Pietenpol-List Digest Archive

Wed 11/18/09


Total Messages Posted: 31



Today's Message Index:
----------------------
 
     0. 12:16 AM - What's My Contribution Used For?  (Matt Dralle)
     1. 02:52 AM - Re: General Pietenpol questions (ivan.todorovic)
     2. 05:14 AM - Re: pilots operating manual (airlion)
     3. 05:40 AM - Re: What's My Contribution Used For? (Pieti Lowell)
     4. 08:13 AM - shipping aluminum sheet (Oscar Zuniga)
     5. 08:21 AM - Re: shipping aluminum sheet (Jack Phillips)
     6. 08:33 AM - Re: shipping aluminum sheet (Doug Dever)
     7. 09:04 AM - Re: Prop choices for A-65 (Dan Yocum)
     8. 09:18 AM - Re: shipping aluminum sheet (Isablcorky@aol.com)
     9. 09:46 AM - Re: Prop choices for A-65 (Ryan Mueller)
    10. 11:53 AM - Re: shipping aluminum sheet (hvandervoo@aol.com)
    11. 12:17 PM - Re: shipping aluminum sheet (Gene Rambo)
    12. 12:34 PM - Re: shipping aluminum sheet (Roman Bukolt)
    13. 12:55 PM - Re: built up spars (ivan.todorovic)
    14. 01:03 PM - Re: Re: built up spars (Jim)
    15. 01:11 PM - Re: Re: built up spars (Peter W Johnson)
    16. 01:13 PM - Re: Re: built up spars (Peter W Johnson)
    17. 01:18 PM - Re: shipping aluminum sheet (hvandervoo@aol.com)
    18. 01:32 PM - Re: built up spars (ivan.todorovic)
    19. 01:55 PM - Re: shipping aluminum sheet (Jim)
    20. 01:55 PM - Re: Re: Re: built up spars (Jim)
    21. 03:17 PM - Re: shipping aluminum sheet (Gene Rambo)
    22. 03:19 PM - Getting In (TOM STINEMETZE)
    23. 03:55 PM - Re: shipping aluminum sheet (Jack Phillips)
    24. 05:02 PM - Re: General Pietenpol questions (njones)
    25. 05:09 PM - Re: shipping aluminum sheet (David Paule)
    26. 05:54 PM - Re: Re: built up spars (Peter W Johnson)
    27. 07:22 PM - shipping aluminum sheet (Oscar Zuniga)
    28. 07:42 PM - built up spars (Oscar Zuniga)
    29. 09:22 PM - Re: built up spars (Peter W Johnson)
    30. 11:47 PM - Re: Re: General Pietenpol questions (Clif Dawson)
    31. 11:56 PM - Re: Upper Flying Strut Fitting, Possibe Plans Error ()
 
 
 


Message 0


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    Time: 12:16:29 AM PST US
    From: Matt Dralle <dralle@matronics.com>
    Subject: What's My Contribution Used For?
    Dear Listers, Some have asked, "What's my Contribution used for?" and that's a good question. Here are just a few examples of what your direct List support enables. It provides for the very expensive, commercial-grade T1 Internet connection used on the List insuring maximum performance and minimal contention when accessing List services. It pays for the regular system hardware and software upgrades enabling the highest performance possible for services such as the Archive Search Engine, List Browser, and Forums. It pays for narly 20 years (yeah, I really said *20* years) worth of online archive data available for instant random search and access. And, it offsets the many hours spent writing, developing, and maintaining the custom applications that power this List Service such as the List Browse, Search Engine, Forums, and Wiki. But most importantly, your List Contribution enables a forum where you and your peers can communicate freely in an environment that is free from moderation, censorship, advertising, commercialism, SPAM, and computer viruses. How many places on the Internet can you make all those statements these days? It is YOUR CONTRIBUTION that directly enables these many aspects of these valuable List services. Please support it today with your List Contribution. Its one of the best investments you can make in your Sport... List Contribution Web Site: http://www.matronics.com/contribution Thank you for your support! Matt Dralle Email List Administrator


    Message 1


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    Time: 02:52:13 AM PST US
    Subject: Re: General Pietenpol questions
    From: "ivan.todorovic" <tosha@sezampro.rs>
    njones wrote: > ..., the photos of the British G-BUCO are especially inspiring. > To Nigel and other G-BUCO fans: did you know that G-BUCO crashed due to engine failure? Don't worry, pilot was unhurt, and it is restored. If you want to read the whole story you have it here: http://www.pietenpolclub.co.uk/#/the-club-newsletter/4533440300 Click on the "Airborne 13 Part 2" (last two pages) and "Airborne 13 Part 3" (first two pages). Regards, Ivan Read this topic online here: http://forums.matronics.com/viewtopic.php?p=273486#273486


    Message 2


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    Time: 05:14:55 AM PST US
    From: airlion <airlion@bellsouth.net>
    Subject: Re: pilots operating manual
    thanks a bunch guys. Gardiner ----- Original Message ---- From: Jeff Boatright <jboatri@emory.edu> Sent: Tue, November 17, 2009 10:57:31 PM Subject: Re: Pietenpol-List: pilots operating manual Hey, that's the one we use! > >Gardiner, > >This is the one that I've been using - modified accordingly, of course: > >http://nx770cg.com/OperationsManual.html > >Cheers, >Dan > > >airlion wrote: >> >>I am looking for a POM for my Piet with a corvair engine. I heard >>that there was one on the list that I could duplicate. Thanks, >>Gardiner Mason >> >> >> >> >> > >-- >Dan Yocum >Fermilab 630.840.6509 >yocum@fnal.gov, http://fermigrid.fnal.gov >"I fly because it releases my mind from the tyranny of petty things." > >_ -- --- Jeffrey H. Boatright, Ph.D. Associate Professor of Ophthalmology Emory University School of Medicine Editor-in-Chief Molecular Vision


    Message 3


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    Time: 05:40:33 AM PST US
    Subject: Re: What's My Contribution Used For?
    From: "Pieti Lowell" <Lowellcfrank@yahoo.com>
    Matt: I don't think many Pietenpolers realize the valuable service your lists contribute to their needs and entertainment, THANK YOU Pieti Lowell Read this topic online here: http://forums.matronics.com/viewtopic.php?p=273500#273500


    Message 4


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    Time: 08:13:47 AM PST US
    From: Oscar Zuniga <taildrags@hotmail.com>
    Subject: shipping aluminum sheet
    Aircraft Spruce and others indicate that 4'x12' sheets of aluminum up to about .030" can be shipped as one piece by rolling and boxing. They caution that they don't guarantee that the heavier gauge material will unroll completely flat when shipped this way. Has anyone ordered sheet stock that was shipped rolled this way, and what was your experience with it? Oscar Zuniga Air Camper NX41CC San Antonio, TX mailto: taildrags@hotmail.com website at http://www.flysquirrel.net


    Message 5


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    Time: 08:21:10 AM PST US
    From: "Jack Phillips" <pietflyr@bellsouth.net>
    Subject: shipping aluminum sheet
    I bought a roll of .025" thick 2024T3 sheet from them and it was fine. Heavier gages or lower yield strength grades might not fare as well. Jack Phillips NX899JP Raleigh, NC -----Original Message----- From: owner-pietenpol-list-server@matronics.com [mailto:owner-pietenpol-list-server@matronics.com] On Behalf Of Oscar Zuniga Sent: Wednesday, November 18, 2009 11:11 AM Subject: Pietenpol-List: shipping aluminum sheet Aircraft Spruce and others indicate that 4'x12' sheets of aluminum up to about .030" can be shipped as one piece by rolling and boxing. They caution that they don't guarantee that the heavier gauge material will unroll completely flat when shipped this way. Has anyone ordered sheet stock that was shipped rolled this way, and what was your experience with it? Oscar Zuniga Air Camper NX41CC San Antonio, TX mailto: taildrags@hotmail.com website at http://www.flysquirrel.net


    Message 6


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    Time: 08:33:29 AM PST US
    From: Doug Dever <chiefpepperhead@hotmail.com>
    Subject: shipping aluminum sheet
    I've rolled .025 for storage with no problem. Doug Dever In beautiful Stow Ohio > From: taildrags@hotmail.com > To: pietenpol-list@matronics.com > Subject: Pietenpol-List: shipping aluminum sheet > Date: Wed=2C 18 Nov 2009 10:11:08 -0600 > > > > > Aircraft Spruce and others indicate that 4'x12' sheets > of aluminum up to about .030" can be shipped as one > piece by rolling and boxing. They caution that they > don't guarantee that the heavier gauge material will > unroll completely flat when shipped this way. Has > anyone ordered sheet stock that was shipped rolled > this way=2C and what was your experience with it? > > Oscar Zuniga > Air Camper NX41CC > San Antonio=2C TX > mailto: taildrags@hotmail.com > website at http://www.flysquirrel.net > =========== =========== =========== =========== > > > _________________________________________________________________ Hotmail: Trusted email with Microsoft's powerful SPAM protection.


    Message 7


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    Time: 09:04:54 AM PST US
    From: Dan Yocum <yocum@fnal.gov>
    Subject: Re: Prop choices for A-65
    Ryan, Just a follow-up to this thread... When I was out flying last week I did some rudimentary tests to see what kind of airspeed I was getting with my McCauley 7442 prop. Basically, I pointed it into the wind and flew until I got a reasonably stable ground speed with the iPhone GPS (~76mph), then turned around and took another reading (~99mph) for an average speed of around 87.5mph full out at 2280-ish RPM. Not bad for a draggy ole airplane. And let me tell you it was WINDY! :-D Cheers, Dan Ryan Mueller wrote: > Dan Y. mentioned to me that a number of people (Jeff Boatright, Gene, > etc) are using Jay Anderson (Cloudcars) scimitar props, and they seem to > enjoy the performance. The scimitar props do have a nice 'antiquey' look > to them. I think 76x38 was the size they have used. Anyone with a Jay > Anderson prop care to comment? Any ground clearance issues with the > longer blades? > > What about the Sensenich are you not happy with, Jack? > > Ryan > > On Tue, Oct 20, 2009 at 3:11 PM, Jack Phillips <pietflyr@bellsouth.net > <mailto:pietflyr@bellsouth.net>> wrote: > > Ive got a Sensenich 72-42 and am not all that happy with it. I > have a St Croix 76-36 that I have never tried but will some day. > > > > Jack Phillips > > NX899JP > > Raleigh, NC > > > > ------------------------------------------------------------------------ > > *From:* owner-pietenpol-list-server@matronics.com > <mailto:owner-pietenpol-list-server@matronics.com> > [mailto:owner-pietenpol-list-server@matronics.com > <mailto:owner-pietenpol-list-server@matronics.com>] *On Behalf Of > *Skip Gadd > *Sent:* Tuesday, October 20, 2009 10:09 AM > > > *To:* pietenpol-list@matronics.com <mailto:pietenpol-list@matronics.com> > *Subject:* RE: Pietenpol-List: Prop choices for A-65 > > > > Ryan, > > Have had 2 props on Felix the GN-1, A-65, plane weighs 720 lbs. > > 1. McCauley Met-L-Prop 74-43. Climbs good can handle pac up to 220 > if is not too hot. Cruse at 2150 68 to 70 MPH. Max RPM 2375. > > 2. Hegy I got from Don E. 72-44 Climbs not as good can handle pac up > to 180. Curse at 1950 72 MPH. Max RPM 2150. > > Interestingly, the plane seems to get 3.8 GPH with ether prop. > > I would like to have a Sensenich 72-42. > > Skip > > > > > > ----- Original Message ----- > > *From:* Ryan Mueller <mailto:rmueller23@gmail.com> > > *To: *pietenpol-list@matronics.com > <mailto:pietenpol-list@matronics.com> > > *Sent:* 10/20/2009 7:59:17 AM > > *Subject:* Pietenpol-List: Prop choices for A-65 > > > > Good morning all, > > > > There will be an A-65-8 making it's way to our shop in a couple > of weeks. I am contemplating it's future. It is complete, and > should be a runner; however it does not come with a prop. I > would prefer to have a wood prop on the Piet. Can those of you > that have wood props flying on A-65's on your Pietenpol's > comment on the make, size, and pitch that you are running, or > you experiences in the past with varying configurations? Thanks > much, and have a good morning. > > > > Ryan > > *<>* > > * * > > * * > > ** > > ** > > ** > > *http://www.matronics.com/Navigator?Pietenpol-List* > > ** > > ** > > *http://forums.matronics.com* > > ** > > ** > > *http://www.matronics.com/contribution* > > * * > > * > > " target="_blank">http://www.matronics.com/Navigator?Pietenpol-List > a>http://forums.matronics.com > _blank">http://www.matronics.com/contribution > > * > > > * > > > * -- Dan Yocum Fermilab 630.840.6509 yocum@fnal.gov, http://fermigrid.fnal.gov "I fly because it releases my mind from the tyranny of petty things."


    Message 8


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    Time: 09:18:12 AM PST US
    From: Isablcorky@aol.com
    Subject: Re: shipping aluminum sheet
    Bought a rolled sheet of .032 24ST. Be very careful, very careful when you cut the holding tapes as that stuff will whip like the tail of a Louisiana gator. Corky in beee uuuu tiful Pietenpol flying weather. Where? Louisiana of course


    Message 9


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    Time: 09:46:31 AM PST US
    From: Ryan Mueller <rmueller23@gmail.com>
    Subject: Re: Prop choices for A-65
    Dan, Thanks for posting your real-world numbers. Now I know what we will have to shoot for to beat your hot-rod air racer Piet! We decided to go with the 76x38 Jay Anderson/Cloudcars scimitar prop that TN Gene, Jeff and others have spoken highly of. We have our deposit in on a prop similar to Jeff's, with the dark mahogany stain and the white tips. Should look pretty sharp. Thanks again, and have a good day. Ryan Do not archive Sent from my mobile device On Nov 18, 2009, at 11:03 AM, Dan Yocum <yocum@fnal.gov> wrote: > > Ryan, > > Just a follow-up to this thread... > > When I was out flying last week I did some rudimentary tests to see > what kind of airspeed I was getting with my McCauley 7442 prop. > Basically, I pointed it into the wind and flew until I got a > reasonably stable ground speed with the iPhone GPS (~76mph), then > turned around and took another reading (~99mph) for an average speed > of around 87.5mph full out at 2280-ish RPM. > > Not bad for a draggy ole airplane. > > And let me tell you it was WINDY! > > :-D > > Cheers, > Dan > > > Ryan Mueller wrote: >> Dan Y. mentioned to me that a number of people (Jeff Boatright, >> Gene, etc) are using Jay Anderson (Cloudcars) scimitar props, and >> they seem to enjoy the performance. The scimitar props do have a >> nice 'antiquey' look to them. I think 76x38 was the size they have >> used. Anyone with a Jay Anderson prop care to comment? Any ground >> clearance issues with the longer blades? >> What about the Sensenich are you not happy with, Jack? >> Ryan >> On Tue, Oct 20, 2009 at 3:11 PM, Jack Phillips <pietflyr@bellsouth.net >> <mailto:pietflyr@bellsouth.net>> wrote: >> Ive got a Sensenich 72-42 and am not all that happy with it. I >> have a St Croix 76-36 that I have never tried but will some day. >> Jack Phillips >> NX899JP >> Raleigh, NC >> >> --- >> --------------------------------------------------------------------- >> *From:* owner-pietenpol-list-server@matronics.com >> <mailto:owner-pietenpol-list-server@matronics.com> >> [mailto:owner-pietenpol-list-server@matronics.com >> <mailto:owner-pietenpol-list-server@matronics.com>] *On Behalf Of >> *Skip Gadd >> *Sent:* Tuesday, October 20, 2009 10:09 AM >> *To:* pietenpol-list@matronics.com <mailto:pietenpol-list@matronics.com >> > >> *Subject:* RE: Pietenpol-List: Prop choices for A-65 >> Ryan, >> Have had 2 props on Felix the GN-1, A-65, plane weighs 720 lbs. >> 1. McCauley Met-L-Prop 74-43. Climbs good can handle pac up to 220 >> if is not too hot. Cruse at 2150 68 to 70 MPH. Max RPM 2375. >> 2. Hegy I got from Don E. 72-44 Climbs not as good can handle >> pac up >> to 180. Curse at 1950 72 MPH. Max RPM 2150. >> Interestingly, the plane seems to get 3.8 GPH with ether prop. >> I would like to have a Sensenich 72-42. >> Skip >> ----- Original Message ----- >> *From:* Ryan Mueller <mailto:rmueller23@gmail.com> >> *To: *pietenpol-list@matronics.com >> <mailto:pietenpol-list@matronics.com> >> *Sent:* 10/20/2009 7:59:17 AM >> *Subject:* Pietenpol-List: Prop choices for A-65 >> Good morning all, >> There will be an A-65-8 making it's way to our shop >> in a couple >> of weeks. I am contemplating it's future. It is complete, and >> should be a runner; however it does not come with a prop. I >> would prefer to have a wood prop on the Piet. Can those of you >> that have wood props flying on A-65's on your Pietenpol's >> comment on the make, size, and pitch that you are running, or >> you experiences in the past with varying configurations? >> Thanks >> much, and have a good morning. >> Ryan >> *<>* * * >> * * >> ** >> ** >> ** >> *http://www.matronics.com/Navigator?Pietenpol-List* >> ** >> ** >> *http://forums.matronics.com* >> ** >> ** >> *http://www.matronics.com/contribution* >> * * >> * >> " target="_blank">http://www.matronics.com/Navigator?Pietenpol- >> List >> a>http://forums.matronics.com >> _blank">http://www.matronics.com/contribution >> * >> * >> * > > -- > Dan Yocum > Fermilab 630.840.6509 > yocum@fnal.gov, http://fermigrid.fnal.gov > "I fly because it releases my mind from the tyranny of petty things." > >


    Message 10


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    Time: 11:53:50 AM PST US
    Subject: Re: shipping aluminum sheet
    From: hvandervoo@aol.com
    What's that Oscar, building a spam can ? I have bought and rolled upto .040 with out a problem. But did not buy from Aircraft spruce, I got my stuff local. Try Trident metals (Houston and Austin locations) they carry aircraft grad e aluminum, including mill certification. Pick it up yourself, with sales tax still much less than Aircraft spruce, Wicks or Airparts Good luck Hans NX15KV -----Original Message----- From: Oscar Zuniga <taildrags@hotmail.com> Sent: Wed, Nov 18, 2009 10:11 am Subject: Pietenpol-List: shipping aluminum sheet ircraft Spruce and others indicate that 4'x12' sheets f aluminum up to about .030" can be shipped as one iece by rolling and boxing. They caution that they on't guarantee that the heavier gauge material will nroll completely flat when shipped this way. Has nyone ordered sheet stock that was shipped rolled his way, and what was your experience with it? Oscar Zuniga ir Camper NX41CC an Antonio, TX ailto: taildrags@hotmail.com ebsite at http://www.flysquirrel.net ======================== =========== - -= -- Please Support Your Lists This Month -- -= (And Get Some AWESOME FREE Gifts!) - -= November is the Annual List Fund Raiser. Click on -= the Contribution link below to find out more about -= this year's Terrific Free Incentive Gifts provided -= by: -= * AeroElectric www.aeroelectric.com -= * The Builder's Bookstore www.buildersbooks.com -= * HomebuiltHELP www.homebuilthelp.com - -= List Contribution Web Site: - -= --> http://www.matronics.com/contribution - -= Thank you for your generous support! - -= -Matt Dralle, List Admin. - -======================== ======================== =========== -= - The Pietenpol-List Email Forum - -= Use the Matronics List Features Navigator to browse -= the many List utilities such as List Un/Subscription, -= Archive Search & Download, 7-Day Browse, Chat, FAQ, -= Photoshare, and much much more: - -= --> http://www.matronics.com/Navigator?Pietenpol-List - -======================== ======================== =========== -= - MATRONICS WEB FORUMS - -= Same great content also available via the Web Forums! - -= --> http://forums.matronics.com - -======================== ======================== ===========


    Message 11


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    Time: 12:17:54 PM PST US
    From: "Gene Rambo" <generambo@msn.com>
    Subject: Re: shipping aluminum sheet
    why "aircraft grade" aluminum? Regular old 3003 aluminum is what has been used since the Wrights and works perfectly fine for anything on a Piet. Can buy locally, is cheap, and is easy to work with. Gene ----- Original Message ----- From: hvandervoo@aol.com<mailto:hvandervoo@aol.com> To: pietenpol-list@matronics.com<mailto:pietenpol-list@matronics.com> Sent: Wednesday, November 18, 2009 2:52 PM Subject: Re: Pietenpol-List: shipping aluminum sheet What's that Oscar, building a spam can ? I have bought and rolled upto .040 with out a problem. But did not buy from Aircraft spruce, I got my stuff local. Try Trident metals (Houston and Austin locations) they carry aircraft grade aluminum, including mill certification. Pick it up yourself, with sales tax still much less than Aircraft spruce, Wicks or Airparts Good luck Hans NX15KV -----Original Message----- From: Oscar Zuniga <taildrags@hotmail.com> To: Pietenpol List <pietenpol-list@matronics.com> Sent: Wed, Nov 18, 2009 10:11 am Subject: Pietenpol-List: shipping aluminum sheet <taildrags@hotmail.com<mailto:taildrags@hotmail.com>> Aircraft Spruce and others indicate that 4'x12' sheets of aluminum up to about .030" can be shipped as one piece by rolling and boxing. They caution that they don't guarantee that the heavier gauge material will unroll completely flat when shipped this way. Has anyone ordered sheet stock that was shipped rolled this way, and what was your experience with it? Oscar Zuniga Air Camper NX41CC San Antonio, TX mailto: taildrags@hotmail.com<mailto:taildrags@hotmail.com> website at http://www.flysquirrel.net<http://www.flysquirrel.net/> =_blank>www.aeroelectric.com m/" target=_blank>www.buildersbooks.com =_blank>www.homebuilthelp.com _blank>http://www.matronics.com/contribution t" target=_blank>http://www.matronics.com/Navigator?Pietenpol-List tp://forums.matronics.com = www.aeroelectric.com<http://www.aeroelectric.com/> www.buildersbooks.com<http://www.buildersbooks.com/> www.homebuilthelp.com<http://www.homebuilthelp.com/> http://www.matronics.com/contribution<http://www.matronics.com/contributi on> http://www.matronics.com/Navigator?Pietenpol-List<http://www.matronics.co m/Navigator?Pietenpol-List>


    Message 12


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    Time: 12:34:32 PM PST US
    From: Roman Bukolt <conceptmodels@tds.net>
    Subject: Re: shipping aluminum sheet
    Bill Rewey told me that the aviation grade is stiffer (different alloy?) then Hardware grade. When used on the leading edge of the wing, shrinking the covering will bend the softer grade more, changing the airfoil shape between each rib and possibly the performance of the wing. Then, again, didn't Bernard use cardboard "Oatmeal" boxes? On Nov 18, 2009, at 1:52 PM, hvandervoo@aol.com wrote: > What's that Oscar, building a spam can ? > > I have bought and rolled upto .040 with out a problem. > > But did not buy from Aircraft spruce, I got my stuff local. > > Try Trident metals (Houston and Austin locations) they carry > aircraft grade aluminum, including mill certification. > Pick it up yourself, with sales tax still much less than Aircraft > spruce, Wicks or Airparts > > Good luck > > Hans > NX15KV > > > -----Original Message----- > From: Oscar Zuniga <taildrags@hotmail.com> > To: Pietenpol List <pietenpol-list@matronics.com> > Sent: Wed, Nov 18, 2009 10:11 am > Subject: Pietenpol-List: shipping aluminum sheet > > > > > > Aircraft Spruce and others indicate that 4'x12' sheets > of aluminum up to about .030" can be shipped as one > piece by rolling and boxing. They caution that they > don't guarantee that the heavier gauge material will > unroll completely flat when shipped this way. Has > anyone ordered sheet stock that was shipped rolled > this way, and what was your experience with it? > > Oscar Zuniga > Air Camper NX41CC > San Antonio, TX > mailto: taildrags@hotmail.com > website at http://www.flysquirrel.net > > =================================== > =_blank>www.aeroelectric.com > m/" target=_blank>www.buildersbooks.com > =_blank>www.homebuilthelp.com > _blank>http://www.matronics.com/contribution > =================================== > t" target=_blank>http://www.matronics.com/Navigator?Pietenpol-List > =================================== > tp://forums.matronics.com > =================================== > > > > >


    Message 13


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    Time: 12:55:47 PM PST US
    Subject: Re: built up spars
    From: "ivan.todorovic" <tosha@sezampro.rs>
    vk3eka(at)bigpond.net.au wrote: > ...Check out the wing spar construction page on http://www.cpc-world.com Peter's box-spar sketches joined together in single picture and cleaned in Photoshop: Read this topic online here: http://forums.matronics.com/viewtopic.php?p=273597#273597 Attachments: http://forums.matronics.com//files/boxsparsketch_137.jpeg


    Message 14


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    Time: 01:03:32 PM PST US
    From: Jim <jimboyer@hughes.net>
    Subject: Re: built up spars
    Peter it would be really nice if you added that drawing to your web site. Your web site is a very good inspiration to Piet builders as is but that would be even better. Thanks, Jim B. Jim Boyer Santa Rosa, CA Pietenpol on wheels Tail surfaces done Wing ribs done Corvair engine On Nov 17, 2009, Peter W Johnson <vk3eka@bigpond.net.au> wrote: Hi Guys, I used Jim's plans for my spar. When building, I make a quick drawing from the plans showing what I need to do for that particular part and take that to the workshop, leaving the plans safe in the office. I still have the notebook drawing I made to build the spars. If I posted that on my web site, maybe people would have a better idea of what is required. There are lots of photo's on page 4 of the builders log on the web site. That way nobody needs to get upset. What do you reckon?? Cheers Peter Wonthaggi Australia http://www.cpc-world.com -----Original Message----- From: owner-pietenpol-list-server@matronics.com [mailto:owner-pietenpol-list-server@matronics.com] On Behalf Of Tim Willis Sent: Wednesday, 18 November 2009 3:10 AM Subject: Re: Pietenpol-List: built up spars It is a civil liability issue. The USA has about 75% of the world's lawyers and generates about 95% of the world's lawsuits. US litigants have some standing in UK courts, unlike in many countries which turn such suits away. Jim likely wishes to continue speaking English in England and keeping his money and sanity... good for him. Maybe an interested builder can get dimensions on those caps and the web of the built-up spar from a second source ("wink, wink, nudge, nudge, say no more"). Tim in central TX no relation to Jim Wills do not archive -----Original Message----- >From: Ryan Mueller <rmueller23@gmail.com> >Sent: Nov 17, 2009 9:24 AM >To: "pietenpol-list@matronics.com" <pietenpol-list@matronics.com> >Subject: Re: Pietenpol-List: built up spars > > >Well, I don't see how procuring the UK plans is against the law in any >way; Jim Wills just doesn't want to sell them to anyone here. If you >were to acquire a set it would be against his wishes, but I highly >doubt you would be breaking any laws. > >As far as holding Zenith spars up as an example of a strong, high >quality design....you may want to reconsider that: > > http://www.eaa.org/news/2009/2009-11-12_safety_alert.asp > >They've developed such a tendency to shed their wings/break up in >flight that the FAA has seemingly done all they can to require or >strongly recommend no further flight until an extensive package of >mods are completed on existing aircraft, and will not issue >airworthiness certificates for any new aircraft that do not have the >mods. Too bad for the Zenith guys... > >Ryan > >Sent from my mobile device > >On Nov 17, 2009, at 5:32 AM, baileys <baileys@ktis.net> wrote: > >> >> I'm joining in on this one a bit. Years ago I too tried to get plans >> for the built up spar the Brits have. As far as I as able to find out >> there is simply no legal way of doing it and that is the end of that. >> <snip> > >> Zenith Aircraft Company uses built up aluminum spars that are >> (IMHO) probably cheaper that aircraft quality Sitka Spruce, stronger >> and >> weigh less too. >> >> >> >> >> >> > >


    Message 15


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    Time: 01:11:54 PM PST US
    From: "Peter W Johnson" <vk3eka@bigpond.net.au>
    Subject: built up spars
    Jim, All done.... Peter -----Original Message----- From: owner-pietenpol-list-server@matronics.com [mailto:owner-pietenpol-list-server@matronics.com] On Behalf Of Jim Sent: Thursday, 19 November 2009 8:03 AM Subject: Re: RE: Pietenpol-List: built up spars Peter it would be really nice if you added that drawing to your web site. Your web site is a very good inspiration to Piet builders as is but that would be even better. Thanks, Jim B. Jim Boyer Santa Rosa, CA Pietenpol on wheels Tail surfaces done Wing ribs done Corvair engine On Nov 17, 2009, Peter W Johnson <vk3eka@bigpond.net.au> wrote: Hi Guys, I used Jim's plans for my spar. When building, I make a quick drawing from the plans showing what I need to do for that particular part and take that to the workshop, leaving the plans safe in the office. I still have the notebook drawing I made to build the spars. If I posted that on my web site, maybe people would have a better idea of what is required. There are lots of photo's on page 4 of the builders log on the web site. That way nobody needs to get upset. What do you reckon?? Cheers Peter Wonthaggi Australia http://www.cpc-world.com -----Original Message----- From: owner-pietenpol-list-server@matronics.com [mailto:owner-pietenpol-list-server@matronics.com] On Behalf Of Tim Willis Sent: Wednesday, 18 November 2009 3:10 AM Subject: Re: Pietenpol-List: built up spars It is a civil liability issue. The USA has about 75% of the world's lawyers and generates about 95% of the world's lawsuits. US litigants have some standing in UK courts, unlike in many countries which turn such suits away. Jim likely wishes to continue speaking English in England and keeping his money and sanity... good for him. Maybe an interested builder can get dimensions on those caps and the web of the built-up spar from a second source ("wink, wink, nudge, nudge, say no more"). Tim in central TX no relation to Jim Wills do not archive -----Original Message----- >From: Ryan Mueller <rmueller23@gmail.com> >Sent: Nov 17, 2009 9:24 AM >To: "pietenpol-list@matronics.com" <pietenpol-list@matronics.com> >Subject: Re: Pietenpol-List: built up spars > > >Well, I don't see how procuring the UK plans is against the law in any >way; Jim Wills just doesn't want to sell them to anyone here. If you >were to acquire a set it would be against his wishes, but I highly >doubt you would be breaking any laws. > >As far as holding Zenith spars up as an example of a strong, high >quality design....you may want to reconsider that: > > http://www.eaa.org/news/2009/2009-11-12_safety_alert.asp > >They've developed such a tendency to shed their wings/break up in >flight that the FAA has seemingly done all they can to require or >strongly recommend no further flight until an extensive package of >mods are completed on existing aircraft, and will not issue >airworthiness certificates for any new aircraft that do not have the >mods. Too bad for the Zenith guys... > >Ryan > >Sent from my mobile device > >On Nov 17, 2009, at 5:32 AM, baileys <baileys@ktis.net> wrote: > >> >> I'm joining in on this one a bit. Years ago I too tried to get plans >> for the built up spar the Brits have. As far as I as able to find out >> there is simply no legal way of doing it and that is the end of that. >> <snip> > >> Zenith Aircraft Company uses built up aluminum spars that are >> (IMHO) probably cheaper that aircraft quality Sitka Spruce, stronger >> and >> weigh less too. >> >> >> >> >> >> > >


    Message 16


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    Time: 01:13:04 PM PST US
    From: "Peter W Johnson" <vk3eka@bigpond.net.au>
    Subject: Re: built up spars
    Ivan, Nice work. I'll put this one on my web site rather than the other two. Is that OK? Cheers Peter -----Original Message----- From: owner-pietenpol-list-server@matronics.com [mailto:owner-pietenpol-list-server@matronics.com] On Behalf Of ivan.todorovic Sent: Thursday, 19 November 2009 7:55 AM Subject: Pietenpol-List: Re: built up spars vk3eka(at)bigpond.net.au wrote: > ...Check out the wing spar construction page on http://www.cpc-world.com Peter's box-spar sketches joined together in single picture and cleaned in Photoshop: Read this topic online here: http://forums.matronics.com/viewtopic.php?p=273597#273597 Attachments: http://forums.matronics.com//files/boxsparsketch_137.jpeg


    Message 17


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    Time: 01:18:12 PM PST US
    Subject: Re: shipping aluminum sheet
    From: hvandervoo@aol.com
    Gene, Oscar is looking for 4' x 12' sheets, My Piet used less 4' x 4' He is clearly building an all aluminum Pietenpol, or..... B-T-W 3003 is very soft. 6061 is twice as stiff and 2024 is three time stiffer than 6061. Regards Hans All wood Pietenpol NX15KV, with some steel and aluminum parts all wrapped in Polyfiber -----Original Message----- From: Gene Rambo <generambo@msn.com> Sent: Wed, Nov 18, 2009 2:16 pm Subject: Re: Pietenpol-List: shipping aluminum sheet why "aircraft grade" aluminum? Regular old 3003 aluminum is what has been used since the Wrights and works perfectly fine for anything on a Piet. Can buy locally, is cheap, and is easy to work with. Gene ----- Original Message ----- From: hvandervoo@aol.com Sent: Wednesday, November 18, 2009 2:52 PM Subject: Re: Pietenpol-List: shipping aluminum sheet What's that Oscar, building a spam can ? I have bought and rolled upto .040 with out a problem. But did not buy from Aircraft spruce, I got my stuff local. Try Trident metals (Houston and Austin locations) they carry aircraft grad e aluminum, including mill certification. Pick it up yourself, with sales tax still much less than Aircraft spruce, Wicks or Airparts Good luck Hans NX15KV -----Original Message----- From: Oscar Zuniga <taildrags@hotmail.com> Sent: Wed, Nov 18, 2009 10:11 am Subject: Pietenpol-List: shipping aluminum sheet ircraft Spruce and others indicate that 4'x12' sheets f aluminum up to about .030" can be shipped as one iece by rolling and boxing. They caution that they on't guarantee that the heavier gauge material will nroll completely flat when shipped this way. Has nyone ordered sheet stock that was shipped rolled his way, and what was your experience with it? Oscar Zuniga ir Camper NX41CC an Antonio, TX ailto: taildrags@hotmail.com ebsite at http://www.flysquirrel.net =_blank>www.aeroelectric.com /" target=_blank>www.buildersbooks.com _blank>www.homebuilthelp.com blank>http://www.matronics.com/contribution " target=_blank>http://www.matronics.com/Navigator?Pietenpol-List p://forums.matronics.com = href="http://www.aeroelectric.com">www.aeroelectric.com itle=http://www.buildersbooks.com/ href="http://www.buildersbooks.com" >www.buildersbooks.com ref="http://www.homebuilthelp.com">www.homebuilthelp.com ref="http://www.matronics.com/contribution">http://www.matronics.com/cti tle=http://www.matronics.com/Navigator?Pietenpol-List href="http://www .matronics.com/Navigator?Pietenpol-List">http://www.matronics.com/Navigato r?Pietenpol-List ref="http://forums.matronics.com">http://forums.matronics.com ======================== =========== - -= -- Please Support Your Lists This Month -- -= (And Get Some AWESOME FREE Gifts!) - -= November is the Annual List Fund Raiser. Click on -= the Contribution link below to find out more about -= this year's Terrific Free Incentive Gifts provided -= by: -= * AeroElectric www.aeroelectric.com -= * The Builder's Bookstore www.buildersbooks.com -= * HomebuiltHELP www.homebuilthelp.com - -= List Contribution Web Site: - -= --> http://www.matronics.com/contribution - -= Thank you for your generous support! - -= -Matt Dralle, List Admin. - -======================== ======================== =========== -= - The Pietenpol-List Email Forum - -= Use the Matronics List Features Navigator to browse -= the many List utilities such as List Un/Subscription, -= Archive Search & Download, 7-Day Browse, Chat, FAQ, -= Photoshare, and much much more: - -= --> http://www.matronics.com/Navigator?Pietenpol-List - -======================== ======================== =========== -= - MATRONICS WEB FORUMS - -= Same great content also available via the Web Forums! - -= --> http://forums.matronics.com - -======================== ======================== ===========


    Message 18


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    Time: 01:32:32 PM PST US
    Subject: Re: built up spars
    From: "ivan.todorovic" <tosha@sezampro.rs>
    vk3eka(at)bigpond.net.au wrote: > Ivan, > > Nice work. I'll put this one on my web site rather than the other two. Is > that OK? > > Cheers > > Peter > -- Of course it is OK! I want to build this spar, and I'm trying to do a CAD version of it, but don't tell anyone yet! :) If I manage to finish it, I'll post it here. and you can also ad that to your site. Regards, Ivan Read this topic online here: http://forums.matronics.com/viewtopic.php?p=273608#273608


    Message 19


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    Time: 01:55:28 PM PST US
    From: Jim <jimboyer@hughes.net>
    Subject: Re: shipping aluminum sheet
    I ordered a sheet of .025" x 4' x 8' and it unrolled and laid perfectly flat. It was only rolled for the time it took to get to me (about three days). Jim B. Jim Boyer Santa Rosa, CA Pietenpol on wheels Tail surfaces done Wing ribs done Corvair engine On Nov 18, 2009, Oscar Zuniga <taildrags@hotmail.com> wrote: Aircraft Spruce and others indicate that 4'x12' sheets of aluminum up to about .030" can be shipped as one piece by rolling and boxing. They caution that they don't guarantee that the heavier gauge material will unroll completely flat when shipped this way. Has anyone ordered sheet stock that was shipped rolled this way, and what was your experience with it? Oscar Zuniga Air Camper NX41CC San Antonio, TX mailto: taildrags@hotmail.com website at http://www.flysquirrel.net


    Message 20


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    Time: 01:55:30 PM PST US
    From: Jim <jimboyer@hughes.net>
    Subject: Re: built up spars
    Saw them; thanks Peter. Jim B. Do not archive Jim Boyer Santa Rosa, CA Pietenpol on wheels Tail surfaces done Wing ribs done Corvair engine On Nov 18, 2009, Peter W Johnson <vk3eka@bigpond.net.au> wrote: Jim, All done.... Peter -----Original Message----- From: owner-pietenpol-list-server@matronics.com [mailto:owner-pietenpol-list-server@matronics.com] On Behalf Of Jim Sent: Thursday, 19 November 2009 8:03 AM Subject: Re: RE: Pietenpol-List: built up spars Peter it would be really nice if you added that drawing to your web site. Your web site is a very good inspiration to Piet builders as is but that would be even better. Thanks, Jim B. Jim Boyer Santa Rosa, CA Pietenpol on wheels Tail surfaces done Wing ribs done Corvair engine On Nov 17, 2009, Peter W Johnson <vk3eka@bigpond.net.au> wrote: Hi Guys, I used Jim's plans for my spar. When building, I make a quick drawing from the plans showing what I need to do for that particular part and take that to the workshop, leaving the plans safe in the office. I still have the notebook drawing I made to build the spars. If I posted that on my web site, maybe people would have a better idea of what is required. There are lots of photo's on page 4 of the builders log on the web site. That way nobody needs to get upset. What do you reckon?? Cheers Peter Wonthaggi Australia http://www.cpc-world.com -----Original Message----- From: owner-pietenpol-list-server@matronics.com [mailto:owner-pietenpol-list-server@matronics.com] On Behalf Of Tim Willis Sent: Wednesday, 18 November 2009 3:10 AM Subject: Re: Pietenpol-List: built up spars It is a civil liability issue. The USA has about 75% of the world's lawyers and generates about 95% of the world's lawsuits. US litigants have some standing in UK courts, unlike in many countries which turn such suits away. Jim likely wishes to continue speaking English in England and keeping his money and sanity... good for him. Maybe an interested builder can get dimensions on those caps and the web of the built-up spar from a second source ("wink, wink, nudge, nudge, say no more"). Tim in central TX no relation to Jim Wills do not archive -----Original Message----- >From: Ryan Mueller <rmueller23@gmail.com> >Sent: Nov 17, 2009 9:24 AM >To: "pietenpol-list@matronics.com" <pietenpol-list@matronics.com> >Subject: Re: Pietenpol-List: built up spars > > >Well, I don't see how procuring the UK plans is against the law in any >way; Jim Wills just doesn't want to sell them to anyone here. If you >were to acquire a set it would be against his wishes, but I highly >doubt you would be breaking any laws. > >As far as holding Zenith spars up as an example of a strong, high >quality design....you may want to reconsider that: > > http://www.eaa.org/news/2009/2009-11-12_safety_alert.asp > >They've developed such a tendency to shed their wings/break up in >flight that the FAA has seemingly done all they can to require or >strongly recommend no further flight until an extensive package of >mods are completed on existing aircraft, and will not issue >airworthiness certificates for any new aircraft that do not have the >mods. Too bad for the Zenith guys... > >Ryan > >Sent from my mobile device > >On Nov 17, 2009, at 5:32 AM, baileys <baileys@ktis.net> wrote: > >> >> I'm joining in on this one a bit. Years ago I too tried to get plans >> for the built up spar the Brits have. As far as I as able to find out >> there is simply no legal way of doing it and that is the end of that. >> <snip> > >> Zenith Aircraft Company uses built up aluminum spars that are >> (IMHO) probably cheaper that aircraft quality Sitka Spruce, stronger >> and >> weigh less too. >> >> >> >> >> >> > >


    Message 21


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    Time: 03:17:41 PM PST US
    From: "Gene Rambo" <generambo@msn.com>
    Subject: Re: shipping aluminum sheet
    3003 comes in 4x12 too. It can be had in differing hardnesses, I think 1/2 hard is the norm for cowlings, etc (can't say the T_ number). I am going to a local place within the week to buy a piece for my cowlings. Talking about something that unwinds with a fury, though, if anyone is using hard wire (or music wire) for tail bracing or wing drag wires, I made the mistake of holding a roll and cutting off the brass-wire ties. It had the ends bent back 180 degrees, so as it started uncoiling, it dug those sharp ends into my hands. I only then realized that I had no option but to put my foot on it, cover my face, and jump off . . . it slapped me about ten times before I got out of reach. Damn near kilt me! Gene ----- Original Message ----- From: hvandervoo@aol.com<mailto:hvandervoo@aol.com> To: pietenpol-list@matronics.com<mailto:pietenpol-list@matronics.com> Sent: Wednesday, November 18, 2009 4:17 PM Subject: Re: Pietenpol-List: shipping aluminum sheet Gene, Oscar is looking for 4' x 12' sheets, My Piet used less 4' x 4' He is clearly building an all aluminum Pietenpol, or..... B-T-W 3003 is very soft. 6061 is twice as stiff and 2024 is three time stiffer than 6061. Regards Hans All wood Pietenpol NX15KV, with some steel and aluminum parts all wrapped in Polyfiber -----Original Message----- From: Gene Rambo <generambo@msn.com> To: pietenpol-list@matronics.com Sent: Wed, Nov 18, 2009 2:16 pm Subject: Re: Pietenpol-List: shipping aluminum sheet why "aircraft grade" aluminum? Regular old 3003 aluminum is what has been used since the Wrights and works perfectly fine for anything on a Piet. Can buy locally, is cheap, and is easy to work with. Gene ----- Original Message ----- From: hvandervoo@aol.com<mailto:hvandervoo@aol.com> To: pietenpol-list@matronics.com<mailto:pietenpol-list@matronics.com> Sent: Wednesday, November 18, 2009 2:52 PM Subject: Re: Pietenpol-List: shipping aluminum sheet What's that Oscar, building a spam can ? I have bought and rolled upto .040 with out a problem. But did not buy from Aircraft spruce, I got my stuff local. Try Trident metals (Houston and Austin locations) they carry aircraft grade aluminum, including mill certification. Pick it up yourself, with sales tax still much less than Aircraft spruce, Wicks or Airparts Good luck Hans NX15KV -----Original Message----- From: Oscar Zuniga <taildrags@hotmail.com<mailto:taildrags@hotmail.com>> To: Pietenpol List <pietenpol-list@matronics.com<mailto:pietenpol-list@matronics.com>> Sent: Wed, Nov 18, 2009 10:11 am Subject: Pietenpol-List: shipping aluminum sheet <taildrags@hotmail.com<mailto:taildrags@hotmail.com>> Aircraft Spruce and others indicate that 4'x12' sheets of aluminum up to about .030" can be shipped as one piece by rolling and boxing. They caution that they don't guarantee that the heavier gauge material will unroll completely flat when shipped this way. Has anyone ordered sheet stock that was shipped rolled this way, and what was your experience with it? Oscar Zuniga Air Camper NX41CC San Antonio, TX mailto: taildrags@hotmail.com<mailto:taildrags@hotmail.com> website at http://www.flysquirrel.net<http://www.flysquirrel.net/> =_blank>www.aeroelectric.com<http://www.aeroelectric.com/> m/" target=_blank>www.buildersbooks.com<http://www.buildersbooks.com/> =_blank>www.homebuilthelp.com<http://www.homebuilthelp.com/> _blank>http://www.matronics.com/contribution<http://www.matronics.com/con tribution> t" target=_blank>http://www.matronics.com/Navigator?Pietenpol-List<http:// www.matronics.com/Navigator?Pietenpol-List> tp://forums.matronics.com = href="http://www.aeroelectric.com<http://www.aeroelectric.com/>">www.ae roelectric.com<http://www.aeroelectric.com/> title=http://www.buildersbooks.com/<http://www.buildersbooks.com/> href="http://www.buildersbooks.com<http://www.buildersbooks.com/>">www. buildersbooks.com<http://www.buildersbooks.com/> href="http://www.homebuilthelp.com<http://www.homebuilthelp.com/>">www. homebuilthelp.com<http://www.homebuilthelp.com/> href="http://www.matronics.com/contribution<http://www.matronics.com/co ntribution>">http://www.matronics.com/ctitle=http://www.matronics.com/N avigator?Pietenpol-List<http://www.matronics.com/ctitle=http://www.matr onics.com/Navigator?Pietenpol-List> href="http://www.matronics.com/Navigator?Pietenpol-List<http://www.matr onics.com/Navigator?Pietenpol-List>">http://www.matronics.com/Navigator?P ietenpol-List<http://www.matronics.com/Navigator?Pietenpol-List> href="http://forums.matronics.com<http://forums.matronics.com/>">http:/ /forums.matronics.com<http://forums.matronics.com/> =_blank>www.aeroelectric.com m/" target=_blank>www.buildersbooks.com =_blank>www.homebuilthelp.com _blank>http://www.matronics.com/contribution t" target=_blank>http://www.matronics.com/Navigator?Pietenpol-List tp://forums.matronics.com www.aeroelectric.com<http://www.aeroelectric.com/> www.buildersbooks.com<http://www.buildersbooks.com/> www.homebuilthelp.com<http://www.homebuilthelp.com/> http://www.matronics.com/contribution<http://www.matronics.com/contributi on> http://www.matronics.com/Navigator?Pietenpol-List<http://www.matronics.co m/Navigator?Pietenpol-List>


    Message 22


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    Time: 03:19:37 PM PST US
    From: "TOM STINEMETZE" <TOMS@mcpcity.com>
    Subject: Getting In
    I have see several videos of passengers getting into the front "pit. Has anyone done one that shows how to get into the pilot's station? I got to try one out this summer and the owner provided a step stool to climb in. This seems like a rather poor item to have to take along with you. Stinemetze McPherson, KS


    Message 23


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    Time: 03:55:00 PM PST US
    From: "Jack Phillips" <pietflyr@bellsouth.net>
    Subject: shipping aluminum sheet
    Don't you wish you had that on video? Jack Phillips NX899JP Raleigh, NC _____ From: owner-pietenpol-list-server@matronics.com [mailto:owner-pietenpol-list-server@matronics.com] On Behalf Of Gene Rambo Sent: Wednesday, November 18, 2009 6:08 PM Subject: Re: Pietenpol-List: shipping aluminum sheet 3003 comes in 4x12 too. It can be had in differing hardnesses, I think 1/2 hard is the norm for cowlings, etc (can't say the T_ number). I am going to a local place within the week to buy a piece for my cowlings. Talking about something that unwinds with a fury, though, if anyone is using hard wire (or music wire) for tail bracing or wing drag wires, I made the mistake of holding a roll and cutting off the brass-wire ties. It had the ends bent back 180 degrees, so as it started uncoiling, it dug those sharp ends into my hands. I only then realized that I had no option but to put my foot on it, cover my face, and jump off . . . it slapped me about ten times before I got out of reach. Damn near kilt me! Gene ----- Original Message ----- From: hvandervoo@aol.com Sent: Wednesday, November 18, 2009 4:17 PM Subject: Re: Pietenpol-List: shipping aluminum sheet Gene, Oscar is looking for 4' x 12' sheets, My Piet used less 4' x 4' He is clearly building an all aluminum Pietenpol, or..... B-T-W 3003 is very soft. 6061 is twice as stiff and 2024 is three time stiffer than 6061. Regards Hans All wood Pietenpol NX15KV, with some steel and aluminum parts all wrapped in Polyfiber -----Original Message----- From: Gene Rambo <generambo@msn.com> Sent: Wed, Nov 18, 2009 2:16 pm Subject: Re: Pietenpol-List: shipping aluminum sheet why "aircraft grade" aluminum? Regular old 3003 aluminum is what has been used since the Wrights and works perfectly fine for anything on a Piet. Can buy locally, is cheap, and is easy to work with. Gene ----- Original Message ----- From: hvandervoo@aol.com Sent: Wednesday, November 18, 2009 2:52 PM Subject: Re: Pietenpol-List: shipping aluminum sheet What's that Oscar, building a spam can ? I have bought and rolled upto .040 with out a problem. But did not buy from Aircraft spruce, I got my stuff local. Try Trident metals (Houston and Austin locations) they carry aircraft grade aluminum, including mill certification. Pick it up yourself, with sales tax still much less than Aircraft spruce, Wicks or Airparts Good luck Hans NX15KV -----Original Message----- From: Oscar Zuniga <taildrags@hotmail.com> Sent: Wed, Nov 18, 2009 10:11 am Subject: Pietenpol-List: shipping aluminum sheet Aircraft Spruce and others indicate that 4'x12' sheets of aluminum up to about .030" can be shipped as one piece by rolling and boxing. They caution that they don't guarantee that the heavier gauge material will unroll completely flat when shipped this way. Has anyone ordered sheet stock that was shipped rolled this way, and what was your experience with it? Oscar Zuniga Air Camper NX41CC San Antonio, TX mailto: taildrags@hotmail.com website at http://www.flysquirrel.net <http://www.flysquirrel.net/> =_blank>www.aeroelectric.com <http://www.aeroelectric.com/> m/" target=_blank>www.buildersbooks.com <http://www.buildersbooks.com/> =_blank>www.homebuilthelp.com <http://www.homebuilthelp.com/> _blank>http://www.matronics.com/contribution t" target=_blank>http://www.matronics.com/Navigator?Pietenpol-List tp://forums.matronics.com = href="http://www.aeroelectric.com <http://www.aeroelectric.com/> ">www.aeroelectric.com <http://www.aeroelectric.com/> title=http://www.buildersbooks.com/ href="http://www.buildersbooks.com <http://www.buildersbooks.com/> ">www.buildersbooks.com <http://www.buildersbooks.com/> href="http://www.homebuilthelp.com <http://www.homebuilthelp.com/> ">www.homebuilthelp.com <http://www.homebuilthelp.com/> href="http://www.matronics.com/contribution">http://www.matronics.com/ctitle =http://www.matronics.com/Navigator?Pietenpol-List <http://www.matronics.com/ctitle=http:/www.matronics.com/Navigator?Pietenpol -List> href="http://www.matronics.com/Navigator?Pietenpol-List">http://www.matronic s.com/Navigator?Pietenpol-List href="http://forums.matronics.com <http://forums.matronics.com/> ">http://forums.matronics.com <http://forums.matronics.com/> =_blank>www.aeroelectric.com m/" target=_blank>www.buildersbooks.com =_blank>www.homebuilthelp.com _blank>http://www.matronics.com/contribution t" target=_blank>http://www.matronics.com/Navigator?Pietenpol-List tp://forums.matronics.com href="http://www.aeroelectric.com">www.aeroelectric.com title=http://www.buildersbooks.com/ href="http://www.buildersbooks.com">www.buildersbooks.com href="http://www.homebuilthelp.com">www.homebuilthelp.com href="http://www.matronics.com/contribution">http://www.matronics.com/ctitle =http://www.matronics.com/Navigator?Pietenpol-List href="http://www.matronics.com/Navigator?Pietenpol-List">http://www.matronic s.com/Navigator?Pietenpol-List href="http://forums.matronics.com">http://forums.matronics.com


    Message 24


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    Time: 05:02:37 PM PST US
    Subject: Re: General Pietenpol questions
    From: "njones" <deville-66@hotmail.com>
    Thanks for all the very interesting input on this subject. What really says it all is that the Piet flys like a Cub. I will definitely get some Cub time if and when I go this route. PS, to Gene in "rainy Tennessee", we are in Salmon Arm at the north end of the Okanagan Valley, right on Shuswap Lake. Nigel -------- Nigel R. Jones Read this topic online here: http://forums.matronics.com/viewtopic.php?p=273640#273640


    Message 25


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    Time: 05:09:50 PM PST US
    From: "David Paule" <dpaule@frii.com>
    Subject: Re: shipping aluminum sheet
    Let's not confuse stiffness with strength. All three materials have essentially the same stiffness, but the major practical difference between them are the yield and ultimate strengths. Until they yield, they will deform about the same amount for a given load. After they yield, of course, they might deform much, much more. But when designed properly for aircraft, they should not yield at the maximum flight or landing load. Yield, of course, is a "permanent detrimental deformation," according the practical definition that the FAA uses, while ultimate is defined as failure. 3003 aluminum is a very soft material. It's not used for structure, and has limited use for formed non-structural parts. I could not find information about this material. 6061, especially in the T6 temper, is a common material for aircraft and non-aerospace applications such as flashlight housings. Its yield strength is 35,000 psi and its ultimate tensile strength is 42,000 psi when used for aircraft. It's a rugged, durable, practical material that's relatively inexpensive. Because of these properties and its reluctance to grow cracks, it's a common aluminum for some spacecraft structures. 2024-T3 is a common aircraft material. The strength varies slightly depending on its shape, for example, tube, extrusion, sheet or bar. For sheet, its yield strength in tension is 42,000 psi and its ultimate strength is 63,000 psi. It's a strong aluminum alloy, readily available but more expensive than 6061-T6. It is more susceptible to cracking and crack growth than 6061-T6, but that's a matter of degree, so don't let that frighten you away from it. The stiffness and strength are two entirely different properties. Since I've just supplied the strength numbers, let's briefly discuss stiffness. All these materials have about the same Young's modulus of elasticity, which is the term for the property of stiffness. As I mentioned, I found no data for 3003, but 6061-T6 has a stiffness of 9.9 million psi and 2024-T3 sheet has a stiffness of 10.5 million psi, or about 6% stiffer than the 6061. One of the interesting factoids of stress analysis is that light aluminum structures are often critical in buckling. And buckling turns out to be primarily sensitive to the stiffness, rather than strength, at least until it is highly loaded. Of course a structual engineer has to check strength as well as buckling, because you can't just expect that one or the other will dominate. David Paule B-T-W 3003 is very soft. 6061 is twice as stiff and 2024 is three time stiffer than 6061. Regards


    Message 26


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    Time: 05:54:09 PM PST US
    From: "Peter W Johnson" <vk3eka@bigpond.net.au>
    Subject: Re: built up spars
    Done, Thanks Ivan Peter -----Original Message----- From: owner-pietenpol-list-server@matronics.com [mailto:owner-pietenpol-list-server@matronics.com] On Behalf Of ivan.todorovic Sent: Thursday, 19 November 2009 8:32 AM Subject: Pietenpol-List: Re: built up spars vk3eka(at)bigpond.net.au wrote: > Ivan, > > Nice work. I'll put this one on my web site rather than the other two. Is > that OK? > > Cheers > > Peter > -- Of course it is OK! I want to build this spar, and I'm trying to do a CAD version of it, but don't tell anyone yet! :) If I manage to finish it, I'll post it here. and you can also ad that to your site. Regards, Ivan Read this topic online here: http://forums.matronics.com/viewtopic.php?p=273608#273608


    Message 27


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    Time: 07:22:01 PM PST US
    From: Oscar Zuniga <taildrags@hotmail.com>
    Subject: shipping aluminum sheet
    Hans wrote- >Oscar is looking for 4' x 12' sheets Yup. >He is clearly building an all aluminum Pietenpol Nope. Just thinking about making quite a number of aluminum parts for something. Jim Markle knows ;o) >3003 is very soft. 6061 is twice as stiff >and 2024 is three time stiffer than 6061. What I need is 6061 T-6. Thanks for all the help; I have a quote request in to Trident in Austin since we use materials from them at my workplace and they deliver to us frequently. Oscar Zuniga Air Camper NX41CC San Antonio, TX mailto: taildrags@hotmail.com website at http://www.flysquirrel.net


    Message 28


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    Time: 07:42:11 PM PST US
    From: Oscar Zuniga <taildrags@hotmail.com>
    Subject: built up spars
    Thanks, everyone, for the info and leads on the built-up spar. Of the articles posted on the Westcoastpiet site, note carefully the information given in the addendum to the article that ran years ago in the old EAA Design Manuals (which I am very fortunate to have at least some of). Referring to I-shape compared to box beams, there are distinct advantages. The UK built-up spar with its C-shape as a compromise between the I-beam and the full box, has some of the advantages of both. Note, however, that the I-shape is inherently more resistant to having the web buckle, which is why the UK spar has vertical stiffeners between the capstrips at each rib position. To take the I-shape to what I would call "elegant overkill", consider the spars on Mike Cuy's wing. Refer to the sketches and photos of his wings and spars that Mike provided on the Westcoastpiet site. In essence, since Mike's spars use a solid 1/2" spruce web, he has the best of all worlds in that he has essentially a 1" square top and bottom flange to take the tension and compression loads and a solid 1/2" web of spruce for shear. With that thickness (as opposed to, say, using 1/8" or even 1/2" ply for the web), his spar does not require stiffeners to provide buckling resistance for the web. Note the photos of Mike's wing before covering... there are no vertical stiffeners at each rib. It is hell for stout and, as I say, "elegant overkill". It could doubtless be engineered to a slimmer profile but it is clean and effective. However, there is still the cost of that spruce in straight, clear lengths. For us cheapskates still trying to use thinner and less expensive stock and either scarfing or laminating things so we don't have to use long expensive pieces of clear wood, and trying to use plywood for the web rather than spruce planks, the approach becomes one of engineering a built-up section with equivalent strength. This is where I am right now, and Jim Markle knows why ;o) Meanwhile, 41CC soldiers on... putting grins on faces all over south Texas as the C75 begins to break in and pull stronger with every passing flight. Oscar Zuniga Air Camper NX41CC San Antonio, TX mailto: taildrags@hotmail.com website at http://www.flysquirrel.net


    Message 29


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    Time: 09:22:25 PM PST US
    From: "Peter W Johnson" <vk3eka@bigpond.net.au>
    Subject: built up spars
    Oscar, Don't forget also that the UK Piets (and mine) have a full "D" section from the top of the front spar over the leading edge to the bottom of the front spar. Makes for a really strong spar.. Peter Wonthaggi Australia http://www.cpc-world.com -----Original Message----- From: owner-pietenpol-list-server@matronics.com [mailto:owner-pietenpol-list-server@matronics.com] On Behalf Of Oscar Zuniga Sent: Thursday, 19 November 2009 2:42 PM Subject: Pietenpol-List: built up spars Thanks, everyone, for the info and leads on the built-up spar. Of the articles posted on the Westcoastpiet site, note carefully the information given in the addendum to the article that ran years ago in the old EAA Design Manuals (which I am very fortunate to have at least some of). Referring to I-shape compared to box beams, there are distinct advantages. The UK built-up spar with its C-shape as a compromise between the I-beam and the full box, has some of the advantages of both. Note, however, that the I-shape is inherently more resistant to having the web buckle, which is why the UK spar has vertical stiffeners between the capstrips at each rib position. To take the I-shape to what I would call "elegant overkill", consider the spars on Mike Cuy's wing. Refer to the sketches and photos of his wings and spars that Mike provided on the Westcoastpiet site. In essence, since Mike's spars use a solid 1/2" spruce web, he has the best of all worlds in that he has essentially a 1" square top and bottom flange to take the tension and compression loads and a solid 1/2" web of spruce for shear. With that thickness (as opposed to, say, using 1/8" or even 1/2" ply for the web), his spar does not require stiffeners to provide buckling resistance for the web. Note the photos of Mike's wing before covering... there are no vertical stiffeners at each rib. It is hell for stout and, as I say, "elegant overkill". It could doubtless be engineered to a slimmer profile but it is clean and effective. However, there is still the cost of that spruce in straight, clear lengths. For us cheapskates still trying to use thinner and less expensive stock and either scarfing or laminating things so we don't have to use long expensive pieces of clear wood, and trying to use plywood for the web rather than spruce planks, the approach becomes one of engineering a built-up section with equivalent strength. This is where I am right now, and Jim Markle knows why ;o) Meanwhile, 41CC soldiers on... putting grins on faces all over south Texas as the C75 begins to break in and pull stronger with every passing flight. Oscar Zuniga Air Camper NX41CC San Antonio, TX mailto: taildrags@hotmail.com website at http://www.flysquirrel.net


    Message 30


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    Time: 11:47:50 PM PST US
    From: "Clif Dawson" <CDAWSON5854@shaw.ca>
    Subject: Re: General Pietenpol questions
    You got it good up there. :-) Down here in Vancouver it's heavy rain and so windy the Ferries have been cancelled. Clif > > PS, to Gene in "rainy Tennessee", we are in Salmon Arm at the north end of > the Okanagan Valley, right on Shuswap Lake. > > Nigel > > -------- > Nigel R. Jones


    Message 31


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    Time: 11:56:07 PM PST US
    From: <catdesigns@att.net>
    Subject: Re: Upper Flying Strut Fitting, Possibe Plans Error
    Seeing as I started this thread I should show what I ended up doing. On both sides of the spar under the fitting I added 1/8-inch Birch plywood plates 12-inches long tapered on both ends to avoid sudden change in spare cross section. I did not weld the two straps together. Chris Sacramento, CA WestCoastPiet.com




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