Today's Message Index:
----------------------
 
     1. 05:46 AM - Lost My First Passenger too.. (Ben Charvet)
     2. 05:53 AM - Re: Corvair Crankshaft (Gary Boothe)
     3. 06:28 AM - Re: Corvair Crankshaft (dwilson)
     4. 06:53 AM - Re: Corvair Crankshaft (K5YAC)
     5. 07:04 AM - Re: Corvair Crankshaft (Ryan Mueller)
     6. 08:43 AM - Re: Lost My First Passenger too.. (Tim Willis)
     7. 08:54 AM - Re: Lost My First Passenger too.. (mike)
     8. 09:00 AM - Re: Corvair Crankshaft (K5YAC)
     9. 09:05 AM - Re: Corvair Crankshaft (K5YAC)
    10. 09:23 AM - Re: Re: Corvair Crankshaft (Gary Boothe)
    11. 09:23 AM - Re: Re: Corvair Crankshaft (Ryan Mueller)
    12. 09:50 AM - Re: Corvair Crankshaft (K5YAC)
    13. 09:59 AM - Prop Making (Gary Boothe)
    14. 10:18 AM - Re: Prop Making (K5YAC)
    15. 10:46 AM - Re: Re: Corvair Crankshaft (Ryan Mueller)
    16. 11:48 AM - Re: Corvair Crankshaft (K5YAC)
    17. 11:49 AM - Re: Prop Making (Jim)
    18. 01:10 PM - Re: Prop Making (Gary Boothe)
    19. 01:28 PM - Re: Prop Making (helspersew@aol.com)
    20. 01:47 PM - Re: Re: Corvair Crankshaft (Ryan Mueller)
    21. 05:43 PM - Your E-LSA Airworthiness Certificate may be about to expire, (Dortch, Steven D MAJ NG NG NGB)
    22. 05:54 PM - How to fly a taildragger. from beechlist (Dortch, Steven D MAJ NG NG NGB)
    23. 09:42 PM - Re: How to fly a taildragger. from beechlist (Mike Whaley)
 
 
 
Message 1
| 					INDEX |  Back to Main INDEX |  
| 					NEXT |  Skip to NEXT Message |  
| 	LIST |  Reply to LIST Regarding this Message |  
| 		SENDER |  Reply to SENDER Regarding this Message |  
  | 
      
      
| Subject:  | Lost My First Passenger too.. | 
      
      My dad had a passion for aviation all his life, but never got the chance 
      to get his pilot's license.  First his mother, then my mother put a stop 
      to it.  We would go to Sun-N-Fun most years, and flew lots of model 
      airplanes well into my adulthood.  We also spent a lot of time restoring 
      cars, and I would buy old cars to restore, just so we would have 
      something to do together.  He was diagnosed with cancer in mid 2004.  I 
      had always wanted to build and fly my own airplane.  I already had a 
      Private ticket but hadn't flown in over 15 years.   That is when I 
      decided to start on my Pietenpol.  Using mostly borrowed tools I started 
      cutting wood in Nov 2004.   Attached is a picture of dad standing in 
      front a mock-up fuselage soon after I started.  As his condition 
      deteriorated in early 2005 I was making wing ribs.  Having a diversion 
      from all the emotions of that time was a godsend.  I dated each rib as I 
      made them, and years later as I was assembling the wings all those 
      memories came flooding back..
      
      Dad passed on Good Friday, March 25 2005 at home surrounded by family.  
      Mom was quite nervous about me building and flying my own airplane (and 
      riding motorcycles, etc, etc,)  but dad told her before he died that she 
      didn't need to worry about it because she wouldn't live to see it.  
      Well, I expect to fly it in Jan or Feb next year and she is still with 
      us.  She even says she wants a ride on my motorcycle!  Who knows, maybe 
      I'll even get her into the front seat.
      
      Life is a journey, guys, so enjoy it while you can.
      
      Ben Charvet
      Mims Fl
      Airframe done, waiting for parts for the A-65
      
      
Message 2
| 					INDEX |  Back to Main INDEX |  
| 				PREVIOUS |  Skip to PREVIOUS Message |  
| 					NEXT |  Skip to NEXT Message |  
| 	LIST |  Reply to LIST Regarding this Message |  
| 		SENDER |  Reply to SENDER Regarding this Message |  
  | 
      
      
| Subject:  | Corvair Crankshaft | 
      
      
      Mark,
      
      Now you're starting the fun part of the engine! 
      
      Gary Boothe
      Cool, Ca.
      Pietenpol
      WW Corvair Conversion, mounted
      Tail done, Fuselage on gear
      (16 ribs down.)
      Do not archive
      
      -----Original Message-----
      From: owner-pietenpol-list-server@matronics.com
      [mailto:owner-pietenpol-list-server@matronics.com] On Behalf Of K5YAC
      Sent: Friday, December 11, 2009 11:06 PM
      Subject: Pietenpol-List: Corvair Crankshaft
      
      
      Just a short note to say that I got my crankshaft back from Moldex
      Crankshaft in Michigan today.  What a Beeeauty!!  I know this may not be
      forum worthy, but I am excited to get my first converted engine part in my
      hands.  The heart of my power plant.  It is nice and clean and shiny...
      nitride coated, perfect radius on the journals and mirror smooth polishing
      work.  This looks like a totally different crank from the one I sent in, but
      I know it is the same... I dig it.   8)
      
      Old crusty, nasty, broken crank on the bottom.  Nice, clean, fresh and
      polished crank on the top.
      
      --------
      Mark - working on wings
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=277280#277280
      
      
      Attachments: 
      
      http://forums.matronics.com//files/pc120043_119.jpg
      
      
Message 3
| 					INDEX |  Back to Main INDEX |  
| 				PREVIOUS |  Skip to PREVIOUS Message |  
| 					NEXT |  Skip to NEXT Message |  
| 	LIST |  Reply to LIST Regarding this Message |  
| 		SENDER |  Reply to SENDER Regarding this Message |  
  | 
      
      
| Subject:  | Re: Corvair Crankshaft | 
      
      
      Question.  Did they remove the crankgear prior to nitriding?  Are you pressing
      on a new gear or using the original?
      
      Dan Wilson
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=277295#277295
      
      
Message 4
| 					INDEX |  Back to Main INDEX |  
| 				PREVIOUS |  Skip to PREVIOUS Message |  
| 					NEXT |  Skip to NEXT Message |  
| 	LIST |  Reply to LIST Regarding this Message |  
| 		SENDER |  Reply to SENDER Regarding this Message |  
  | 
      
      
| Subject:  | Re: Corvair Crankshaft | 
      
      
      The gear was removed when I acquired this crankshaft.  I have the original parts,
      which I plan to reuse (I think).  They will be pressed back on with a hydraulic
      press and held in place with the safety shaft.  
      
      The reason I say "I think" is because I can't remember if reusing the cam drive
      gear is recommended.  I know that I will need to use a new one on the actual
      cam shaft, but it may be acceptable to use the original on the crankshaft.  Can't
      remember right now.  As for the flange (the part right in front of the cam
      drive gear), yes, I will be reusing that for sure.  All of these will be pressed
      back on and secured with a WW safety shaft and prop hub assembly.
      
      --------
      Mark - working on wings
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=277297#277297
      
      
Message 5
| 					INDEX |  Back to Main INDEX |  
| 				PREVIOUS |  Skip to PREVIOUS Message |  
| 					NEXT |  Skip to NEXT Message |  
| 	LIST |  Reply to LIST Regarding this Message |  
| 		SENDER |  Reply to SENDER Regarding this Message |  
  | 
      
      
| Subject:  | Re: Corvair Crankshaft | 
      
      Just out of curiosity....why did you remove the crank gear?
      
      Ryan
      
      
      On Sat, Dec 12, 2009 at 1:05 AM, K5YAC <hangar10@cox.net> wrote:
      
      >
      > Just a short note to say that I got my crankshaft back from Moldex
      > Crankshaft in Michigan today.  What a Beeeauty!!  I know this may not be
      > forum worthy, but I am excited to get my first converted engine part in my
      > hands.  The heart of my power plant.  It is nice and clean and shiny...
      > nitride coated, perfect radius on the journals and mirror smooth polishing
      > work.  This looks like a totally different crank from the one I sent in, but
      > I know it is the same... I dig it.   8)
      >
      > Old crusty, nasty, broken crank on the bottom.  Nice, clean, fresh and
      > polished crank on the top.
      >
      > --------
      > Mark - working on wings
      >
      >
      > Read this topic online here:
      >
      > http://forums.matronics.com/viewtopic.php?p=277280#277280
      >
      >
      > Attachments:
      >
      > http://forums.matronics.com//files/pc120043_119.jpg
      >
      >
      
Message 6
| 					INDEX |  Back to Main INDEX |  
| 				PREVIOUS |  Skip to PREVIOUS Message |  
| 					NEXT |  Skip to NEXT Message |  
| 	LIST |  Reply to LIST Regarding this Message |  
| 		SENDER |  Reply to SENDER Regarding this Message |  
  | 
      
      
| Subject:  | Re: Lost My First Passenger too.. | 
      
      
      Ben, thanks for sharing your story.  
      
      -----Original Message-----
      >From: Ben Charvet <bcharvet@bellsouth.net>
      >Sent: Dec 12, 2009 7:45 AM
      >To: Pietenpol list <pietenpol-list@matronics.com>
      >Subject: Pietenpol-List: Lost My First Passenger too..
      >
      >My dad had a passion for aviation all his life, but never got the chance 
      >to get his pilot's license.  First his mother, then my mother put a stop 
      >to it.  We would go to Sun-N-Fun most years, and flew lots of model 
      >airplanes well into my adulthood.  We also spent a lot of time restoring 
      >cars, and I would buy old cars to restore, just so we would have 
      >something to do together.  He was diagnosed with cancer in mid 2004.  I 
      >had always wanted to build and fly my own airplane.  I already had a 
      >Private ticket but hadn't flown in over 15 years.   That is when I 
      >decided to start on my Pietenpol.  Using mostly borrowed tools I started 
      >cutting wood in Nov 2004.   Attached is a picture of dad standing in 
      >front a mock-up fuselage soon after I started.  As his condition 
      >deteriorated in early 2005 I was making wing ribs.  Having a diversion 
      >from all the emotions of that time was a godsend.  I dated each rib as I 
      >made them, and years later as I was assembling the wings all those 
      >memories came flooding back..
      >
      >Dad passed on Good Friday, March 25 2005 at home surrounded by family.  
      >Mom was quite nervous about me building and flying my own airplane (and 
      >riding motorcycles, etc, etc,)  but dad told her before he died that she 
      >didn't need to worry about it because she wouldn't live to see it.  
      >Well, I expect to fly it in Jan or Feb next year and she is still with 
      >us.  She even says she wants a ride on my motorcycle!  Who knows, maybe 
      >I'll even get her into the front seat.
      >
      >Life is a journey, guys, so enjoy it while you can.
      >
      >Ben Charvet
      >Mims Fl
      >Airframe done, waiting for parts for the A-65
      >
      
      
Message 7
| 					INDEX |  Back to Main INDEX |  
| 				PREVIOUS |  Skip to PREVIOUS Message |  
| 					NEXT |  Skip to NEXT Message |  
| 	LIST |  Reply to LIST Regarding this Message |  
| 		SENDER |  Reply to SENDER Regarding this Message |  
  | 
      
      
| Subject:  | Lost My First Passenger too.. | 
      
      
      
      Unlike the dads talked about by some here, my dad hated to fly.  But he knew
      I loved it.
      He got a friend to give me my first ride in a J-3 on my 8th birthday, but
      did not go up himself.  He helped finance my first airplane, a 7AC, but only
      flew in it once, and he listened to my flying stories for years, always
      asking for more.  
      After he left military service, Dad never flew unless I was the PIC. It
      wasn't because he thought I was particularly good; it was because he would
      rather have white knuckles and short breath than have me to think he didn't
      have faith in me.  
      I guess dads do that sort of thing.
      
      Mike Hardaway
      
      
Message 8
| 					INDEX |  Back to Main INDEX |  
| 				PREVIOUS |  Skip to PREVIOUS Message |  
| 					NEXT |  Skip to NEXT Message |  
| 	LIST |  Reply to LIST Regarding this Message |  
| 		SENDER |  Reply to SENDER Regarding this Message |  
  | 
      
      
| Subject:  | Re: Corvair Crankshaft | 
      
      
      I didn't remove the gear... it was removed before I received it.  One of the local
      EAA members had this as a spare.  He already had it magnafluxed and threaded
      for a safety shaft, but it needed the rest of the WW treatment.  I'm not sure
      why he took it off, but I have it and the flange.  
      
      This generous fellow also gave me a spare set of good heads, case, distributor,
      safety shaft set, hybrid stud set, connecting rod set, accessory housing, OT-10
      camshaft, Marvel Schebler MA-3A carb and a few other "nice to have" items...
      so I'm not complaining.   :D  
      
      I don't think I'll have any problem finding an appropriate press around here...
      do you foresee any difficulty I might have in reinstalling these items?  I know
      WW states that the fit is a bit less strong than the original fit, but that
      is the whole idea behind the safety shaft anyway, right?
      
      --------
      Mark - working on wings
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=277314#277314
      
      
Message 9
| 					INDEX |  Back to Main INDEX |  
| 				PREVIOUS |  Skip to PREVIOUS Message |  
| 					NEXT |  Skip to NEXT Message |  
| 	LIST |  Reply to LIST Regarding this Message |  
| 		SENDER |  Reply to SENDER Regarding this Message |  
  | 
      
      
| Subject:  | Re: Corvair Crankshaft | 
      
      
      You know, now that I take another look at things... I kept talking about the cam
      gear and flange as two different pieces, but it is actually one.  Also, it turns
      out that I don't have the original gear... I will need to pull the gear off
      my old crank and put it on the new one.  
      
      Any problems with doing that?
      
      --------
      Mark - working on wings
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=277316#277316
      
      
Message 10
| 					INDEX |  Back to Main INDEX |  
| 				PREVIOUS |  Skip to PREVIOUS Message |  
| 					NEXT |  Skip to NEXT Message |  
| 	LIST |  Reply to LIST Regarding this Message |  
| 		SENDER |  Reply to SENDER Regarding this Message |  
  | 
      
      
| Subject:  | Re: Corvair Crankshaft | 
      
      
      Mark,
      
      It might be best to post that to the Corvair List. 
      
      Gary Boothe
      Cool, Ca.
      Pietenpol
      WW Corvair Conversion, mounted
      Tail done, Fuselage on gear
      (16 ribs down.)
      Do not archive
      
      -----Original Message-----
      From: owner-pietenpol-list-server@matronics.com
      [mailto:owner-pietenpol-list-server@matronics.com] On Behalf Of K5YAC
      Sent: Saturday, December 12, 2009 9:05 AM
      Subject: Pietenpol-List: Re: Corvair Crankshaft
      
      
      You know, now that I take another look at things... I kept talking about the
      cam gear and flange as two different pieces, but it is actually one.  Also,
      it turns out that I don't have the original gear... I will need to pull the
      gear off my old crank and put it on the new one.  
      
      Any problems with doing that?
      
      --------
      Mark - working on wings
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=277316#277316
      
      
Message 11
| 					INDEX |  Back to Main INDEX |  
| 				PREVIOUS |  Skip to PREVIOUS Message |  
| 					NEXT |  Skip to NEXT Message |  
| 	LIST |  Reply to LIST Regarding this Message |  
| 		SENDER |  Reply to SENDER Regarding this Message |  
  | 
      
      
| Subject:  | Re: Corvair Crankshaft | 
      
      As long as the gear on the junk crank is serviceable, then you should be
      able to press it off and reuse it. There are a few caveats with the process
      to be aware off. Here's an excerpt from a post William made to the
      Corvaircraft list in Jan '08 that addresses the pressing on/off operation:
      
      ---------------------
      The crank flange should never be removed for nitriding. All the flying
      cranks had the flanges nitrided in place. Although many, many years ago I
      discussed this in the Conversion Manual, I have continuously told people not
      to do it in the past 8 years. The cranks don't break under the gear nor
      beside it. Before recommending Nitriding we ran test cranks to verify that
      the factory tiny paper gasket did not interfere with the process.
      
      Removing the gear is not too hard if you are willing to make soft aluminum
      jaws that form a split ring around the gear. If you don't, it is very easy
      to ding the gear teeth or bend the flange. Many years ago Gus spent a day on
      the lathe and made a set of these for us. At Corvair Colleges, many  people
      have seen me do this in the same 20 ton press I have had for 12  years. The
      problem is if you take this to a shop, they are almost always going to try
      to grab the flange by two blocks and will usually bend it, and then the prop
      hub will not sit flat on it. If someone has done this you need a new $100
      flange.
      
      Then the other half of the equation. Between Kevin and I we have replaced
      more than 100 crank gears. We have a very specifically  ground, heat treated
      steel block which fits in the first throw of the crank so that it doesn't
      feel any bending load. The bar is unusual because it needs to  be .870"
      thick. We heat the gear for an hour and then check it with a digital temp
      gun. At the right moment, it is put in place and lightly pressed on in the 5
      second time window. Make the gear hot enough to drop on and you have hurt
      the heat treatment. Too cool and it will gall on the way down. If it sounds
      easy, I am pretty sure we have ruined 6 or 8 cranks in spite of having all
      the tools and plenty of experience. 601 builder and nice guy  Doug Eatman
      brought me a perfectly ground crank and a new gear to press on it. It galled
      half way down. I gave him another crank worth a few hundred  dollars. It
      would have been very easy to keep pressing the gear down and he never would
      have known. It probably never would have come off. But probably isn't good
      enough on planes. If this was at a local machine shop who thought this was
      going in some old rusty Corvair, do you think they would press the gear on
      or tell you they owed you $400? It may seem that no one would be dumb enough
      to try it, if anyone tried to press the gear on the crank by end loading it
      down the length of the shaft, it would produce cracking exactly where we
      have seen it in flight engines. This is another reason why the crank needs
      to  be Magnafluxed after the gear is in place.
      ---------------------
      
      Removing and reinstalling the crank gear reduces the 'holding strength' of
      the fit between the gear and crank significantly, but as long as you use a
      safety shaft it should not be a concern.
      
      Ryan
      
      
      On Sat, Dec 12, 2009 at 11:05 AM, K5YAC <hangar10@cox.net> wrote:
      
      >
      > You know, now that I take another look at things... I kept talking about
      > the cam gear and flange as two different pieces, but it is actually one.
      >  Also, it turns out that I don't have the original gear... I will need to
      > pull the gear off my old crank and put it on the new one.
      >
      > Any problems with doing that?
      >
      > --------
      > Mark - working on wings
      >
      >
      > Read this topic online here:
      >
      > http://forums.matronics.com/viewtopic.php?p=277316#277316
      >
      >
      
Message 12
| 					INDEX |  Back to Main INDEX |  
| 				PREVIOUS |  Skip to PREVIOUS Message |  
| 					NEXT |  Skip to NEXT Message |  
| 	LIST |  Reply to LIST Regarding this Message |  
| 		SENDER |  Reply to SENDER Regarding this Message |  
  | 
      
      
| Subject:  | Re: Corvair Crankshaft | 
      
      
      Great, I'm taking the difficult path yet again.  Ha ha!  
      
      Oh well, I'm glad that you brought this to my attention.  I know that WW is in
      favor of people doing things themselves (and I am too), but given the somewhat
      technical process and the fact that they are set up to do this, I wonder if he
      would be willing to perform this task?  I guess I could shoot him a note and
      ask.  
      
      While I do have access to a press, I'm not sure that I could get the gear heated
      properly and in place the way he describes without screwing something up.  In
      addition to that, magnafluxing again after the install?  I don't trust anyone
      local to do that properly.  I suppose it could go back to Moldex.  This is going
      to be one high dollar crankshaft once I get done with it.  
      
      --------
      Mark - working on wings
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=277324#277324
      
      
Message 13
| 					INDEX |  Back to Main INDEX |  
| 				PREVIOUS |  Skip to PREVIOUS Message |  
| 					NEXT |  Skip to NEXT Message |  
| 	LIST |  Reply to LIST Regarding this Message |  
| 		SENDER |  Reply to SENDER Regarding this Message |  
  | 
      
      
      
      Temps in N. Calif. took a turn for the worse are sitting at a very chilly 48
      deg! So I moved the Propeller Shop indoors.
      
      
      Dan Helsper and PF Beck say that this will someday be a prop! I think I'm on
      the right track because the glue mess looks a lot like pictures I have seen
      of similar processes! Wood is Hickory.
      
      
      Gary Boothe
      
      Cool, Ca.
      
      Pietenpol
      
      WW Corvair Conversion, mounted
      
      Tail done, Fuselage on gear
      
      (16 ribs down.)
      
      
Message 14
| 					INDEX |  Back to Main INDEX |  
| 				PREVIOUS |  Skip to PREVIOUS Message |  
| 					NEXT |  Skip to NEXT Message |  
| 	LIST |  Reply to LIST Regarding this Message |  
| 		SENDER |  Reply to SENDER Regarding this Message |  
  | 
      
      
      
      
      Cool... can't wait to see how it turns out.
      
      --------
      Mark - working on wings
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=277330#277330
      
      
Message 15
| 					INDEX |  Back to Main INDEX |  
| 				PREVIOUS |  Skip to PREVIOUS Message |  
| 					NEXT |  Skip to NEXT Message |  
| 	LIST |  Reply to LIST Regarding this Message |  
| 		SENDER |  Reply to SENDER Regarding this Message |  
  | 
      
      
| Subject:  | Re: Corvair Crankshaft | 
      
      Mark,
      
      As Gary mentioned, a post to the Corvaircraft list couldn't hurt. A short
      email or phone call to William would be an excellent idea.
      
      As far as magnafluxing near you, I'm sure you could find an aircraft engine
      shop that would be able to do the work. For example, Aircraft Specialties
      Services is located on the west side of Tulsa International; on their
      website (all the way at the bottom) they list magnafluxing a crank for $55.
      They look to be about a 15 minute drive from Owasso. They do plenty of
      aircraft cranks; I'm sure they can be trusted with a Corvair crank.
      
      Have a good day,
      
      Ryan
      
      On Sat, Dec 12, 2009 at 11:49 AM, K5YAC <hangar10@cox.net> wrote:
      
      >
      > Great, I'm taking the difficult path yet again.  Ha ha!
      >
      > Oh well, I'm glad that you brought this to my attention.  I know that WW is
      > in favor of people doing things themselves (and I am too), but given the
      > somewhat technical process and the fact that they are set up to do this, I
      > wonder if he would be willing to perform this task?  I guess I could shoot
      > him a note and ask.
      >
      > While I do have access to a press, I'm not sure that I could get the gear
      > heated properly and in place the way he describes without screwing something
      > up.  In addition to that, magnafluxing again after the install?  I don't
      > trust anyone local to do that properly.  I suppose it could go back to
      > Moldex.  This is going to be one high dollar crankshaft once I get done with
      > it.
      >
      > --------
      > Mark - working on wings
      >
      >
      > Read this topic online here:
      >
      > http://forums.matronics.com/viewtopic.php?p=277324#277324
      >
      >
      
Message 16
| 					INDEX |  Back to Main INDEX |  
| 				PREVIOUS |  Skip to PREVIOUS Message |  
| 					NEXT |  Skip to NEXT Message |  
| 	LIST |  Reply to LIST Regarding this Message |  
| 		SENDER |  Reply to SENDER Regarding this Message |  
  | 
      
      
| Subject:  | Re: Corvair Crankshaft | 
      
      
      True, Aircraft Specialties is about a block from where I work, as is Rick Romans
      and other very reputable shops.  Problem is, they won't touch any experimental
      cranks, cams, connecting rods, etc.  as far as I know.  Perhaps one of them
      may mag it... I'll need to call to find out.  Aircraft Specialties used to grind
      experimental cranks and such, but they no longer service any uncertified parts.
      
      
      Part of my skepticism stems from a local (reputable) machine shop that referred
      me to a "hot rod" shop with a magnaflux machine.  He was supposed to be good.
      I described the sort of application to the hot rod guy, and also how critical
      it was that I end up with the best part I possibly can.  He slapped it on his
      magnaflux machine for about 45 seconds and deemed it good.  What did I know,
      I'm not a machinist or magnaflux expert, but after talking to Joe at Moldex,
      he told me that there was no way that guy could have checked it thoroughly in
      that amount of time.  I didn't tell him of this story until after they (Moldex)
      had discovered a crack that the hot rod guy had missed.  I suppose that it's
      possible for anyone to make a mistake, but needless to say, I am leery about
      letting the local shops (non aviation) slap my engine together.
      
      --------
      Mark - working on wings
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=277338#277338
      
      
Message 17
| 					INDEX |  Back to Main INDEX |  
| 				PREVIOUS |  Skip to PREVIOUS Message |  
| 					NEXT |  Skip to NEXT Message |  
| 	LIST |  Reply to LIST Regarding this Message |  
| 		SENDER |  Reply to SENDER Regarding this Message |  
  | 
      
      
      
      
      
      Gary you are amazing. You get more done in a week I think than I do in a month
      and I work on my Piet a little almost every day. Fantastic to see you are making
      your own prop. Are you following any specific prop making instructions, and
      where did you get them? So far the glue blanks look just the pictures I have
      seen of prop making also; so looking good.
      
      So I don't forget Arlene and I wish you and yours wife a wonderful Christmas and
      New Year.
      Cheers,
      Jim B.
      
      Jim Boyer
      Santa Rosa, CA
      Pietenpol on wheels
      Tail surfaces done
      Wing ribs done
      Corvair engine
      
      
      On Dec 12, 2009, Gary Boothe <gboothe5@comcast.net> wrote: 
      
      Temps in N. Calif. took a turn for the worse are sitting at a very chilly 48 deg!
      So I moved the Propeller Shop indoors.
      
      
      Dan Helsper and PF Beck say that this will someday be a prop! I think Im on the
      right track because the glue mess looks a lot like pictures I have seen of similar
      processes! Wood is Hickory.
      
      Gary Boothe
      Cool, Ca.
      Pietenpol
      WW Corvair Conversion, mounted
      Tail done,Fuselageon gear
      (16 ribs down)
      
      
Message 18
| 					INDEX |  Back to Main INDEX |  
| 				PREVIOUS |  Skip to PREVIOUS Message |  
| 					NEXT |  Skip to NEXT Message |  
| 	LIST |  Reply to LIST Regarding this Message |  
| 		SENDER |  Reply to SENDER Regarding this Message |  
  | 
      
      
      
      
      Jim,
      
      I purchased Dan Helsper's prop carving instructions, and also got PF Beck's
      great advice, too. Both are valuable, and I am taking from each what I can
      understand. I'm not sure I have the guts to lay a chainsaw on my prop, but I
      have my Dad's drawknife and his spoke shave, that he used to build his log
      house...I'll think of him with every stroke!
      
      Merry Christmas,
      Gary Boothe
      Cool, Ca.
      Pietenpol
      WW Corvair Conversion, mounted
      Tail done, Fuselage on gear
      (16 ribs down)
      
      -----Original Message-----
      From: owner-pietenpol-list-server@matronics.com
      [mailto:owner-pietenpol-list-server@matronics.com] On Behalf Of Jim
      Sent: Saturday, December 12, 2009 11:46 AM
      Subject: Re: Pietenpol-List: Prop Making
      
      
      
      Gary you are amazing. You get more done in a week I think than I do in a
      month and I work on my Piet a little almost every day. Fantastic to see you
      are making your own prop. Are you following any specific prop making
      instructions, and where did you get them? So far the glue blanks look just
      the pictures I have seen of prop making also; so looking good.
      
      So I don't forget Arlene and I wish you and yours wife a wonderful Christmas
      and New Year.
      Cheers,
      Jim B.
      
      Jim Boyer
      Santa Rosa, CA
      Pietenpol on wheels
      Tail surfaces done
      Wing ribs done
      Corvair engine
      
      
      On Dec 12, 2009, Gary Boothe <gboothe5@comcast.net> wrote: 
      
      Temps in N. Calif. took a turn for the worse are sitting at a very chilly 48
      deg! So I moved the Propeller Shop indoors.
      
      
      Dan Helsper and PF Beck say that this will someday be a prop! I think Im on
      the right track because the glue mess looks a lot like pictures I have seen
      of similar processes! Wood is Hickory.
      
      Gary Boothe
      Cool, Ca.
      Pietenpol
      WW Corvair Conversion, mounted
      Tail done,Fuselageon gear
      (16 ribs down)
      
      
Message 19
| 					INDEX |  Back to Main INDEX |  
| 				PREVIOUS |  Skip to PREVIOUS Message |  
| 					NEXT |  Skip to NEXT Message |  
| 	LIST |  Reply to LIST Regarding this Message |  
| 		SENDER |  Reply to SENDER Regarding this Message |  
  | 
      
      
      
      
      Gary,
      
      Good luck with your prop!! Looks good so far. Please keep us all informed
       with progress photos.
      
      Dan Helsper
      Poplar Grove, IL.
      
      
      -----Original Message-----
      From: Gary Boothe <gboothe5@comcast.net>
      Sent: Sat, Dec 12, 2009 11:54 am
      Subject: Pietenpol-List: Prop Making
      
      
      Temps in N. Calif. took a turn for the worse are sitting at a very chilly
       48 deg! So I moved the Propeller Shop indoors.
      
      
      Dan Helsper and PF Beck say that this will someday be a prop! I think I
      =99m on the right track because the glue mess looks a lot like pictures
       I have seen of similar processes! Wood is Hickory.
      
      
      Gary Boothe
      Cool, Ca.
      Pietenpol
      WW Corvair Conversion, mounted
      Tail done, Fuselage on gear
      (16 ribs down)
      
      
Message 20
| 					INDEX |  Back to Main INDEX |  
| 				PREVIOUS |  Skip to PREVIOUS Message |  
| 					NEXT |  Skip to NEXT Message |  
| 	LIST |  Reply to LIST Regarding this Message |  
| 		SENDER |  Reply to SENDER Regarding this Message |  
  | 
      
      
| Subject:  | Re: Corvair Crankshaft | 
      
      When you do call, think of it like talking to the FAA....or your battalion
      commander: don't tell them any more than they need to know. :P
      
      You could say something along the lines of  "I have a Chevy crank that I
      would like to have magnafluxed for an engine I am building for an off-road
      application. I know that, as an aircraft engine repair facility, you perform
      such inspections with a higher degree of thoroughness than most automotive
      shops, so could you please magnaflux my crankshaft?". If they ask what it is
      specifically, then tell them it's a Corvair....and if they press you on the
      'off-road application', you can always just tell them it's for a dune buggy.
      Just try to avoid saying "experimental/homebuilt aircraft".
      
      Or just send it off to Moldex again. Either way, give William a call/email,
      and see what he recommends. Maybe Mark at Falcon is setup to remove and
      reinstall the crank gears....then you have another good reason for needing
      to make the trip to Brodhead this summer!
      
      Good luck,
      
      Ryan
      
      On Sat, Dec 12, 2009 at 1:48 PM, K5YAC <hangar10@cox.net> wrote:
      
      >
      > True, Aircraft Specialties is about a block from where I work, as is Rick
      > Romans and other very reputable shops.  Problem is, they won't touch any
      > experimental cranks, cams, connecting rods, etc.  as far as I know.  Perhaps
      > one of them may mag it... I'll need to call to find out.  Aircraft
      > Specialties used to grind experimental cranks and such, but they no longer
      > service any uncertified parts.
      >
      > Part of my skepticism stems from a local (reputable) machine shop that
      > referred me to a "hot rod" shop with a magnaflux machine.  He was supposed
      > to be good.  I described the sort of application to the hot rod guy, and
      > also how critical it was that I end up with the best part I possibly can.
      >  He slapped it on his magnaflux machine for about 45 seconds and deemed it
      > good.  What did I know, I'm not a machinist or magnaflux expert, but after
      > talking to Joe at Moldex, he told me that there was no way that guy could
      > have checked it thoroughly in that amount of time.  I didn't tell him of
      > this story until after they (Moldex) had discovered a crack that the hot rod
      > guy had missed.  I suppose that it's possible for anyone to make a mistake,
      > but needless to say, I am leery about letting the local shops (non aviation)
      > slap my engine together.
      >
      > --------
      > Mark - working on wings
      >
      >
      
Message 21
| 					INDEX |  Back to Main INDEX |  
| 				PREVIOUS |  Skip to PREVIOUS Message |  
| 					NEXT |  Skip to NEXT Message |  
| 	LIST |  Reply to LIST Regarding this Message |  
| 		SENDER |  Reply to SENDER Regarding this Message |  
  | 
      
      
| Subject:  | Your E-LSA Airworthiness Certificate may be about to expire, | 
      
      
      >From my EAA chapter in San Antonio
      
      
      with potentially dire circumstances.
      
      
      Excerpt from the EAA Oshkosh 365 web forum:
      
      
      http://www.oshkosh365.org/ok365_DiscussionBoardTopic.aspx?id=1235&boardid=147&forumid=175&topicid=3176
      
      
      "My original airworthiness Certificate for my E-LSA was issued in 2007
      
      with an expiration date of January 31st, 2010.  There were several
      
      issued with that expiration date.  Don't know if it was common in
      
      E-LSA only or all experimental but if you go to FAA with a recent
      
      annual in your aircraft log, fill out a form, they will re-issue a
      
      airworthiness certificate that has no expiration date.  If you wait
      
      until after it expires, it can become a lengthy and perhaps costly
      
      process, .
      
      The regulations that allowed your aircraft to be certificated in the
      
      ELSA category are written such that a new (or replacement)
      
      airworthiness certificate cannot be issued after January 31st 2008.
      
      So you can't apply for a new airworthiness certificate at all.
      
      
      This makes it VERY important that you have your present airworthiness
      
      certificate amended before it expires.  Amending the certificate will
      
      remove the allowance to use the aircraft for hire for flight training,
      
      and will give you an unlimited expiry.
      
      
      Contact your area FAA Flight Standards District Office and ask them to
      
      amend your certificate for you.  If they have questions have them call
      
      EAA and talk to Randy Hansen or David Oord in the Government Relations
      
      department.
      
      
      Again, it is VERY important that you do not let the airworthiness
      
      certificate expire because it cannot be replaced.  The FAA cannot
      
      amend an expired certificate, so this has to be taken care of before
      
      January 31st 2010.
      
      
Message 22
| 					INDEX |  Back to Main INDEX |  
| 				PREVIOUS |  Skip to PREVIOUS Message |  
| 					NEXT |  Skip to NEXT Message |  
| 	LIST |  Reply to LIST Regarding this Message |  
| 		SENDER |  Reply to SENDER Regarding this Message |  
  | 
      
      
| Subject:  | How to fly a taildragger. from beechlist | 
      
      
      
      People say that is a normal flight for me! Except this guy is smoother!
      
      http://www.franklinairshow.com/Video/Comedy%202010%20Net.WMV
      
      Ha, Ha, I saw this same type act in the 1970s by a guy named Van White out of Shallowater,
      Texas. We became friends several years ago. he described this as with
      two more variations. One was a farmer who just bought a plane, the other was
      a little old lady who won the raffle and would take off when the instructor
      handpropped the plane. 
      
      Van said that as a result of this act he was the most grounded pilot in Texas at
      one time. He would do an airshow and get grounded. Then get it cleared up and
      would soon be grounded again. 
      
      Van's daddy flew a pietenpol and one hot Texas day when Van was 14 his daddy ws
      having trouble clearing phone lines. His dad landed in a farmer's field and told
      Van to get out and find his own way home! Van Later bought an Aeronca C2 bathtub.
      He said it was so underpowered that his instructor told him he was on
      his own after 3 hours of instruction. 
      
      Check him out at this link.
      
      http://www.lubbockonline.com/stories/071205/lif_071205017.shtml
      
      Yes he is a shirttail relation to the flying Franklin family.
      
      He owned at Vtail and a clipped with T craft when I met him. By midfield he would
      be climing out inverted in the Tcraft. 75+ with a cigar sticking out of his
      mouth. as he flew by.
      
      Blue Skies,
      Steve D
      
      
Message 23
| 					INDEX |  Back to Main INDEX |  
| 				PREVIOUS |  Skip to PREVIOUS Message |  
| 					NEXT |  Skip to NEXT Message |  
| 	LIST |  Reply to LIST Regarding this Message |  
| 		SENDER |  Reply to SENDER Regarding this Message |  
  | 
      
      
| Subject:  | Re: How to fly a taildragger. from beechlist | 
      
      
      Maybe off-topic but I'd love to know for sure... can anyone here confirm for
      sure who did the "Flying Farmer" act in a yellow Cub at Sun N Fun about 3-4
      years ago? Prior to that, I was unaware that a Cub could actually be yawed
      around 180 degrees without changing direction... and then flown backwards
      for several seconds before doing a sort of uphill reversal... all within 50
      feet of the ground. Sounds crazy, but that's exactly what he did (at least
      that's how I remember it and I don't think I'll ever forget it!)
      
      -Mike
      
      Mike Whaley
      MerlinFAC@cfl.rr.com
      
      
      ----- Original Message -----
      From: "Dortch, Steven D MAJ NG NG NGB" <steven.d.dortch@us.army.mil>
      Sent: Saturday, December 12, 2009 8:54 PM
      Subject: [piet] Pietenpol-List: How to fly a taildragger. from beechlist
      
      
      <steven.d.dortch@us.army.mil>
      >
      >
      > People say that is a normal flight for me! Except this guy is smoother!
      >
      > http://www.franklinairshow.com/Video/Comedy%202010%20Net.WMV
      >
      > Ha, Ha, I saw this same type act in the 1970s by a guy named Van White out
      of Shallowater, Texas. We became friends several years ago. he described
      this as with two more variations. One was a farmer who just bought a plane,
      the other was a little old lady who won the raffle and would take off when
      the instructor handpropped the plane.
      >
      
      
 
Other Matronics Email List Services
 
 
These Email List Services are sponsored solely by Matronics and through the generous Contributions of its members.
 
 
-- Please support this service by making your Contribution today! --
  
 |