Pietenpol-List Digest Archive

Mon 10/26/09


Total Messages Posted: 38



Today's Message Index:
----------------------
 
     1. 03:53 AM - Re: And the real work begins... (Jack Phillips)
     2. 04:03 AM - 106 years ago today-Prelude to flight (helspersew@aol.com)
     3. 04:15 AM - Re: some thoughts (Jack)
     4. 05:03 AM - Re: 106 years ago today-Prelude to flight (Jack Phillips)
     5. 06:17 AM - Re: And the real work begins... (Jerry Dotson)
     6. 06:48 AM - NEW HOME FOR NX510JD (Jerry Dotson)
     7. 06:57 AM - Re: Re: Push/pull tubes and rod ends (Michael Perez)
     8. 07:12 AM - Re: Re: Push/pull tubes and rod ends (Michael Perez)
     9. 07:13 AM - Re: Re: Push/pull tubes and rod ends (Gary Boothe)
    10. 07:15 AM - Re: some thoughts (Jack Phillips)
    11. 07:16 AM - Re: Push/pull tubes and rod ends (Michael Perez)
    12. 07:51 AM - Re: And the real work begins... (Ken Howe)
    13. 07:51 AM - Re: Push/pull tubes and rod ends (Michael Perez)
    14. 07:51 AM - Re: some thoughts (Gary Boothe)
    15. 08:26 AM - Re: Re: Push/pull tubes and rod ends (Michael Perez)
    16. 08:56 AM - Re: some thoughts (Jack Phillips)
    17. 09:05 AM - Re: Push/pull tubes and rod ends (Doug Dever)
    18. 09:06 AM - Re: some thoughts (Dan Yocum)
    19. 10:13 AM - Re: 106 years ago today-Prelude to flight (Lagowski Morrow)
    20. 10:23 AM - Re: some thoughts (K5YAC)
    21. 11:37 AM - Re: Re: some thoughts (Jack Phillips)
    22. 11:54 AM - Re: some thoughts (K5YAC)
    23. 11:57 AM - Re: Re: some thoughts (John Recine)
    24. 12:09 PM - Re: Push/pull tubes and rod ends (Matt Redmond)
    25. 12:34 PM - Re: Push/pull tubes and rod ends (David Paule)
    26. 12:34 PM - Re: Re: Push/pull tubes and rod ends (H RULE)
    27. 01:11 PM - Re: Push/pull tubes and rod ends (Doug Dever)
    28. 01:24 PM - Re: Re: And the real work begins... (Ben Charvet)
    29. 01:42 PM - Re: Push/pull tubes and rod ends (VAHOWDY@aol.com)
    30. 01:43 PM - Re: Re: And the real work begins... (Tim Willis)
    31. 03:05 PM - Re: Push/pull tubes and rod ends (Billy McCaskill)
    32. 04:03 PM - Re: Re: Push/pull tubes and rod ends (Matt Redmond)
    33. 05:12 PM - Re: Re: some thoughts (John Hofmann)
    34. 06:24 PM - Model A head (Lawrence Williams)
    35. 07:10 PM - Re: Model A head (Jeff Boatright)
    36. 07:51 PM - Re: Model A head (Ryan Mueller)
    37. 07:51 PM - Re: Model A head ()
    38. 11:00 PM - Re: Model A head (Billy McCaskill)
 
 
 


Message 1


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    Time: 03:53:27 AM PST US
    From: "Jack Phillips" <pietflyr@bellsouth.net>
    Subject: And the real work begins...
    Looking good, Ben! I can hardly wait for a full report of your first flight. Jack Phillips NX899JP Raleigh, NC -----Original Message----- From: owner-pietenpol-list-server@matronics.com [mailto:owner-pietenpol-list-server@matronics.com] On Behalf Of Ben Charvet Sent: Sunday, October 25, 2009 10:21 PM Subject: Re: Pietenpol-List: And the real work begins... Glad to hear someone is building.....and a new thread has started. Building ribs is a good test of your stamina to complete the project. I believe you can get all your rib gussets from a 2ft x 4ft piece of aircraft plywood, that can be shipped cheaply from Aircraft Spruce. That is what I did. Just be sure to sand the plywood before you cut it up so the T-88 will adhere well. I used the little 3/8 inch aircraft nails to hold the gussets in place. On another note, just finished up my paperwork package for my Airworthiness Certificate. Hang in there, it only took me 5 years Ben Charvet Mims, Fl


    Message 2


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    Time: 04:03:37 AM PST US
    Subject: 106 years ago today-Prelude to flight
    From: helspersew@aol.com
    >From the diary of Orville Wright: Monday, October 26, 1903 Kitty Hawk, N.C. A breeze of 6 to 8 meters blowing from west at 9 o'clock. Dan did not turn up all today. We worked on truss wires big machine this morning, but afte rnoon the wind veered to north and we spent about two hours on Big Hill at tempting to soar. We succeeded in breaking our former record six times out of about 20 attempts. These records were as follows: OW 1 min. 5 1/2 sec. WW 1 " 4 1/5 " WW 1 " 7 3/5 " WW 1 " 7 2/5 " OW 1 " 11 4/5 " WW 1 " 9 1/2 " Wind speed during last two glides was probably about 13 meters per second at point of starting and about 8 or 9 meters near point of landing. These glides covered a distance of from 450 to 500 feet (not measured). Wind re cord taken just after last glide was: Top (of) hill 244 meters in 20 sec. 260 " " 20 " 256 " " 20 sec. Near bottom 174 meters in 20 " In one of my glides when up at a considerable distance the wind suddenly struck the top of the surface, jerking the machine clear away from under me excepting my hold on the front rudder bar. Winds frequently shifted 45 or more degrees in a second or two, sometimes two or three times in a gli de. Most of the glides were not so high as those of last Wednesday. In Wil l's last glide he says he met with very little wind up 25 or 30 feet towar ds bottom of hill but on dropping to about 10 ft. from ground met with a strong wind with, apparently, a slightly downward trend. In running along under him I encountered a strong wind the entire time. Will proposed toda y the idea of working front instead of rear edge of surfaces in end contro l, thus overcoming, probably, the difficulties we have had, when quarterin g, in lifting the forward wing. Wind at seven o'clock is blowing 13 meters at camp, but air is not so cold as last night. do not archive


    Message 3


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    Time: 04:15:06 AM PST US
    From: "Jack" <jack@textors.com>
    Subject: some thoughts
    Douwe, Excellent post and great progress. I many times have stated I'm 50% done and 95% to go...thanks! Also decided to not use my web site as signature, I think it promotes a lot of spam. Jack DSM Do not archive Subject: Pietenpol-List: some thoughts <douweblumberg@earthlink.net> It's funny how the last mile of the marathon seems longer than the rest. I'm in the final mile with the piet, and my list of "little tidbits" seems miles long, and the little jobs that appear simple often end up being surprisingly hard. I just finished the cockpit coamings. Two weeks ago I went out to the workshop one morning thinking "I"ll do the coamings today, that'll be a fun and rewarding afternoon job". Two weeks later I'm finishing up. Not all that time was working on it, but what I thought was an afternoon job, ended up taking me probably three days. I also have to be really disciplined with myself not to rush through these things, as so many are cosmetic, and though not structurally important, are the items that I will see everytime I look at my Piet. But let me also say for those who are in earlier in their projects, IT'S ALL WORTH IT!!!!KEEP GOING!!! TRY TO TOUCH IT EVERY DAY, EVEN IF IT'S FOR TEN MINUTES!!! I also want to write about something I've been thinking about for the last couple of years. Let me encourage all of you who can, to fly your Piet to Brodhead each year, and once there, to fly it often. Dreamy-eyed enthusiasts come from all over this country and the world to see Piets flying. There are many builders, or wanna be builders who have never even seen a real Piet, let alone seen one fly. As I"m sure most of you know, the sight of the Pietenpols flying at Brodhead is a powerful shot in the arm of encouragement to dozens to keep building for another year. I seriously doubt that I would be finishing my plane if it weren't for my annual pilgrimage to Brodhead. I have been struck at the last two Brodheads, that while there ended up being a good turnout, there was noticably less flying than in years past. I attributed it to the lack of fuel these last two yeras, and some very worn-out pilots this year. However, please remember what it was like when you were building and dreaming of the day when your project would take wing. Don't forget how hard you ran after each taxing plane just to watch it lift off, or how you shot dozen of photographs of it landing, and how much that first ride meant. If every pilot did two or three short flights each day, this would add up to a LOT of flying and encouragement. I pray that when mine is done, it is reliable enough for me to get up there and serve my brother and sister builders as others have served me through the years by treating them to the unforgettable sights and sounds of this magnificent flying machine from a bygone era patrolling the beautiful skies of Brodhead. Checked by AVG - www.avg.com 08:10:00


    Message 4


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    Time: 05:03:10 AM PST US
    From: "Jack Phillips" <pietflyr@bellsouth.net>
    Subject: 106 years ago today-Prelude to flight
    Thanks, Dan. Keep posting these diary entries. I'm really enjoying them. Jack Phillips NX899JP Raleigh, NC _____ From: owner-pietenpol-list-server@matronics.com [mailto:owner-pietenpol-list-server@matronics.com] On Behalf Of helspersew@aol.com Sent: Monday, October 26, 2009 7:03 AM Subject: Pietenpol-List: 106 years ago today-Prelude to flight >From the diary of Orville Wright: Monday, October 26, 1903 Kitty Hawk, N.C. A breeze of 6 to 8 meters blowing from west at 9 o'clock. Dan did not turn up all today. We worked on truss wires big machine this morning, but afternoon the wind veered to north and we spent about two hours on Big Hill attempting to soar. We succeeded in breaking our former record six times out of about 20 attempts. These records were as follows: OW 1 min. 5 1/2 sec. WW 1 " 4 1/5 " WW 1 " 7 3/5 " WW 1 " 7 2/5 " OW 1 " 11 4/5 " WW 1 " 9 1/2 " Wind speed during last two glides was probably about 13 meters per second at point of starting and about 8 or 9 meters near point of landing. These glides covered a distance of from 450 to 500 feet (not measured). Wind record taken just after last glide was: Top (of) hill 244 meters in 20 sec. 260 " " 20 " 256 " " 20 sec. Near bottom 174 meters in 20 " In one of my glides when up at a considerable distance the wind suddenly struck the top of the surface, jerking the machine clear away from under me excepting my hold on the front rudder bar. Winds frequently shifted 45 or more degrees in a second or two, sometimes two or three times in a glide. Most of the glides were not so high as those of last Wednesday. In Will's last glide he says he met with very little wind up 25 or 30 feet towards bottom of hill but on dropping to about 10 ft. from ground met with a strong wind with, apparently, a slightly downward trend. In running along under him I encountered a strong wind the entire time. Will proposed today the idea of working front instead of rear edge of surfaces in end control, thus overcoming, probably, the difficulties we have had, when quartering, in lifting the forward wing. Wind at seven o'clock is blowing 13 meters at camp, but air is not so cold as last night. do not archive


    Message 5


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    Time: 06:17:58 AM PST US
    Subject: Re: And the real work begins...
    From: "Jerry Dotson" <jdotson@erec.net>
    Ben, I used 2 each 2 x 4 sheets from Aircraft Spruce. If you have access to a CNC router with 0.050" router bits I will send you the DXF file and also the G-code to cut them. The code is just enough for 1 rib. Just press the start button about 30 times and they will all be cut. I am referring to the plywood gussets. -------- Jerry Dotson 59 Daniel Johnson Rd Baker, FL 32531 Started building NX510JD July, 2009 Ribs all done using Lycoming O-235 Read this topic online here: http://forums.matronics.com/viewtopic.php?p=269457#269457 Attachments: http://forums.matronics.com//files/dsc00105_289.jpg


    Message 6


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    Time: 06:48:03 AM PST US
    Subject: NEW HOME FOR NX510JD
    From: "Jerry Dotson" <jdotson@erec.net>
    My hangar is finally finished.( 40 X 50 ) If I can now get power, air and water out there to it I can get started assembly on that 1 piece wing. No wait...need a 30 foot long work bench, light fixtures, etc. I am just proud to finally get it built. The contractor was about 2 months late getting started. -------- Jerry Dotson 59 Daniel Johnson Rd Baker, FL 32531 Started building NX510JD July, 2009 Ribs and tailfeathers done using Lycoming O-235 Read this topic online here: http://forums.matronics.com/viewtopic.php?p=269462#269462 Attachments: http://forums.matronics.com//files/335_961.jpg


    Message 7


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    Time: 06:57:10 AM PST US
    From: Michael Perez <speedbrake@sbcglobal.net>
    Subject: Re: Push/pull tubes and rod ends
    Thank you Ivan. I see I am not alone in changing the Pietenpol to suit my o wn personal need/wants. - I do not mind people who disagree with me...discussion is the best way to c ome up with new ideas and solutions. (if there is a problem to begin with.) - I don't like the ones who nothing intelligent to say, or have no facts to share to back up their claims.- Other then that, I welcome all replies . --- On Sun, 10/25/09, ivan.todorovic <tosha@sezampro.rs> wrote: From: ivan.todorovic <tosha@sezampro.rs> Subject: Pietenpol-List: Re: Push/pull tubes and rod ends I see it exactly the opposite of you. The main reason to consider (I'm not saying build) deviating from the plans is to honor the B. Pietenpol spirit of always build safer and better flying aircraft. There is no need to cure the deficiency in the design, reason enough is to make B.P. happy in heaven s, as he is known not to build two exactly the same aircraft and to be as f ar from "purist" as he can be. After all he abandoned one of the most signi ficant marks of his design (Ford engine) as soon as he got a chance to do i t. I deeply beleive if he can see someone building Piet with Ford enigne in 2009 he would think for him self "Oh, no, another ..... building by the pl ans". The amount of hate in the form "Oh, I just flew my Piet, and you morons tal k about something better instead to build by the plans like me" is getting quite disturbing. There is no wonder people got annoyed. There is no single thread in which some deviation from the plans is mentioned that is not rap idly shut with flood of "Why, why, why, when this design confirmed it self for 80 years?" messegaes. To honor B.P, is there any other reason needed? Regards, and please don't mind the rough tone, I got excited how this thread is cut of, and I am very interested in building with pushrods for several reasons, Ivan Todorovic


    Message 8


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    Time: 07:12:55 AM PST US
    From: Michael Perez <speedbrake@sbcglobal.net>
    Subject: Re: Push/pull tubes and rod ends
    Bill, I respect you replies to may various questions.-You make very good points in you post below. It is becoming clear to me that this is not a sim ple matter of replacing the cables with tubes. Although for the life of me, I struggle with that...how hard can it be!? - A good point you made which I never thought of...which is exactly how I usu ally think...since over the 80 years of this plane, very, very few use tube s, it may be because it is not such a great idea.- The last issue of the Broadhead Newsletter shows tubes on a Piet...a steel fuse Piet. - Thanks for your input Bill. --- On Sun, 10/25/09, Bill Church <billspiet@sympatico.ca> wrote: From: Bill Church <billspiet@sympatico.ca> Subject: Pietenpol-List: Re: Push/pull tubes and rod ends > This will be my last comment on this thread. First off, Michael, if you follow through with a push/pull system, you will not be the first. It has been done before. Refer to the following link for a photo of a GN-1 with such a system: http://www.westcoastpiet.com/images/Pete%20Smith/Brodhead__20070720_028.JPG Note that the control tube for the rudder is not tiny. The control tube for the elevators is likely buried inside the fuselage, and the elevators are most likely built of steel tube, in order to be able to transfer the torque adequately. My thoughts are that if this system was an improvement, we wou ld see more flying examples of it. Just because it has been done does not m ean it's a good idea. Secondly, all of the "opinions" that have been expressed regarding the nega tive aspects of attempting to use a push/pull system on this aircraft have been based on sound engineering principles. The reason why nobody has offer ed data to prove your theory wrong is that your "system" has no data behind it. There are no dimensions to work with. Not even a basic sketch. There a re often a thousand ways to achieve the same basic goal, with some being be tter than others, but no one being the "right" way. For instance, as one re ply stated, the proper size for the tubes is dependent on the length, in re ference to buckling strength. Thirdly, unless someone out there decides that they want to do all the calc ulations for you, you will eventually have to deal with all of that "langua ge and formulas" that, as you put it, are "over your head". As I said befor e, it's not simple. Once the routing of the system is determined (including all pivot points), you will need to determine the loads that will be impos ed on the system (plus an appropriate factor of safety). From there you wil l be able to determine the loads that will be carried by each component, an d based on those numbers, you will determine the sizes of each component. ( There's a reason why it takes four years of university to obtain a degree i n Engineering). And finally, all of the above is my OPINION. But my opinion is based on mor e than twenty years experience working as a Professional Engineer. Take it or leave it. Bill C. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=269403#269403 le, List Admin.


    Message 9


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    Time: 07:13:59 AM PST US
    From: "Gary Boothe" <gboothe5@comcast.net>
    Subject: Re: Push/pull tubes and rod ends
    ".I see I am not alone in changing the Pietenpol to suit my own personal need/wants." Those are words I can live with. Change - Yes, Improve - NO. Have you checked out www.cpc-world.com <http://www.cpc-world.com/> ? You will see an excellent job of incorporating push rods. Gary Boothe Cool, Ca. Pietenpol WW Corvair Conversion, mounted Tail done, Fuselage on gear (15 ribs down.) _____ From: owner-pietenpol-list-server@matronics.com [mailto:owner-pietenpol-list-server@matronics.com] On Behalf Of Michael Perez Sent: Monday, October 26, 2009 6:54 AM Subject: Re: Pietenpol-List: Re: Push/pull tubes and rod ends Thank you Ivan. I see I am not alone in changing the Pietenpol to suit my own personal need/wants. I do not mind people who disagree with me...discussion is the best way to come up with new ideas and solutions. (if there is a problem to begin with.) I don't like the ones who nothing intelligent to say, or have no facts to share to back up their claims. Other then that, I welcome all replies. --- On Sun, 10/25/09, ivan.todorovic <tosha@sezampro.rs> wrote: From: ivan.todorovic <tosha@sezampro.rs> Subject: Pietenpol-List: Re: Push/pull tubes and rod ends <http://us.mc833.mail.yahoo.com/mc/compose?to=tosha@sezampro.rs> > I see it exactly the opposite of you. The main reason to consider (I'm not saying build) deviating from the plans is to honor the B. Pietenpol spirit of always build safer and better flying aircraft. There is no need to cure the deficiency in the design, reason enough is to make B.P. happy in heavens, as he is known not to build two exactly the same aircraft and to be as far from "purist" as he can be. After all he abandoned one of the most significant marks of his design (Ford engine) as soon as he got a chance to do it. I deeply beleive if he can see someone building Piet with Ford enigne in 2009 he would think for him self "Oh, no, another ..... building by the plans". The amount of hate in the form "Oh, I just flew my Piet, and you morons talk about something better instead to build by the plans like me" is getting quite disturbing. There is no wonder people got annoyed. There is no single thread in which some deviation from the plans is mentioned that is not rapidly shut with flood of "Why, why, why, when this design confirmed it self for 80 years?" messegaes. To honor B.P, is there any other reason needed? Regards, and please don't mind the rough tone, I got excited how this thread is cut of, and I am very interested in building with pushrods for several reasons, Ivan Todorovic


    Message 10


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    Time: 07:15:24 AM PST US
    From: "Jack Phillips" <pietflyr@bellsouth.net>
    Subject: some thoughts
    Douwe, you are right about the fact that one of the things that has produced fewer Pietenpol flights at Brodhead recently being fatigue. For me at least, that fatigue has been brought on by bad weather. Last year (2008) I had planned to fly my Pietenpol there on Thursday, so I would have Friday to rest and be fresh for flying on Saturday. For me the trip is 650 nautical miles, with the first third of that flying over the Appalachian Mountains. Thursday's weather was bad, and I couldn't fly, so Friday I made the entire trip in one day - 12 hours of flying (averaging 27 knots groundspeed crossing the Blue Ridge Mountains in Virginia), taking off from Raleigh at dawn and landing at Brodhead just before sunset. I did hop a few rides on Saturday last year, in spite of my butt protesting at sitting in that cockpit again. This year I planned to leave on Tuesday and take my time getting there, to arrive by Wednesday evening. It took me 3 days to get there, spending all day Wednesday trying to cross the West Virginia / Virginia border (a 4,000' ridge). I finally arrived at noon on Friday. But the primary reason I only hopped 2 rides on Saturday was the crosswinds that lashed the field most of Saturday. Flying a Pietenpol in crosswinds like that is just work, and not much fun, particularly when you are tired. It will be a while before I fly mine to Brodhead again. My wife is not very happy when I fly it over the mountains. I was able to use the excuse of wanting to be there for the 80th anniversary, but it will be a while before I make the trip again with the Pietenpol. I'll still go to Brodhead, but I'll probably use the RV-4. Much cheaper on gas and able to outrun weather. Jack Phillips NX899JP "Icarus Plummet" Raleigh, NC -----Original Message----- From: owner-pietenpol-list-server@matronics.com [mailto:owner-pietenpol-list-server@matronics.com] On Behalf Of Douwe Blumberg Sent: Sunday, October 25, 2009 10:19 PM Subject: Pietenpol-List: some thoughts <douweblumberg@earthlink.net> It's funny how the last mile of the marathon seems longer than the rest. I'm in the final mile with the piet, and my list of "little tidbits" seems miles long, and the little jobs that appear simple often end up being surprisingly hard. I just finished the cockpit coamings. Two weeks ago I went out to the workshop one morning thinking "I"ll do the coamings today, that'll be a fun and rewarding afternoon job". Two weeks later I'm finishing up. Not all that time was working on it, but what I thought was an afternoon job, ended up taking me probably three days. I also have to be really disciplined with myself not to rush through these things, as so many are cosmetic, and though not structurally important, are the items that I will see everytime I look at my Piet. But let me also say for those who are in earlier in their projects, IT'S ALL WORTH IT!!!!KEEP GOING!!! TRY TO TOUCH IT EVERY DAY, EVEN IF IT'S FOR TEN MINUTES!!! I also want to write about something I've been thinking about for the last couple of years. Let me encourage all of you who can, to fly your Piet to Brodhead each year, and once there, to fly it often. Dreamy-eyed enthusiasts come from all over this country and the world to see Piets flying. There are many builders, or wanna be builders who have never even seen a real Piet, let alone seen one fly. As I"m sure most of you know, the sight of the Pietenpols flying at Brodhead is a powerful shot in the arm of encouragement to dozens to keep building for another year. I seriously doubt that I would be finishing my plane if it weren't for my annual pilgrimage to Brodhead. I have been struck at the last two Brodheads, that while there ended up being a good turnout, there was noticably less flying than in years past. I attributed it to the lack of fuel these last two yeras, and some very worn-out pilots this year. However, please remember what it was like when you were building and dreaming of the day when your project would take wing. Don't forget how hard you ran after each taxing plane just to watch it lift off, or how you shot dozen of photographs of it landing, and how much that first ride meant. If every pilot did two or three short flights each day, this would add up to a LOT of flying and encouragement. I pray that when mine is done, it is reliable enough for me to get up there and serve my brother and sister builders as others have served me through the years by treating them to the unforgettable sights and sounds of this magnificent flying machine from a bygone era patrolling the beautiful skies of Brodhead.


    Message 11


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    Time: 07:16:34 AM PST US
    From: Michael Perez <speedbrake@sbcglobal.net>
    Subject: Re: Push/pull tubes and rod ends
    David, you make a good point. I know next to nothing on making this change. I am gathering information to do so, as I have stated many, many times. If it proves to be too involved, too heavy, too expensive, too math intensive , etc. then I will not bother. Originally, again, as I have said before, I had hopped someone that had "been there, done that" would post a real world "for" or "against" response. - As you all have seen, some good info has been posted and the usual worthles s posts.- I try to weed out the facts from the knee jerk reactions and ex tract useful, intelligent information. As I sit here typing this, I am lean ing towards just having a push/pull tube from the stick to the elevator bel l crank, cables everywhere else.- - Still, I am yet to have my original question answered. (well, those who hav e posted the calculations/formulas have really helped a lot...thank you.) ---


    Message 12


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    Time: 07:51:58 AM PST US
    Subject: Re: And the real work begins...
    From: Ken Howe <ken@cooper-mtn.com>
    I think I figured it would take a 4' x 4' sheet for all of the gussets. Last night I cut up a 1' x 4' strip of plywood to give me gussets for the next 8 or 9 ribs. --Ken On Sun, 25 Oct 2009 22:20:31 -0400, Ben Charvet <bcharvet@bellsouth.net> wrote: > Glad to hear someone is building.....and a new thread has started. > Building ribs is a good test of your stamina to complete the project. I > believe you can get all your rib gussets from a 2ft x 4ft piece of > aircraft plywood, that can be shipped cheaply from Aircraft Spruce. > That is what I did. Just be sure to sand the plywood before you cut it > up so the T-88 will adhere well. I used the little 3/8 inch aircraft > nails to hold the gussets in place. > > On another note, just finished up my paperwork package for my > Airworthiness Certificate. Hang in there, it only took me 5 years > > Ben Charvet > Mims, Fl >


    Message 13


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    Time: 07:51:58 AM PST US
    From: Michael Perez <speedbrake@sbcglobal.net>
    Subject: Re: Push/pull tubes and rod ends
    Group, I believe this thread has provided me with all the useful intelligen ce it is going to. Thank you to those who genuinely tried to help in some w ay. - Before this thread degrades further into a name calling tiff, I would like to stop it here and move on to better things.-- - Looks to me like a full tube control system is not in my realm of time and effort I am willing to invest to see it through safely. - Until my next post...cheers.


    Message 14


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    Time: 07:51:58 AM PST US
    From: "Gary Boothe" <gboothe5@comcast.net>
    Subject: some thoughts
    Jack, Then I consider myself lucky to have seen your plane for what appears to be the last time in a long time. My forward baggage is now set up very similar to yours. Gary Boothe Cool, Ca. Pietenpol WW Corvair Conversion, mounted Tail done, Fuselage on gear (15 ribs down.) Do not archive -----Original Message----- From: owner-pietenpol-list-server@matronics.com [mailto:owner-pietenpol-list-server@matronics.com] On Behalf Of Jack Phillips Sent: Monday, October 26, 2009 6:36 AM Subject: RE: Pietenpol-List: some thoughts <pietflyr@bellsouth.net> Douwe, you are right about the fact that one of the things that has produced fewer Pietenpol flights at Brodhead recently being fatigue. For me at least, that fatigue has been brought on by bad weather. Last year (2008) I had planned to fly my Pietenpol there on Thursday, so I would have Friday to rest and be fresh for flying on Saturday. For me the trip is 650 nautical miles, with the first third of that flying over the Appalachian Mountains. Thursday's weather was bad, and I couldn't fly, so Friday I made the entire trip in one day - 12 hours of flying (averaging 27 knots groundspeed crossing the Blue Ridge Mountains in Virginia), taking off from Raleigh at dawn and landing at Brodhead just before sunset. I did hop a few rides on Saturday last year, in spite of my butt protesting at sitting in that cockpit again. This year I planned to leave on Tuesday and take my time getting there, to arrive by Wednesday evening. It took me 3 days to get there, spending all day Wednesday trying to cross the West Virginia / Virginia border (a 4,000' ridge). I finally arrived at noon on Friday. But the primary reason I only hopped 2 rides on Saturday was the crosswinds that lashed the field most of Saturday. Flying a Pietenpol in crosswinds like that is just work, and not much fun, particularly when you are tired. It will be a while before I fly mine to Brodhead again. My wife is not very happy when I fly it over the mountains. I was able to use the excuse of wanting to be there for the 80th anniversary, but it will be a while before I make the trip again with the Pietenpol. I'll still go to Brodhead, but I'll probably use the RV-4. Much cheaper on gas and able to outrun weather. Jack Phillips NX899JP "Icarus Plummet" Raleigh, NC -----Original Message----- From: owner-pietenpol-list-server@matronics.com [mailto:owner-pietenpol-list-server@matronics.com] On Behalf Of Douwe Blumberg Sent: Sunday, October 25, 2009 10:19 PM Subject: Pietenpol-List: some thoughts <douweblumberg@earthlink.net> It's funny how the last mile of the marathon seems longer than the rest. I'm in the final mile with the piet, and my list of "little tidbits" seems miles long, and the little jobs that appear simple often end up being surprisingly hard. I just finished the cockpit coamings. Two weeks ago I went out to the workshop one morning thinking "I"ll do the coamings today, that'll be a fun and rewarding afternoon job". Two weeks later I'm finishing up. Not all that time was working on it, but what I thought was an afternoon job, ended up taking me probably three days. I also have to be really disciplined with myself not to rush through these things, as so many are cosmetic, and though not structurally important, are the items that I will see everytime I look at my Piet. But let me also say for those who are in earlier in their projects, IT'S ALL WORTH IT!!!!KEEP GOING!!! TRY TO TOUCH IT EVERY DAY, EVEN IF IT'S FOR TEN MINUTES!!! I also want to write about something I've been thinking about for the last couple of years. Let me encourage all of you who can, to fly your Piet to Brodhead each year, and once there, to fly it often. Dreamy-eyed enthusiasts come from all over this country and the world to see Piets flying. There are many builders, or wanna be builders who have never even seen a real Piet, let alone seen one fly. As I"m sure most of you know, the sight of the Pietenpols flying at Brodhead is a powerful shot in the arm of encouragement to dozens to keep building for another year. I seriously doubt that I would be finishing my plane if it weren't for my annual pilgrimage to Brodhead. I have been struck at the last two Brodheads, that while there ended up being a good turnout, there was noticably less flying than in years past. I attributed it to the lack of fuel these last two yeras, and some very worn-out pilots this year. However, please remember what it was like when you were building and dreaming of the day when your project would take wing. Don't forget how hard you ran after each taxing plane just to watch it lift off, or how you shot dozen of photographs of it landing, and how much that first ride meant. If every pilot did two or three short flights each day, this would add up to a LOT of flying and encouragement. I pray that when mine is done, it is reliable enough for me to get up there and serve my brother and sister builders as others have served me through the years by treating them to the unforgettable sights and sounds of this magnificent flying machine from a bygone era patrolling the beautiful skies of Brodhead.


    Message 15


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    Time: 08:26:28 AM PST US
    From: Michael Perez <speedbrake@sbcglobal.net>
    Subject: Re: Push/pull tubes and rod ends
    Yes Gary, I have seen your setup.=C2- Any issues with the pivit behgind t he pilot seat twisting or pushing off to one side? --- On Mon, 10/26/09, Gary Boothe <gboothe5@comcast.net> wrote: From: Gary Boothe <gboothe5@comcast.net> Subject: RE: Pietenpol-List: Re: Push/pull tubes and rod ends =9CI see I am not alone in changing the Pietenpol to suit my own personal need/wants=9D =C2- Those are words I can live with. Change =93 Yes, Improve =93 NO . Have you checked out www.cpc-world.com? You will see an excellent job of incorporating push rods. =C2- Gary Boothe Cool, Ca. Pietenpol WW Corvair Conversion, mounted Tail done,=C2-Fuselage=C2-on gear (15 ribs down) From: owner-pietenpol-list-server@matronics.com [mailto:owner-pietenpol-lis t-server@matronics.com] On Behalf Of Michael Perez Sent: Monday, October 26, 2009 6:54 AM Subject: Re: Pietenpol-List: Re: Push/pull tubes and rod ends =C2- Thank you Ivan. I see I am not alone in changing the Pietenpol to suit my o wn personal need/wants. =C2- I do not mind people who disagree with me...discussion is the best way to c ome up with new ideas and solutions. (if there is a problem to begin with.) =C2- I don't like the ones who nothing intelligent to say, or have no fac ts to share to back up their claims.=C2- Other then that, I welcome all r eplies. --- On Sun, 10/25/09, ivan.todorovic <tosha@sezampro.rs> wrote: From: ivan.todorovic <tosha@sezampro.rs> Subject: Pietenpol-List: Re: Push/pull tubes and rod ends I see it exactly the opposite of you. The main reason to consider (I'm not saying build) deviating from the plans is to honor the B. Pietenpol spirit of always build safer and better flying aircraft. There is no need to cure the deficiency in the design, reason enough is to make B.P. happy in heaven s, as he is known not to build two exactly the same aircraft and to be as f ar from "purist" as he can be. After all he abandoned one of the most signi ficant marks of his design (Ford engine) as soon as he got a chance to do i t. I deeply beleive if he can see someone building Piet with Ford enigne in 2009 he would think for him self "Oh, no, another ..... building by the pl ans". The amount of hate in the form "Oh, I just flew my Piet, and you morons tal k about something better instead to build by the plans like me" is getting quite disturbing. There is no wonder people got annoyed. There is no single thread in which some deviation from the plans is mentioned that is not rap idly shut with flood of "Why, why, why, when this design confirmed it self for 80 years?" messegaes. To honor B.P, is there any other reason needed? Regards, and please don't mind the rough tone, I got excited how this thread is cut of, and I am very interested in building with pushrods for several reasons, Ivan Todorovic =C2- =C2-http://www.matronics.com/Navigator?Pietenpol-Listhttp://forum s.matronics.comhttp://www.matronics.com/contribution =C2-


    Message 16


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    Time: 08:56:11 AM PST US
    From: "Jack Phillips" <pietflyr@bellsouth.net>
    Subject: some thoughts
    Well, I'll get it up there again. "A long time" for me is 3 years. I first flew it there in 2005, then skipped '06 and '07, before flying it there in '08 and '09. I'll probably have it there in 2012 or 2013. Jack Phillips NX899JP "Icarus Plummet" Raleigh, NC -----Original Message----- From: owner-pietenpol-list-server@matronics.com [mailto:owner-pietenpol-list-server@matronics.com] On Behalf Of Gary Boothe Sent: Monday, October 26, 2009 10:47 AM Subject: RE: Pietenpol-List: some thoughts Jack, Then I consider myself lucky to have seen your plane for what appears to be the last time in a long time. My forward baggage is now set up very similar to yours. Gary Boothe Cool, Ca. Pietenpol WW Corvair Conversion, mounted Tail done, Fuselage on gear (15 ribs down.) Do not archive -----Original Message----- From: owner-pietenpol-list-server@matronics.com [mailto:owner-pietenpol-list-server@matronics.com] On Behalf Of Jack Phillips Sent: Monday, October 26, 2009 6:36 AM Subject: RE: Pietenpol-List: some thoughts <pietflyr@bellsouth.net> Douwe, you are right about the fact that one of the things that has produced fewer Pietenpol flights at Brodhead recently being fatigue. For me at least, that fatigue has been brought on by bad weather. Last year (2008) I had planned to fly my Pietenpol there on Thursday, so I would have Friday to rest and be fresh for flying on Saturday. For me the trip is 650 nautical miles, with the first third of that flying over the Appalachian Mountains. Thursday's weather was bad, and I couldn't fly, so Friday I made the entire trip in one day - 12 hours of flying (averaging 27 knots groundspeed crossing the Blue Ridge Mountains in Virginia), taking off from Raleigh at dawn and landing at Brodhead just before sunset. I did hop a few rides on Saturday last year, in spite of my butt protesting at sitting in that cockpit again. This year I planned to leave on Tuesday and take my time getting there, to arrive by Wednesday evening. It took me 3 days to get there, spending all day Wednesday trying to cross the West Virginia / Virginia border (a 4,000' ridge). I finally arrived at noon on Friday. But the primary reason I only hopped 2 rides on Saturday was the crosswinds that lashed the field most of Saturday. Flying a Pietenpol in crosswinds like that is just work, and not much fun, particularly when you are tired. It will be a while before I fly mine to Brodhead again. My wife is not very happy when I fly it over the mountains. I was able to use the excuse of wanting to be there for the 80th anniversary, but it will be a while before I make the trip again with the Pietenpol. I'll still go to Brodhead, but I'll probably use the RV-4. Much cheaper on gas and able to outrun weather. Jack Phillips NX899JP "Icarus Plummet" Raleigh, NC -----Original Message----- From: owner-pietenpol-list-server@matronics.com [mailto:owner-pietenpol-list-server@matronics.com] On Behalf Of Douwe Blumberg Sent: Sunday, October 25, 2009 10:19 PM Subject: Pietenpol-List: some thoughts <douweblumberg@earthlink.net> It's funny how the last mile of the marathon seems longer than the rest. I'm in the final mile with the piet, and my list of "little tidbits" seems miles long, and the little jobs that appear simple often end up being surprisingly hard. I just finished the cockpit coamings. Two weeks ago I went out to the workshop one morning thinking "I"ll do the coamings today, that'll be a fun and rewarding afternoon job". Two weeks later I'm finishing up. Not all that time was working on it, but what I thought was an afternoon job, ended up taking me probably three days. I also have to be really disciplined with myself not to rush through these things, as so many are cosmetic, and though not structurally important, are the items that I will see everytime I look at my Piet. But let me also say for those who are in earlier in their projects, IT'S ALL WORTH IT!!!!KEEP GOING!!! TRY TO TOUCH IT EVERY DAY, EVEN IF IT'S FOR TEN MINUTES!!! I also want to write about something I've been thinking about for the last couple of years. Let me encourage all of you who can, to fly your Piet to Brodhead each year, and once there, to fly it often. Dreamy-eyed enthusiasts come from all over this country and the world to see Piets flying. There are many builders, or wanna be builders who have never even seen a real Piet, let alone seen one fly. As I"m sure most of you know, the sight of the Pietenpols flying at Brodhead is a powerful shot in the arm of encouragement to dozens to keep building for another year. I seriously doubt that I would be finishing my plane if it weren't for my annual pilgrimage to Brodhead. I have been struck at the last two Brodheads, that while there ended up being a good turnout, there was noticably less flying than in years past. I attributed it to the lack of fuel these last two yeras, and some very worn-out pilots this year. However, please remember what it was like when you were building and dreaming of the day when your project would take wing. Don't forget how hard you ran after each taxing plane just to watch it lift off, or how you shot dozen of photographs of it landing, and how much that first ride meant. If every pilot did two or three short flights each day, this would add up to a LOT of flying and encouragement. I pray that when mine is done, it is reliable enough for me to get up there and serve my brother and sister builders as others have served me through the years by treating them to the unforgettable sights and sounds of this magnificent flying machine from a bygone era patrolling the beautiful skies of Brodhead.


    Message 17


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    Time: 09:05:45 AM PST US
    From: Doug Dever <chiefpepperhead@hotmail.com>
    Subject: Push/pull tubes and rod ends
    I've been watching this thread and being somewhat new to the list I didn't have any experience to comment. except that I thought everyone was much mor e civil when I enquired about floats and the Riblett airfoil. I decided to just build it per plans and if I want to put the 612 or 613.5 later it wou ldn't involve any rebuilding of anything but wings and struts. The biggest reason for me doing this was knowing the vast majority of experimentals do not get finnished. I takes a long time and a lot of work to build any air plane from plans. We all are enthusiastic when we start. But how enthusia stic are we when we realize after 100hrs of reengineering we have little to show for our efforts. The only engineering I will do is for the aft float fittings so I don't have to recover the fuse. down the road if I decide to take that fork. I'm looking for ways to cut costs and speed and simplify the building process as much as possible. My rib jig is not pretty. It do esn't have to be. It just needs to be accurate. Would a push pull control system be simpler? Yes=2C the next time it gets done! Would putting float s on a Piet be an improvement? Only if you're a seaplane junkie and want s omething unique. But it cannot be done with the std. Piet wing. I've had my addrenalin turned brown enough by marginal seaplanes. That's why I aband oned the idea...for now. I was just slightly suprised by the sarcasm in most peoples response to mic hael's question. Some us posed just as crazy ideas and were met with much more civil respones. OK I'm done. DO NOT ARCHIVE Doug Dever In beautiful Stow Ohio From: speedbrake@sbcglobal.net Subject: Re: Pietenpol-List: Push/pull tubes and rod ends David=2C you make a good point. I know next to nothing on making this chang e. I am gathering information to do so=2C as I have stated many=2C many tim es. If it proves to be too involved=2C too heavy=2C too expensive=2C too ma th intensive=2C etc. then I will not bother. Originally=2C again=2C as I ha ve said before=2C I had hopped someone that had "been there=2C done that" w ould post a real world "for" or "against" response. As you all have seen=2C some good info has been posted and the usual worthl ess posts. I try to weed out the facts from the knee jerk reactions and ex tract useful=2C intelligent information. As I sit here typing this=2C I am leaning towards just having a push/pull tube from the stick to the elevator bell crank=2C cables everywhere else. Still=2C I am yet to have my original question answered. (well=2C those who have posted the calculations/formulas have really helped a lot...thank you .) --- _________________________________________________________________ New Windows 7: Find the right PC for you. Learn more. http://www.microsoft.com/windows/pc-scout/default.aspx?CBID=wl&ocid=PID 24727::T:WLMTAGL:ON:WL:en-US:WWL_WIN_pcscout:102009


    Message 18


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    Time: 09:06:09 AM PST US
    From: Dan Yocum <yocum@fnal.gov>
    Subject: Re: some thoughts
    Jack, You know, the easiest solution is just to buy a house/build a B&B closer to Brodhead. I reckon I can make the flight in 5 or 6 tens of minutes from my place and there aren't any mountains in the way... /me ducks! ;-) Cheers, Dan Jack Phillips wrote: > > Douwe, you are right about the fact that one of the things that has produced > fewer Pietenpol flights at Brodhead recently being fatigue. For me at > least, that fatigue has been brought on by bad weather. -- Dan Yocum Fermilab 630.840.6509 yocum@fnal.gov, http://fermigrid.fnal.gov Fermilab. Just zeros and ones. do not archive


    Message 19


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    Time: 10:13:05 AM PST US
    From: "Lagowski Morrow" <jimdeb@charter.net>
    Subject: Re: 106 years ago today-Prelude to flight
    Me too!- Jim Lagowski do not archive ----- Original Message ----- From: Jack Phillips To: pietenpol-list@matronics.com Sent: Monday, October 26, 2009 8:00 AM Subject: RE: Pietenpol-List: 106 years ago today-Prelude to flight Thanks, Dan. Keep posting these diary entries. I'm really enjoying them. Jack Phillips NX899JP Raleigh, NC ------------------------------------------------------------------------- ----- From: owner-pietenpol-list-server@matronics.com [mailto:owner-pietenpol-list-server@matronics.com] On Behalf Of helspersew@aol.com Sent: Monday, October 26, 2009 7:03 AM To: pietenpol-list@matronics.com Subject: Pietenpol-List: 106 years ago today-Prelude to flight From the diary of Orville Wright: Monday, October 26, 1903 Kitty Hawk, N.C. A breeze of 6 to 8 meters blowing from west at 9 o'clock. Dan did not turn up all today. We worked on truss wires big machine this morning, but afternoon the wind veered to north and we spent about two hours on Big Hill attempting to soar. We succeeded in breaking our former record six times out of about 20 attempts. These records were as follows: OW 1 min. 5 1/2 sec. WW 1 " 4 1/5 " WW 1 " 7 3/5 " WW 1 " 7 2/5 " OW 1 " 11 4/5 " WW 1 " 9 1/2 " Wind speed during last two glides was probably about 13 meters per second at point of starting and about 8 or 9 meters near point of landing. These glides covered a distance of from 450 to 500 feet (not measured). Wind record taken just after last glide was: Top (of) hill 244 meters in 20 sec. 260 " " 20 " 256 " " 20 sec. Near bottom 174 meters in 20 " In one of my glides when up at a considerable distance the wind suddenly struck the top of the surface, jerking the machine clear away from under me excepting my hold on the front rudder bar. Winds frequently shifted 45 or more degrees in a second or two, sometimes two or three times in a glide. Most of the glides were not so high as those of last Wednesday. In Will's last glide he says he met with very little wind up 25 or 30 feet towards bottom of hill but on dropping to about 10 ft. from ground met with a strong wind with, apparently, a slightly downward trend. In running along under him I encountered a strong wind the entire time. Will proposed today the idea of working front instead of rear edge of surfaces in end control, thus overcoming, probably, the difficulties we have had, when quartering, in lifting the forward wing. Wind at seven o'clock is blowing 13 meters at camp, but air is not so cold as last night. do not archive http://www.matronics.com/Navigator?Pietenpol-Listhttp://forums.matronics. comhttp://www.matronics.com/contribution


    Message 20


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    Time: 10:23:58 AM PST US
    Subject: Re: some thoughts
    From: "K5YAC" <hangar10@cox.net>
    Well, I feel real lucky to have had the opportunity to look at your airplane on my first trip to Brodhead. What a beauty. -------- Mark - working on wings Read this topic online here: http://forums.matronics.com/viewtopic.php?p=269508#269508


    Message 21


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    Time: 11:37:10 AM PST US
    From: "Jack Phillips" <pietflyr@bellsouth.net>
    Subject: Re: some thoughts
    Thanks, Mark. I wish I had met you while we were there. Sometimes I think Brodhead should last a week and Oshkosh shouldn't be more than two days. Jack Phillips NX899JP Raleigh, NC -----Original Message----- From: owner-pietenpol-list-server@matronics.com [mailto:owner-pietenpol-list-server@matronics.com] On Behalf Of K5YAC Sent: Monday, October 26, 2009 1:23 PM Subject: Pietenpol-List: Re: some thoughts Well, I feel real lucky to have had the opportunity to look at your airplane on my first trip to Brodhead. What a beauty. -------- Mark - working on wings Read this topic online here: http://forums.matronics.com/viewtopic.php?p=269508#269508


    Message 22


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    Time: 11:54:26 AM PST US
    Subject: Re: some thoughts
    From: "K5YAC" <hangar10@cox.net>
    Actually, we did meet just briefly. You were getting ready for a Saturday flight... I asked a couple of questions about you fuselage and got out of the way. Hopefully I won't feel too intimidated by you veterans next year, and I'll make it a point to seek some of you guys out. I really didn't have any reason to feel intimidated... everyone was super nice (except for that bum John Racine), but I didn't really figure that out until late in the event. Just kidding John... I'll see you tomorrow night. Markle said he'll be providing some pizza and I've got the beer. -------- Mark - working on wings Read this topic online here: http://forums.matronics.com/viewtopic.php?p=269530#269530


    Message 23


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    Time: 11:57:27 AM PST US
    Subject: Re: some thoughts
    From: "John Recine" <amsafetyc@aol.com>
    I am in route and will catch up with you guys tomorrow night after work. See ya then John ------Original Message------ From: Mark Chunard Sender: owner-pietenpol-list-server@matronics.com ReplyTo: Pietenpol builders Board Subject: Pietenpol-List: Re: some thoughts Sent: Oct 26, 2009 2:54 PM Actually, we did meet just briefly. You were getting ready for a Saturday flight... I asked a couple of questions about you fuselage and got out of the way. Hopefully I won't feel too intimidated by you veterans next year, and I'll make it a point to seek some of you guys out. I really didn't have any reason to feel intimidated... everyone was super nice (except for that bum John Racine), but I didn't really figure that out until late in the event. Just kidding John... I'll see you tomorrow night. Markle said he'll be providing some pizza and I've got the beer. -------- Mark - working on wings Read this topic online here: http://forums.matronics.com/viewtopic.php?p=269530#269530 Sent from my Verizon Wireless BlackBerry


    Message 24


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    Time: 12:09:36 PM PST US
    Subject: Re: Push/pull tubes and rod ends
    From: Matt Redmond <mdredmond@gmail.com>
    Just a thought. I'm not so sure about cutting threads inside the pushrod. My experience is limited but all the pushrods I've seen have inserts on the ends of the pushrod - the rod-end bearing screws into the insert. Like this: http://www.aircraftspruce.com/catalog/appages/pushrodthdfit.php Or this: http://rv9a.pacificrimsound.com/wp-content/uploads/2009/09/dsc06230.jpg On Mon, Oct 26, 2009 at 10:29 AM, Doug Dever <chiefpepperhead@hotmail.com>wrote: > I've been watching this thread and being somewhat new to the list I didn't > have any experience to comment. except that I thought everyone was much more > civil when I enquired about floats and the Riblett airfoil. I decided to > just build it per plans and if I want to put the 612 or 613.5 later it > wouldn't involve any rebuilding of anything but wings and struts. The > biggest reason for me doing this was knowing the vast majority of > experimentals do not get finnished. I takes a long time and a lot of work > to build any airplane from plans. We all are enthusiastic when we start. > But how enthusiastic are we when we realize after 100hrs of reengineering we > have little to show for our efforts. The only engineering I will do is for > the aft float fittings so I don't have to recover the fuse. down the road if > I decide to take that fork. I'm looking for ways to cut costs and speed and > simplify the building process as much as possible. My rib jig is not > pretty. It doesn't have to be. It just needs to be accurate. Would a push > pull control system be simpler? Yes, the next time it gets done! Would > putting floats on a Piet be an improvement? Only if you're a seaplane > junkie and want something unique. But it cannot be done with the std. Piet > wing. I've had my addrenalin turned brown enough by marginal seaplanes. > That's why I abandoned the idea...for now. > > I was just slightly suprised by the sarcasm in most peoples response to > michael's question. Some us posed just as crazy ideas and were met with > much more civil respones. > > OK I'm done. > > DO NOT ARCHIVE > > Doug Dever > In beautiful Stow Ohio > > > ------------------------------ > Date: Mon, 26 Oct 2009 07:03:04 -0700 > From: speedbrake@sbcglobal.net > > Subject: Re: Pietenpol-List: Push/pull tubes and rod ends > To: pietenpol-list@matronics.com > > David, you make a good point. I know next to nothing on making this > change. I am gathering information to do so, as I have stated many, many > times. If it proves to be too involved, too heavy, too expensive, too math > intensive, etc. then I will not bother. Originally, again, as I have said > before, I had hopped someone that had "been there, done that" would post a > real world "for" or "against" response. > > As you all have seen, some good info has been posted and the usual > worthless posts. I try to weed out the facts from the knee jerk reactions > and extract useful, intelligent information. As I sit here typing this, I > am leaning towards just having a push/pull tube from the stick to the > elevator bell crank, cables everywhere else. > > Still, I am yet to have my original question answered. (well, those who > have posted the calculations/formulas have really helped a lot...thank you.) > > --- > > * > > st">http://www.matronics.com/Navigator?Pietenpol-Listronics.comww.matronics.com/contribution > * > > > ------------------------------ > New Windows 7: Find the right PC for you. Learn more.<http://www.microsoft.com/windows/pc-scout/default.aspx?CBID=wl&ocid=PID24727::T:WLMTAGL:ON:WL:en-US:WWL_WIN_pcscout:102009> > > * > > * > >


    Message 25


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    Time: 12:34:39 PM PST US
    From: "David Paule" <dpaule@frii.com>
    Subject: Re: Push/pull tubes and rod ends
    The advantage of the threaded inserts are that the proper materials can be chosen, stress concentrations avoided and rolled threads used. They ought to have excellent fatigue life. On the other hand they are usually either riveted, bolted or welded to the tube, so they do need that joint taken into consideration. However, if the tube is otherwise a suitable size and material, there's no reason why properly-made internal threads can't work nicely. As Michael Perez pointed out correctly they can potentially have enough strength. The tube also will need enough net section to carry the load, and sufficient moment of inertia to avoid Euler buckling, and sufficient wall thickness to avoid local crippling. The threaded hole will need appropriate alignment, of course, and it would be good to have a tapered run-out to the threads. Usually when such elements are designed, there's a threaded insert such as a Helicoil for the actual threads. That's a refinement that is probably unlikely for a homebuilder to install, so it would be desirable to assess why that's such a common design detail, and what the issues are. I think it's unlikely that such a pushrod would be anything like weight-efficient for any serious element of the control system. But it's worth the try, if anyone is interested enough to spend the time to do it. It's not something to be ruled out arbitrarily. It's also not something to be adopted without completely understanding and accounting for all the aspects involved. David Paule From: Matt Redmond Just a thought. I'm not so sure about cutting threads inside the pushrod. My experience is limited but all the pushrods I've seen have inserts on the ends of the pushrod - the rod-end bearing screws into the insert. Like this: http://www.aircraftspruce.com/catalog/appages/pushrodthdfit.php Or this: http://rv9a.pacificrimsound.com/wp-content/uploads/2009/09/dsc06230.jpg


    Message 26


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    Time: 12:34:57 PM PST US
    From: H RULE <harvey.rule@rogers.com>
    Subject: Re: Push/pull tubes and rod ends
    Did you used to be an engineer for Bell Ivan?=0Ado not archive=0A=0A=0A=0A =0A________________________________=0AFrom: ivan.todorovic <tosha@sezampro. rs>=0ATo: pietenpol-list@matronics.com=0ASent: Sun, October 25, 2009 8:19:2 5 PM=0ASubject: Pietenpol-List: Re: Push/pull tubes and rod ends=0A=0A--> P ietenpol-List message posted by: "ivan.todorovic" <tosha@sezampro.rs>=0A=0A [quote="dpaule(at)frii.com"]Take it from me.... starting with the governm ent's forces at the control- stick and working out from there is the easy way to do the job.=0A- =0AMake it easy on yourself and install the contr ols exactly as the- plans describe them.=0A- =0ADavid Paule=0A[quote] - - =0A=0AOK, why would I (for instance, and anyone else) take it from you, when the authority like Pieti Lowell says on this very thread says the opposite: his personal plane had the push/pull tube AND flew perfectly AND safe for many years? Have you got any better argument?=0A=0A=0A=0A=0ARead this topic online here:=0A=0Ahttp://forums.matronics.com/viewtopic.php?p= ==


    Message 27


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    Time: 01:11:50 PM PST US
    From: Doug Dever <chiefpepperhead@hotmail.com>
    Subject: Push/pull tubes and rod ends
    I had a Robertson B1-RD and the elevator pushrod was done that way. It onl y had on guide but I'm sure the forces were much less as the cruise speed w as only 33mph. In anything but a very light breeze the bicycles passed me =3B-) BTW - these last comments are more like the ones I'm used to on this list Doug Dever In beautiful Stow Ohio-working on ribs. From: dpaule@frii.com Subject: Re: Pietenpol-List: Push/pull tubes and rod ends The advantage of the threaded inserts are that the proper materials can be chosen=2C stress concentrations avoided and rolled threads used. They ought to have excellent fatigue life. On the other hand they are usually either riveted=2C bolted or welded to the tube=2C so they do need that joint taken into consideration. However=2C if the tube is otherwise a suitable size and material=2C there's no reason why properly-made internal threads can't work nicely. As Michael Perez pointed out correctly they can potentially have enough strength. The tube also will need enough net section to carry the load=2C and sufficient moment of inertia to avoid Euler buckling=2C and sufficient wall thickness to avoid local crippling. The threaded hole will need appropriate alignmen t=2C of course=2C and it would be good to have a tapered run-out to the thr eads. Usually when such elements are designed=2C there's a threaded insert such a s a Helicoil for the actual threads. That's a refinement that is probably u nlikely for a homebuilder to install=2C so it would be desirable to assess why that's such a common design detail=2C and what the issues are. I think it's unlikely that such a pushrod would be anything like weight-eff icient for any serious element of the control system. But it's worth the tr y=2C if anyone is interested enough to spend the time to do it. It's not so mething to be ruled out arbitrarily. It's also not something to be adopted without completely understanding and accounting for all the aspects involve d. David Paule From: Matt Redmond Just a thought. I'm not so sure about cutting threads inside the pushrod. My experience is limited but all the pushrods I've seen have inserts on the ends of the pushrod - the rod-end bearing screws into the insert. Like this: http://www.aircraftspruce.com/catalog/appages/pushrodthdfit.php Or this: http://rv9a.pacificrimsound.com/wp-content/uploads/2009/09/dsc062 30.jpg _________________________________________________________________ Windows 7: It helps you do more. Explore Windows 7. http://www.microsoft.com/Windows/windows-7/default.aspx?ocid=PID24727::T: WLMTAGL:ON:WL:en-US:WWL_WIN_evergreen3:102009


    Message 28


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    Time: 01:24:05 PM PST US
    From: Ben Charvet <bcharvet@bellsouth.net>
    Subject: Re: And the real work begins...
    K5YAC wrote: > Not real sure on the 2' x 4' plywood for all the gussets. I burnt through a 4' x 4', and then some. I cut my gussets a little large, but close to what the plans showed... plus I have a vertical in front and behind each spar, so that consumed a little more material. > > Maybe I bought 2 pieces of 2' x 4', but it was cheaper to ship than a 4X4 piece. Ben


    Message 29


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    Time: 01:42:51 PM PST US
    From: VAHOWDY@aol.com
    Subject: Re: Push/pull tubes and rod ends
    Mr.Peitenpol was always making changes, just look at the Sky Scout plans. He talks about changing the gear, the tail wheel, and a brace in the rib. He wanted these changes to be used for the Air Camper and the Scout. People are just always trying to make things better. I believe it's called progress. I hear of those who would not change a thing, but when you talk to them they really did make some small changes. I guess that doesn't count. Some people don't trust themselves to make a change. Others have the experience or knowledge to feel fine with their changes. We are all different, that's what makes life worth living. I had trouble with my cables between the stick and the bellcrank. The cables were tight when the stick was centered, but loose when I had full stick forward or full stick back. I came close to using a push/pull tube there. My glider has push/pull tubes and they work great. I can't see it adding more then 2 or 3 pounds at tops. Not near as much as a cubby hole with a tie down kit. Howdy


    Message 30


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    Time: 01:43:44 PM PST US
    From: Tim Willis <timothywillis@earthlink.net>
    Subject: Re: And the real work begins...
    Check with Boulter Plywood in greater Boston-- google them, and see what they have. You can shop online and then call to discuss shipping and place your order, including cutting instructions-- perhaps with Chris Boulter, a principal there. Two 2 X 4 sheets ship a lot cheaper than one 2 X 8. Tim in central TX -----Original Message----- >From: Ben Charvet <bcharvet@bellsouth.net> >Sent: Oct 26, 2009 3:23 PM >To: pietenpol-list@matronics.com >Subject: Re: Pietenpol-List: Re: And the real work begins... > > >K5YAC wrote: >> Not real sure on the 2' x 4' plywood for all the gussets. I burnt through a 4' x 4', and then some. I cut my gussets a little large, but close to what the plans showed... plus I have a vertical in front and behind each spar, so that consumed a little more material. >> >> >Maybe I bought 2 pieces of 2' x 4', but it was cheaper to ship than a >4X4 piece. > >Ben > >


    Message 31


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    Time: 03:05:48 PM PST US
    Subject: Re: Push/pull tubes and rod ends
    From: "Billy McCaskill" <billmz@cox.net>
    This is only my opinion, and we all know what opinions are like... Michael, change your plane to suit your needs and desires. It's YOUR airplane. You will be the one who must trust his life to the design changes, and none of us are obligated to fly in your plane. I will be building mine as close to the prints as possible, as I don't care to change things just for the sake of change. However, IF there was a change that I wanted to make (and there are a few) that I could justify the time/effort/expense, then I would do it. But if there was no logical justification for changing any aspect of MY plane, then that aspect will be built according to the plans. I personally don't see what there is to be gained by going to the push/pull instead of the pull/pull cables. To me, the external control cables and control horns add just as much to the nostalgic air of this timeless airplane as the Jenny style gear and wire wheels do. If indeed you posed the question of push/pull just from the interest of learning about the engineering involved, I support your decision to do this. As for the forces in the control system, look for the weakest link in the cable system. What it is the breaking strength in tension of a typical turnbuckle in the elevator cable system? The threaded portions of the eye or fork ends don't have a very large cross section... What is the shear strength of the clevis pin that hooks the eye of the turnbuckle to the bellcrank/control horn? How much force is required to tear the clevis pin out of the the thin sheet metal bellcrank/control horn? I would think that the pulling force exerted by the elevator on the cables would be the same as the pushing force applied to a pushrod tube, and you could use that loading to calculate the diameter and wall thickness of the pushrod tube you would need to use to prevent buckling in compression loading. You could build a mock-up and test it with weights or scales to simulate the flight loads encountered, provided you had an accurate way to calculate or measure those flight loads. Or you could copy the design of another existing plane that uses push/pull elevator controls. What do the RV's use? I think those are push/pull, and that plane imparts much larger flight loads than a Piet could impose on the system. Again, just my $.02 on this topic. Returning to lurk mode now... Billy McCaskill Urbana, IL/Baker, LA Read this topic online here: http://forums.matronics.com/viewtopic.php?p=269561#269561


    Message 32


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    Time: 04:03:29 PM PST US
    Subject: Re: Push/pull tubes and rod ends
    From: Matt Redmond <mdredmond@gmail.com>
    Seems to me the "E" in EAA is there for a reason. Half the fun of this stuff is dicking around that might or might not ever lead to an improvement. I know a guy that spent at least 20 years building his sort-of KR2 (with wider fuselage, longer wings, VW conversion, etc..). That guy wasn't serious about flying - he was serious about experimenting. It kept him away from women and bars and he had a damn good time doing it. Do not archive. On Mon, Oct 26, 2009 at 2:24 PM, H RULE <harvey.rule@rogers.com> wrote: > Did you used to be an engineer for Bell Ivan? > do not archive > > ------------------------------ > *From:* ivan.todorovic <tosha@sezampro.rs> > *To:* pietenpol-list@matronics.com > *Sent:* Sun, October 25, 2009 8:19:25 PM > > *Subject:* Pietenpol-List: Re: Push/pull tubes and rod ends > > > [quote="dpaule(at)frii.com"]Take it from me.... starting with the > government's forces at the control stick and working out from there is the > easy way to do the job. > > Make it easy on yourself and install the controls exactly as the plans > describe them. > > David Paule > [quote] > > OK, why would I (for instance, and anyone else) take it from you, when the > authority like Pieti Lowell says on this very thread says the opposite: his > personal plane had the push/pull tube AND flew perfectly AND safe for many > years? Have you got any better argument? > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=269s.com/Navigator?Pietenpol-List" > target=_blank>http://www.matronics.com/Navigator?Pietenpol-List<http://forums.matronics.com/viewtopic.php?p=269402#269402> > _f="http://forums.matronics.com/" target=_blank> > http://forums.matronics.nbsp; onics.com/contribution" > ====== > > > * > > * > >


    Message 33


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    Time: 05:12:08 PM PST US
    From: John Hofmann <jhofmann@reesgroupinc.com>
    Subject: Re: some thoughts
    The knowledge of the elders can be found on the west side of the airport. Just follow the blue cloud. do not archive John Hofmann Vice-President, Information Technology The Rees Group, Inc. 2810 Crossroads Drive, Ste 3800 Madison, WI 53718 Phone: 608.443.2468 ext 150 Fax: 608.443.2474 Email: jhofmann@reesgroupinc.com On Oct 26, 2009, at 2:54 PM, K5YAC wrote: > > Actually, we did meet just briefly. You were getting ready for a > Saturday flight... I asked a couple of questions about you fuselage > and got out of the way. Hopefully I won't feel too intimidated by > you veterans next year, and I'll make it a point to seek some of you > guys out. I really didn't have any reason to feel intimidated... > everyone was super nice (except for that bum John Racine), but I > didn't really figure that out until late in the event. > > Just kidding John... I'll see you tomorrow night. Markle said he'll > be providing some pizza and I've got the beer. > > -------- > Mark - working on wings > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=269530#269530 > >


    Message 34


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    Time: 06:24:39 PM PST US
    From: Lawrence Williams <lnawms@yahoo.com>
    Subject: Model A head
    To any of you "REAL" Pietenpolers who have a model "A" engine and are a bit tail-heavy (ie. push-pull tubes rather than cables??) I might have just so lved your problem! - I bought a Lion Speed Head from Charlie Yapp and it felt a bit heavier than the "C" head that I have been running so I did a weight comparison. The "C " head weighed 27 lbs and the new head is 46.5 lbs. That's dang near 10 lbs more in the nose!!! - I was at the aft 1/2" or so of the CG range originally but this should put me solidly in the mid-range...or at least a little closer to the middle. Ca n't wait to see where the CG comes out now and what the difference is in ha ndling. Should be a little harder to snaproll and my down elevator might ru n out of travel while inverted. I'll let you know. WHEEEE! - The head claims more speed, better mileage, smoother operation, etc, etc. O nce again, I'll let you know. Oh yeah, it looks cool, too! - Larry - ps. I am thinking of putting a nose wheel on my Piet. Does anyone have actu al experience with doing this? Your opinion won't count either way but I'd just like to-hear what you think. - -I'm going to Belize next week to talk to the Fisherman about this and ge t an original thinker's opinion rather than be bogged down by all you robot ic clone-builders. - pps. Harrumph! - do not archive=0A=0A=0A


    Message 35


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    Time: 07:10:16 PM PST US
    From: Jeff Boatright <jboatri@emory.edu>
    Subject: Re: Model A head
    It IS a cool head! I seen it! > >I bought a Lion Speed Head from Charlie Yapp and it felt a bit >heavier than the "C" head that I have been running so I did a weight >comparison. The "C" head weighed 27 lbs and the new head is 46.5 >lbs. That's dang near 10 lbs more in the nose!!! >


    Message 36


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    Time: 07:51:17 PM PST US
    Subject: Re: Model A head
    From: Ryan Mueller <rmueller23@gmail.com>
    Gotta be careful round these parts Larry, there's some of us that 'druther suck the life out of you and the ingenuity out of your airplane! Wowzers, that's one sharp looking head: http://www.secretsofspeed.com/LION.htm. A real performer, to boot. You best proceed with caution, as the formerly timid old Ford may want to pull so hard as to risk ripping the wings off your ship! Good luck! Ryan do not archive On Mon, Oct 26, 2009 at 8:23 PM, Lawrence Williams <lnawms@yahoo.com> wrote: > To any of you "REAL" Pietenpolers who have a model "A" engine and are a bit > tail-heavy (ie. push-pull tubes rather than cables??) I might have just > solved your problem! > > I bought a Lion Speed Head from Charlie Yapp and it felt a bit heavier than > the "C" head that I have been running so I did a weight comparison. The "C" > head weighed 27 lbs and the new head is 46.5 lbs. That's dang near 10 lbs > more in the nose!!! > > I was at the aft 1/2" or so of the CG range originally but this should put > me solidly in the mid-range...or at least a little closer to the middle. > Can't wait to see where the CG comes out now and what the difference is in > handling. Should be a little harder to snaproll and my down elevator might > run out of travel while inverted. I'll let you know. WHEEEE! > > The head claims more speed, better mileage, smoother operation, etc, etc. > Once again, I'll let you know. Oh yeah, it looks cool, too! > > Larry > > ps. I am thinking of putting a nose wheel on my Piet. Does anyone have > actual experience with doing this? Your opinion won't count either way but > I'd just like to hear what you think. > > I'm going to Belize next week to talk to the Fisherman about this and get > an original thinker's opinion rather than be bogged down by all you robotic > clone-builders. > > pps. Harrumph! > > do not archive > > * > > * > >


    Message 37


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    Time: 07:51:17 PM PST US
    From: <r.r.hall@cox.net>
    Subject: Re: Model A head
    Hope your engineering is better than your math 46.5 - 27 = 19.5 almost 20 lbs. :-) Personnally I would not like to see a Piet with a nosewheel. Might be interesting but asthetically I don't think it would look too good. Rodney do not archive


    Message 38


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    Time: 11:00:08 PM PST US
    Subject: Re: Model A head
    From: "Billy McCaskill" <billmz@cox.net>
    "Hope your engineering is better than your math 46.5 - 27 = 19.5 almost 20 lbs. " Come on now, don't bash his engineering... he did say 'dang near'. That ought to qualify as engineering speak. :) Billy McCaskill Urbana, IL/Baker, LA[/quote] Read this topic online here: http://forums.matronics.com/viewtopic.php?p=269611#269611




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