Pietenpol-List Digest Archive

Sat 09/05/09


Total Messages Posted: 22



Today's Message Index:
----------------------
 
     1. 12:12 AM - Re: Another sketch (Clif Dawson)
     2. 06:12 AM - Re: New Philly Piet fly-in on sunday? (Kip and Beth Gardner)
     3. 06:45 AM - Re: New Philly Piet fly-in on sunday? (Skip Gadd)
     4. 07:45 AM - Re: gussets and wedgies---can we talk about latex 	paint maybe ? (Tim Willis)
     5. 08:15 AM - Re: gussets and wedgies---can we talk about latex paint maybe ? (Jim Markle)
     6. 08:46 AM - Re: gussets and wedgies---can we talk about latex paint maybe ? (Gary Boothe)
     7. 10:15 AM - Re: gussets and wedgies---can we talk about latex 	paint maybe ? (Jeff Boatright)
     8. 11:08 AM - Re: gussets and wedgies---can we talk about latex 	paint maybe ? (Matt Redmond)
     9. 11:08 AM - Re: gussets and wedgies---can we talk about latex 	paint maybe ? (Tim Willis)
    10. 11:24 AM - Re: gussets and wedgies---can we talk about latex 	paint maybe ? (Jeff Boatright)
    11. 02:09 PM - Re: Pulleys in Center Section (Michael Perez)
    12. 02:22 PM - wood gear angles (Richard Schreiber)
    13. 02:35 PM - Re: New Philly Piet fly-in on sunday? (shad bell)
    14. 03:08 PM - Re: Pietenpo in woodlake ca (jorge lizarraga)
    15. 03:42 PM - Re: wood gear angles ()
    16. 05:39 PM - FAA Medicals (helspersew@aol.com)
    17. 05:50 PM - Re: FAA Medicals (Gary Boothe)
    18. 05:53 PM - Wedgies, wedges, gussets, elephants on ribs, puking, etc. (helspersew@aol.com)
    19. 06:11 PM - Re: wood gear angles (Cuy, Michael D. (GRC-RXD0)[ASRC Aerospace Corporation])
    20. 06:12 PM - Re: wood gear angles (helspersew@aol.com)
    21. 08:56 PM - Re: Wedgies, wedges, gussets, elephants on ribs, 	puking, etc. (Ryan Mueller)
    22. 09:13 PM - Wood Gear Jig (Richard Schreiber)
 
 
 


Message 1


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    Time: 12:12:33 AM PST US
    From: "Clif Dawson" <CDAWSON5854@shaw.ca>
    Subject: Re: Another sketch
    Micheal, if you want to know how the parts of this plane were engineered you have to understand the following phrase; Eyeball engineering. A pastors wife was preparing the Christmas roast and she cut off the end of the roast. Her husband asked, "Why do you do that?. She replied that her mother did this. They spoke to her mother and she answered, "Because my mother did it that way.".And the grandmother was still living, so they asked her. She looked at them like they were crazy and then replied, "To make it fit in the pan.". Substitute "gusset" for the Pope's Nose . Now doesn't that sound familiar? :-) Nasty Clif The method I use to determine whether the gusset is the right size is the following: I measure my gusset, then I compare my measurement to the size shown in the plans. If they match, we're good to go. I know, this sounds like a joke, but it really isn't. Bill C. ------------------------------------------------------------------------- ----- Checked by AVG - www.avg.com 09/04/09 17:51:00


    Message 2


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    Time: 06:12:32 AM PST US
    From: Kip and Beth Gardner <kipandbeth@earthlink.net>
    Subject: Re: New Philly Piet fly-in on sunday?
    Shad, I posted an announcement about this on thew list a couple of weeks ago, which appears again below. Nice to know it made an impression (that's a joke). ************************************************************************ ************************************************************************ ************ Hey Everyone, One of our local EAA Chapters contacted me & asked that I post the following announcement to the list. The site of the event, Clever Field (PHD), in New Philadelphia, OH is the place where John Glenn solo'd, BTW. The main runway (14/32) is paved, but if memory serves me, there is also a grass cross strip (~10/28) as well. I'll be there showing off some parts of my project & hopefully some of you have not yet had your fill of summer flying & will be interested in showing up. Pancake Breakfast starting at ~7am, Kip Gardner EAA Chapter 1077 at the New Philadelphia, Ohio airport (Phd) Harry Clever Field is celebrating the 80th Anniversary of the Pietenpol Air Camper on Sunday Sept. 6th, 2009. We are encouraging anyone with a Pietenpol to please attend. This is a Fund Raiser Pancake Breakfast. Our Chapter is building a 50' X 70' X 18' high Hangar/Educational facility starting Sept. 1st. The building itself will be built by students from the local Buckeye Career Center. Any questions, please don't hesitate to call me at cell phone 330-340-2999. Terry Henry Educational Hangar Chairman On Sep 4, 2009, at 9:59 PM, shad bell wrote: > Ohio area guys, Dad said he got a call from someone saying there is > an unofficial 80th piet celibration on sunday the 6th at New > Phillidelphia (Clever Airport). Dad might go over, I have to work > hopefully it is a good turnout, if you go eat a stack of flapjacks > for me. > > Shad > p.s. is anyone going to MERFI next weekend? > >


    Message 3


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    Time: 06:45:02 AM PST US
    From: "Skip Gadd" <skipgadd@earthlink.net>
    Subject: Re: New Philly Piet fly-in on sunday?
    Shad, Plan to be there as soon as I can Sunday. Will probably be 9:30 or 10:AM before I can get out of Hales Landing because of morning fog. Could be there before noon. Skip ----- Original Message ----- From: shad bell Sent: 9/4/2009 10:03:53 PM Subject: Re: Pietenpol-List: New Philly Piet fly-in on Sunday? Ohio area guys, Dad said he got a call from someone saying there is an unofficial 80th piet celibration on sunday the 6th at New Phillidelphia (Clever Airport). Dad might go over, I have to work hopefully it is a good turnout, if you go eat a stack of flapjacks for me. Shad p.s. is anyone going to MERFI next weekend?


    Message 4


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    Time: 07:45:15 AM PST US
    From: Tim Willis <timothywillis@earthlink.net>
    Subject: Re: gussets and wedgies---can we talk about latex paint
    maybe ? Matt, the exception proves the rule. I will amend my statement: "The ONLY RVers... don't do wedgies." You are not alone-- romance is not dead among some other RVers, either. I have a friend here in Georgetown, TX, Seth, aged nearly 80, who is building his 7th and 8th personally-built planes, building two in parallel. He has built composites, all-metal, but no wood-fabric up to now. Presently he flies an RV and is building a light-sport RV, preparing for his possible loss of medical. This RV will be the third he has built. When this kit arrived, he stood his Wagabond project up on its firewall in the corner. He is building the Wag all from plans, and his welds look perfect. The Wagabond will be his first fabric-covered plane. As I understand it, he will put tundra tires and a climb prop on it and have a bush plane. Seth is quite a resource to the local EAA chapter. To make my point, he helped Tony Bingelis on two planes, one of them Tony's Falco. [Tony belonged to both the Austin and San Antonio EAA chapters.] BTW, I asked Seth which plane Tony wished he had kept, and it was the Falco. In turn, Seth wished he had not sold his own Long-EZ. It is a pleasure to discuss flying and building with him, and to have him as a resource and friend. Tim in central TX do not archive -----Original Message----- From: Matt Redmond Sent: Sep 4, 2009 10:52 PM Subject: Re: Pietenpol-List: gussets and wedgies---can we talk about latex paint maybe ? >>>We can be sure the RVers don't discuss wedgies <<< Hmm... I'm an RVer and I'm the one that brought up the wedgies! (got an RV-9 underway but the Piet is way more romantical - must have also) Matt


    Message 5


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    Time: 08:15:33 AM PST US
    From: Jim Markle <jim_markle@mindspring.com>
    Subject: gussets and wedgies---can we talk about latex paint
    maybe ? >You see? This is why Markle-bashing was so useful: > >Grown men, joining in a gang-like, group pile-on of name calling and >groundless accustations of some faceless soul, incapable of defending >himself. Instead, we have to twist and tear a simple wood joint in countless >directions. Well now that's an interesting way to look at it! :-) I'll be sure to tell my therapist (he says I'm making good progress) that I've been "useful" to my favorite community..... On a slightly unrelated note. Have you all seen Dan Helsper's prop carving CD? Wow, very cool. I've always viewed prop carving as some mystical artistic endeavor that takes hours and hours of tedious work. Not so. Well, not so the way he presents it. I wish now I had paid more attention when he was at Brodhead. Oh, and I'm selling copies of his CD on ebay........JUST KIDDING!! :-) Seriously, worth checking into. jm


    Message 6


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    Time: 08:46:53 AM PST US
    From: "Gary Boothe" <gboothe5@comcast.net>
    Subject: gussets and wedgies---can we talk about latex paint
    maybe ? I have Dan's CD, and the wood (Hickory), and am very much looking forward to tackling that project! This weekend's goal: One more rib (for center section), center section metal fittings (and the endless kitchen remodel...). Gary Boothe Cool, Ca. Pietenpol WW Corvair Conversion, mounted Tail done, Fuselage on gear (14 ribs down.) -----Original Message----- From: owner-pietenpol-list-server@matronics.com [mailto:owner-pietenpol-list-server@matronics.com] On Behalf Of Jim Markle Sent: Saturday, September 05, 2009 8:02 AM Subject: RE: Pietenpol-List: gussets and wedgies---can we talk about latex paint maybe ? >You see? This is why Markle-bashing was so useful: > >Grown men, joining in a gang-like, group pile-on of name calling and >groundless accustations of some faceless soul, incapable of defending >himself. Instead, we have to twist and tear a simple wood joint in countless >directions. Well now that's an interesting way to look at it! :-) I'll be sure to tell my therapist (he says I'm making good progress) that I've been "useful" to my favorite community..... On a slightly unrelated note. Have you all seen Dan Helsper's prop carving CD? Wow, very cool. I've always viewed prop carving as some mystical artistic endeavor that takes hours and hours of tedious work. Not so. Well, not so the way he presents it. I wish now I had paid more attention when he was at Brodhead. Oh, and I'm selling copies of his CD on ebay........JUST KIDDING!! :-) Seriously, worth checking into. jm


    Message 7


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    Time: 10:15:01 AM PST US
    From: Jeff Boatright <jboatri@emory.edu>
    Subject: Re: gussets and wedgies---can we talk about latex paint
    maybe ? Tim, You wrote that Seth... >...is building a light-sport RV, preparing for his possible loss of medical You may want to make sure he knows that once an FAA med examiner denies his medical, then he can't go Sport Pilot (unless he gets the issue resolved and the medical re-instated, in which case, what's the point?). How to avoid this Catch-22 is left as an exercise to the reader... :-( Jeff


    Message 8


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    Time: 11:08:27 AM PST US
    Subject: Re: gussets and wedgies---can we talk about latex paint
    maybe ?
    From: Matt Redmond <mdredmond@gmail.com>
    On that note, most docs that do medicals also have 'regular' practices. Can you go to the doc and ask him to give you a physical identical to the FAA medical but not actually fill out the paperwork for a medical - and then if you pass it, do it (and pay for it) again the next day, on the record? Or is it that if an FAA medical examiner knows you hold a medical and he finds something wrong he has to report it even though you weren't officially there for a medical? On Sat, Sep 5, 2009 at 12:14 PM, Jeff Boatright <jboatri@emory.edu> wrote: > > Tim, > > You wrote that Seth... > > ...is building a light-sport RV, preparing for his possible loss of medical >> > > You may want to make sure he knows that once an FAA med examiner denies his > medical, then he can't go Sport Pilot (unless he gets the issue resolved and > the medical re-instated, in which case, what's the point?). > > How to avoid this Catch-22 is left as an exercise to the reader... :-( > > Jeff > >


    Message 9


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    Time: 11:08:30 AM PST US
    From: Tim Willis <timothywillis@earthlink.net>
    Subject: Re: gussets and wedgies---can we talk about latex
    paint maybe ? Thanks, I will make sure he knows this. I think I read this once, but had forgotten it. Tim -----Original Message----- >From: Jeff Boatright <jboatri@emory.edu> >Sent: Sep 5, 2009 12:14 PM >To: pietenpol-list@matronics.com >Subject: Re: Pietenpol-List: gussets and wedgies---can we talk about latex paint maybe ? > > >Tim, > > You wrote that Seth... > >>...is building a light-sport RV, preparing for his possible loss of medical > >You may want to make sure he knows that once an FAA med examiner >denies his medical, then he can't go Sport Pilot (unless he gets the >issue resolved and the medical re-instated, in which case, what's the >point?). > >How to avoid this Catch-22 is left as an exercise to the reader... :-( > >Jeff > >


    Message 10


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    Time: 11:24:21 AM PST US
    From: Jeff Boatright <jboatri@emory.edu>
    Subject: Re: gussets and wedgies---can we talk about latex paint
    maybe ? I don't think an FAA med examiner has to report anything if you're not officially applying for a Medical. If he does find something as part of a non-FAA examination, he might suggestion remedies to you, he may even remind you that IF this HAD been an oh-ficial exam, that he would have had to 'bust' you. However, I don't think he has any responsibility to report anything to the FAA outside of the results of an official FAA medical examination. To the contrary, it is the pilot's responsibility to make a decision every time he or she goes flying. There was an article published in a recent AOPA Pilot, or EAA Sport Aviation, or somewhere, that suggested that you go to your regular family doc, not an FAA examiner, and have him put you through the FAA tests. If you have no problems, then immediately schedule an FAA exam. If you do have concerns, either get them addressed or go SP (which means - just let your Medical lapse). >On that note, most docs that do medicals also have 'regular' >practices. Can you go to the doc and ask him to give you a physical >identical to the FAA medical but not actually fill out the paperwork >for a medical - and then if you pass it, do it (and pay for it) >again the next day, on the record? > >Or is it that if an FAA medical examiner knows you hold a medical >and he finds something wrong he has to report it even though you >weren't officially there for a medical? > > >On Sat, Sep 5, 2009 at 12:14 PM, Jeff Boatright ><<mailto:jboatri@emory.edu>jboatri@emory.edu> wrote: > ><<mailto:jboatri@emory.edu>jboatri@emory.edu> > >Tim, > > You wrote that Seth... > >...is building a light-sport RV, preparing for his possible loss of medical > > >You may want to make sure he knows that once an FAA med examiner >denies his medical, then he can't go Sport Pilot (unless he gets the >issue resolved and the medical re-instated, in which case, what's >the point?). > >How to avoid this Catch-22 is left as an exercise to the reader... :-( > >Jeff >uch as List Un/Subscription, >www.matronics.com/Navigator?Pietenpol-List" >target="_blank">http://www.matronics.com/Navigator?Pietenpol-List >ronics.com/" target="_blank">http://forums.matronics.com >Matt Dralle, List Admin. >==== > > ><http://www.matronics.com/Navigator?Pietenpol-List>http://www.matronics.com/Navigator?Pietenpol-List ><http://www.matronics.com/contribution>http://www.matronics.com/contribution


    Message 11


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    Time: 02:09:14 PM PST US
    From: Michael Perez <speedbrake@sbcglobal.net>
    Subject: Re: Pulleys in Center Section
    Maybe run the pully bolt through the spar as well? (That-is my plan.)


    Message 12


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    Time: 02:22:52 PM PST US
    From: "Richard Schreiber" <lmforge@earthlink.net>
    Subject: wood gear angles
    Guys, I have been working on my straight axle wood gear for the past couple of days. I have basically been following Chris Tracys info on his web site (thanks Chris for all the work). My question is the angle on the wood ash blocks. I understand that the blocks are roughly placed at the deck angle and also must be angled in towards the tailwheel in order that the gear legs are in the same plane. My problem is that try as I might, I cant get the ash block (or with Chris' plans the square alignment board) to contact both gear legs perfectly. I can get a good alignment on the font leg, but get about a 1/16 gap on the rear of the rear leg or vice versa. Has anyone else had this problem? Is it an issue? Do I just twist the leg or shim it slightly to get a good fit. I have been working on this all day and its driving me crazy. By the way I have the same issue on both sides. Rick Schreiber


    Message 13


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    Time: 02:35:21 PM PST US
    From: shad bell <aviatorbell@yahoo.com>
    Subject: New Philly Piet fly-in on sunday?
    Mike, yes I plan on mid morning departure from Centerburg, OH71-then retu rning mid afternoon or so.- I made it to your field in about an hour or s o, and Grimes is only 45min from here, so let me know if you want to meet h ere, fuel up, pee and head on over.--My wife works so I have to run my son to grandma's house in the early morning and then fly over. - Shad- I'm a maybe for Grimes, MERFI.---I have to look it up-- I've never be en there.---You're only going Sat. then back home right ? Mike C. ________________________________________ From: owner-pietenpol-list-server@matronics.com [owner-pietenpol-list-serve r@matronics.com] On Behalf Of shad bell [aviatorbell@yahoo.com] Sent: Friday, September 04, 2009 8:59 PM Subject: Re: Pietenpol-List: New Philly Piet fly-in on sunday? Ohio area guys, Dad said he got a call from someone saying there is an unof ficial 80th piet celibration on sunday the 6th at New Phillidelphia (Clever Airport).- Dad might go over, I have to work hopefully it is a good turn out, if you go eat a stack of flapjacks for me. Shad p.s. is anyone going to MERFI next weekend? le, List Admin. =0A=0A=0A


    Message 14


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    Time: 03:08:43 PM PST US
    From: jorge lizarraga <flightwood@yahoo.com>
    Subject: Re: Pietenpo in woodlake ca
    those people ask about flying piet is one in wood lake I talk whit george b enson a&p mecanic about these is interest in meet you in 19th reunion his f one #(559)303-3099.and you can contact to ba.flyer@hotmail.com, tanks for a ll you help seyou nex --- On Tue, 7/28/09, Mark Roberts <mark.rbrts1@gmail.com> wrote: From: Mark Roberts <mark.rbrts1@gmail.com> Subject: Re: Pietenpol-List: Flying Piets in CA?great I will be gone for a few days on vacation... Perhaps in a couple of weeks I will be down in the hanford area. Thank you for getting back to me! Mark =0AOn Tue, Jul 28, 2009 at 9:32 PM, jorge lizarraga <flightwood@yahoo.com> wrote: =0Asound exelente im building one now and for now my best days for off work is whekends and some a wile before dark bur when you are aroun please telm y afew days before all weis chec my mails before to bed tanks again jorge f rom hanford =0A --- On Tue, 7/28/09, Mark Roberts <mark.rbrts1@gmail.com> wrote: =0A From: Mark Roberts <mark.rbrts1@gmail.com> Subject: Re: Pietenpol-List: Flying Piets in CA??yes =0ATo: pietenpol-list@matronics.com =0AThank you Jorge!!=0A =0AI will drop George an email... I plan to attend the Sacramento gathering , and hope to meet you there! -Perhaps George can make it as well...=0A =0AI am occasionally in Hanford, so perhaps I can meet you sometime and see your Piet too!=0A =0AMark =0AOn Mon, Jul 27, 2009 at 10:46 PM, jorge lizarraga <flightwood@yahoo.com> wrote: =0A=0A=0A=0A=0A=0A hi IM Jorge livin in hanfor and build one piet another person in tulery bui ld to but george benson have a old flyable piet in wood lake and senyou his mail to- ba.flyer@hotmail.com... =0A--- On Mon, 7/27/09, Mark Roberts <mark.rbrts1@gmail.com> wrote:you have one fly or building one to tanks for you note =0A=0A From: Mark Roberts <mark.rbrts1@gmail.com> =0ASubject: Pietenpol-List: Flying Piets in CA?? =0A =0AHey guys: =0A =0AI'd like to see if I can connect with any flying Piets in California... I'm in the central part of the state (Fresno) and looking to see if there i s anything flying close enough to drive to...=0A =0AThanks!=0A =0AMark " target=_blank rel=nofollow>http://www.matronics.com/Navigator?Pietenp ol-List =nofollow>http://forums.matronics.com blank rel=nofollow>http://www.matronics.com/contribution " target="_blank">http://www.matronics.com/Navigator?Pietenpol-List a>http://forums.matronics.com _blank">http://www.matronics.com/contribution " target=_blank rel=nofollow>http://www.matronics.com/Navigator?Pietenp ol-List =nofollow>http://forums.matronics.com blank rel=nofollow>http://www.matronics.com/contribution =0A=0A =0A " target="_blank">http://www.matronics.com/Navigator?Pietenpol-List a>http://forums.matronics.com _blank">http://www.matronics.com/contribution =0A=0A =0A=0A=0A


    Message 15


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    Time: 03:42:24 PM PST US
    From: <catdesigns@att.net>
    Subject: Re: wood gear angles
    Rick I had a small gap on one of the front leg too. I just twist it in and it was fine. If your following how I did it I think it stems from having a slight miss cut on the end where it meets the fuselage. In any event 1/16th isn't going to be a problem. Just remember that when you are drilling the holes to twist it in. Here is proof that I am not perfect. http://westcoastpiet.com/images/Chris%20Tracy/IMG_1572.JPG You can see that I wrote my self a note. Chris Sacramento, CA WestCoastPiet.com ----- Original Message ----- From: Richard Schreiber To: pietenpol-list Sent: Saturday, September 05, 2009 2:22 PM Subject: Pietenpol-List: wood gear angles Guys, I have been working on my straight axle wood gear for the past couple of days. I have basically been following Chris Tracys info on his web site (thanks Chris for all the work). My question is the angle on the wood ash blocks. I understand that the blocks are roughly placed at the deck angle and also must be angled in towards the tailwheel in order that the gear legs are in the same plane. My problem is that try as I might, I cant get the ash block (or with Chris' plans the square alignment board) to contact both gear legs perfectly. I can get a good alignment on the font leg, but get about a 1/16 gap on the rear of the rear leg or vice versa. Has anyone else had this problem? Is it an issue? Do I just twist the leg or shim it slightly to get a good fit. I have been working on this all day and its driving me crazy. By the way I have the same issue on both sides. Rick Schreiber


    Message 16


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    Time: 05:39:35 PM PST US
    Subject: FAA Medicals
    From: helspersew@aol.com
    Hello all you good people! I go to an FAA medical examiner (highly recommended by local pilots). Before you even fill out the application, you see that there is a BIG sign on the receptionist's counter that says that if you have ANY reservations about your ability to pass, to NOT sign or date the application before you have had a chance to talk to the doctor. I did just that, last time I was in there, because I had a bad stomach ulcer 7 months prior, which I was transported to the hospital via ambulance. I had a grueling 5-day hospital stay with all kinds of upper GI scopes and transfusions, medication etc. When I finally got into his office, he did a thorough research on the FAA Medical Examiners websight discovering EXACTLY what would be required in order for me to obtain a 3rd class medical. Long story short, there are some FAA docs out there that would give you the heads-up if you were about to fail, so that you had the choice to go Light Sport before the hammer came down. This guy will be my Doc f or all my flying carrer going forward. You just have to find the right guy. Dan Helsper Poplar Grove, IL. P.S. Praise God my wife was home at the time, otherwise I would have been dead for sure. Keeled-over and too weak to even get the cell out of my pocket!!


    Message 17


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    Time: 05:50:06 PM PST US
    From: "Gary Boothe" <gboothe5@comcast.net>
    Subject: FAA Medicals
    Dan, Excellent info, that may also apply to me. I appreciate the heads-up. BTW - without a doubt, your wife stayed cool-headed while helping you to get to the hospital.unlike when your engine started for the first time! I smile every time I play that CD! Gary Boothe Cool, Ca. Pietenpol WW Corvair Conversion, mounted Tail done, Fuselage on gear (15 ribs down.) _____ From: owner-pietenpol-list-server@matronics.com [mailto:owner-pietenpol-list-server@matronics.com] On Behalf Of helspersew@aol.com Sent: Saturday, September 05, 2009 5:37 PM Subject: Pietenpol-List: FAA Medicals Hello all you good people! I go to an FAA medical examiner (highly recommended by local pilots). Before you even fill out the application, you see that there is a BIG sign on the receptionist's counter that says that if you have ANY reservations about your ability to pass, to NOT sign or date the application before you have had a chance to talk to the doctor. I did just that, last time I was in there, because I had a bad stomach ulcer 7 months prior, which I was transported to the hospital via ambulance. I had a grueling 5-day hospital stay with all kinds of upper GI scopes and transfusions, medication etc. When I finally got into his office, he did a thorough research on the FAA Medical Examiners websight discovering EXACTLY what would be required in order for me to obtain a 3rd class medical. Long story short, there are some FAA docs out there that would give you the heads-up if you were about to fail, so that you had the choice to go Light Spor t before the hammer came down. This guy will be my Doc for all my flying carrer going forward. You just have to find the right guy. Dan Helsper Poplar Grove, IL. P.S. Praise God my wife was home at the time, otherwise I would have been dead for sure. Keeled-over and too weak to even get the cell out of my pocket!!


    Message 18


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    Time: 05:53:03 PM PST US
    Subject: Wedgies, wedges, gussets, elephants on ribs, puking, etc.
    From: helspersew@aol.com
    Gentlemen, While all you clowns are discussing completely irrevelant subjects, there ARE some of us that are continuing to work, using our time effectively, and making some real progress on our projects. Attached are some photos of my one-piece wing "inserted" into my wing painting stand. It is fully castored so I can handle this huge panel without any help. I think I may have to add a few extra legs somewhere to stiffen it up a bit, but so far it looks like it will function as desired. Dan Helsper Poplar Grove, IL.


    Message 19


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    Time: 06:11:27 PM PST US
    From: "Cuy, Michael D. (GRC-RXD0)[ASRC Aerospace Corporation]" <michael.d.cuy@nasa.gov>
    Subject: wood gear angles
    Rick-- that was one of the most challenging thing to solve and get right on my Piet---the compound angles of the gear legs where they meet the ash blocks. It about drove me into the nut house but one my FOURTH set of gear leg cutting attempts I got it. Not only do you have to angle your bottom ash pieces to point toward the tailwheel but from a top view angle them inward at the aft ends to point towards the tailwheel as well--- once you set them up like that you'll find those wood gear leg cuts are easier t make fit----but they are critical cuts where if you cut at just a titch the wrong angle....your gear leg is too short or scrap. Very touchy sawing adjustments down there to get those wood joints to fit flush. There is NOTHING as pretty as a wood legged, wire wheeled Pietenpol in my opinion but the work to make those gear legs can be a real nightmare......but just think---it will be all worth it when you're done. At 99% of the fly-in's you'll go to or airports you will be the ONLY airplane there with old Jenny style landing gear legs and wheels. And people love the looks. Even RV guys !


    Message 20


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    Time: 06:12:37 PM PST US
    Subject: Re: wood gear angles
    From: helspersew@aol.com
    Rick, This was, without a doubt, the most challenging and frustrating part of the building process for me. I finally got it, but not before many frustrating failures. And this was before Chris Tracey's hints were published. I did have very helpful advice from Mike Cuy and Jack Phillips which was a tremendous help to me. Don't give up, give it a rest till tomorrow, and take another fresh look at it. Dan Helsper Poplar Grove, IL. -----Original Message----- From: Richard Schreiber <lmforge@earthlink.net> Sent: Sat, Sep 5, 2009 4:22 pm Subject: Pietenpol-List: wood gear angles Guys, I have been working on my straight axle wood gear for the past couple of days. I have basically been following Chris Tracys info on his web site (thanks Chris for all the work). My question is the angle on the wood ash blocks. I understand that the blocks are roughly placed at the deck angle and also must be angled in towards the tailwheel in order that the gear legs are in the same plane. My problem is that try as I might, I cant get the ash block (or with Chris' plans the?square alignment board) to contact both gear legs perfectly. I can get a good alignment on the font leg, but get about a 1/16 gap on the rear of the rear leg or vice versa. ? Has anyone else had this problem? Is it an issue? Do I just twist the leg or shim it slightly to get a good fit. I have been working on this all day and its driving me crazy. ? By the way I have the same issue on both sides. ? ? Rick Schreiber ? ? ?


    Message 21


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    Time: 08:56:00 PM PST US
    Subject: Re: Wedgies, wedges, gussets, elephants on ribs, puking,
    etc.
    From: Ryan Mueller <rmueller23@gmail.com>
    Wow! I'm so glad we cut our one piece wing. :P (that looks awesome Dan!) Jess says she'll keep an eye out for a 40 Tesla magnet, and then you can just flesh that stand out into an MRI machine once the Piet is complete. No need for inspection panels.... Have a good night, Ryan On Sat, Sep 5, 2009 at 7:51 PM, <helspersew@aol.com> wrote: > Gentlemen, > > While all you clowns are discussing completely irrevelant subjects, there > ARE *some* of us that are continuing to work, using our time effectively, > and making some real progress on our projects. Attached are some photos of > my one-piece wing "inserted" into my wing painting stand. It is fully > castored so I can handle this huge panel without any help. I think I may > have to add a few extra legs somewhere to stiffen it up a bit, but so far it > looks like it will function as desired. > > Dan Helsper > Poplar Grove, IL. >


    Message 22


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    Time: 09:13:31 PM PST US
    From: "Richard Schreiber" <lmforge@earthlink.net>
    Subject: Wood Gear Jig
    Mike, Chris and Dan... Thanks for the response. I did give it a rest Dan. I went back down a little while ago and gave it another shot and everything just fell in place. I tried it again and everything just lined up and sort of fell in place. I have no idea what the issue was before, other than when trying to set it up by yourself you sort of feel like one armed paper hanger. I had so many clamps and braces just to make up for the lack of another pair of hands. I now have anchored the fore and aft guide on the left side and then tried the right side again. This side also lined up as it should. Both sides are now jigged and ready to cut the test legs. My hats are off to everyone who did the straight axle gear set ups before you published your directions Chris. I don't know if I would have been smart enough to figure it out without a lot of help. I have been sweating doing the gear for a while now. I think the worst is now behind me. The sad part is that I was hoping to get the gear pretty well done this weekend. That was until the drive belts on my table saw decided to give up the ghost.. I probably wont have replacements for another week. Richard Schreiber lmforge@earthlink.net




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