Today's Message Index:
----------------------
 
     1. 06:04 AM - fuel tanks, flanging dies, etc. (Lawrence Williams)
     2. 07:49 AM - Re: fuel tanks, flanging dies, etc. (Michael Perez)
     3. 08:02 AM - Re: fuel tanks, flanging dies, etc. (tools)
     4. 08:12 AM - Re: fuel tanks, flanging dies, etc. (airlion)
     5. 08:14 AM - louvers for cowling area (Cuy, Michael D. (GRC-RXD0)[ASRC AEROSPACE CORP])
     6. 08:17 AM - Re: Re: fuel tanks, flanging dies, etc. (H. Marvin Haught)
     7. 09:34 AM - Re: louvers for cowling area (DaveG601XL)
     8. 09:51 AM - Jeep Replica (Gary Boothe)
     9. 09:53 AM - FW: Jeep Replica (Gary Boothe)
    10. 10:04 AM - Re: Jeep Replica (Bill Church)
    11. 10:23 AM - Re: Re: Jeep Replica (Gary Boothe)
    12. 12:28 PM - Re: Any thoughts on this idea for turnbuckles (womenfly2)
    13. 05:12 PM - Re: Any thoughts on this idea for turnbuckles (Kyle85)
    14. 05:45 PM - Re: Re: Any thoughts on this idea for turnbuckles (Ken Bickers)
    15. 07:53 PM - St. Croix Aerial Opinions? (Skagit)
    16. 07:59 PM - Where to start? (Skagit)
    17. 08:11 PM - Re: Where to start? (aerocarjake)
    18. 09:54 PM - Re: St. Croix Aerial Opinions? (Ryan Mueller)
    19. 10:34 PM - Piets West (Oscar Zuniga)
    20. 10:50 PM - Re: Re: Any thoughts on this idea for turnbuckles (Clif Dawson)
 
 
 
Message 1
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  | 
      
      
| Subject:  | fuel tanks, flanging dies, etc. | 
      
      Do any of you metalworkers have a good idea for forming louvers??
      
      Larry
      
Message 2
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  | 
      
      
| Subject:  | Re: fuel tanks, flanging dies, etc. | 
      
      Tony B's books talks some about louvers for exhaust stacks...not sure if he covers
      louvers for any other application. However, you may pick up some ideas.
      Michael Perez
      
      Karetaker Aero
      
      www.karetakeraero.com
      
      
Message 3
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  | 
      
      
| Subject:  | Re: fuel tanks, flanging dies, etc. | 
      
      
      I can't find them downstairs, but I have a couple books by Ron Fournier on sheet
      metal forming.  I really seem to recall a section devoted to making louvers
      by hand with simple hammer forming techniques.
      
      They're usually on the shelves of the normal big book stores (Barnes and Nobles,
      etc) in the automotive section.  Might be worth browsing through them.
      
      Tools
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=369940#369940
      
      
Message 4
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  | 
      
      
| Subject:  | Re: fuel tanks, flanging dies, etc. | 
      
      Larry, Quality Machine in Lagrange Ga. Has a pattern that he uses for stamping
      
      out louvers. Bill Hollowell is his name and he made a pair for me. They look 
      nice. Gardiner
      
      
      ________________________________
      From: Lawrence Williams <lnawms@yahoo.com>
      Sent: Tue, April 3, 2012 9:04:20 AM
      Subject: Pietenpol-List: fuel tanks, flanging dies, etc.
      
      
      Do any of you metalworkers have a good idea for forming louvers??
      
      Larry
      
      
Message 5
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  | 
      
      
| Subject:  | louvers for cowling area | 
      
      I found a local hotrod machine shop that had a set of louver dies of variou
      s sizes (long since have gone out of bidness)
      that they tried on my 2024T3 .025" cowling material and it didn't work well
      .  The edges of the cuts were tearing at
      the corners so I gave them a test sheet of dead soft aluminum .025"  (same 
      mat'l as my engine cooling eyebrows are
      fabricated from to resist cracking from vibration.) and that worked great b
      ut I had to  fasten the cut louver plates to
      my 2024T3 cowling and accomplished that as the sketches indicate.
      
      Mike C.
      
      
Message 6
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  | 
      
      
| Subject:  | Re: fuel tanks, flanging dies, etc. | 
      
      
      How big do you need them and in what configuration (curved surface, etc)?  You
      can buy flat sheets of louvers in different sizes from the aircraft supply houses,
      and they work fine to do a cut out and then rivet the panel in place.  Even
      work well on curved surfaces as long as the surface is not a compound curve
      (curved more than one direction).  
      
      I have made press forms of different sizes using MDF and successfully pressed them
      into panels.  They are not easy to do.  And you can flow form them with a
      rivet gun and a tool from Tin Man Technologies.  
      
      M. Haught 
      On Apr 3, 2012, at 10:02 AM, tools wrote:
      
      > 
      > I can't find them downstairs, but I have a couple books by Ron Fournier on sheet
      metal forming.  I really seem to recall a section devoted to making louvers
      by hand with simple hammer forming techniques.
      > 
      > They're usually on the shelves of the normal big book stores (Barnes and Nobles,
      etc) in the automotive section.  Might be worth browsing through them.
      > 
      > Tools
      > 
      > 
      > 
      > 
      > Read this topic online here:
      > 
      > http://forums.matronics.com/viewtopic.php?p=369940#369940
      > 
      > 
      > 
      > 
      > 
      > 
      > 
      > 
      > 
      > 
      
      
Message 7
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  | 
      
      
| Subject:  | Re: louvers for cowling area | 
      
      
      Mike,
      
      I saw Lon Dienst making the louvers on his Art Chester Jeep replica.  As I recall,
      he basically drilled two holes on either end of the louver length and joined
      them with a single cut line and then bent metal.  I am sure it was not as easy
      a task as I made it sound.  I know he pitched a few pieces before getting
      it right.  This picture does not show the louvers all that good, but they are
      visible.  I think the bends are a little less aggressive than you show in your
      sketches.
      
      Good luck,
      
      --------
      David Gallagher
      Zodiac 601 XL-B: flying, 200+ hours now
      Next project under construction: Aircamper
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=369956#369956
      
      
      Attachments: 
      
      http://forums.matronics.com//files/800px_art_chester_jeep_replica_205.jpg
      
      
Message 8
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  | 
      
      
      
      
      Mike,
      
      That's a neat little plane! Any idea what engine?
      
      Gary Boothe
      NX308MB
      do not archive
      
      -----Original Message-----
      From: owner-pietenpol-list-server@matronics.com
      [mailto:owner-pietenpol-list-server@matronics.com] On Behalf Of DaveG601XL
      Sent: Tuesday, April 03, 2012 9:34 AM
      Subject: Pietenpol-List: Re: louvers for cowling area
      
      --> <david.m.gallagher@ge.com>
      
      Mike,
      
      I saw Lon Dienst making the louvers on his Art Chester Jeep replica.  As I
      recall, he basically drilled two holes on either end of the louver length
      and joined them with a single cut line and then bent metal.  I am sure it
      was not as easy a task as I made it sound.  I know he pitched a few pieces
      before getting it right.  This picture does not show the louvers all that
      good, but they are visible.  I think the bends are a little less aggressive
      than you show in your sketches.
      
      Good luck,
      
      --------
      David Gallagher
      Zodiac 601 XL-B: flying, 200+ hours now
      Next project under construction: Aircamper
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=369956#369956
      
      
      Attachments: 
      
      http://forums.matronics.com//files/800px_art_chester_jeep_replica_205.jpg
      
      
Message 9
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  | 
      
      
| Subject:  | FW: Jeep Replica | 
      
      
      ....sorry, that's for Dave....
      
      Gary Boothe
      NX308MB
      Do not archive
      
      
      -----Original Message-----
      From: Gary Boothe [mailto:gboothe5@comcast.net] 
      Sent: Tuesday, April 03, 2012 9:52 AM
      Subject: Jeep Replica
      
      Mike,
      
      That's a neat little plane! Any idea what engine?
      
      Gary Boothe
      NX308MB
      do not archive
      
      -----Original Message-----
      From: owner-pietenpol-list-server@matronics.com
      [mailto:owner-pietenpol-list-server@matronics.com] On Behalf Of DaveG601XL
      Sent: Tuesday, April 03, 2012 9:34 AM
      Subject: Pietenpol-List: Re: louvers for cowling area
      
      --> <david.m.gallagher@ge.com>
      
      Mike,
      
      I saw Lon Dienst making the louvers on his Art Chester Jeep replica.  As I
      recall, he basically drilled two holes on either end of the louver length
      and joined them with a single cut line and then bent metal.  I am sure it
      was not as easy a task as I made it sound.  I know he pitched a few pieces
      before getting it right.  This picture does not show the louvers all that
      good, but they are visible.  I think the bends are a little less aggressive
      than you show in your sketches.
      
      Good luck,
      
      --------
      David Gallagher
      Zodiac 601 XL-B: flying, 200+ hours now
      Next project under construction: Aircamper
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=369956#369956
      
      
      Attachments: 
      
      http://forums.matronics.com//files/800px_art_chester_jeep_replica_205.jpg
      
      
Message 10
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  | 
      
      
| Subject:  | Re: Jeep Replica | 
      
      
      Gary,
      
      According to this video, it's a Menasco D4.
      
      http://www.youtube.com/watch?v=5xhDs62G6r4
      
      Bill (not Dave or Mike)
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=369962#369962
      
      
Message 11
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  | 
      
      
| Subject:  | Re: Jeep Replica | 
      
      
      Thanks, Bill!
      
      Gary Boothe
      NX308MB
      Do not archive
      
      
      -----Original Message-----
      From: owner-pietenpol-list-server@matronics.com
      [mailto:owner-pietenpol-list-server@matronics.com] On Behalf Of Bill Church
      Sent: Tuesday, April 03, 2012 10:04 AM
      Subject: Pietenpol-List: Re: Jeep Replica
      
      --> <billspiet@sympatico.ca>
      
      Gary,
      
      According to this video, it's a Menasco D4.
      
      http://www.youtube.com/watch?v=5xhDs62G6r4
      
      Bill (not Dave or Mike)
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=369962#369962
      
      
Message 12
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  | 
      
      
| Subject:  | Re: Any thoughts on this idea for turnbuckles | 
      
      
      Well, I would say just  the buy aircraft turnbuckles. One spends more  money going
      out to dinner a few time vs the cost of the TB's. There is really are not
      many of them in a Piet.
      
      Think about the safety factor and proven design, very cheap insurance at 1000 feet
      too.
      
      My 2-cents worth.
      
      --------
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=369972#369972
      
      
Message 13
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  | 
      
      
| Subject:  | Re: Any thoughts on this idea for turnbuckles | 
      
      
      Yeah, I will be using store bought aircraft tb's. Looking at it now, mine are not
      lighter, stronger, or much cheaper. Thanks again for the input. I will always
      be trying to learn more and improve my airplane!
      Kyle
      
      --------
      Airspeed, altitude or brains: Two are always needed to successfully complete the
      flight.
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=369985#369985
      
      
Message 14
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  | 
      
      
| Subject:  | Re: Any thoughts on this idea for turnbuckles | 
      
      
      Kyle,
      
      Whether or not you end up with store bought turnbuckles, I'd like
      applaud your thinking aloud about this.  Were it not for inquiring
      minds like yours, there never would have been experimental aircraft.
      Everybody would be boring holes in the sky in spam cans.
      
      Cheers, Ken
      
      On Tue, Apr 3, 2012 at 6:10 PM, Kyle85 <boschkyle@hotmail.com> wrote:
      >
      > Yeah, I will be using store bought aircraft tb's. Looking at it now, mine are
      not lighter, stronger, or much cheaper. Thanks again for the input. I will always
      be trying to learn more and improve my airplane!
      > Kyle
      >
      > --------
      > Airspeed, altitude or brains: Two are always needed to successfully complete
      the flight.
      >
      >
      > Read this topic online here:
      >
      > http://forums.matronics.com/viewtopic.php?p=369985#369985
      >
      >
      
      
Message 15
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  | 
      
      
| Subject:  | St. Croix Aerial Opinions? | 
      
      
      Hi all-
      
      New builder here.  I'm hoping to begin building this fall and I'm going through
      all of the "up-front" decisions to figure out what I really want in a Piet. 
      I'm seriously considering doing the Aerial biplane mod...love the biplane look.
      
      
      Can anyone share any opinions on the flying characteristics of the Aerial compared
      to the straight Piet?  How about building considerations?  Anything else?
      
      Thanks!
      
      -- Skagit out  8)
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=369999#369999
      
      
Message 16
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  | 
      
      
      
      
      Like I mentioned in my other post, I'm a new builder hoping to start this fall.
      Question for the group is...where do most people start?  Wing ribs?  Empenage?
      
      
      I was thinking of starting with the tail, mostly because I was thinking about building
      an RV-8 a while back ($!), and that just seems to be where you start,
      so I carried that thought over to the Piet.  
      
      Any input appreciated...
      
      --Skagit out 8)
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=370000#370000
      
      
Message 17
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  | 
      
      
| Subject:  | Re: Where to start? | 
      
      
      Welcome.... I started with the fuselage as that is what I was most excitied about....
      I suggest you start with whatever part of the airplane YOU are motivated
      to build....
      
      --------
      Jake Schultz - curator,
      Newport Way Air Museum  (OK, it's just my home)
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=370001#370001
      
      
Message 18
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  | 
      
      
| Subject:  | Re: St. Croix Aerial Opinions? | 
      
      If you want to build a Pietenpol, then build a Pietenpol (Air Camper or Sky
      Scout). If you want a biplane, build an Aerial, Hatz, Parakeet, Great
      Lakes, etc etc....they are all different airplanes from what Pietenpol
      designed....
      
      Just curious....what are your measurements (height/weight)....
      
      Ryan
      
      On Tue, Apr 3, 2012 at 9:51 PM, Skagit <ratkowskis@msn.com> wrote:
      
      >
      > Hi all-
      >
      > New builder here.  I'm hoping to begin building this fall and I'm going
      > through all of the "up-front" decisions to figure out what I really want in
      > a Piet.  I'm seriously considering doing the Aerial biplane mod...love the
      > biplane look.
      >
      > Can anyone share any opinions on the flying characteristics of the Aerial
      > compared to the straight Piet?  How about building considerations?
      >  Anything else?
      >
      > Thanks!
      >
      > -- Skagit out  8)
      >
      >
      > Read this topic online here:
      >
      > http://forums.matronics.com/viewtopic.php?p=369999#369999
      >
      >
      
Message 19
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  | 
      
      
      
      
      
      John asked-
      
      
      >when are you heading this way?
      
      
      Well, it turns out that I met a very nice gent at Ashland Parker Muni
      
      last Saturday and we've struck a deal where I can share his hangar.  He's
      
      building a Q2 (super low wing), so with my high wing we should be a good
      
      fit.  "My" side of the hangar should be cleared out by June if all goes
      
      as planned, so I should be able to fly Scout out West by the time genuine
      
      summertime comes to the Pacific Northwest.  Late June, early July.  Should
      
      be a great time to be out smashing bugs with the windscreen!
      
      
      Ashland Parker Muni is uncontrolled and friendly (more so than Medford
      
      Int'l., which has scheduled commercial flights, is controlled, and has
      
      roving guards keeping the world safe and demanding to see photo IDs).
      
      
      Oscar Zuniga
      Air Camper NX41CC "Scout"
      Flying Squirrel N2069Z "Rocket"
      Medford/Ashland, OR
       website at http://www.flysquirrel.net 		 	   		  
      
      
Message 20
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  | 
      
      
| Subject:  | Re: Any thoughts on this idea for turnbuckles | 
      
      Thirty eight by my count. Let's see, assembly
      AN130-16S, fork on one end and cable eye
      on the other is $29.00 from AS&S. So 29
      times 38 is $1102. Hmmmm. Certainly
      significantly less from Bed and Breakfast but
      still enough to give pause.
      I was fortunate enough to get them one sale
      from B&B some time ago for about $280 so
      abandoned my plans to make my own.
      Before buying them I had made up the tail rig,
      rudder and elevator wires without turnbuckles
      at all using the twist method for adjustment.
      The standing rigging back there still has no TB's.
      
      Also don't forget. This IS experimental aviation.
      
      Clif
      
      A mile of road will take you a mile, but a mile
      of runway will take you anywhere
      >
      
      > Well, I would say just  the buy aircraft turnbuckles. One spends more 
      > money going out to dinner a few time vs the cost of the TB's. There is 
      > really are not many of them in a Piet.
      >
      > Think about the safety factor and proven design, very cheap insurance at 
      > 1000 feet too.
      >
      > My 2-cents worth.
      >
      > --------
      >
      >
      > Read this topic online here:
      >
      > http://forums.matronics.com/viewtopic.php?p=369972#369972
      >
      >
      > -----
      > No virus found in this message.
      > Checked by AVG - www.avg.com
      > 
      
 
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