Today's Message Index:
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     1. 01:06 AM - Re: carb socket replacement ()
     2. 02:10 AM - Re: carb socket replacement (Tony Oldman)
     3. 06:12 AM - Rotax List Re: carb socket replacement (cristalclear13)
     4. 08:09 AM - Re: carb socket replacement (Roger Lee)
     5. 08:13 AM - Re: 582 Blue Head problem (Roger Lee)
     6. 08:32 AM - Re: carb socket replacement (cristalclear13)
     7. 09:15 AM - Re: Re: carb socket replacement (Noel Loveys)
     8. 12:39 PM - Re: carb socket replacement (Guy Buchanan)
     9. 05:59 PM - Re: Re: 582 Blue Head problem (George Myers)
    10. 07:02 PM - Re: Re: 582 Blue Head problem (Noel Loveys)
    11. 08:01 PM - Re: Re: 582 Blue Head problem (Craig Payne)
 
 
 
Message 1
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| Subject:  | Re: carb socket replacement | 
      
      
      Hi Cristal.
      
      Change the sockets before you fly again. It will take you about 10-15
      minutes and could save you the propeller and maybee your plane.
      I see that you are flying a Kolb Mark II, a pusher so anything that gets
      lose on the engine will hit the prop. It is a money well saved to install
      the new sockets asap.
      
      Just a friendly advise.
      Johann G.
      Iceland. 
      
      On Tue, 23 Sep 2008 19:21:51 -0700, "cristalclear13"
      <cristalclearwaters@gmail.com> wrote:
      > <cristalclearwaters@gmail.com>
      > 
      > I've attached a couple pictures of one of my carb sockets (notice the
      > small cracks).  One guy has told me that I need to replace it now and
      > another guy has told me that it has lots of time left on it and that I'll
      > know when I need to replace it.  But I'm new to this and I don't know.
      > It's not the best picture because it was getting dark on me when I took
      it
      > tonight.
      > What do you guys think?  I've got the replacement carb sockets, so
      perhaps
      > I should just go ahead and change them.
      > I bought the plane when it had about 25 hours on the engine and now it is
      > at 50 hours.  I don't know if they put new carb sockets on with the new
      > engine, so I don't know how long it's been on there.  The front carb
      > socket doesn't have cracks like the back one.  If I change them out
      should
      > I just go ahead and change both at the same time or wait on the front one
      > until it gets cracks in it?
      > 
      > BTW I have a Rotax 503 DCSI.
      > 
      > --------
      > Cristal Waters
      > Mark II Twinstar
      > 
      > 
      > 
      > 
      > Read this topic online here:
      > 
      > http://forums.matronics.com/viewtopic.php?p 5867#205867
      > 
      > 
      > 
      > 
      > Attachments:
      > 
      > http://forums.matronics.com//files/dscf0016_205.jpg
      > http://forums.matronics.com//files/dscf0015_367.jpg
      > 
      > 
      > 
      > 
      
      
Message 2
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| Subject:  | Re: carb socket replacement | 
      
      
      Hello Cristal . Yes I would change the sockets. It is not likly that they 
      will fail and let the carb fall off but if the cracks go right through then 
      you will suffer a very lean fuel supply to the engine . This at best will 
      result in over heating ,and could result in a  seized engine.  I have 
      removed the sockets and checked to see if the cracks are showing on the 
      inside and made a judgment call from that check to fly the plane but only 
      until the new parts arrived. I believe it is the sun that makes these crack 
      as they only crack from the outside in . I have never found any that were 
      cracked on the inside with no cracks on the outside.
      Downunder
      MK111
      503
      ----- Original Message ----- 
      From: <joeing701@internet.is>
      Sent: Wednesday, September 24, 2008 8:05 PM
      Subject: Re: RotaxEngines-List: carb socket replacement
      
      
      >
      > Hi Cristal.
      >
      > Change the sockets before you fly again. It will take you about 10-15
      > minutes and could save you the propeller and maybee your plane.
      > I see that you are flying a Kolb Mark II, a pusher so anything that gets
      > lose on the engine will hit the prop. It is a money well saved to install
      > the new sockets asap.
      >
      > Just a friendly advise.
      > Johann G.
      > Iceland.
      >
      > On Tue, 23 Sep 2008 19:21:51 -0700, "cristalclear13"
      > <cristalclearwaters@gmail.com> wrote:
      >> <cristalclearwaters@gmail.com>
      >>
      >> I've attached a couple pictures of one of my carb sockets (notice the
      >> small cracks).  One guy has told me that I need to replace it now and
      >> another guy has told me that it has lots of time left on it and that I'll
      >> know when I need to replace it.  But I'm new to this and I don't know.
      >> It's not the best picture because it was getting dark on me when I took
      > it
      >> tonight.
      >> What do you guys think?  I've got the replacement carb sockets, so
      > perhaps
      >> I should just go ahead and change them.
      >> I bought the plane when it had about 25 hours on the engine and now it is
      >> at 50 hours.  I don't know if they put new carb sockets on with the new
      >> engine, so I don't know how long it's been on there.  The front carb
      >> socket doesn't have cracks like the back one.  If I change them out
      > should
      >> I just go ahead and change both at the same time or wait on the front one
      >> until it gets cracks in it?
      >>
      >> BTW I have a Rotax 503 DCSI.
      >>
      >> --------
      >> Cristal Waters
      >> Mark II Twinstar
      >>
      >>
      >>
      >>
      >> Read this topic online here:
      >>
      >> http://forums.matronics.com/viewtopic.php?p 5867#205867
      >>
      >>
      >>
      >>
      >> Attachments:
      >>
      >> http://forums.matronics.com//files/dscf0016_205.jpg
      >> http://forums.matronics.com//files/dscf0015_367.jpg
      >>
      >>
      >>
      >>
      >
      >
      > 
      
      
Message 3
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| Subject:  | Re: Rotax List Re: carb socket replacement | 
      
      
      [quote="williamtsullivan(at)att.n"]Cristal- Change them.  Cracks only get worse,
      and you can't visually tell how much time you have left.  Same thing goes for
      tires, hoses, etc.  It,s called "checking", or dry rot.  I think ozone does
      it.
         The Lockwood book should give the change schedule for it.
      
                                                        Bill Sullivan
      
      > [b]
      
      
      Bill, I don't have a book on Rotax engines.  I downloaded a pdf Rotax maintenance
      manual from somewhere and all it says about it is to change it every five years
      or as required by condition.  It's that "by condition" that I was unsure
      of.  It looks like most opinions are toward changing it out however so I will
      do that.
      Thank you.
      
      --------
      Cristal Waters
      Mark II Twinstar
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p 5906#205906
      
      
Message 4
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| Subject:  | Re: carb socket replacement | 
      
      
      Hi Cristal,
      
      Downunder and Johann, have very sound advice. Change them out. It's cheap insurance
      for you and your plane. Don't be one of these guys that try to salvage every
      penny out of their plane. You will pay for that in some way some day. The
      book says replace them. Replacing them will give you piece of mind and safety.
      Why throw the dice on what someone told you with your safety and your wallet
      when you are already questioning the advice yourself and the book tells you to
      replace the carb sockets. The carb sockets are one of the inspection items.
      
      Fly safe, fly smart.
      
      Take care.
      
      --------
      Roger Lee
      Tucson, Az.
      Light Sport Repairman - Maintenance Rated
      Rotax Service Center
      520-574-1080
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p 5927#205927
      
      
Message 5
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  | 
      
      
| Subject:  | Re: 582 Blue Head problem | 
      
      
      Hi George,
      
      Guy has hit the nail on the head. You have high pressure bleeding into your coolant.
      
      --------
      Roger Lee
      Tucson, Az.
      Light Sport Repairman - Maintenance Rated
      Rotax Service Center
      520-574-1080
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p 5929#205929
      
      
Message 6
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  | 
      
      
| Subject:  | Re: carb socket replacement | 
      
      
      
      Roger Lee wrote:
      > Hi Cristal,
      > 
      > Downunder and Johann, have very sound advice. Change them out. It's cheap insurance
      for you and your plane. Don't be one of these guys that try to salvage
      every penny out of their plane. You will pay for that in some way some day. The
      book says replace them. Replacing them will give you piece of mind and safety.
      Why throw the dice on what someone told you with your safety and your wallet
      when you are already questioning the advice yourself and the book tells you
      to replace the carb sockets. The carb sockets are one of the inspection items.
      > 
      > Fly safe, fly smart.
      > 
      > Take care.
      
      
      Roger, I don't have a book on Rotax engines. I downloaded a pdf Rotax maintenance
      manual from somewhere and all it says about it is to change it every five years
      or as required by condition. It's that "by condition" that I was unsure of.
      Seeing some good/bad pictures in the manual would be nice.  But I guess when
      they say cracks they mean any cracks, small or large.
      
      The guy who gave me the advice to keep it on longer has built many experimental
      airplanes and has lots of flying experience with experimentals.  His business
      card also says "Cuyuna & Rotax repair station" so I had no reason to question
      his "expertise" until this other guy came along and told me to change it out.
      That's when I began to question.
      
      Anyways...I will be changing them.  Thanks to all for the advice.
      
      --------
      Cristal Waters
      Mark II Twinstar
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p 5933#205933
      
      
Message 7
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  | 
      
      
| Subject:  | Re: carb socket replacement | 
      
      
      One word missing from the business card...  Authorized as in Authorized
      Rotax repair depot.
      
      Noel
      
      -----Original Message-----
      From: owner-rotaxengines-list-server@matronics.com
      [mailto:owner-rotaxengines-list-server@matronics.com] On Behalf Of
      cristalclear13
      Sent: Wednesday, September 24, 2008 1:02 PM
      Subject: RotaxEngines-List: Re: carb socket replacement
      
      <cristalclearwaters@gmail.com>
      
      
      Roger Lee wrote:
      > Hi Cristal,
      > 
      > Downunder and Johann, have very sound advice. Change them out. It's cheap
      insurance for you and your plane. Don't be one of these guys that try to
      salvage every penny out of their plane. You will pay for that in some way
      some day. The book says replace them. Replacing them will give you piece of
      mind and safety. Why throw the dice on what someone told you with your
      safety and your wallet when you are already questioning the advice yourself
      and the book tells you to replace the carb sockets. The carb sockets are one
      of the inspection items.
      > 
      > Fly safe, fly smart.
      > 
      > Take care.
      
      
      Roger, I don't have a book on Rotax engines. I downloaded a pdf Rotax
      maintenance manual from somewhere and all it says about it is to change it
      every five years or as required by condition. It's that "by condition" that
      I was unsure of.  Seeing some good/bad pictures in the manual would be nice.
      But I guess when they say cracks they mean any cracks, small or large.
      
      The guy who gave me the advice to keep it on longer has built many
      experimental airplanes and has lots of flying experience with experimentals.
      His business card also says "Cuyuna & Rotax repair station" so I had no
      reason to question his "expertise" until this other guy came along and told
      me to change it out.  That's when I began to question.
      
      Anyways...I will be changing them.  Thanks to all for the advice.
      
      --------
      Cristal Waters
      Mark II Twinstar
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p 5933#205933
      
      
Message 8
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  | 
      
      
| Subject:  | Re: carb socket replacement | 
      
      
      At 07:21 PM 9/23/2008, you wrote:
      >I've attached a couple pictures of one of my carb sockets (notice 
      >the small cracks).  One guy has told me that I need to replace it 
      >now and another guy has told me that it has lots of time left on it 
      >and that I'll know when I need to replace it.  But I'm new to this 
      >and I don't know.
      
      Two questions:
      
      1. How much are the carb sockets?
      
      2. How much is your plane worth. (Time AND materials.)
      
               Do you get my point? It gets awfully quiet when a carb 
      socket breaks. (Sometimes only somewhat quieter, but a 503 running on 
      one cylinder doesn't put out much horsepower.) Since some of the 
      locals have broken carb sockets in high-g maneuvers I have decided to 
      replace mine every few years regardless of appearance. (Currently 250 
      hours and they look new.)
      
      
      Guy Buchanan
      San Diego, CA
      K-IV 1200 / 582-C / Warp / 100% done, thanks mostly to Bob Ducar. 
      
      
Message 9
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| Subject:  | Re: 582 Blue Head problem | 
      
      
      Sure did. Turns out my old torque wrench was about 15 inlbs off. Torqued the
      head with a new one and it woiks poifect. Now all I have to do is pull the
      head off & retorque the cylinders & check all the misc other bolts. Fun fun!
      Thanks all
      George
      
      >Hi George,
      >Guy has hit the nail on the head. You have high pressure bleeding into your
      coolant.
      >Roger Lee
      >Tucson, Az.
      >Light Sport Repairman - Maintenance Rated
      >Rotax Service Center
      >520-574-1080
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p 5929#205929
      
      
Message 10
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  | 
      
      
| Subject:  | Re: 582 Blue Head problem | 
      
      
      A few ideas on using the torque wrench. 
      
      You should check the calibration on your torque wrench every year or if you
      use it as seldom as I do now check it each time you use it.  
      
      When you are finished using The torque wrench remember to reset spring type
      wrenches back to 0 to take pressure off the spring.
      
      Never use the torque wrench to loosen nuts or bolts.
      
      To check the torque on a nut or bolt you first must slacken the nut or bolt.
      
      Finally Snap-On makes a real nifty, and expen$ive, digital torque wrench
      that calibrates itself before each use.  It has both an audible and
      vibration notification that the pre set torque has been achieved.  The
      wonder of the load cell!
      
      Noel
      
      -----Original Message-----
      From: owner-rotaxengines-list-server@matronics.com
      [mailto:owner-rotaxengines-list-server@matronics.com] On Behalf Of George
      Myers
      Sent: Wednesday, September 24, 2008 10:29 PM
      Subject: RE: RotaxEngines-List: Re: 582 Blue Head problem
      
      <gmyers@grandecom.net>
      
      Sure did. Turns out my old torque wrench was about 15 inlbs off. Torqued the
      head with a new one and it woiks poifect. Now all I have to do is pull the
      head off & retorque the cylinders & check all the misc other bolts. Fun fun!
      Thanks all
      George
      
      >Hi George,
      >Guy has hit the nail on the head. You have high pressure bleeding into your
      coolant.
      >Roger Lee
      >Tucson, Az.
      >Light Sport Repairman - Maintenance Rated
      >Rotax Service Center
      >520-574-1080
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p 5929#205929
      
      
Message 11
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  | 
      
      
| Subject:  | Re: 582 Blue Head problem | 
      
      
      > Finally Snap-On makes a real nifty, and expen$ive, digital torque wrench
      > that calibrates itself before each use.  It has both an audible and
      > vibration notification that the pre set torque has been achieved.  The
      > wonder of the load cell!
      
      I like my 1/4 inch Computorq3. About $280:
      
      www.cditorque.com/pdfs/Computorq3_2005.pdf
      
      -- Craig
      
      
 
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