RotaxEngines-List Digest Archive

Wed 02/27/08


Total Messages Posted: 5



Today's Message Index:
----------------------
 
     1. 12:55 AM - Re: Rotax 912 crossover carburetor link (R Holder)
     2. 06:21 AM - Re: Rotax 912 crossover carburetor link (Noel Loveys)
     3. 07:48 AM - Re: Rotax 912 crossover carburetor link (george may)
     4. 07:55 AM - Diagnostic tool - AC Power tester (Roger Lee)
     5. 10:49 AM - Re: Rotax 912 crossover carburetor link (dcsfoto)
 
 
 


Message 1


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    Time: 12:55:43 AM PST US
    From: R Holder <rholder@avnet.co.uk>
    Subject: Re: Rotax 912 crossover carburetor link
    ronlee wrote: > Has anyone put together some sort of crossover rod for > linking the Rotax 912 carburetors together? This is not > a new idea, as I have seen this sort of link between > carburetors on other engines. I have mine working fine > on my CH701, but must say it was a chore routing a > cable to each carburetor, trying to keep them the same > length so they advance properly, and making the whole > mess look neat. If they were linked together by a rod > of some sort and activated by one cable at one > carburetor it sure would help cleaning up under the > cowl. The carburetors would probably stay > synchronized forever.. I have spent a lot of time attempting this. The problem is that the starboard carb is about an inch further forward than the port one, so the normal (SU carburretor) linkage doesn't work. It might be possible with a linkage that is perpendicular to the crankshaft with unequal length operating rods to the carbs, but the geometry is tricky. I decided that the geometry required the cross shaft to be in a certain place which went straight through the inlet manifold (headers !) In the interests of avoiding all those bends I designed a connection box with a single cable from the throttle to a box which connected the one cable to two much shorter ones that went directly to the carbs. They went round a cylinder. It was very smart, but the PFA didn't like it ! I am contemplating reducing the length of the cables considerably (in the Europa they are over 6 foot long and thread around a lot) making the cable run more direct so less friction and less bends. I have spare cables from my previous attempt to smoothen off the engine, so that will be next ! The smoothness of the engine is very very dependent on the balance of the carbs, and one flt on the cable adjustment makes a big difference ! (Maybe I am over sensitive !) Richard G-OWWW High Cross


    Message 2


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    Time: 06:21:56 AM PST US
    From: "Noel Loveys" <noelloveys@yahoo.ca>
    Subject: Rotax 912 crossover carburetor link
    There are several cars etc that use linkages to join two or three carbs together... but... Those carbs dont have the diaphragms and additional parts in them that the Bing 64 has. This I expect is why the 64 is mounted on rubber and springs and as has been mentioned, that doesn't lend itself to linkages. I'm sure you could make a more secure method of mounting the carbs and then install links but that is going to be heavy. Noel -----Original Message----- From: owner-rotaxengines-list-server@matronics.com [mailto:owner-rotaxengines-list-server@matronics.com] On Behalf Of R Holder Sent: Wednesday, February 27, 2008 5:23 AM Subject: Re: RotaxEngines-List: Rotax 912 crossover carburetor link ronlee wrote: > Has anyone put together some sort of crossover rod for > linking the Rotax 912 carburetors together? This is not > a new idea, as I have seen this sort of link between > carburetors on other engines. I have mine working fine > on my CH701, but must say it was a chore routing a > cable to each carburetor, trying to keep them the same > length so they advance properly, and making the whole > mess look neat. If they were linked together by a rod > of some sort and activated by one cable at one > carburetor it sure would help cleaning up under the > cowl. The carburetors would probably stay > synchronized forever..


    Message 3


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    Time: 07:48:08 AM PST US
    From: george may <gfmjr_20@hotmail.com>
    Subject: Rotax 912 crossover carburetor link
    For those interested in one solution to the linkage issue, check out Klaus' s http://www.utdallas.edu/~klaus/Airplane/airplane.html George May 601XL 912s _________________________________________________________________ Connect and share in new ways with Windows Live. http://www.windowslive.com/share.html?ocid=TXT_TAGHM_Wave2_sharelife_0120 08


    Message 4


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    Time: 07:55:06 AM PST US
    Subject: Diagnostic tool - AC Power tester
    From: "Roger Lee" <ssadiver1@yahoo.com>
    Hi Guys, Here is a little diagnostic tool to keep in your little bag of tricks for the 912 series engine. If you have a rough running engine after a mag check you can do a quick check on which plug/s is affected. If you have a mag drop in the 300 rpm range you have one cylinder having an issue and if the mag drop is 800-1000rpm then it is two cylinders. First head on out to the local hardware store and pick up an AC electric household socket/outlet power tester. Get one that works when you hold it up by the socket and a light comes on. These run about $12. They are usually all plastic and have a battery inside and about the size of a writing pen. You do not want one that has to be plugged into the socket, but one that you just hold up by the electric power socket/outlet and the light comes on if there is power. The spark plugs on your plane are AC current. If you have dropped a cylinder you can test each wire quickly and ascertain which plug/s are affected. Start the engine and have someone you trust in the cockpit. Have the cowling's off. While the engine is running at approximately 2000rpm hold the tester up by or against the plug wires one at a time. The light will come on for all good plug firings. When you hold it up against a bad wire the light will not work or it will flash very intermittently. You now have at least identified the problem plug. Now you need to start checking the system back towards the ignition module. If you are dropping only one plug then it is most likely a bad connection at the plug boot, at the ignition coil or where the ignition coil plugs in at the 6 pin connector. Don't discount a bad spark plug either. These are not mags as we call them all the time, but ignition coils. The plug wire is replaceable and screws into the coil. Check this area for a connection. Then check the 6 pin connector from the coils to the ignition module for a good connection. This is as far as this tip goes as it gets more involved going any further. If you are dropping only 300 rpm which is one cylinder on the mag check you need to look for your problem in a bad connection between the spark plug and the ignition module. You may want to replace the plug as it could be the offender, also. This tip was mainly for you to pick up an AC power tester to check plug wires. -------- Roger Lee Tucson, Az. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=166565#166565


    Message 5


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    Time: 10:49:29 AM PST US
    Subject: Re: Rotax 912 crossover carburetor link
    From: "dcsfoto" <david@kelm.com>
    I looked at the 601 setup,looks to me like when the engine vibrates the rods are attached to a linkage fixed to the firewall and will pull or push the carbs different . My Kitfox 7 throttle is an aircraft throttle that is split,and each end is secured at the carb. each carb is moved the same. why reinvent the wheel. David Kitfox 3 and 7 Read this topic online here: http://forums.matronics.com/viewtopic.php?p=166608#166608




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