Pietenpol-List Digest Archive

Mon 11/16/09


Total Messages Posted: 10



Today's Message Index:
----------------------
 
     0. 12:23 AM - Contributions Down By 21%... (Matt Dralle)
     1. 04:54 AM - Re: Certified Engine question (Dan Yocum)
     2. 07:30 AM - Re: Certified Engine question (David Paule)
     3. 07:54 AM - Re: Certified Engine question (Gene Rambo)
     4. 08:05 AM - Re: Certified Engine question (David Paule)
     5. 12:22 PM - Re: Piet Flying (Dan Yocum)
     6. 01:06 PM - Re: Piet Flying (Perry Rhoads)
     7. 04:55 PM - Interesting conversation... (Jim Markle)
     8. 05:41 PM - Re: Piet Flying (Al Bane)
     9. 06:23 PM - Re: Piet Flying (Jason Holmes)
 
 
 


Message 0


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    Time: 12:23:32 AM PST US
    From: Matt Dralle <dralle@matronics.com>
    Subject: Contributions Down By 21%...
    Dear Listers, As of today, contributions to the Matronics List Fund Raiser are lagging behind last year at this time by 21%. I have a fund raiser each year simply to cover my operating costs for the Lists. I *do not* accept any advertising income to support the Lists and rely solely on the contributions of members to keep the expenses paid. I run all of my own servers and they are housed here locally, and the Internet connection is a commercial-grade, T1 connection with public address space. I also maintain a full backup system that does nightly backups of all List-related data so that in the event of a server crash or worse, all of the Lists and the many years of List archive data could be restored onto a new server in a matter of hours. All of this costs a fair amount of money, not to mention a significant amount of my personal time as well. I have a Fund Raiser each year to cover these costs and I ask that members that feel they receive a benefit from my investments, make a modest contribution each year to support the continued operation and upgrade of these services. If you enjoy the Lists, please make a contribution today. I also offer some incentive gifts for larger contribution levels. At the Contribution Web Wite, you can use a credit card, Paypal, or personal check to show your support for the continuation of these services: http://www.matronics.com/contribution Thank you for your support! Matt Dralle Matronics Email List Administrator


    Message 1


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    Time: 04:54:26 AM PST US
    From: Dan Yocum <yocum@fnal.gov>
    Subject: Re: Certified Engine question
    Ben, I am not an A&P, but during a conversation with a local small Continental demi-guru, he mentioned that he found a document that says that the compressions on an A-65 arn't considered out-of-spec until they hits 8lbs. Count 'em. 8. That sounds unbelievable to me, so check with your local A&P or drop Harry Fenton a line - he *is* Mr. Small Continental engine guru, and is generally pretty responsive to such questions. Looks like he's got a full section on compressions in his FAQ: http://bowersflybaby.com/tech/fenton.htm#compression_limits Cheers, Dan Ben Charvet wrote: > > I had installed a used Continental A-65 on my recently finished > project. In the process of getting ready for my airworthiness > inspection with the FAA we did a compression test and found one cylinder > to be low(35/80). The engine ran great but did have a lot of blow-by. > Oil pressure was appx 25 at idle and mid 30's above 1200 rpm. I pulled > the weak cylinder and found that the #1 rod bearing has excessive wear. > I mean like you can do the push pull thing and feel slop. The engine > came with log books, was 1500 SMOH, but I was hoping to get through > phase 1 flight testing, since the logbook compressions were all good. > Basically I understand now the engine needs a total rebuild. > > So here is my question.. I am no an A&P, but have lots of experience > rebuilding engines of both air cooled and water cooled all in > automobiles. I'm confident I can do this myself. I already had started > overhauling parts prior to finding this engine and have a rebuilt case, > crank, and cam. I've been told that to call my engine a Continental > A-65 and leave the data plate on, that all this work would need to be > signed off by an A&P. I have a certified Sensenich wood prop installed > and was hoping for a 25 hr Phase 1. All the paperwork is already sent > in the the FAA and the inspection is scheduled for Dec 4. So if I do > this work myself , do I call it a Ben Charvet 65 HP? Bet that would > drive the insurance folks nuts. > > I also have one other option. I have my trusty old Baby Ace that is in > bad need of a restoration, but has a 350 SMOH A-75 with a McCaulley > metal prop (would help my W&B). I was really hoping to keep flying the > Baby Ace right up till my first flight in the Piet, but I could just > swap that engine on, change the paperwork with the FAA, and rebuild the > A-65 at my convenience while restoring the Baby Ace at some later date. > I was really hoping to sell the Baby Ace, but its not worth more than > its engine/prop anyway. > > This is without a doubt the longest post I've ever made, but this is a > tough choice. > > My main question is: If a non-certified mechanic rebuilds a certified > engine, can you legally leave the data plate on? Is it still a > Continental A-65 legally as far as the FAA/Insurance companies are > concerned? > > Thanks > > Ben Charvet > > > > > > -- Dan Yocum Fermilab 630.840.6509 yocum@fnal.gov, http://fermigrid.fnal.gov Fermilab. Just zeros and ones.


    Message 2


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    Time: 07:30:01 AM PST US
    From: "David Paule" <dpaule@frii.com>
    Subject: Re: Certified Engine question
    There's a Continental service bulletin, M84-15, that says that the compression needs to be referenced to the "Master Orfice Tool," part number 646953-A. They sell the tool, it's a bar with female spark plug threads at each end and a calibrated orfice in the middle. The idea is that you hook up the compressor to it and with the regulator gauge set to exactly 80 psi, using the tool, the cylinder gauge ought to show 40 to 50 psi. If it doesn't the differential tester is out of calibration and can't be used. You'll have to refer to the service bulletin for more details. Back about 20 years ago, mine cost around $40. Nicely made tool in a plastic case. Not something you'd find at Home Depot. David Paule ----- Original Message ----- From: "Dan Yocum" <yocum@fnal.gov> Sent: Monday, November 16, 2009 5:53 AM Subject: Re: Pietenpol-List: Certified Engine question > > Ben, > > I am not an A&P, but during a conversation with a local small > Continental demi-guru, he mentioned that he found a document that says > that the compressions on an A-65 arn't considered out-of-spec until they > hits 8lbs. Count 'em. 8. That sounds unbelievable to me, so check > with your local A&P or drop Harry Fenton a line - he *is* Mr. Small > Continental engine guru, and is generally pretty responsive to such > questions. Looks like he's got a full section on compressions in his FAQ: > > http://bowersflybaby.com/tech/fenton.htm#compression_limits > > Cheers, > Dan > > > > Ben Charvet wrote: <bcharvet@bellsouth.net> >> >> I had installed a used Continental A-65 on my recently finished >> project. In the process of getting ready for my airworthiness >> inspection with the FAA we did a compression test and found one cylinder >> to be low(35/80). The engine ran great but did have a lot of blow-by. >> Oil pressure was appx 25 at idle and mid 30's above 1200 rpm. I pulled >> the weak cylinder and found that the #1 rod bearing has excessive wear. >> I mean like you can do the push pull thing and feel slop. The engine >> came with log books, was 1500 SMOH, but I was hoping to get through >> phase 1 flight testing, since the logbook compressions were all good. >> Basically I understand now the engine needs a total rebuild. >> >> So here is my question.. I am no an A&P, but have lots of experience >> rebuilding engines of both air cooled and water cooled all in >> automobiles. I'm confident I can do this myself. I already had started >> overhauling parts prior to finding this engine and have a rebuilt case, >> crank, and cam. I've been told that to call my engine a Continental >> A-65 and leave the data plate on, that all this work would need to be >> signed off by an A&P. I have a certified Sensenich wood prop installed >> and was hoping for a 25 hr Phase 1. All the paperwork is already sent >> in the the FAA and the inspection is scheduled for Dec 4. So if I do >> this work myself , do I call it a Ben Charvet 65 HP? Bet that would >> drive the insurance folks nuts. >> >> I also have one other option. I have my trusty old Baby Ace that is in >> bad need of a restoration, but has a 350 SMOH A-75 with a McCaulley >> metal prop (would help my W&B). I was really hoping to keep flying the >> Baby Ace right up till my first flight in the Piet, but I could just >> swap that engine on, change the paperwork with the FAA, and rebuild the >> A-65 at my convenience while restoring the Baby Ace at some later date. >> I was really hoping to sell the Baby Ace, but its not worth more than >> its engine/prop anyway. >> >> This is without a doubt the longest post I've ever made, but this is a >> tough choice. >> >> My main question is: If a non-certified mechanic rebuilds a certified >> engine, can you legally leave the data plate on? Is it still a >> Continental A-65 legally as far as the FAA/Insurance companies are >> concerned? >> >> Thanks >> >> Ben Charvet >> >> >> >> >> >> > > -- > Dan Yocum > Fermilab 630.840.6509 > yocum@fnal.gov, http://fermigrid.fnal.gov > Fermilab. Just zeros and ones. > > > > > > > >


    Message 3


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    Time: 07:54:00 AM PST US
    From: "Gene Rambo" <generambo@msn.com>
    Subject: Re: Certified Engine question
    Not quite right. When you use the master orifice tool, once you set your tester to input 80 psi, you use the number you get as the new minimum. It does not mean that you can't use your tester, just that you have derived a new minimum psi based on the master orifice tool. Gene ----- Original Message ----- From: David Paule<mailto:dpaule@frii.com> To: pietenpol-list@matronics.com<mailto:pietenpol-list@matronics.com> Sent: Monday, November 16, 2009 10:28 AM Subject: Re: Pietenpol-List: Certified Engine question =EF=BB There's a Continental service bulletin, M84-15, that says that the compression needs to be referenced to the "Master Orfice Tool," part number 646953-A. They sell the tool, it's a bar with female spark plug threads at each end and a calibrated orfice in the middle. The idea is that you hook up the compressor to it and with the regulator gauge set to exactly 80 psi, using the tool, the cylinder gauge ought to show 40 to 50 psi. If it doesn't the differential tester is out of calibration and can't be used. You'll have to refer to the service bulletin for more details. Back about 20 years ago, mine cost around $40. Nicely made tool in a plastic case. Not something you'd find at Home Depot. David Paule ----- Original Message ----- From: "Dan Yocum" <yocum@fnal.gov> To: <pietenpol-list@matronics.com> Sent: Monday, November 16, 2009 5:53 AM Subject: Re: Pietenpol-List: Certified Engine question > > Ben, > > I am not an A&P, but during a conversation with a local small > Continental demi-guru, he mentioned that he found a document that says > that the compressions on an A-65 arn't considered out-of-spec until they > hits 8lbs. Count 'em. 8. That sounds unbelievable to me, so check > with your local A&P or drop Harry Fenton a line - he *is* Mr. Small > Continental engine guru, and is generally pretty responsive to such > questions. Looks like he's got a full section on compressions in his FAQ: > > http://bowersflybaby.com/tech/fenton.htm#compression_limits > > Cheers, > Dan > > > > Ben Charvet wrote: <bcharvet@bellsouth.net> >> >> I had installed a used Continental A-65 on my recently finished >> project. In the process of getting ready for my airworthiness >> inspection with the FAA we did a compression test and found one cylinder >> to be low(35/80). The engine ran great but did have a lot of blow-by. >> Oil pressure was appx 25 at idle and mid 30's above 1200 rpm. I pulled >> the weak cylinder and found that the #1 rod bearing has excessive wear. >> I mean like you can do the push pull thing and feel slop. The engine >> came with log books, was 1500 SMOH, but I was hoping to get through >> phase 1 flight testing, since the logbook compressions were all good. >> Basically I understand now the engine needs a total rebuild. >> >> So here is my question.. I am no an A&P, but have lots of experience >> rebuilding engines of both air cooled and water cooled all in >> automobiles. I'm confident I can do this myself. I already had started >> overhauling parts prior to finding this engine and have a rebuilt case, >> crank, and cam. I've been told that to call my engine a Continental >> A-65 and leave the data plate on, that all this work would need to be >> signed off by an A&P. I have a certified Sensenich wood prop installed >> and was hoping for a 25 hr Phase 1. All the paperwork is already sent >> in the the FAA and the inspection is scheduled for Dec 4. So if I do >> this work myself , do I call it a Ben Charvet 65 HP? Bet that would >> drive the insurance folks nuts. >> >> I also have one other option. I have my trusty old Baby Ace that is in >> bad need of a restoration, but has a 350 SMOH A-75 with a McCaulley >> metal prop (would help my W&B). I was really hoping to keep flying the >> Baby Ace right up till my first flight in the Piet, but I could just >> swap that engine on, change the paperwork with the FAA, and rebuild the >> A-65 at my convenience while restoring the Baby Ace at some later date. >> I was really hoping to sell the Baby Ace, but its not worth more than >> its engine/prop anyway. >> >> This is without a doubt the longest post I've ever made, but this is a >> tough choice. >> >> My main question is: If a non-certified mechanic rebuilds a certified >> engine, can you legally leave the data plate on? Is it still a >> Continental A-65 legally as far as the FAA/Insurance companies are >> concerned? >> >> Thanks >> >> Ben Charvet >> >> >> >> >> >> > > -- > Dan Yocum > Fermilab 630.840.6509 > yocum@fnal.gov, http://fermigrid.fnal.gov > Fermilab. Just zeros and ones. > > ========== > Support Your Lists This Month -- > Get Some the Annual Contribution link Terrific Free www.aeroelectric.com > HomebuiltHELP Contribution Web bsp; > Pietenpol-List Un/Subscription, > --> ========== > bsp; via the ========== > > > www.aeroelectric.com<http://www.aeroelectric.com/> www.buildersbooks.com<http://www.buildersbooks.com/> www.homebuilthelp.com<http://www.homebuilthelp.com/> http://www.matronics.com/contribution<http://www.matronics.com/contributi on> http://www.matronics.com/Navigator?Pietenpol-List<http://www.matronics.co m/Navigator?Pietenpol-List>


    Message 4


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    Time: 08:05:08 AM PST US
    From: "David Paule" <dpaule@frii.com>
    Subject: Re: Certified Engine question
    Well, that's what I was tryin' to say. Thanks for making it a lot clearer! Dave ----- Original Message ----- From: Gene Rambo To: pietenpol-list@matronics.com Sent: Monday, November 16, 2009 8:53 AM Subject: Re: Pietenpol-List: Certified Engine question Not quite right. When you use the master orifice tool, once you set your tester to input 80 psi, you use the number you get as the new minimum. It does not mean that you can't use your tester, just that you have derived a new minimum psi based on the master orifice tool. Gene ----- Original Message ----- From: David Paule To: pietenpol-list@matronics.com Sent: Monday, November 16, 2009 10:28 AM Subject: Re: Pietenpol-List: Certified Engine question =EF=BB There's a Continental service bulletin, M84-15, that says that the compression needs to be referenced to the "Master Orfice Tool," part number 646953-A. They sell the tool, it's a bar with female spark plug threads at each end and a calibrated orfice in the middle. The idea is that you hook up the compressor to it and with the regulator gauge set to exactly 80 psi, using the tool, the cylinder gauge ought to show 40 to 50 psi. If it doesn't the differential tester is out of calibration and can't be used. You'll have to refer to the service bulletin for more details. Back about 20 years ago, mine cost around $40. Nicely made tool in a plastic case. Not something you'd find at Home Depot. David Paule ----- Original Message ----- From: "Dan Yocum" <yocum@fnal.gov> To: <pietenpol-list@matronics.com> Sent: Monday, November 16, 2009 5:53 AM Subject: Re: Pietenpol-List: Certified Engine question > > Ben, > > I am not an A&P, but during a conversation with a local small > Continental demi-guru, he mentioned that he found a document that says > that the compressions on an A-65 arn't considered out-of-spec until they > hits 8lbs. Count 'em. 8. That sounds unbelievable to me, so check > with your local A&P or drop Harry Fenton a line - he *is* Mr. Small > Continental engine guru, and is generally pretty responsive to such > questions. Looks like he's got a full section on compressions in his FAQ: > > http://bowersflybaby.com/tech/fenton.htm#compression_limits > > Cheers, > Dan > > > > Ben Charvet wrote: <bcharvet@bellsouth.net> >> >> I had installed a used Continental A-65 on my recently finished >> project. In the process of getting ready for my airworthiness >> inspection with the FAA we did a compression test and found one cylinder >> to be low(35/80). The engine ran great but did have a lot of blow-by. >> Oil pressure was appx 25 at idle and mid 30's above 1200 rpm. I pulled >> the weak cylinder and found that the #1 rod bearing has excessive wear. >> I mean like you can do the push pull thing and feel slop. The engine >> came with log books, was 1500 SMOH, but I was hoping to get through >> phase 1 flight testing, since the logbook compressions were all good. >> Basically I understand now the engine needs a total rebuild. >> >> So here is my question.. I am no an A&P, but have lots of experience >> rebuilding engines of both air cooled and water cooled all in >> automobiles. I'm confident I can do this myself. I already had started >> overhauling parts prior to finding this engine and have a rebuilt case, >> crank, and cam. I've been told that to call my engine a Continental >> A-65 and leave the data plate on, that all this work would need to be >> signed off by an A&P. I have a certified Sensenich wood prop installed >> and was hoping for a 25 hr Phase 1. All the paperwork is already sent >> in the the FAA and the inspection is scheduled for Dec 4. So if I do >> this work myself , do I call it a Ben Charvet 65 HP? Bet that would >> drive the insurance folks nuts. >> >> I also have one other option. I have my trusty old Baby Ace that is in >> bad need of a restoration, but has a 350 SMOH A-75 with a McCaulley >> metal prop (would help my W&B). I was really hoping to keep flying the >> Baby Ace right up till my first flight in the Piet, but I could just >> swap that engine on, change the paperwork with the FAA, and rebuild the >> A-65 at my convenience while restoring the Baby Ace at some later date. >> I was really hoping to sell the Baby Ace, but its not worth more than >> its engine/prop anyway. >> >> This is without a doubt the longest post I've ever made, but this is a >> tough choice. >> >> My main question is: If a non-certified mechanic rebuilds a certified >> engine, can you legally leave the data plate on? Is it still a >> Continental A-65 legally as far as the FAA/Insurance companies are >> concerned? >> >> Thanks >> >> Ben Charvet >> >> >> >> >> >> > > -- > Dan Yocum > Fermilab 630.840.6509 > yocum@fnal.gov, http://fermigrid.fnal.gov > Fermilab. Just zeros and ones. > > ========== > Support Your Lists This Month -- > Get Some the Annual Contribution link Terrific Free www.aeroelectric.com > HomebuiltHELP Contribution Web bsp; > Pietenpol-List Un/Subscription, > --> ========== > bsp; via the ========== > > > href="http://www.aeroelectric.com">www.aeroelectric.com title=http://www.buildersbooks.com/ href="http://www.buildersbooks.com">www.buildersbooks.com href="http://www.homebuilthelp.com">www.homebuilthelp.com href="http://www.matronics.com/contribution">http://www.matronics.com/c title=http://www.matronics.com/Navigator?Pietenpol-List href="http://www.matronics.com/Navigator?Pietenpol-List">http://www.mat ronics.com/Navigator?Pietenpol-List href="http://forums.matronics.com">http://forums.matronics.com


    Message 5


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    Time: 12:22:38 PM PST US
    From: Dan Yocum <yocum@fnal.gov>
    Subject: Re: Piet Flying
    Very nice, sir, very nice. That's a spiffy hat, too. Where'd ya get it? Dan -- Dan Yocum Fermilab 630.840.6509 yocum@fnal.gov, http://fermigrid.fnal.gov "I fly because it releases my mind from the tyranny of petty things."


    Message 6


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    Time: 01:06:00 PM PST US
    From: "Perry Rhoads" <prhoads61@frontiernet.net>
    Subject: Re: Piet Flying
    AS&S. 35 bucks, I think...................... do not archive ----- Original Message ----- From: "Dan Yocum" <yocum@fnal.gov> Sent: Monday, November 16, 2009 2:19 PM Subject: Re: Pietenpol-List: Piet Flying > > Very nice, sir, very nice. > > That's a spiffy hat, too. Where'd ya get it? > > Dan > > -- > Dan Yocum > Fermilab 630.840.6509 > yocum@fnal.gov, http://fermigrid.fnal.gov > "I fly because it releases my mind from the tyranny of petty things." > > > > >


    Message 7


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    Time: 04:55:47 PM PST US
    From: Jim Markle <jim_markle@mindspring.com>
    Subject: Interesting conversation...
    On Saturday we happened to see a "car show" in a little town (Adair, OK) a few miles from our home. So we stopped to check it out. Well I start talking to this fellow with a beautiful 1940's flathead Ford truck. I mentioned that I was going to paint my airplane some of the same colors he had used on his truck. I told him it was going to be "A" powered and he asked if I was building a Pietenpol. Out of the blue.....I could NOT believe it. I soon discover he knows a lot about airplanes. In fact, his son flys for FedEx. I asked him if he was a pilot also and he said no but his last name is Stinson and he's been around airplanes all his life. I should have asked more about that.... He told me about an article in the October 2009 Flying Magazine that has a picture of a Pietenpol. It's a small article but interesting to see a Pietenpol illustration at the start of the article.... Anyway, check it out: http://www.flyingmag.com/unusualattitudes/1805/why-im-not-a-junior-leaguer.html Jim in DC....looking forward to getting home this weekend to work on my Pietenpol!!


    Message 8


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    Time: 05:41:55 PM PST US
    From: Al Bane <adb7@earthlink.net>
    Subject: Re: Piet Flying
    Perry, Nice pics. Hopefully we'll have another Piet flying at Litchfield in the next couple years. I bought a project from Bill See in Ohio this weekend and brought it home. Long fuselage (2 in added width), tail feathers and wing ribs are done. I've got spars and wing struts. It's in my garage now, but will move it to Litchfield as soon as our new hangars are done in the spring. Al Bane -----Original Message----- >From: Perry Rhoads <prhoads61@frontiernet.net> >Sent: Nov 15, 2009 10:02 PM >To: pietenpol-list@matronics.com >Subject: Pietenpol-List: Piet Flying > >Just a few random Pietenpol flying pictures from yesterday in central Illinois. > >I can't let this thing sit in the hangar all winter !!! > >Perry Rhoads >N12939 >


    Message 9


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    Time: 06:23:46 PM PST US
    From: "Jason Holmes" <jholmes8@columbus.rr.com>
    Subject: Piet Flying
    Al, I saw the project at Bill's on Saturday, looked like a good buy to me. Bill is my flight instructor and on Saturday we got to take off right before Shad in his Corvair powered Piet. It was certainly a great day for flying and really enjoyed seeing Shad's Aircamper. Enjoy your new project. Jason Holmes Project status: studying plans -----Original Message----- From: owner-pietenpol-list-server@matronics.com [mailto:owner-pietenpol-list-server@matronics.com] On Behalf Of Al Bane Sent: Monday, November 16, 2009 8:40 PM Subject: Re: Pietenpol-List: Piet Flying Perry, Nice pics. Hopefully we'll have another Piet flying at Litchfield in the next couple years. I bought a project from Bill See in Ohio this weekend and brought it home. Long fuselage (2 in added width), tail feathers and wing ribs are done. I've got spars and wing struts. It's in my garage now, but will move it to Litchfield as soon as our new hangars are done in the spring. Al Bane -----Original Message----- >From: Perry Rhoads <prhoads61@frontiernet.net> >Sent: Nov 15, 2009 10:02 PM >To: pietenpol-list@matronics.com >Subject: Pietenpol-List: Piet Flying > >Just a few random Pietenpol flying pictures from yesterday in central Illinois. > >I can't let this thing sit in the hangar all winter !!! > >Perry Rhoads >N12939 >




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