RotaxEngines-List Digest Archive

Mon 11/03/08


Total Messages Posted: 13



Today's Message Index:
----------------------
 
     0. 12:18 AM - Please Make a Contribution to Support Your Lists... (Matt Dralle)
     1. 12:43 AM - 912uls and MAP (icrashrc)
     2. 01:17 AM - Re: setting prop pitch (R Holder)
     3. 02:35 AM - Re: 912uls and MAP (Graham Singleton)
     4. 04:57 AM - Re: gear box insp. (Thom Riddle)
     5. 06:17 AM - Re: gear box insp. (Roger Lee)
     6. 06:30 AM - Re: gear box insp. (Thom Riddle)
     7. 02:29 PM - Re: 912uls and MAP (rampil)
     8. 02:41 PM - Re: gear box insp. (rampil)
     9. 02:52 PM - FW: Re: Setting Prop pitch (gmail account)
    10. 09:06 PM - Re: setting prop pitch (Roger Lee)
    11. 09:13 PM - Re: gear box insp. (Roger Lee)
    12. 11:12 PM - Re: setting prop pitch (Gtblu)
 
 
 


Message 0


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    Time: 12:18:07 AM PST US
    From: Matt Dralle <dralle@matronics.com>
    Subject: Please Make a Contribution to Support Your Lists...
    Dear Listers, Just a reminder that November is the Annual List Fund Raiser. Please make a Contribution today to support the continued operation and upgrade of these great List services!! Pick up a really nice free gift with your qualifying Contribution too! The Contribution Site is fast and easy: http://www.matronics.com/contribution Thank you! Matt Dralle Matronics Email List Administrator


    Message 1


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    Time: 12:43:51 AM PST US
    Subject: 912uls and MAP
    From: "icrashrc" <icrashrc@aol.com>
    I've seen a few references to MAP while discussing a 912uls. How can a normally aspirated engine have intake manifold pressure? Or are the references to MAP something else? Thanks, -------- Scott www.ill-EagleAviation.com do not archive Read this topic online here: http://forums.matronics.com/viewtopic.php?p=211997#211997


    Message 2


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    Time: 01:17:46 AM PST US
    From: R Holder <rholder@avnet.co.uk>
    Subject: Re: setting prop pitch
    Roger Lee wrote: > See the torque chart attached. (Top One) Max torque is > 5000 rpm after that torque goes down and HP climbs. > There is no magic here just the best compromise. Set > your prop to get 5500 engine rpm at WOT in the air flat > and level. At this setting you will have the best > setting for you average pilot and plane. Most of us do > not need special prop settings like maybe a float > plane. This is not hard, don't make it hard. I have a > Dynon system and have all the info. Gawd. I have a Constant Speed prop. There is no "setting the blade angle on the ground" ! Everything is different ! I don't want to run at 80, 90 or 100% power, I want to run at 115 knots at the most efficient (least fuel) combination of rpm and MAP. 115 knots is about 55 or 60% power. I cannot get that with the throttle wide open, as the prop won't go that coarse. I take your point that the more rpm the more friction in the engine. Also the smaller the opening of the throttle butterflies the more "throttling" of the air supply there is. The test question was posed to get ACTUAL test results for the different combination of rpm and MAP which each give the same speed. If I had a fuel flow guage i would have done it long ago. This will give real figures; I am unsure about your "most efficient at max torque" statement. And from your .doc attachment max torque seems to be at 5100 ! Richard


    Message 3


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    Time: 02:35:19 AM PST US
    From: Graham Singleton <grahamsingleton@btinternet.com>
    Subject: Re: 912uls and MAP
    icrashrc wrote: > > I've seen a few references to MAP while discussing a 912uls. How can a normally aspirated engine have intake manifold pressure? Or are the references to MAP something else? Thanks, > > -------- > Scott Scott there is always pressure in the manifold but its usually less then ambient atmospheric. No such thing as negative pressure btw, pressure is either zero (vacuum) or positive. Graham


    Message 4


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    Time: 04:57:21 AM PST US
    Subject: Re: gear box insp.
    From: "Thom Riddle" <riddletr@gmail.com>
    Bob, I do periodic gearbox inspections. Just did one a couple weeks ago and it needed new springs, otherwise it was in great shape. If you ship me the gearbox and pay for return shipping I will do your inspection for $100 plus parts. If it needs springs they are about $20 each. The gearbox with clutch uses three and the one without uses two. If the springs are within new specs, you don't need to change them, which is probably the case if you've been running mostly mogas. If you want to fly your airplane here, we can turn it around in 1/2 day if no parts are needed but we charge for gearbox removal and installastion too. Since I am a certified power plant mechanic I can do the work on an SLSA. Or you can send it to Lockwood. They will change the springs whether needed or not. http://riddletr.googlepages.com/a%26pmechanix -------- Thom Riddle CFI-SP Power Plant Mechanic N1208P RANS S6S, Tailwheel, 912UL N197BG FS1/447 -------------------- Scratch any cynic, he said, and youll find a disappointed idealist. George Carlin Read this topic online here: http://forums.matronics.com/viewtopic.php?p=212016#212016


    Message 5


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    Time: 06:17:00 AM PST US
    Subject: Re: gear box insp.
    From: "Roger Lee" <ssadiver1@yahoo.com>
    Hi Thom, Do you guys do overload clutch test/inspection? -------- Roger Lee Tucson, Az. Light Sport Repairman - Maintenance Rated Rotax Service Center 520-574-1080 Read this topic online here: http://forums.matronics.com/viewtopic.php?p=212042#212042


    Message 6


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    Time: 06:30:37 AM PST US
    Subject: Re: gear box insp.
    From: "Thom Riddle" <riddletr@gmail.com>
    Roger, We've not done one yet but I understand the process and am confident that we can set up an engine brace/support jig for doing so. I spent most of my engineering career doing machine design so this should be pretty straight forward. Since each airplane type is a little different, it will require a slightly different setup for each airplane type. -------- Thom Riddle CFI-SP Power Plant Mechanic N1208P RANS S6S, Tailwheel, 912UL N197BG FS1/447 -------------------- Scratch any cynic, he said, and youll find a disappointed idealist. George Carlin Read this topic online here: http://forums.matronics.com/viewtopic.php?p=212046#212046


    Message 7


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    Time: 02:29:55 PM PST US
    Subject: Re: 912uls and MAP
    From: "rampil" <ira.rampil@gmail.com>
    When you drive a variable pitch prop, the MAP is the correlate of engine power you you to control the throttle. -------- Ira N224XS Read this topic online here: http://forums.matronics.com/viewtopic.php?p=212151#212151


    Message 8


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    Time: 02:41:55 PM PST US
    Subject: Re: gear box insp.
    From: "rampil" <ira.rampil@gmail.com>
    Re Gearbox inspection: Hi Roger, I dunno, but when I took Dean's Maintenance course at SnF 2006, we took a gearbox apart with a bench press and couple of doodads which I am too far away to look up at the moment. We inspected the dogs, gears and seals. I don't remember a slipper in the box we cracked open, but then my engine doesn't have one anyway ;) -------- Ira N224XS Read this topic online here: http://forums.matronics.com/viewtopic.php?p=212153#212153


    Message 9


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    Time: 02:52:25 PM PST US
    From: "gmail account" <gtbjbell@gmail.com>
    Subject: Re: FW: Re: Setting Prop pitch
    Hi Roger et al Great thread! Ive just put on a new Bolly Prop 3 blade to a STOL a/c T/O about 38kts and max cruise about 75kts, and am currently straight and level WOT at desired altitude with revs 5600. Because I want the STOL performance rather than speed, does this sound ideal? Im wondering how much Ill lose of that initial acceleration on take-off if I increase the pitch another degree. I have had a borrowed wooden prop 2 blade for a while, and Im astounded how much softer it is to fly. It seems to absorb the vibrations compared to the compound props. Mind you even the wooden prop resonated at 4000 revs, whereas the new Bolly doesnt. Its a compromise. Regards Geoff Bell


    Message 10


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    Time: 09:06:21 PM PST US
    Subject: Re: setting prop pitch
    From: "Roger Lee" <ssadiver1@yahoo.com>
    Hi Geoff, Balancing your flight characteristic needs. You get a little better climb with 5600 and if you fly high (above 8K-11K) you will have a little better performance. Other than that you might not notice a big difference between 5600 and 5500 WOT prop adjustment. Just a little. You loose a tiny bit of your top end too at 5600, but again only a small amount. You are not supposed to run over 5500 for more that 5 min. To drop 100 rpm you might only want to add back in about .5-.75 degree. If you had two of your plane's and your plane was set to get 5600 and the other guy was set for 5500 you would most likely have to run a little more rpm to keep up with him at a given flat and level cruise. You could out climb the other guy and at 10K you would probably have a higher top end speed at WOT. If you are happy where your performance is right now then leave it alone. Each setting in a props workable pitch range has its pros and cons. It is just a matter of which flight characteristics you want. 5500 rpm just is a good all around number for the best all around performance and keeps you in the Rotax specs without ever giving it another thought. It's all about balancing out you flight needs. -------- Roger Lee Tucson, Az. Light Sport Repairman - Maintenance Rated Rotax Service Center 520-574-1080 Read this topic online here: http://forums.matronics.com/viewtopic.php?p=212204#212204


    Message 11


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    Time: 09:13:28 PM PST US
    Subject: Re: gear box insp.
    From: "Roger Lee" <ssadiver1@yahoo.com>
    Hi Rampil, We may be talking two different inspections. One is the overload clutch in the engine and the other is the gear box. Two different critters. The gear box one is easy. The overload clutch test can bend and tweak engine frames. Your talking about the gear box and the other one mentioned above is the overload clutch at 600 hours. The gear box is 800 hours with 100LL. -------- Roger Lee Tucson, Az. Light Sport Repairman - Maintenance Rated Rotax Service Center 520-574-1080 Read this topic online here: http://forums.matronics.com/viewtopic.php?p=212205#212205


    Message 12


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    Time: 11:12:14 PM PST US
    Subject: Re: setting prop pitch
    From: "Gtblu" <gtbjbell@gmail.com>
    Hi Roger, Thanks for the info. My curiosity will get the better of me, so I will try a .5 addition, just to see. Cheers Geoff Bell Read this topic online here: http://forums.matronics.com/viewtopic.php?p=212208#212208




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