      In essence, you can bypass the secondary method of volume mixing and it's
      potential flwas, and go right to the horse's mouth by using a scale.
      
      In simple terms, while volumetric mixing is "good enough" in most cases,
      when you have the choice, would you not err towards the knowledge that you
      have not made a volume interpretation error and use the mass ratios instead?
      To me I can't do something in a less accurate manner when the better way is
      available and has far fewer caveats. For the cost of a scale good enough to
      do the job, which can be measured in tens of dollars and is therefore
      insignificant compared to the investment in time and money on a homebuilt,
      why piddle around?
      
      Hey, just my "$0.02"..  [Wink]
      
      Mike D.
      
      --------
      Piet-builder-who-hopes-to-be-flying-next-summer
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=150169#150169
      
      
Message 17
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  | 
      
      
| Subject:  | Re: Vi Kaplers hinges | 
      
      Ryan,
      
      I'm not sure who that was.  If it was the fellow selling laser cut parts
      I believe many of the items he had were cut from stock that was to thin.
      
      Jack
      
      www.textors.com
      
      
Message 18
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| Subject:  | Assembly milestone | 
      
      Beautiful job Dan, thanks for sharing.
      
      
      Gang,
      
      
      In the current issue of CONTACT! Magazine, our very own Oscar Zuniga
      presented an entertaining and well received article that explores the idea
      of building a Henderson Longster as a part 103 legal ultralight. Although
      our magazine usually doesn't delve into ultralights, I received a lot of
      mail asking for more "low and slow" and antique style aircraft, like what we
      use to get in To Fly.
      
      
      So with that, and motivated by Dan's inspirational photos, I'd like to ask
      the group to help me put together several Pietenpol articles that might help
      to showcase the gambit of creativity and craftsmanship spread throughout
      this community.
      
      
      I'm sure if I ask nicely, OZ can help spearhead this effort, and with that,
      maybe we can expand the scope of CONTACT! to include a regular presentation
      representing open cockpits and flying wires. 
      
      
      I would most likely want to feature a minimum of three-four
      aircraft/projects. Unlike most magazines that think featuring something
      incomplete is taboo, we feel that our readers break down to the kind of
      "mechanics" (for a lack of a better word) that would love nothing more than
      spending an afternoon in a fellow builder's hanger, proposing over the work
      in progress. but I digress.
      
      
      I'd like to feature a 100% bone stock version of something that could have
      easily been hand-crafted by Bernard himself, back in the 30's.  Of course
      since he pioneered the Corvair for use in experimental aviation, I'd like to
      see a Corvair powered version too. I'd also like to feature the most
      outrageous version available, maybe something with a turbo Sube, constant
      speed prop, glass cockpit, what ever. a "modern" version if you will. 
      
      
      And then I'd like to feature something middle of the road; kinda like what
      Bernard would design/build today (and still be an Aircamper). hydraulic
      brakes, transponder, liberal use of composites or other modern materials,
      etc. or something that represents the current builder that's not 100%
      concerned about keeping to the plans. 
      
      
      Thanks!!!
      
      
      Pat Panzera
      
      Editor@ContactMagazine.com
      
      
        _____  
      
      From: owner-pietenpol-list-server@matronics.com
      [mailto:owner-pietenpol-list-server@matronics.com] On Behalf Of
      HelsperSew@aol.com
      Sent: Saturday, December 01, 2007 10:41 AM
      Subject: Pietenpol-List: Assembly milestone
      
      
      Guys,
      
      I have reached a milestone today. I was finally able to bring down my
      one-piece wing from the wall and assemble it to the fuselage. Boy does it
      feel good. Here are some pics to spur on the others behind me. 
      
      
      Dan Helsper
      Poplar Grove, IL.
      
      
Message 19
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  | 
      
      
| Subject:  | Re: Assembly milestone | 
      
      Hi Pat,
      
      I will forward this request to Greg Bacon. Greg is the current owner of 
      Mountain Piet, the turbo-Subaru powered Piet that is undergoing a wing 
      reconstruction after a landing mishap.
      
      Greg Cardinal
        ----- Original Message ----- 
        From: Patrick Panzera 
        To: pietenpol-list@matronics.com 
        Sent: Monday, December 03, 2007 4:27 PM
        Subject: RE: Pietenpol-List: Assembly milestone
      
      
        Beautiful job Dan, thanks for sharing.
      
         
      
        Gang,
      
         
      
        In the current issue of CONTACT! Magazine, our very own Oscar Zuniga 
      presented an entertaining and well received article that explores the 
      idea of building a Henderson Longster as a part 103 legal ultralight. 
      Although our magazine usually doesn't delve into ultralights, I received 
      a lot of mail asking for more "low and slow" and antique style aircraft, 
      like what we use to get in To Fly.
      
         
      
        So with that, and motivated by Dan's inspirational photos, I'd like to 
      ask the group to help me put together several Pietenpol articles that 
      might help to showcase the gambit of creativity and craftsmanship spread 
      throughout this community.
      
         
      
        I'm sure if I ask nicely, OZ can help spearhead this effort, and with 
      that, maybe we can expand the scope of CONTACT! to include a regular 
      presentation representing open cockpits and flying wires. 
      
         
      
        I would most likely want to feature a minimum of three-four 
      aircraft/projects. Unlike most magazines that think featuring something 
      incomplete is taboo, we feel that our readers break down to the kind of 
      "mechanics" (for a lack of a better word) that would love nothing more 
      than spending an afternoon in a fellow builder's hanger, proposing over 
      the work in progress. but I digress.
      
         
      
        I'd like to feature a 100% bone stock version of something that could 
      have easily been hand-crafted by Bernard himself, back in the 30's.  Of 
      course since he pioneered the Corvair for use in experimental aviation, 
      I'd like to see a Corvair powered version too. I'd also like to feature 
      the most outrageous version available, maybe something with a turbo 
      Sube, constant speed prop, glass cockpit, what ever. a "modern" version 
      if you will. 
      
         
      
        And then I'd like to feature something middle of the road; kinda like 
      what Bernard would design/build today (and still be an Aircamper). 
      hydraulic brakes, transponder, liberal use of composites or other modern 
      materials, etc. or something that represents the current builder that's 
      not 100% concerned about keeping to the plans. 
      
         
      
        Thanks!!!
      
         
      
        Pat Panzera
      
        Editor@ContactMagazine.com
      
         
      
         
      
         
      
         
      
      
      -------------------------------------------------------------------------
      -----
      
        From: owner-pietenpol-list-server@matronics.com 
      [mailto:owner-pietenpol-list-server@matronics.com] On Behalf Of 
      HelsperSew@aol.com
        Sent: Saturday, December 01, 2007 10:41 AM
        To: pietenpol-list@matronics.com
        Subject: Pietenpol-List: Assembly milestone
      
         
      
        Guys,
      
        I have reached a milestone today. I was finally able to bring down my 
      one-piece wing from the wall and assemble it to the fuselage. Boy does 
      it feel good. Here are some pics to spur on the others behind me. 
      
         
      
        Dan Helsper
        Poplar Grove, IL.
      
      
 
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