Today's Message Index:
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     0. 12:18 AM - Please Make a Contribution to Support Your Lists... (Matt Dralle)
     1. 12:43 AM - 912uls and MAP (icrashrc)
     2. 01:17 AM - Re: setting prop pitch (R Holder)
     3. 02:35 AM - Re: 912uls and MAP (Graham Singleton)
     4. 04:57 AM - Re: gear box insp. (Thom Riddle)
     5. 06:17 AM - Re: gear box insp. (Roger Lee)
     6. 06:30 AM - Re: gear box insp. (Thom Riddle)
     7. 02:29 PM - Re: 912uls and MAP (rampil)
     8. 02:41 PM - Re: gear box insp. (rampil)
     9. 02:52 PM - FW: Re: Setting Prop pitch (gmail account)
    10. 09:06 PM - Re: setting prop pitch (Roger Lee)
    11. 09:13 PM - Re: gear box insp. (Roger Lee)
    12. 11:12 PM - Re: setting prop pitch (Gtblu)
 
 
 
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| Subject:  | Please Make a Contribution to Support Your Lists... | 
      
      
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Message 1
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  | 
      
      
      
      
      I've seen a few references to MAP while discussing a 912uls. How can a normally
      aspirated engine have intake manifold pressure? Or are the references to MAP
      something else? Thanks,
      
      --------
      Scott
      
      www.ill-EagleAviation.com
      
      do not archive
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=211997#211997
      
      
Message 2
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  | 
      
      
| Subject:  | Re: setting prop pitch | 
      
      
      Roger Lee wrote:
      
      > See the torque chart attached. (Top One) Max torque is
      > 5000 rpm after that torque goes down and HP climbs. 
      > There is no magic here just the best compromise. Set
      > your prop to get 5500 engine rpm at WOT in the air flat
      > and level. At this setting you will have the best
      > setting for you average pilot and plane. Most of us do
      > not need special prop settings like maybe a float
      > plane. This is not hard, don't make it hard. I have a
      > Dynon system and have all the info.
      
      Gawd. I have a Constant Speed prop. There is no "setting
      the blade angle on the ground" !
      Everything is different ! I don't
      want to run at 80, 90 or 100% power, I want to run at 115
      knots at the most efficient (least fuel) combination of
      rpm and MAP.
      
      115 knots is about 55 or 60% power. I cannot get that with
      the throttle wide open, as the prop won't go that coarse.
      
      I take your point that the more rpm the more friction in
      the engine. Also the smaller the opening of the throttle
      butterflies the more "throttling" of the air supply there is.
      
      The test question was posed to get ACTUAL test results for
      the different combination of rpm and MAP which each give
      the same speed. If I had a fuel flow guage i would have
      done it long ago.
      
      This will give real figures; I am unsure about your "most
      efficient at max torque" statement. And from your .doc
      attachment max torque seems to be at 5100 !
      
      Richard
      
      
Message 3
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  | 
      
      
| Subject:  | Re: 912uls and MAP | 
      
      
      icrashrc wrote:
      >
      > I've seen a few references to MAP while discussing a 912uls. How can a normally
      aspirated engine have intake manifold pressure? Or are the references to MAP
      something else? Thanks,
      >
      > --------
      > Scott
      Scott
      there is always pressure in the manifold but its usually less then 
      ambient atmospheric. No such thing as negative pressure btw, pressure is 
      either zero (vacuum) or positive.
      Graham
      
      
Message 4
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  | 
      
      
| Subject:  | Re: gear box insp. | 
      
      
      Bob,
      
      I do periodic gearbox inspections. Just did one a couple weeks ago and it needed
      new springs, otherwise it was in great shape. If you ship me the gearbox and
      pay for return shipping I will do your inspection for $100 plus parts. If it
      needs springs they are about $20 each. The gearbox with clutch uses three and
      the one without uses two. If the springs are within new specs, you don't need
      to change them, which is probably the case if you've been running mostly mogas.
      
      If you want to fly your airplane here, we can turn it around in 1/2 day if no parts
      are needed but we charge for gearbox removal and installastion too. Since
      I am a certified power plant mechanic I can do the work on an SLSA. 
      
      Or you can send it to Lockwood. They will change the springs whether needed or
      not.
      
      http://riddletr.googlepages.com/a%26pmechanix
      
      --------
      Thom Riddle
      CFI-SP
      Power Plant Mechanic
      N1208P RANS S6S, Tailwheel, 912UL
      N197BG FS1/447
      --------------------
      Scratch any cynic, he said, and youll find a disappointed idealist. 
      George Carlin
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=212016#212016
      
      
Message 5
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  | 
      
      
| Subject:  | Re: gear box insp. | 
      
      
      Hi Thom,
      
      Do you guys do overload clutch test/inspection?
      
      --------
      Roger Lee
      Tucson, Az.
      Light Sport Repairman - Maintenance Rated
      Rotax Service Center
      520-574-1080
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=212042#212042
      
      
Message 6
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  | 
      
      
| Subject:  | Re: gear box insp. | 
      
      
      Roger,
      
      We've not done one yet but I understand the process and am confident that we can
      set up an engine brace/support jig for doing so. I spent most of my engineering
      career doing machine design so this should be pretty straight forward. Since
      each airplane type is a little different, it will require a slightly different
      setup for each airplane type.
      
      --------
      Thom Riddle
      CFI-SP
      Power Plant Mechanic
      N1208P RANS S6S, Tailwheel, 912UL
      N197BG FS1/447
      --------------------
      Scratch any cynic, he said, and youll find a disappointed idealist. 
      George Carlin
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=212046#212046
      
      
Message 7
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  | 
      
      
| Subject:  | Re: 912uls and MAP | 
      
      
      When you drive a variable pitch prop, the MAP is the correlate of
      engine power you you to control the throttle.
      
      --------
      Ira N224XS
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=212151#212151
      
      
Message 8
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  | 
      
      
| Subject:  | Re: gear box insp. | 
      
      
      Re Gearbox inspection:
      
      Hi Roger,
      
      I dunno, but when I took Dean's Maintenance course at SnF 2006,
      we took a gearbox apart with a bench press and couple of doodads
      which I am too far away to look up at the moment. We inspected the 
      dogs, gears and seals.  I don't remember a slipper in the box we
      cracked open, but then my engine doesn't have one anyway ;)
      
      --------
      Ira N224XS
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=212153#212153
      
      
Message 9
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  | 
      
      
| Subject:  | Re: FW: Re: Setting Prop pitch | 
      
      
      Hi Roger et al
      
      Great thread!
      Ive just put on a new Bolly Prop 3 blade to a STOL a/c T/O about 38kts and
      max cruise about 75kts, and am currently straight and level WOT at desired
      altitude with revs 5600. Because I want the STOL performance rather than
      speed, does this sound ideal? Im wondering how much Ill lose of that
      initial acceleration on take-off if I increase the pitch another degree.
      
      I have had a borrowed wooden prop 2 blade for a while, and Im astounded how
      much softer it is to fly. It seems to absorb the vibrations compared to the
      compound props. Mind you even the wooden prop resonated at 4000 revs,
      whereas the new Bolly doesnt.
      
      Its a compromise.
      Regards
      Geoff Bell
      
Message 10
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  | 
      
      
| Subject:  | Re: setting prop pitch | 
      
      
      Hi Geoff,
      
      Balancing your flight characteristic needs. 
      
      You get a little better climb with 5600 and if you fly high (above 8K-11K) you
      will have a little better performance. Other than that you might not notice a
      big difference between 5600 and 5500 WOT prop adjustment. Just a little. You loose
      a tiny bit of your top end too at 5600, but again only a small amount. You
      are not supposed to run over 5500 for more that 5 min. To drop 100 rpm you might
      only want to add back in about 
      .5-.75 degree. If you had two of your plane's and your plane was set to get 5600
      and the other guy was set for 5500 you would most likely have to run a little
      more rpm to keep up with him at a given flat and level cruise. You could out
      climb the other guy and at 10K you would probably have a higher top end speed
      at WOT. 
      If you are happy where your performance is right now then leave it alone. Each
      setting in a props workable pitch range has its pros and cons. It is just a matter
      of which flight characteristics you want. 5500 rpm just is a good all around
      number for the best all around performance and keeps you in the Rotax specs
      without ever giving it another thought.
      It's all about balancing out you flight needs.
      
      --------
      Roger Lee
      Tucson, Az.
      Light Sport Repairman - Maintenance Rated
      Rotax Service Center
      520-574-1080
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=212204#212204
      
      
Message 11
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  | 
      
      
| Subject:  | Re: gear box insp. | 
      
      
      Hi Rampil,
      
      We may be talking two different inspections. One is the overload clutch in the
      engine and the other is the gear box. Two different critters. The gear box one
      is easy. The overload clutch test can bend and tweak engine frames. Your talking
      about the gear box and the other one mentioned above is the overload clutch
      at 600 hours. The gear box is 800 hours with 100LL.
      
      --------
      Roger Lee
      Tucson, Az.
      Light Sport Repairman - Maintenance Rated
      Rotax Service Center
      520-574-1080
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=212205#212205
      
      
Message 12
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  | 
      
      
| Subject:  | Re: setting prop pitch | 
      
      
      Hi Roger,
      Thanks for the info. My curiosity will get the better of me, so I will try a .5
      addition, just to see.
      
      Cheers
      Geoff Bell
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=212208#212208
      
      
 
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