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     1. 04:33 AM - Re: Cylinders too cool? (Thom Riddle)
 
 
 
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| Subject:  | Re: Cylinders too cool? | 
      
      --> RotaxEngines-List message posted by: Thom Riddle <jtriddle@adelphia.net>
      
      Jack,
      
      You may have seen my post earlier about sooty appearance of only 
      one(#1) forward cylinder plugs.
      
      Yesterday, we finally got around to removing the right side carb, 
      disassembling, inspecting, and cleaning it. The only anomaly we found 
      was the "starter" jet was not screwed in snugly. This is the jet that 
      allows fuel to bypass the normal running circuits during startup using 
      the enricher. I think this may have allowed raw fuel to leak into the 
      manifold, even when the enricher was off.
      
      One might wonder why this would affect only the front cylinder. Look at 
      the intake manifold from the top and you will see why this is possible. 
      Raw fuel can be carried in the high velocity air stream past the 
      Y-junction such that the raw fuel is present only in the forward 
      cylinder. What tipped me off to this was when we removed both intake 
      manifolds and saw a dark streak of dried excess fuel on the bottom of 
      the forward intake manifold only on #1 cylinder. You don't have to 
      remove the carbs or linkages to check this. I suggest you remove the 
      four bolts holding the intake manifolds onto the heads and look inside 
      the outlets of each tube. If you see this dark residue only on the 
      bottom of the forward tubes, you are probably having a problem similar 
      to mine. If so, next step is to remove, inspect, clean the carburetors 
      per instructions in Rotax Heavy Maintenance Manual. It is not hard to 
      do.
      
      I'm not sure if ours is fixed yet because we can't run the engine until 
      we get a new exhaust system to replace our broken one. I'll post the 
      results as soon as available.
      
      Thom in Buffalo
      
      
 
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