Today's Message Index:
----------------------
 
     1. 01:50 AM - A perspective on Carbs, Mags and Certified engines (William Wynne)
     2. 03:55 AM - Re: July 5th...New Milestone (john francis)
     3. 05:44 AM - solo (Douwe Blumberg)
     4. 05:58 AM - Re: Re: Happy 4th everyone (Jack Phillips)
     5. 07:41 AM - Re: A perspective on Carbs, Mags and Certified engines (kevinpurtee)
     6. 08:00 AM - BFR (Steven Dortch)
     7. 09:01 AM - Re: July 5th...New Milestone (Steven Dortch)
     8. 09:24 AM - Re: July 5th...New Milestone (AircamperN11MS)
     9. 09:24 AM - Re: July 5th...New Milestone (AircamperN11MS)
    10. 09:41 AM - Re: A perspective on Carbs, Mags and Certified engines (AircamperN11MS)
    11. 01:12 PM - Re: Re: Happy 4th everyone (Ray Krause)
    12. 05:48 PM - Cast aluminium hinges (AG)
    13. 07:39 PM - Steel (AG)
 
 
 
Message 1
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  | 
      
      
| Subject:  | A perspective on Carbs, Mags and Certified engines | 
      
      
      Builders,
      
      I have been an light aircraft mechanic in Florida for a long time. One of inspection
      tasks that is occasionally done is looking over a single engine plane before
      it flies to the Bahamas. The gap from West Palm to West End is 56 miles,
      and smart pilots, particularly those renting, get another set of eyes on the plane
      before they stick their family in it. When given 30 minutes to evaluate a
      certified engine's condition on the ramp, my focus is on the Mags and the Carb,
      as there two are the most likely sources of taking a swim. A slightly low compression
      cylinder is not the same trouble as a failed mag on a 95 degree day
      with four people in a C-172. If the Mags and the carb are working perfectly,
      odds of other trouble are quite low. The slightest hint of issue from either is
      a good reason to delay the trip. 
      
      .
      
      The exact same logic applies to Experimentals, and I can make a statistical case
      that flying the 40 hours on a new homebuilt, even one with a certified engine,
      is greater risk that flying for a week in the Bahamas. If a neighbor chose
      an A-65 Continental for his newly built Pietenpol, I wouldn't be concerned that
      the basic engine had 800 hrs. on it. If it has consistent oil pressure. it is
      not likely to throw a rod, but I would advise him to stack the deck in his favor
      and make absolutely sure that he had a perfect Carb and Mags on it, as they
      are the likely source of any issue.
      
      
      When looking at the O-320 headed to the islands, I look at the logs to make sure
      that the last people who touched the mags and carb were in a repair station,
      or the factory. After visual inspection for leaks and security, I run the engine
      to full power and try to make it misbehave with the throttle and mixture.
      A critical test is full static power and slightly leaning must show an rpm increase.
      Carb heat must work, and cutting off the fuel and letting it idle must
      cause a 25-50 rpm rise before it quits. Engine must idle as solid as a rock. Turn
      the prop and feel for low compression and listen for impulses to click at
      the same time. The 1/2" nuts holding the mags are checked for torque. Hands on
      mags to make sure they are secure. Leads traced to look for cuts, every 3/4 nut
      checked. Engine is started and the key is messed with to make sure a worn switch
      will not short. The run up is performed with the engine heat soaked, because
      mags have trouble when they are hot, not cold. Zero tolerance outside of
      limits on mag drop. The goal is to find the circumstances in which it misbehaves,
      not to show that it runs ok. Any discrepancy on mags or Carb, even one that
      is hard to quantify, is cause for the delay of the trip. If I bring any issue
      to the pilots attention and he responds with a variation on "It will be alright"
      I never fly with him nor work for him again. I am not a cat, I don't have
      9 lives.
      
      .
      
      If a newly finished home built has a used certified engine on it, and the builder
      is having trouble starting it, odds are the trouble is with the Mags or the
      carb. If it is stored in a reasonably dry place, a piston in a bore can happily
      wait 20 years to be re-stared, but the points in mags don't like this and carbs
      don't like fuel, especially auto fuel evaporating from them. (The sole common
      exception to the mags-carb rule is the camshafts on Lycomings left to sit
      often corrode and if the engine is run without correcting this the grind the
      lobes off in a few hours and pump the metal through the oil system.) A homebuilder
      is allowed to fix his own carb and mags if they need attention, and there
      are manuals and parts lists on the net, but I can make a case that this isn't
      always smart.
      
      .
      
      Looking at the carb: aircraft carbs are deceptively simple, and they look far easier to rebuild than a four barrel. Here is the hidden issue: Many carbs on engines for home builts are 60 years old and have had long periods of inactivity, previous owners mix and match parts, and people who like to drill out jets. A skilled guy in a FAA fuel system repair station can spot all of these, but a homebuilder is likely blind to them. I like aircraft carbs, and I teach people to use them after sending them to a professional. Maybe 3 of 10 NAS3's or MA3's sold at fly marts have mix and match parts inside. Hard starting is not the worst thing about poorly tuned carbs. First, a carb that is set too lean or has a malfunctioning enrichment circuit will damage the engine in flight. Second, ones that don't run smooth will often quit at idle. Put this on a hand prop plane and combine it with the fact that many pilots don't fly every pattern power off, and the new homebuilt ends up 100 yards short of the runway threshold. For more info on carbs, look at this link: http://flycorvair.net/2013/12/03/carburetor-reference-page/
      
      .
      
      I do not trust mags that have no logs, were repaired by amateurs, or have had a
      decade with no inspection of any kind. My neighbor owned a Mag test bench that
      could run all brands and evaluate them with proper loads on the leads, a tool
      you find in a Mag repair station. He just sold it on Ebay and got $4,000 for
      it. If it was actually possible to properly evaluate, repair, overhaul and test
      aircraft mags without this tool, then it would not be possible to sell it for
      $4,000. It is legal for a homebuilder to 'repair' his own mags, but no rational
      person who make the argument that a first time amateur without the test device
      could do as good a job as a professional with the correct equipment.
      
      .
      
      Now lets think about a new Pietenpol getting ready for it's first flight: Plane
      is built by a nice guy, but planes are a hobby, not a career. A tech counselor
      looked at it, but that man's experience was building one RV-6A, and all his
      "looks good" offered was a false sense of security. It passes the FAA exam, with
      a DAR that charges $400 but didn't even ask to see it run. The plane is out
      of rig, but no one knows this yet. The low time pilot's time in type is two trips
      around the pattern at Brodhead. He got 3 hours of tail wheel in a Cessna
      170, (a plane that could land itself) but he was not allowed to solo it. The pilot
      has never flown anything that has the short glide ratio of a Piet. At his
      last Biennial the CFI allowed him to drag the 152 in with power and plop it down
      on the runway. He is nervous enough even without the video cameras, but there
      is a growing group of spectators adding pressure. Under these conditions,
      does it sound smart that he is also flying the first aircraft carb that he has
      ever 'rebuilt'?
      
      .
      
      A small continental is an easy engine to troubleshoot if you are trained on them.
      This training can come in many forms, but the most effective is learning them
      in person, from someone who knows them. Theoretically you could learn to fly
      by reading a book, but everyone understands that in person flight training works.
      I only make the same point with maintenance, that instruction is best, person
      to person. On a relative scale, making one run that is reluctant to start
      is very easy compared to doing an airworthy job overhauling a carb or a mag
      without specific tools or training. Everyone is entitled to their own opinion
      about this, but what ever difference in opinion is, the wager riding on the opinion
      is the same, the whole value of the plane and the lives of the people in
      it. Place your bet carefully.
      
      
      I like Continentals, and have a lot of time flying behind them. Their primary quality
      is reliability. This well earned reputation was made seven decades ago,
      when homebuilding was still illegal in the US. The Continental reputation was
      built on relatively new engines, installed at factories, and maintained by trained,
      licensed A&E mechanics, in a era where people had longer attention spans.
      Seventy years later, anyone expecting that the same reputation magically lives
      in the metal is deluding themselves. To get the same results, you have to
      get as close to the original format as possible. But the issue is that the parts
      can be old, the details of the installation on a homebuilt can be weak, and
      the guy working on the carb may have never built one before. Is the issue beginning
      to make some sense?
      
      
      To even get close to the original reliability, One must spend some money on parts,
      the used parts must have a history and be within limits, and critical items
      like mags and the carb should be done or at least checked by a repair station.
      You can choose to do otherwise, but it is not possible to then argue that you
      can expect the full reputation for reliability. Anyone who thinks that you
      can have the reliability of a certified motor when you buy one that is advertised
      as no logs or experimental only is mistaken. You dont get to have it both
      ways.   Continentals reputation was not built on engines made of junk and spray
      painted. If the engine was just as reliable with out of spec parts, then they
      wouldnt be out of spec would they?
      
      .
      
      There are always people who argue that they have to have a reliable certified engine
      and that they will not fly auto engines. Then the first thing they do is
      go out and look for the cheapest collection of parts bolted together that are
      masquerading as a certified  engine, made of out of spec parts. That behavior
      isnt rational, but people who are compulsively cheap often are satisfied with
      the illusion of reliability instead of the real thing. Want to know who isnt
      fooled by this? Our old friends Physics, Chemistry and Gravity. If the FAA considers
      the engine un-airworthy in a certified plane, it is just as un-airworthy
      in an experimental one. Physics, Chemistry and Gravity dont care if the plane
      was built in a factory or your garage.  An engine built of out of spec parts
      doesnt magically become airworthy when it is bolted on an experimental.
      
      .
      
      I am an Embry-Riddle trained A&P with 24 years of continuous work on light aircraft.
      I am qualified to work on virtualy any part in GA planes, but that doesn't
      mean I am reluctant to hire other mechanics with greater experience and better
      tooling. When the right mag had excessive drop on the C-85 in my wife's Taylorcraft,
      I could have replaced the cracked coil myself, but instead I took both
      mags to a repair station and waited while they were overhauled. In the last
      10 years we have finished several homebuilts, and I could have overhauled each
      of the carbs myself, but I elected to send them all to a certified repair station.
      The difference between 'fixed' and 'Yellow tagged' is often hundreds of
      dollars. It sounds like a lot of money until you have lived through to plane
      crashes and attended a few funerals. 90% of the people reading this make more
      money than I do, and 95% have less experience with aircraft engines. If those
      people are trying to save money by fixing a mag or a carb themselves, when I
      would send the same part out, they should rethink that plan.
      
      My known specialty is training amateurs to build aircraft engines for experimental
      aircraft. It doesn't matter that the hardware is mostly Chevrolet and not
      Continental, It isn't about metal, it is about the capacity of builders to learn,
      and I am not speaking of turning wrenches, I am speaking of learning to make
      good decisions in a very unforgiving environment. No one has to agree with
      my perspective, but I have been doing this for long enough, with enough homebuilders
      that it is worth considering carefully. Homebuilding, including building
      engines, can be done with reasonably low risk, but only when the builder makes
      good decisions. -ww
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=426182#426182
      
      
Message 2
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| Subject:  | Re: July 5th...New Milestone | 
      
      
      Congratulations Michael!  Youll fly with more confidence now knowing that guy in
      the right seat isnt really needed.
      
      John
      
      --------
      John Francis
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=426183#426183
      
      
Message 3
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      Congratulations Mike!
      
      
      Douwe
      
      
Message 4
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| Subject:  | Re: Happy 4th everyone | 
      
      Thanks, Ray.
      
      
      We opened our Fly-In Bed & Breakfast last December.  You can check it out at
      www.bedfordlandings.com <http://www.bedfordlandings.com/>  .  We've had a
      number of Fly-in guests, but so far nobody has come in a Pietenpol to stay
      the night (half off if they do!).  We have had some interesting airplanes in
      here, such as Gene Rambo's 1927 Travel Air (you might remember seeing it at
      Brodhead last year).  Here is a picture of it in our hangar:
      
      
      As for my jury struts, they are 5/16" x .035" round tubing.  Jury struts are
      necessary to keep the lift struts from buckling under compression loads, but
      they carry almost no load themselves, so they don't need to be very stout.
      
      
      Jack Phillips
      
      NX899JP
      
      Smith Mountain Lake, Virginia
      
      
        _____  
      
      From: owner-pietenpol-list-server@matronics.com
      [mailto:owner-pietenpol-list-server@matronics.com] On Behalf Of Ray Krause
      Sent: Saturday, July 05, 2014 10:21 PM
      Subject: Re: Pietenpol-List: Re: Happy 4th everyone
      
      
      Jack,
      
      
      Beautiful photo. I was just in Virginia last week, absolutely beautiful! Do
      I remember that you are that you are planning on an airport bed and
      breakfast? I visited Kill Devil Hills for the first time, very impressive.
      They let me take many photos of the 1903 Flyer...close ups.
      
      
      Are your jury struts just round tubing, what size?
      
      
      Thanks,
      
      
      Ray Krause
      
      Building SkyScout
      
      Sent from my iPad
      
      
      On Jul 5, 2014, at 10:16 AM, "Jack Phillips" <jack@bedfordlandings.com>
      wrote:
      
      Never got up yesterday - just didn't feel like fighting such winds, but
      today was spectacular.  I took my wife, Karen, up and she got a number of
      good pictures of Smith Mountain Lake, where we live.  I never get tired of
      the views flying over the lake.  Here is my favorite of the pictures she
      shot:
      
      
      <image002.jpg>
      
      
      Jack Phillips
      
      NX899JP
      
      Smith Mountain Lake, Virginia
      
      
        _____  
      
      
      From: owner-pietenpol-list-server@matronics.com
      [mailto:owner-pietenpol-list-server@matronics.com] On Behalf Of Boatright,
      Jeffrey
      Sent: Friday, July 04, 2014 10:32 PM
      Subject: Re: Pietenpol-List: Re: Happy 4th everyone
      
      
      Glorious morning flight today on the 4th!  Very cool temps for this time of
      year in Atlanta. I was actually chilly at 2300 MSL. Went down to 1700 MSL
      for warmth and, oddly, fewer bumps. 
      
      --
      
      
      Jeffrey H. Boatright, PhD, FARVO
      
      Professor of Ophthalmology
      
      Emory University School of Medicine
      
      
      From: Jack Phillips <jack@bedfordlandings.com>
      Subject: RE: Pietenpol-List: Re: Happy 4th everyone
      
      
      <jack@bedfordlandings.com>
      
      
      I'm waiting till this evening.  Right now we have winds at 15 knots with
      
      gusts to 25, directly across the runway.  Too much work flying in such
      
      winds!
      
      
      Jack Phillips
      
      NX899JP
      
      Smith Mountain Lake, Virginia
      
      
      -----Original Message-----
      
      From: owner-pietenpol-list-server@matronics.com
      
      [mailto:owner-pietenpol-list-server@matronics.com] On Behalf Of
      
      AircamperN11MS
      
      Sent: Friday, July 04, 2014 10:20 AM
      
      
      Subject: Pietenpol-List: Re: Happy 4th everyone
      
      
      
      <Scott.liefeld@lacity.org>
      
      
      Good morning Pieters,
      
      I flew for 30 minutes this morning before it gets hot. Lifted off at 5:45.
      
      Great smooth ride.
      
      Happy Landings,
      
      
      --------
      
      Scott Liefeld
      
      Flying N11MS since March 1972
      
      Steel Tube
      
      C-85-12
      
      Wire Wheels
      
      Brodhead in 1996
      
      
      Read this topic online here:
      
      
      http://forums.matronics.com/viewtopic.php?p=426073#426073
      
      
       <http://www.matronics.com/Navigator?Pietenpol-List>
      http://www.matronics.com/Navigator?Pietenpol-List
      
       <http://forums.matronics.com> http://forums.matronics.com
      
       <http://www.matronics.com/contribution>
      http://www.matronics.com/contribution
      
      
        _____  
      
      
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      If you have received this message in error, please contact
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Message 5
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  | 
      
      
| Subject:  | Re: A perspective on Carbs, Mags and Certified engines | 
      
      
      Thanks, William.  As always, I appreciate your insight on risk management in homebuilding.
      Thoughtful builders will read carefully.
      
      --------
      Kevin "Axel" Purtee
      Rebuilding NX899KP
      Austin/San Marcos, TX
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=426186#426186
      
      
Message 6
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  | 
      
      
      
      Not on the 4th, but on the 5th I did a biennial flight ride in a 1947 Piper
      Cub. Sure felt good. After almost 2 years of not flying. CFI had about 300
      hours in a taildragger, mostly as an instructor. He is still a little edgy
      about landings. The old pilot who taught me tailwheel in a Champ really
      taught me right. All of my landings were spot on. Much better than the
      instructors two. Wheel landings and three point. He also was slightly
      nervous about 3 point takeoffs. Just to brag, he said he had never seen
      better landings.
      
      
      Before going on this flight I reread the tailwheel chapter in "What I
      didn't learn in flying school" by Vern Foster.  It was a great refresher.
      Since Vern (96 Years Old) gave me my tailwheel checkout, I really
      understood his description of tailwheeling.
      
      
      This Piper cub is very basic, like a Piet. Not even a ball.  It rents for
      $85 per hour. You have to have renter's insurance for $40,000. It only
      rents out 4 times a month. If I wasn't doing my Piet, that would sure be a
      cheap way to fly once a week.
      
      
      Blue Skies,
      
      Steve D
      
      
      -- 
      Blue Skies,
      Steve D
      
Message 7
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  | 
      
      
| Subject:  | Re: July 5th...New Milestone | 
      
      Congratulations, Once I was signed off to fly on my own it was hard to
      motivate myself for my ticket. I was happy just flying around on my own.
      
      Blue Skies,Steve D
      
      
      On Sat, Jul 5, 2014 at 5:26 PM, Michael Perez <speedbrake@sbcglobal.net>
      wrote:
      
      >  It has been a long time coming, but today I finally soloed! It was great
      > weather for it and after three circuits around the pattern, I did another
      > three solo.  I was very surprised that I was not nervous, concerned or
      > worried in any way. Everything felt really good and I was very calm...no
      > different then when driving a car. It all went very well and I could not be
      > more pleased.
      >
      > As I mentioned in another thread, tomorrow it is back to trying for my
      > first engine start.
      >
      > Mike Perez
      > Karetaker Aero
      > Attempting first engine start
      >
      > *
      >
      >
      > *
      >
      >
      
      
      -- 
      Blue Skies,
      Steve D
      
Message 8
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  | 
      
      
| Subject:  | Re: July 5th...New Milestone | 
      
      
      Mike,
      Congratulations isn't enough. Good job. Now you need to decide whether you want
      to cheat gravity by yourself or build. Tough decision considering we only have
      24 hours in a day. Keep plugging away. 
      Happy landings,
      
      --------
      Scott Liefeld
      Flying N11MS since March 1972
      Steel Tube
      C-85-12
      Wire Wheels
      Brodhead in 1996
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=426193#426193
      
      
Message 9
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  | 
      
      
| Subject:  | Re: July 5th...New Milestone | 
      
      
      Mike,
      Congratulations isn't enough. Good job. Now you need to decide whether you want
      to cheat gravity by yourself or build. Tough decision considering we only have
      24 hours in a day. Keep plugging away. 
      Happy landings,
      
      --------
      Scott Liefeld
      Flying N11MS since March 1972
      Steel Tube
      C-85-12
      Wire Wheels
      Brodhead in 1996
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=426194#426194
      
      
Message 10
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  | 
      
      
| Subject:  | Re: A perspective on Carbs, Mags and Certified engines | 
      
      
      Hi William,
      Could you please give me a quick call at first chance. I tried calling the office
      but your mail box was full. 661-400-1876. 
      
      Regards,
      
      --------
      Scott Liefeld
      Flying N11MS since March 1972
      Steel Tube
      C-85-12
      Wire Wheels
      Brodhead in 1996
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=426195#426195
      
      
Message 11
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  | 
      
      
| Subject:  | Re: Happy 4th everyone | 
      
      Thanks, Jack. Your jury struts are the first ones I noticed that were not ai
      rfoil in shape. Not sure it would make much difference on such a draggy plan
      e!
      
      I will try to remember you Smith Mountain "resort".  Maybe pay you a visit s
      omeday!
      
      Thanks.....nice plane that Rambo guy has!
      
      Ray Krause
      
      Sent from my iPad
      
      > On Jul 6, 2014, at 5:56 AM, "Jack Phillips" <jack@bedfordlandings.com> wro
      te:
      > 
      > Thanks, Ray.
      >  
      > We opened our Fly-In Bed & Breakfast last December.  You can check it out a
      t www.bedfordlandings.com .  We=99ve had a number of Fly-in guests, bu
      t so far nobody has come in a Pietenpol to stay the night (half off if they d
      o!).  We have had some interesting airplanes in here, such as Gene Rambo
      =99s 1927 Travel Air (you might remember seeing it at Brodhead last year).  H
      ere is a picture of it in our hangar:
      >  
      > <image001.jpg>
      >  
      > As for my jury struts, they are 5/16=9D x .035=9D round tubing
      .  Jury struts are necessary to keep the lift struts from buckling under com
      pression loads, but they carry almost no load themselves, so they don=99
      t need to be very stout.
      >  
      > Jack Phillips
      > NX899JP
      > Smith Mountain Lake, Virginia
      >  
      > From: owner-pietenpol-list-server@matronics.com [mailto:owner-pietenpol-li
      st-server@matronics.com] On Behalf Of Ray Krause
      > Sent: Saturday, July 05, 2014 10:21 PM
      > To: pietenpol-list@matronics.com
      > Subject: Re: Pietenpol-List: Re: Happy 4th everyone
      >  
      > Jack,
      >  
      > Beautiful photo. I was just in Virginia last week, absolutely beautiful! D
      o I remember that you are that you are planning on an airport bed and breakf
      ast? I visited Kill Devil Hills for the first time, very impressive. They le
      t me take many photos of the 1903 Flyer...close ups.
      >  
      > Are your jury struts just round tubing, what size?
      >  
      > Thanks,
      >  
      > Ray Krause
      > Building SkyScout
      > 
      > Sent from my iPad
      > 
      >> On Jul 5, 2014, at 10:16 AM, "Jack Phillips" <jack@bedfordlandings.com> w
      rote:
      >> Never got up yesterday =93 just didn=99t feel like fighting s
      uch winds, but today was spectacular.  I took my wife, Karen, up and she got
       a number of good pictures of Smith Mountain Lake, where we live.  I never g
      et tired of the views flying over the lake.  Here is my favorite of the pict
      ures she shot:
      >>  
      >> <image002.jpg>
      >>  
      >> Jack Phillips
      >> NX899JP
      >> Smith Mountain Lake, Virginia
      >>  
      >> From: owner-pietenpol-list-server@matronics.com [mailto:owner-pietenpol-l
      ist-server@matronics.com] On Behalf Of Boatright, Jeffrey
      >> Sent: Friday, July 04, 2014 10:32 PM
      >> To: pietenpol-list@matronics.com
      >> Subject: Re: Pietenpol-List: Re: Happy 4th everyone
      >>  
      >> Glorious morning flight today on the 4th!  Very cool temps for this time o
      f year in Atlanta. I was actually chilly at 2300 MSL. Went down to 1700 MSL f
      or warmth and, oddly, fewer bumps. 
      >> --
      >>  
      >> Jeffrey H. Boatright, PhD, FARVO
      >> Professor of Ophthalmology
      >> Emory University School of Medicine
      >>  
      >> From: Jack Phillips <jack@bedfordlandings.com>
      >> Date: Friday, July 4, 2014 at 1:08 PM
      >> To: "pietenpol-list@matronics.com" <pietenpol-list@matronics.com>
      >> Subject: RE: Pietenpol-List: Re: Happy 4th everyone
      >>  
      gs.com>
      >>  
      >> I'm waiting till this evening.  Right now we have winds at 15 knots with
      >> gusts to 25, directly across the runway.  Too much work flying in such
      >> winds!
      >>  
      >> Jack Phillips
      >> NX899JP
      >> Smith Mountain Lake, Virginia
      >>  
      >> -----Original Message-----
      >> From: owner-pietenpol-list-server@matronics.com
      >> [mailto:owner-pietenpol-list-server@matronics.com] On Behalf Of
      >> AircamperN11MS
      >> Sent: Friday, July 04, 2014 10:20 AM
      >> To: pietenpol-list@matronics.com
      >> Subject: Pietenpol-List: Re: Happy 4th everyone
      >>  
      >> <Scott.liefeld@lacity.org>
      >>  
      >> Good morning Pieters,
      >> I flew for 30 minutes this morning before it gets hot. Lifted off at 5:45
      .
      >> Great smooth ride.
      >> Happy Landings,
      >>  
      >> --------
      >> Scott Liefeld
      >> Flying N11MS since March 1972
      >> Steel Tube
      >> C-85-12
      >> Wire Wheels
      >> Brodhead in 1996
      >>  
      >>  
      >>  
      >>  
      >> Read this topic online here:
      >>  
      >> http://forums.matronics.com/viewtopic.php?p=426073#426073
      >>  
      >>  
      >>  
      >>  
      >>  
      >>  
      >>  
      >>  
      >>  
      >>  
      >>  
      >>  
      >> http://www.matronics.com/Navigator?Pietenpol-List
      >> http://forums.matronics.com
      >> http://www.matronics.com/contribution
      >>  
      >>  
      >>  
      >>  
      >>  
      >> 
      >> This e-mail message (including any attachments) is for the sole use of
      >> the intended recipient(s) and may contain confidential and privileged
      >> information. If the reader of this message is not the intended
      >> recipient, you are hereby notified that any dissemination, distribution
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      >  
      > http://www.matronics.com/Navigator?Pietenpol-List
      > http://forums.matronics.com
      > http://www.matronics.com/contribution
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Message 12
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  | 
      
      
| Subject:  | Cast aluminium hinges | 
      
      
      Hi everybody - 
      I am wondering if anybody has a set of the aluminum cast hinges (Vi Kepler - I
      believe) for the tail feathers. 
      
      I am debating what type of hinges to used (debating if I want to make my own or
      not) and I was wondering if there are even any of those cast alum. hinges available.
      
      
      Thanks
      
      Andy
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=426214#426214
      
      
Message 13
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  | 
      
      
      
      
      Hi, 
      Here's a question which I'm sure will be controversial (sorry...)
      
      I'm getting ready to start making/welding my metal fittings for the control assembly
      and landing gear. 
      
      I was all set to order a bunch of 4130 steel sheet/tube - until I started reading
      about welding 4130... Apparently it is quite sensitive to sudden heating/cooling
      - (i.e. what happens in welding)
      
      I am very experienced with mig welding but have limited experience with gas welding.
      
      >From my understanding mig welding 4130 can be very tricky. 
      
      As I started to research this issue I came across an experienced Piet builder (built/flew
      3 piets) who used mild steel (I'm assuming 1018 mild/cold rolled).
      He argued that the original Piets were designed/built by Bernie Pietenpol using
      mild steel and so it is completely adequate (and the fittings are designed to
      work with the strength of mild steel). 
      
      I know I can safely weld mild steel with mig - so I'm wondering if I should just
      use mild steel.
      
      On the other hand I could go with 4130 which would presumably make my plane safer
      (technically stronger). However, if welded improperly (or heated/cooled improperly)
      I could actually end up with fittings that are weaker than properly welded
      mild steel. 
      
      I do have limited access to an oxy/acetylene welder and I could take a sport-air
      class on aircraft welding - if that is absolutely the best option I'll just
      have to get the gas welding skills (or get someone to weld for me) - 
      
      I guess I'm looking for some help thinking this through - 
      
      Is anyone else building with mild steel? Is anyone using mig to weld 4130? 
      
      Thanks (and sorry for the lengthy question)
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=426218#426218
      
      
 
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