Today's Message Index:
----------------------
 
     1. 12:27 AM - Bolting horizontal stab to fuselage longerons ()
     2. 01:51 AM - Re: Bolting horizontal stab to fuselage longerons (Clif Dawson)
     3. 02:46 AM - Re: Bolting horizontal stab to fuselage longerons (gcardinal)
     4. 04:12 AM - Re: Bolting horizontal stab to fuselage longerons (helspersew@aol.com)
     5. 04:24 AM - Re: Bolting horizontal stab to fuselage longerons (Jack Phillips)
     6. 07:29 AM - Re: Control stops/pulley guards (Gene Rambo)
     7. 09:04 AM - ELSA registration (Dortch, Steven D MAJ NG NG NGB)
     8. 09:44 AM - Re: Re: Bolts and stress anal-isis (Gene Rambo)
     9. 12:50 PM - Re: Re: Bolts and stress anal-isis (mike)
    10. 12:55 PM - Re: ELSA registration (Don Emch)
    11. 01:41 PM - Re: Bolting horizontal stab to fuselage longerons (Michael Perez)
    12. 01:57 PM - Re: ELSA registration (Jason Holmes)
    13. 02:01 PM - Re: ELSA registration ()
    14. 02:53 PM - Re: Re: Bolts and stress anal-isis (Tim Willis)
    15. 02:54 PM - Re: ELSA registration (bryan green)
    16. 02:55 PM - Re: Re: ELSA registration (bryan green)
    17. 04:05 PM - Re: Re: Bolts and stress anal-isis (Michael Perez)
    18. 04:54 PM - Re: Bolting horizontal stab to fuselage longerons (Gene Rambo)
    19. 04:55 PM - Re: Re: ELSA registration (Gene & Tammy)
    20. 06:30 PM - Re: Bolting horizontal stab to fuselage longerons (Wayne Bressler)
    21. 07:04 PM - Re: Bolting horizontal stab to fuselage longerons (Gene Rambo)
    22. 07:12 PM - Re: Bolting horizontal stab to fuselage longerons (Ben Charvet)
    23. 07:41 PM - Re: Re: ELSA registration (Ryan Mueller)
 
 
 
Message 1
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| Subject:  | Bolting horizontal stab to fuselage longerons | 
      
      
      I am curious if there is a consensus on how to bolt a Piet horizontal stabilizer
      to the fuselage longerons?
      
      Do most builders use a fiber lock nut to secure the bolt?  If so, how is access
      achieved below the stab after the fuselage is covered to place and tighten the
      nut and washer?  Is it through an inspection plate (or two) in the fabric covering
      under the stab?
      
      Or, is a nut plate used?  But if a nut plate is used, how is the nut plate attached
      to the longeron?  Is it riveted to an aluminum or steel plate which in turn
      is attached to the longeron?  If so, how is that plate/nut plate assembly fastened
      to the longeron?  Wood screws?  Through bolted?
      
      Or is the consensus to use blind nuts?  If so, how does one safety the bolt from
      backing out?
      
      Or, is there some other method?
      
      While on the topic, is the horizontal stab bolted to the fuselage with two bolts
      at the leading edge of the stab, or with two bolts through the center beam of
      the stab, or with four bolts through both locations?
      
      Paul Siegel
      
      
Message 2
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| Subject:  | Re: Bolting horizontal stab to fuselage longerons | 
      
      
      It appears I have been remiss. I didn't document that area.
      I put a crosspiece under the leading edge and a 1/8" ply plate
      below that crossing under both longerons. That has two
      10-32 nut plates, the hardware kind with the three little spikes
      in it, just inboard of the longerons. Two AN-3 bolts go down
      into those from the top. That way no holes in the longerons and
      no problem with it closed in.
      
      Also remember that the Man himself simply used two tiny wood
      screws for this job and none of his fell out of the sky.
      
      Clif
      
      
      > I am curious if there is a consensus on how to bolt a Piet horizontal 
      > stabilizer to the fuselage longerons?
      Paul Siegel 
      
      
Message 3
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  | 
      
      
| Subject:  | Re: Bolting horizontal stab to fuselage longerons | 
      
      
      On NX18235 a piece of .090 steel spans the underside of the longerons in 
      this area. Nutplates to anchor the stabilizer are attached to the steel. 
      This also acts as the anchor point, via cables in the turtledeck, for the 
      pilot's shoulder straps.
      
      Greg C.
      
      ----- Original Message ----- 
      From: <psiegel@fuse.net>
      Sent: Saturday, December 19, 2009 2:24 AM
      Subject: Pietenpol-List: Bolting horizontal stab to fuselage longerons
      
      
      >
      > I am curious if there is a consensus on how to bolt a Piet horizontal 
      > stabilizer to the fuselage longerons?
      >
      > Do most builders use a fiber lock nut to secure the bolt?  If so, how is 
      > access achieved below the stab after the fuselage is covered to place and 
      > tighten the nut and washer?  Is it through an inspection plate (or two) in 
      > the fabric covering under the stab?
      >
      > Or, is a nut plate used?  But if a nut plate is used, how is the nut plate 
      > attached to the longeron?  Is it riveted to an aluminum or steel plate 
      > which in turn is attached to the longeron?  If so, how is that plate/nut 
      > plate assembly fastened to the longeron?  Wood screws?  Through bolted?
      >
      > Or is the consensus to use blind nuts?  If so, how does one safety the 
      > bolt from backing out?
      >
      > Or, is there some other method?
      >
      > While on the topic, is the horizontal stab bolted to the fuselage with two 
      > bolts at the leading edge of the stab, or with two bolts through the 
      > center beam of the stab, or with four bolts through both locations?
      >
      > Paul Siegel
      >
      >
      > 
      
      
Message 4
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| Subject:  | Re: Bolting horizontal stab to fuselage longerons | 
      
      
      I used nutplates, and used tiny screws to attach them to the underside of
       the longeron. Works great. No need for access hole or inspection hole.
      
      Dan Helsper
      Poplar Grove, IL. 
      
      
      -----Original Message-----
      From: psiegel@fuse.net
      Sent: Sat, Dec 19, 2009 2:24 am
      Subject: Pietenpol-List: Bolting horizontal stab to fuselage longerons
      
      
      I am curious if there is a consensus on how to bolt a Piet horizontal stab
      ilizer 
      o the fuselage longerons?
      Do most builders use a fiber lock nut to secure the bolt?  If so, how is
       access 
      chieved below the stab after the fuselage is covered to place and tighten
       the 
      ut and washer?  Is it through an inspection plate (or two) in the fabric
      
      overing under the stab?
      Or, is a nut plate used?  But if a nut plate is used, how is the nut plate
      
      ttached to the longeron?  Is it riveted to an aluminum or steel plate whic
      h in 
      urn is attached to the longeron?  If so, how is that plate/nut plate assem
      bly 
      astened to the longeron?  Wood screws?  Through bolted?
      Or is the consensus to use blind nuts?  If so, how does one safety the bol
      t from 
      acking out?
      Or, is there some other method?
      While on the topic, is the horizontal stab bolted to the fuselage with two
       bolts 
      t the leading edge of the stab, or with two bolts through the center beam
       of 
      he stab, or with four bolts through both locations?
      Paul Siegel
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Message 5
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| Subject:  | Bolting horizontal stab to fuselage longerons | 
      
      I did the same as Dan.  Works just fine, and with a nutplate you have the
      option of "shimming" the horizontal stabilizer with washers to change the
      incidence.
      
      
      Jack Phillips
      
      NX899JP
      
      Raleigh, NC
      
      
        _____  
      
      From: owner-pietenpol-list-server@matronics.com
      [mailto:owner-pietenpol-list-server@matronics.com] On Behalf Of
      helspersew@aol.com
      Sent: Saturday, December 19, 2009 7:12 AM
      Subject: Re: Pietenpol-List: Bolting horizontal stab to fuselage longerons
      
      
      I used nutplates, and used tiny screws to attach them to the underside of
      the longeron. Works great. No need for access hole or inspection hole.
      
      
      Dan Helsper
      
      Poplar Grove, IL. 
      
      
      -----Original Message-----
      From: psiegel@fuse.net
      Sent: Sat, Dec 19, 2009 2:24 am
      Subject: Pietenpol-List: Bolting horizontal stab to fuselage longerons
      
      
      I am curious if there is a consensus on how to bolt a Piet horizontal
      stabilizer 
      to the fuselage longerons?
      
      Do most builders use a fiber lock nut to secure the bolt?  If so, how is
      access 
      achieved below the stab after the fuselage is covered to place and tighten
      the 
      nut and washer?  Is it through an inspection plate (or two) in the fabric 
      covering under the stab?
      
      Or, is a nut plate used?  But if a nut plate is used, how is the nut plate 
      attached to the longeron?  Is it riveted to an aluminum or steel plate which
      in 
      turn is attached to the longeron?  If so, how is that plate/nut plate
      assembly 
      fastened to the longeron?  Wood screws?  Through bolted?
      
      Or is the consensus to use blind nuts?  If so, how does one safety the bolt
      from 
      backing out?
      
      Or, is there some other method?
      
      While on the topic, is the horizontal stab bolted to the fuselage with two
      bolts 
      at the leading edge of the stab, or with two bolts through the center beam
      of 
      the stab, or with four bolts through both locations?
      
      Paul Siegel
      
      ===================================
      =_blank>www.aeroelectric.com
      m/" target=_blank>www.buildersbooks.com
      =_blank>www.homebuilthelp.com
      _blank>http://www.matronics.com/contribution
      ===================================
      t" target=_blank>http://www.matronics.com/Navigator?Pietenpol-List
      ===================================
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Message 6
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  | 
      
      
| Subject:  | Re: Control stops/pulley guards | 
      
      unless you have the old style pulleys with bronze bushings in them, you 
      do not lubricate pulleys during inspections.  Most have sealed bearings. 
       I have seen way more problems caused by over lubrication, which 
      attracts dirt and causes wear than under lubrication.
      
      Gene
        ----- Original Message ----- 
        From: Jack Phillips<mailto:pietflyr@bellsouth.net> 
        To: pietenpol-list@matronics.com<mailto:pietenpol-list@matronics.com> 
        Sent: Friday, December 18, 2009 11:48 AM
        Subject: RE: Pietenpol-List: Control stops/pulley guards
      
      
        Ben, the FAA inspector (from the FSDO - not a DAR) that inspected mine 
      did
        not say a word about control stops (I have them) but did want to see 
      that I
        had pulley guards on every pulley.  I consider them essential, 
      particularly
        on a Pietenpol, because the geometry of the control system is such 
      that when
        one cable on a control surface is tight, the other generally goes 
      slack
        somewhere in its travel (this is especially true of the elevator 
      cables).
        Any time a cable can go slack, it can slip off its pulley.
      
        Hopefully, having the Piet covered won't be too much of a problem.
        Generally anywhere you have a pulley there needs to be an inspection 
      hole
        anyway, so the pulleys can be lubricated during the annual condition
        inspection.  In many cases, you can make a very simple guard that 
      picks up
        the pulley axle bolt and then has some other feature to hold it in 
      position,
        as shown below:
      
      
        Some of my pulley guards are nothing more than a cotter pin through 
      two
        holes in the pulley brackets.  They don't need to be elaborate, but 
      they
        need to be there, and they need to ENSURE that the cable cannot get 
      off the
        pulley and wedge between the pulley and the bracket.  That could make 
      for a
        very ugly situation.
      
        Jack Phillips
        NX899JP
        Raleigh, NC
      
        -----Original Message-----
        From: 
      owner-pietenpol-list-server@matronics.com<mailto:owner-pietenpol-list-ser
      ver@matronics.com>
        [mailto:owner-pietenpol-list-server@matronics.com] On Behalf Of Ben 
      Charvet
        Sent: Friday, December 18, 2009 10:09 AM
        To: pietenpol-list@matronics.com<mailto:pietenpol-list@matronics.com>
        Subject: Pietenpol-List: Control stops/pulley guards
      
      <bcharvet@bellsouth.net<mailto:bcharvet@bellsouth.net>>
      
        I didn't have any stops in my Piet, but I started this thread because 
        someone said the FAA inspector wanted to see them...
        I'm not sure they are necessary either, but I don't want to blow my 
        inspection for something this easy to correct.
        Anybody want to talk about cable/pulley guards?  I dont have any of 
        those either (yet) and my Piet is all covered
      
        Ben Charvet
      
      
        Gary Boothe wrote:
      <gboothe5@comcast.net<mailto:gboothe5@comcast.net>>
        >
        > An idea worth pursuing....although I'm not convinced that control 
      stops
        are
        > necessary.
        >
        >   
      
      
Message 7
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| Subject:  | ELSA registration | 
      
      
      
      My cousin just bought a Avid flyer. From all reports he got a great little plane.
      He intends on getting his Sport Pilot rating. 
      
      The FAA lists it simply as experimental, not as ELSA. by all the definitions it
      could fit in the LSA category. Does he need to get this reregistered as an ELSA
      or does he simply fly it within the LSA guidelines?
      
      Blue Skies,
      Steve D
      
      
Message 8
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| Subject:  | Re: Bolts and stress anal-isis | 
      
      Allright, I post things on here from time to time and sometimes get 
      criticism, most times get ignored, but occasionally get listened to.  I 
      do not know everyone's background on here, some of us are A&P's, don't 
      know how many IA's, some are engineers, and some have experience 
      building/maintaining other aircraft.  I'll just say that I have been 
      doing this long enough that I deserve to at least be listened to.
      
      There are several threads going right now that I would like to express a 
      couple of suggestions abput, but the statement below scares the hell out 
      of me.  So, starting with that one, I think that the logic behind this 
      statement leads to a spiral to the bottom.  If you make every decision 
      based on the relative strength of the part in question being compared to 
      the strength of what it is connected to, you will end up with an 
      airplane made out of paper.  I can certainly see an instance where the 
      stainless steel bolt holding the tail brace wires could fail after hours 
      of vibration (which those wires absolutely do to the fitting/bolt) long 
      before the wood would fail.  No tail brace wires, tail folds, you're 
      dead.  I stand by my earlier statement that I am not aware of any 
      certified aircraft that uses stainless hardware in a structural 
      application.  Yes, there are some exotic materials used in engines, 
      particularly jets, and there may be some in specific military 
      applications, but not in certificated general aviation aircraft.  Years 
      ago, we had to fight tooth and nail with the FAA to even get them to 
      allow stainless hardware replacements in cowling/inspection panels, 
      which is the norm today.
      
      There is a lot of discussion regarding control stops.  I personally do 
      not think the aircraft needs them.  There were a lot of aircraft from 
      this era that did not have them, and they do not appear in the plans.  
      That said, I do not question anyone who wishes to install them, it is 
      not a bad idea.  I do get concerned, however, with any limitation to 
      control travel that includes some mechanical blockage in the control 
      system other than at one end of the system, either the control surface 
      or at the stick/rudder bar.  Next to a total structural failure, the 
      next worse thing that could happen to an aircraft is a control jam, 
      particularly in the elevator system.  I would ask any of you to 
      seriously reconsider a physical limitation in the middle of the system, 
      it is typically not allowed.  I would also suggest that it be on one end 
      or the other of the system, not at both ends which, again, is not the 
      norm.
      
      The last most recent discussion is over wooden control sticks.  They can 
      be beautiful, there is nothing necessarily wrong with them, but we 
      should consider a couple of things with the Piet.  Because of the design 
      of the system, the bottom of the stick below the cable attachments is a 
      real structural part of the control system.  Wood is fine for structural 
      use (I.e. the rest of the airplane) but only if the piece is sufficient 
      size.  A 1" diameter piece of wood would probably not be strong enough 
      in this location, it should be much larger.  Also consider that the bolt 
      at the cable attachments would be rotating, a definite no-no in wood.  
      It appears that someone has made a steel bottom and put a wooden stick 
      in above that.  That may be fine, but is would be a huge stress at the 
      junction point.  I know of at least one friend who was killed when a 
      wooden control stick broke off (Waco) and I would not like to have 
      another.
      
      Feel free to flame at will, but please at least consider the above 
      suggestions.  So much of this airplane lends itself to personalization 
      and/or experimentation, but there are some areas that are tried and 
      proven and should not be altered without serious consideration.
      
      Gene Rambo
      (ducking for cover)
      
      
        ----- Original Message ----- 
        From: vahowdy@aol.com<mailto:vahowdy@aol.com> 
        To: pietenpol-list@matronics.com<mailto:pietenpol-list@matronics.com> 
        Sent: Friday, December 18, 2009 9:47 AM
        Subject: Re: Pietenpol-List: Re: Bolts and stress anal-isis
      
      
          I think all this talk about the strength of SS is much to do about 
      nothing.  The wood in the tail will fail well before even  grade 3 bolt 
      will fail. Bolt two 1 by's together, strand one and pull on the other. 
      See what fails first.
        Howdy
      
      
      www.aeroelectric.com<http://www.aeroelectric.com/>
      www.buildersbooks.com<http://www.buildersbooks.com/>
      www.homebuilthelp.com<http://www.homebuilthelp.com/>
      http://www.matronics.com/contribution<http://www.matronics.com/contributi
      on>
      http://www.matronics.com/Navigator?Pietenpol-List<http://www.matronics.co
      m/Navigator?Pietenpol-List>
      
      
Message 9
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| Subject:  | Re: Bolts and stress anal-isis | 
      
      Gene, 
      All of the concerns you've expressed are, in my opinion, dead on.
      Especially those concerning the control system.  Thanks for braving the
      flames.
      Mike Hardaway
      
      
        _____  
      
      From: owner-pietenpol-list-server@matronics.com
      [mailto:owner-pietenpol-list-server@matronics.com] On Behalf Of Gene Rambo
      Sent: Saturday, December 19, 2009 9:14 AM
      Subject: Re: Pietenpol-List: Re: Bolts and stress anal-isis
      
      
      Allright, I post things on here from time to time and sometimes get
      criticism, most times get ignored, but occasionally get listened to.  I do
      not know everyone's background on here, some of us are A&P's, don't know how
      many IA's, some are engineers, and some have experience building/maintaining
      other aircraft.  I'll just say that I have been doing this long enough that
      I deserve to at least be listened to.
      
      There are several threads going right now that I would like to express a
      couple of suggestions abput, but the statement below scares the hell out of
      me.  So, starting with that one, I think that the logic behind this
      statement leads to a spiral to the bottom.  If you make every decision based
      on the relative strength of the part in question being compared to the
      strength of what it is connected to, you will end up with an airplane made
      out of paper.  I can certainly see an instance where the stainless steel
      bolt holding the tail brace wires could fail after hours of vibration (which
      those wires absolutely do to the fitting/bolt) long before the wood would
      fail.  No tail brace wires, tail folds, you're dead.  I stand by my earlier
      statement that I am not aware of any certified aircraft that uses stainless
      hardware in a structural application.  Yes, there are some exotic materials
      used in engines, particularly jets, and there may be some in specific
      military applications, but not in certificated general aviation aircraft.
      Years ago, we had to fight tooth and nail with the FAA to even get them to
      allow stainless hardware replacements in cowling/inspection panels, which is
      the norm today.
      
      There is a lot of discussion regarding control stops.  I personally do not
      think the aircraft needs them.  There were a lot of aircraft from this era
      that did not have them, and they do not appear in the plans.  That said, I
      do not question anyone who wishes to install them, it is not a bad idea.  I
      do get concerned, however, with any limitation to control travel that
      includes some mechanical blockage in the control system other than at one
      end of the system, either the control surface or at the stick/rudder bar.
      Next to a total structural failure, the next worse thing that could happen
      to an aircraft is a control jam, particularly in the elevator system.  I
      would ask any of you to seriously reconsider a physical limitation in the
      middle of the system, it is typically not allowed.  I would also suggest
      that it be on one end or the other of the system, not at both ends which,
      again, is not the norm.
      
      The last most recent discussion is over wooden control sticks.  They can be
      beautiful, there is nothing necessarily wrong with them, but we should
      consider a couple of things with the Piet.  Because of the design of the
      system, the bottom of the stick below the cable attachments is a real
      structural part of the control system.  Wood is fine for structural use
      (I.e. the rest of the airplane) but only if the piece is sufficient size.  A
      1" diameter piece of wood would probably not be strong enough in this
      location, it should be much larger.  Also consider that the bolt at the
      cable attachments would be rotating, a definite no-no in wood.  It appears
      that someone has made a steel bottom and put a wooden stick in above that.
      That may be fine, but is would be a huge stress at the junction point.  I
      know of at least one friend who was killed when a wooden control stick broke
      off (Waco) and I would not like to have another.
      
      Feel free to flame at will, but please at least consider the above
      suggestions.  So much of this airplane lends itself to personalization
      and/or experimentation, but there are some areas that are tried and proven
      and should not be altered without serious consideration.
      
      Gene Rambo
      (ducking for cover)
      
      
      ----- Original Message ----- 
      From: vahowdy@aol.com 
      Sent: Friday, December 18, 2009 9:47 AM
      Subject: Re: Pietenpol-List: Re: Bolts and stress anal-isis
      
      
        I think all this talk about the strength of SS is much to do about
      nothing.  The wood in the tail will fail well before even  grade 3 bolt will
      fail. Bolt two 1 by's together, strand one and pull on the other. See what
      fails first.
      Howdy
      
      
Message 10
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| Subject:  | Re: ELSA registration | 
      
      
      My Piet is just registered as Experimental.  Right now I just fly it within the
      Sport Pilot guidelines.  Which really means I just fly it without a medical versus
      flying it with a medical.  I really don't know of any advantages to trying
      to get the Avid registered as an ELSA.  Anyone else know of any benefits?
      
      Don Emch
      NX899DE
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=278155#278155
      
      
Message 11
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  | 
      
      
| Subject:  | Re: Bolting horizontal stab to fuselage longerons | 
      
      I am working on the same deal now with installing the tail. (Temporarily)
      -
      The plans show the leading edge held in place with wood screws.- I plan o
      n using those round, 3 pronged nut plate things someone else mentioned and 
      go through the longeron. 
      -
      Next back is the main beam. I added a 1" X 3/4" spruce cross brace here so 
      that I can bolt through the metal fitting that holds the rudder in place, t
      hrough the horiz. stab. and then through the added cross brace into the sam
      e 3 prong nut plates.
      -
      Last is the trailing edge. Here you bolt through the metal fittings attachi
      ng the rudder, through the horiz.stab., through the bottom metal fittings a
      nd then a nut. These metal fittings on the bottom bolt through the tail pos
      t.- These are through bolts as well going from one metal fitting, through
       the tail post, through the other metal fitting and then a nut. 
      -
      
      -
      
Message 12
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  | 
      
      
| Subject:  | ELSA registration | 
      
      
      With an ELSA registration, any LSA repairman can work on the plane.  As an
      experimental, the original builder can work on the plane.  I believe it only
      takes a three day course to be an LSA repairman.  
      
      To answer your original question, he can just fly it within the LSA
      guidelines.
      My 2 cents,
      Jason Holmes
      
      
      -----Original Message-----
      From: owner-pietenpol-list-server@matronics.com
      [mailto:owner-pietenpol-list-server@matronics.com] On Behalf Of Dortch,
      Steven D MAJ NG NG NGB
      Sent: Saturday, December 19, 2009 11:42 AM
      Subject: Pietenpol-List: ELSA registration
      
      <steven.d.dortch@us.army.mil>
      
      
      My cousin just bought a Avid flyer. From all reports he got a great little
      plane. He intends on getting his Sport Pilot rating. 
      
      The FAA lists it simply as experimental, not as ELSA. by all the definitions
      it could fit in the LSA category. Does he need to get this reregistered as
      an ELSA or does he simply fly it within the LSA guidelines?
      
      Blue Skies,
      Steve D
      
      
Message 13
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| Subject:  | Re: ELSA registration | 
      
      
      My understanding is that it is registered as an experimental not ELSA there was
      a recent article about that I saw somewhere. Maybe try the Kitplanes or EAA websites.
      Rodney Hall
      ---- "Dortch wrote:
      >
      >
      > My cousin just bought a Avid flyer. From all reports he got a great little plane.
      He intends on getting his Sport Pilot rating.
      >
      > The FAA lists it simply as experimental, not as ELSA. by all the definitions
      it could fit in the LSA category. Does he need to get this reregistered as an
      ELSA or does he simply fly it within the LSA guidelines?
      >
      > Blue Skies,
      > Steve D
      >
      
      
Message 14
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| Subject:  | Re: Bolts and stress anal-isis | 
      
      
      Good post, Gene-- lots of thought, and all good advice.
      Tim in central TX
      do not archive
      
      -----Original Message----- 
      From: Gene Rambo 
      Sent: Dec 19, 2009 11:13 AM 
      Subject: Re: Pietenpol-List: Re: Bolts and stress anal-isis 
      
      Allright, I post things on here from time to time and sometimes get criticism,
      most times get ignored, but occasionally get listened to.  I do not know everyone's
      background on here, some of us are A&P's, don't know how many IA's, some
      are engineers, and some have experience building/maintaining other aircraft.
      I'll just say that I have been doing this long enough that I deserve to at least
      be listened to.
      
      There are several threads going right now that I would like to express a couple
      of suggestions abput, but the statement below scares the hell out of me.  So,
      starting with that one, I think that the logic behind this statement leads to
      a spiral to the bottom.  If you make every decision based on the relative strength
      of the part in question being compared to the strength of what it is connected
      to, you will end up with an airplane made out of paper.  I can certainly
      see an instance where the stainless steel bolt holding the tail brace wires
      could fail after hours of vibration (which those wires absolutely do to the fitting/bolt)
      long before the wood would fail.  No tail brace wires, tail folds,
      you're dead.  I stand by my earlier statement that I am not aware of any certified
      aircraft that uses stainless hardware in a structural application.  Yes,
      there are some exotic materials used in engines, particularly jets, and there
      may be some in specific military applications, but not in certificated general
      aviation aircraft.  Years ago, we had to fight tooth and nail with the FAA to
      even get them to allow stainless hardware replacements in cowling/inspection
      panels, which is the norm today.
      
      There is a lot of discussion regarding control stops.  I personally do not think
      the aircraft needs them.  There were a lot of aircraft from this era that did
      not have them, and they do not appear in the plans.  That said, I do not question
      anyone who wishes to install them, it is not a bad idea.  I do get concerned,
      however, with any limitation to control travel that includes some mechanical
      blockage in the control system other than at one end of the system, either
      the control surface or at the stick/rudder bar.  Next to a total structural
      failure, the next worse thing that could happen to an aircraft is a control jam,
      particularly in the elevator system.  I would ask any of you to seriously reconsider
      a physical limitation in the middle of the system, it is typically not
      allowed.  I would also suggest that it be on one end or the other of the system,
      not at both ends which, again, is not the norm.
      
      The last most recent discussion is over wooden control sticks.  They can be beautiful,
      there is nothing necessarily wrong with them, but we should consider a
      couple of things with the Piet.  Because of the design of the system, the bottom
      of the stick below the cable attachments is a real structural part of the
      control system.  Wood is fine for structural use (I.e. the rest of the airplane)
      but only if the piece is sufficient size.  A 1" diameter piece of wood would
      probably not be strong enough in this location, it should be much larger.  Also
      consider that the bolt at the cable attachments would be rotating, a definite
      no-no in wood.  It appears that someone has made a steel bottom and put a
      wooden stick in above that.  That may be fine, but is would be a huge stress at
      the junction point.  I know of at least one friend who was killed when a wooden
      control stick broke off (Waco) and I would not like to have another.
      
      Feel free to flame at will, but please at least consider the above suggestions.
      So much of this airplane lends itself to personalization and/or experimentation,
      but there are some areas that are tried and proven and should not be altered
      without serious consideration.
      
      Gene Rambo
      (ducking for cover)
      
      ----- Original Message ----- 
      From: vahowdy@aol.com 
      Sent: Friday, December 18, 2009 9:47 AM
      Subject: Re: Pietenpol-List: Re: Bolts and stress anal-isis
      
        I think all this talk about the strength of SS is much to do about nothing. 
      The wood in the tail will fail well before even  grade 3 bolt will fail. Bolt
      two 1 by's together, strand one and pull on the other. See what fails first.
      Howdy
      
      
Message 15
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  | 
      
      
| Subject:  | Re: ELSA registration | 
      
      
      Just fly it.
      Bryan Green
      Elgin SC
      ----- Original Message ----- 
      From: "Dortch, Steven D MAJ NG NG NGB" <steven.d.dortch@us.army.mil>
      Sent: Saturday, December 19, 2009 11:41 AM
      Subject: Pietenpol-List: ELSA registration
      
      
      > <steven.d.dortch@us.army.mil>
      >
      >
      > My cousin just bought a Avid flyer. From all reports he got a great little 
      > plane. He intends on getting his Sport Pilot rating.
      >
      > The FAA lists it simply as experimental, not as ELSA. by all the 
      > definitions it could fit in the LSA category. Does he need to get this 
      > reregistered as an ELSA or does he simply fly it within the LSA 
      > guidelines?
      >
      > Blue Skies,
      > Steve D
      >
      >
      > 
      
      
Message 16
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| Subject:  | Re: ELSA registration | 
      
      
      The only advantage would be that you could sign off your own annual after 
      taking the 3 day class.
      Bryan Green
      Elgin SC
      ----- Original Message ----- 
      From: "Don Emch" <EmchAir@aol.com>
      Sent: Saturday, December 19, 2009 3:55 PM
      Subject: Pietenpol-List: Re: ELSA registration
      
      
      >
      > My Piet is just registered as Experimental.  Right now I just fly it 
      > within the Sport Pilot guidelines.  Which really means I just fly it 
      > without a medical versus flying it with a medical.  I really don't know of 
      > any advantages to trying to get the Avid registered as an ELSA.  Anyone 
      > else know of any benefits?
      >
      > Don Emch
      > NX899DE
      >
      >
      > Read this topic online here:
      >
      > http://forums.matronics.com/viewtopic.php?p=278155#278155
      >
      >
      > 
      
      
Message 17
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| Subject:  | Re: Bolts and stress anal-isis | 
      
      Gene, I for one appreciate you comments. 
      -
      
      -
      
Message 18
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| Subject:  | Re: Bolting horizontal stab to fuselage longerons | 
      
      at the real risk of ruining what has been a positive response to my 
      earlier tirade, I would like to make one observation about the below, 
      although not nearly as strong as my earlier opinions.  I was planning on 
      using the three-pronged nut plates until a friend (who owns an aircraft 
      restoration business and whose opinion I value greatly) pointed out to 
      me one day, he said "look at those prongs, wood is composed of long 
      fibers and when those prongs bite in, they probably cut a good 1/4 of 
      the fibers in the location"  The more I thought about it, I think he is 
      right.  Most of the prongs I have seen are at least 1/4 inch tall, so in 
      a 1" longeron, we may be reducing the strength at that location by as 
      much as 1/4.  I have decided not to use them, although I still wish I 
      could.  I am just throwing out the observation for everyone's 
      consideration.  (by the way, he has the same objection to using staples 
      on gussets, but I am NOT going there!!)
      
      Gene
        ----- Original Message ----- 
        From: Michael Perez<mailto:speedbrake@sbcglobal.net> 
        To: pietenpol-list@matronics.com<mailto:pietenpol-list@matronics.com> 
        Sent: Saturday, December 19, 2009 4:04 PM
        Subject: Re: Pietenpol-List: Bolting horizontal stab to fuselage 
      longerons
      
      
              I am working on the same deal now with installing the tail. 
      (Temporarily)
      
              The plans show the leading edge held in place with wood screws.  
      I plan on using those round, 3 pronged nut plate things someone else 
      mentioned and go through the longeron. 
      
              Next back is the main beam. I added a 1" X 3/4" spruce cross 
      brace here so that I can bolt through the metal fitting that holds the 
      rudder in place, through the horiz. stab. and then through the added 
      cross brace into the same 3 prong nut plates.
      
              Last is the trailing edge. Here you bolt through the metal 
      fittings attaching the rudder, through the horiz.stab., through the 
      bottom metal fittings and then a nut. These metal fittings on the bottom 
      bolt through the tail post.  These are through bolts as well going from 
      one metal fitting, through the tail post, through the other metal 
      fitting and then a nut. 
      
      
                
      
      
      www.aeroelectric.com<http://www.aeroelectric.com/>
      www.buildersbooks.com<http://www.buildersbooks.com/>
      www.homebuilthelp.com<http://www.homebuilthelp.com/>
      http://www.matronics.com/contribution<http://www.matronics.com/contributi
      on>
      http://www.matronics.com/Navigator?Pietenpol-List<http://www.matronics.co
      m/Navigator?Pietenpol-List>
      
      
Message 19
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  | 
      
      
| Subject:  | Re: ELSA registration | 
      
      
      Don, there are no benefits that I see.  Even if you didn't build your 
      experimental you can still do all the work on it yourself.  You just need a 
      "Conditional Inspection" performed by any A & P, every year.  The up side is 
      that an Experimental is much easier to sell than a ELSA.  By the way, The 
      Avid is a wonderful airplane.
      Gene
      ----- Original Message ----- 
      From: "Don Emch" <EmchAir@aol.com>
      Sent: Saturday, December 19, 2009 2:55 PM
      Subject: Pietenpol-List: Re: ELSA registration
      
      
      >
      > My Piet is just registered as Experimental.  Right now I just fly it 
      > within the Sport Pilot guidelines.  Which really means I just fly it 
      > without a medical versus flying it with a medical.  I really don't know of 
      > any advantages to trying to get the Avid registered as an ELSA.  Anyone 
      > else know of any benefits?
      >
      > Don Emch
      > NX899DE
      >
      >
      > Read this topic online here:
      >
      > http://forums.matronics.com/viewtopic.php?p=278155#278155
      >
      >
      
      
      --------------------------------------------------------------------------------
      
      
      Checked by AVG - www.avg.com
      08:33:00
      
      
Message 20
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  | 
      
      
| Subject:  | Re: Bolting horizontal stab to fuselage longerons | 
      
      Gene,
      
      Would it be possible to add a spacer block for the blind nut to sink  
      into, thus preventing damage to the structural member?  This may or  
      may not be feasible due to physical space limitations, but it may be  
      with considering.  Worst case scenario, you'd have to use a slightly  
      longer bolt.
      
      I'm not saying this is a good idea.  I've never done this.  It's just  
      a suggestion.  I'm not an engineer, an A&P, IA, or DAR.  I just have  
      ideas sometimes.
      
      Wayne Bressler Jr.
      Taildraggers, Inc.
      taildraggersinc.com
      
      Sent from the phone that made the Blackberry obsolete.
      
      On Dec 19, 2009, at 6:51 PM, "Gene Rambo" <generambo@msn.com> wrote:
      
      > at the real risk of ruining what has been a positive response to my  
      > earlier tirade, I would like to make one observation about the  
      > below, although not nearly as strong as my earlier opinions.  I was  
      > planning on using the three-pronged nut plates until a friend (who  
      > owns an aircraft restoration business and whose opinion I value  
      > greatly) pointed out to me one day, he said "look at those prongs,  
      > wood is composed of long fibers and when those prongs bite in, they  
      > probably cut a good 1/4 of the fibers in the location"  The more I  
      > thought about it, I think he is right.  Most of the prongs I have  
      > seen are at least 1/4 inch tall, so in a 1" longeron, we may be  
      > reducing the strength at that location by as much as 1/4.  I have  
      > decided not to use them, although I still wish I could.  I am just  
      > throwing out the observation for everyone's consideration.  (by the  
      > way, he has the same objection to using staples on gussets, but I am  
      > NOT going there!!)
      >
      > Gene
      
Message 21
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  | 
      
      
| Subject:  | Re: Bolting horizontal stab to fuselage longerons | 
      
      sure, that would be a great alternative.  Like I said, I only offered 
      the observation for consideration.  Another reason I am not using the 
      pronged nutplates is that when I drilled the bolts through the main spar 
      and longerons, the hole comes out behind a gusset very close to a joint, 
      so I cannot get to the back side to back-drill for the nutplate (which 
      is a larger diameter than the bolt size)
      
      not that anyone else might want to do this, but my plan is to drill a 
      large hole in the outboard gusset (3/4 or so) and because the fabric is 
      tight against the side of the fuselage in that area, just glueing the 
      fabric to the gusset and then cutting out the hole.  Than I can use one 
      of those round pronged hole covers (or even a small aluminum cover and 
      screws) to hide the hole.  That way, I can put nuts on after the 
      fuselage is covered.
      
      Gene
        ----- Original Message ----- 
        From: Wayne Bressler<mailto:wayne@taildraggersinc.com> 
        To: pietenpol-list@matronics.com<mailto:pietenpol-list@matronics.com> 
        Sent: Saturday, December 19, 2009 9:28 PM
        Subject: Re: Pietenpol-List: Bolting horizontal stab to fuselage 
      longerons
      
      
        Gene,
      
      
        Would it be possible to add a spacer block for the blind nut to sink 
      into, thus preventing damage to the structural member?  This may or may 
      not be feasible due to physical space limitations, but it may be with 
      considering.  Worst case scenario, you'd have to use a slightly longer 
      bolt.
      
      
        I'm not saying this is a good idea.  I've never done this.  It's just 
      a suggestion.  I'm not an engineer, an A&P, IA, or DAR.  I just have 
      ideas sometimes.
      
        Wayne Bressler Jr. 
        Taildraggers, Inc.
        taildraggersinc.com<http://taildraggersinc.com/>
      
      
        Sent from the phone that made the Blackberry obsolete.
      
        On Dec 19, 2009, at 6:51 PM, "Gene Rambo" 
      <generambo@msn.com<mailto:generambo@msn.com>> wrote:
      
      
          at the real risk of ruining what has been a positive response to my 
      earlier tirade, I would like to make one observation about the below, 
      although not nearly as strong as my earlier opinions.  I was planning on 
      using the three-pronged nut plates until a friend (who owns an aircraft 
      restoration business and whose opinion I value greatly) pointed out to 
      me one day, he said "look at those prongs, wood is composed of long 
      fibers and when those prongs bite in, they probably cut a good 1/4 of 
      the fibers in the location"  The more I thought about it, I think he is 
      right.  Most of the prongs I have seen are at least 1/4 inch tall, so in 
      a 1" longeron, we may be reducing the strength at that location by as 
      much as 1/4.  I have decided not to use them, although I still wish I 
      could.  I am just throwing out the observation for everyone's 
      consideration.  (by the way, he has the same objection to using staples 
      on gussets, but I am NOT going there!!)
      
          Gene
      
      
      www.aeroelectric.com<http://www.aeroelectric.com/>
      www.buildersbooks.com<http://www.buildersbooks.com/>
      www.homebuilthelp.com<http://www.homebuilthelp.com/>
      http://www.matronics.com/contribution<http://www.matronics.com/contributi
      on>
      http://www.matronics.com/Navigator?Pietenpol-List<http://www.matronics.co
      m/Navigator?Pietenpol-List>
      
      
Message 22
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  | 
      
      
| Subject:  | Re: Bolting horizontal stab to fuselage longerons | 
      
      
      All I did was put an inspection cover on the side of the fuselage.  Then 
      you can use regular AN nuts, bolts, and large washers.  Simplicity!
      Ben Charvet
      
      Gene Rambo wrote:
      > sure, that would be a great alternative.  Like I said, I only offered 
      > the observation for consideration.  Another reason I am not using the 
      > pronged nutplates is that when I drilled the bolts through the main 
      > spar and longerons, the hole comes out behind a gusset very close to a 
      > joint, so I cannot get to the back side to back-drill for the nutplate 
      > (which is a larger diameter than the bolt size)
      >  
      > not that anyone else might want to do this, but my plan is to drill a 
      > large hole in the outboard gusset (3/4 or so) and because the fabric 
      > is tight against the side of the fuselage in that area, just glueing 
      > the fabric to the gusset and then cutting out the hole.  Than I can 
      > use one of those round pronged hole covers (or even a small aluminum 
      > cover and screws) to hide the hole.  That way, I can put nuts on after 
      > the fuselage is covered.
      >  
      > Gene
      >
      >     ----- Original Message -----
      >     *From:* Wayne Bressler <mailto:wayne@taildraggersinc.com>
      >     *To:* pietenpol-list@matronics.com
      >     <mailto:pietenpol-list@matronics.com>
      >     *Sent:* Saturday, December 19, 2009 9:28 PM
      >     *Subject:* Re: Pietenpol-List: Bolting horizontal stab to fuselage
      >     longerons
      >
      >     Gene,
      >
      >     Would it be possible to add a spacer block for the blind nut to
      >     sink into, thus preventing damage to the structural member?  This
      >     may or may not be feasible due to physical space limitations, but
      >     it may be with considering.  Worst case scenario, you'd have to
      >     use a slightly longer bolt.
      >
      >     I'm not saying this is a good idea.  I've never done this.  It's
      >     just a suggestion.  I'm not an engineer, an A&P, IA, or DAR.  I
      >     just have ideas sometimes.
      >
      >     Wayne Bressler Jr.
      >     Taildraggers, Inc.
      >     taildraggersinc.com <http://taildraggersinc.com>
      >
      >     Sent from the phone that made the Blackberry obsolete.
      >
      >     On Dec 19, 2009, at 6:51 PM, "Gene Rambo" <generambo@msn.com
      >     <mailto:generambo@msn.com>> wrote:
      >
      >>     at the real risk of ruining what has been a positive response to
      >>     my earlier tirade, I would like to make one observation about the
      >>     below, although not nearly as strong as my earlier opinions.  I
      >>     was planning on using the three-pronged nut plates until a friend
      >>     (who owns an aircraft restoration business and whose opinion I
      >>     value greatly) pointed out to me one day, he said "look at those
      >>     prongs, wood is composed of long fibers and when those prongs
      >>     bite in, they probably cut a good 1/4 of the fibers in the
      >>     location"  The more I thought about it, I think he is right. 
      >>     Most of the prongs I have seen are at least 1/4 inch tall, so in
      >>     a 1" longeron, we may be reducing the strength at that location
      >>     by as much as 1/4.  I have decided not to use them, although I
      >>     still wish I could.  I am just throwing out the observation for
      >>     everyone's consideration.  (by the way, he has the same objection
      >>     to using staples on gussets, but I am NOT going there!!)
      >>      
      >>     Gene
      >     *
      >
      >     href="http://www.aeroelectric.com">www.aeroelectric.com
      >     title=http://www.buildersbooks.com/ href="http://www.buildersbooks.com">www.buildersbooks.com
      >     href="http://www.homebuilthelp.com">www.homebuilthelp.com
      >     href="http://www.matronics.com/contribution">http://www.matronics.com/ctitle=http://www.matronics.com/Navigator?Pietenpol-List href="http://www.matronics.com/Navigator?Pietenpol-List">http://www.matronics.com/Navigator?Pietenpol-List
      >     href="http://forums.matronics.com">http://forums.matronics.com
      >
      >     *
      >
      > *
      >
      >
      > *
      
      
Message 23
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  | 
      
      
| Subject:  | Re: ELSA registration | 
      
      It would seem to be a bit of a moot point either way, if the Avid has
      actually been registered as an Experimental aircraft. Here's a Q&A from
      sportpilot.org:
      
      Question: Can an Experimental Amateur Built and N-Numbered airplane be
      downgraded to ELSA (IE Challenger II Long Wing)?
      Answer: No, the certification of the aircraft must remain as is. A sport
      pilot is allowed to fly any aircraft that meets the definition of a
      light-sport aircraft regardless of what category the aircraft is
      certificated in, so there's no need to change the certification of the
      Challenger you refer to.
      
      As Jason pointed out, he can fly it as an LSA. Again, per sportpilot.org:
      
      Question: Can I fly an Experimental Amateur-Built (homebuilt) aircraft as a
      sport pilot?
      Answer: Yes, as long as the aircraft meets the definition of a light-sport
      aircraft. (Ref: 14 CFR Part 1.1)
      
      Ryan
      
      On Sat, Dec 19, 2009 at 3:11 PM, bryan green <lgreen1@sc.rr.com> wrote:
      
      >
      > The only advantage would be that you could sign off your own annual after
      > taking the 3 day class.
      > Bryan Green
      > Elgin SC
      > ----- Original Message ----- From: "Don Emch" <EmchAir@aol.com>
      >
      > To: <pietenpol-list@matronics.com>
      > Sent: Saturday, December 19, 2009 3:55 PM
      > Subject: Pietenpol-List: Re: ELSA registration
      >
      >
      >>
      >> My Piet is just registered as Experimental.  Right now I just fly it
      >> within the Sport Pilot guidelines.  Which really means I just fly it without
      >> a medical versus flying it with a medical.  I really don't know of any
      >> advantages to trying to get the Avid registered as an ELSA.  Anyone else
      >> know of any benefits?
      >>
      >> Don Emch
      >> NX899DE
      >>
      >>
      >>
      >>
      >> Read this topic online here:
      >>
      >> http://forums.matronics.com/viewtopic.php?p=278155#278155
      >>
      >>
      >>
      >>
      >>
      >>
      >>
      >>
      >>
      >>
      >>
      >
      >
      
 
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