RotaxEngines-List Digest Archive

Wed 06/21/06


Total Messages Posted: 1



Today's Message Index:
----------------------
 
     1. 04:33 AM - Re: Cylinders too cool? (Thom Riddle)
 
 
 


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    Time: 04:33:07 AM PST US
    From: Thom Riddle <jtriddle@adelphia.net>
    Subject: Re: Cylinders too cool?
    --> RotaxEngines-List message posted by: Thom Riddle <jtriddle@adelphia.net> Jack, You may have seen my post earlier about sooty appearance of only one(#1) forward cylinder plugs. Yesterday, we finally got around to removing the right side carb, disassembling, inspecting, and cleaning it. The only anomaly we found was the "starter" jet was not screwed in snugly. This is the jet that allows fuel to bypass the normal running circuits during startup using the enricher. I think this may have allowed raw fuel to leak into the manifold, even when the enricher was off. One might wonder why this would affect only the front cylinder. Look at the intake manifold from the top and you will see why this is possible. Raw fuel can be carried in the high velocity air stream past the Y-junction such that the raw fuel is present only in the forward cylinder. What tipped me off to this was when we removed both intake manifolds and saw a dark streak of dried excess fuel on the bottom of the forward intake manifold only on #1 cylinder. You don't have to remove the carbs or linkages to check this. I suggest you remove the four bolts holding the intake manifolds onto the heads and look inside the outlets of each tube. If you see this dark residue only on the bottom of the forward tubes, you are probably having a problem similar to mine. If so, next step is to remove, inspect, clean the carburetors per instructions in Rotax Heavy Maintenance Manual. It is not hard to do. I'm not sure if ours is fixed yet because we can't run the engine until we get a new exhaust system to replace our broken one. I'll post the results as soon as available. Thom in Buffalo




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