RotaxEngines-List Digest Archive

Mon 10/04/10


Total Messages Posted: 2



Today's Message Index:
----------------------
 
     1. 05:36 PM - Re: Re: AMPS? (Noel Loveys)
     2. 07:09 PM - Re: Re: AMPS? (Noel Loveys)
 
 
 


Message 1


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    Time: 05:36:05 PM PST US
    From: "Noel Loveys" <noelloveys@yahoo.ca>
    Subject: Re: AMPS?
    Barry: There are a few reasons why I wouldn't use a ground power connector. First is there are no brakes on a float plane. It would work great if I had someone else to remove the connector after starting the engine. Tying the tail is with a slip knot is an option but then I would still have to have the engine running with no one in the cockpit... not the best idea. Finally is of course the possibility of damaging the ground battery pack if the connector happened to fall in the drink. Wheel planes are another quintal of fish! There are chocks to hold them in place and usually a few people to remove the connector and of course it gives you plenty of power for those cold morning starts without having to worry about carrying the batteries aloft. Noel From: owner-rotaxengines-list-server@matronics.com [mailto:owner-rotaxengines-list-server@matronics.com] On Behalf Of FLYaDIVE Sent: October 3, 2010 2:56 PM Subject: Re: RotaxEngines-List: Re: AMPS? Hello Noel: I really like your idea of a Ground Power Connector, they offer all sorts of advantages. How does being on floats negate the Ground Power Connector? As you know and mentioned, wire run length is a major factor. An AWG of 2 should do well for short runs of wire and that #2 does have a safety margin figured in. Going to an AWG of 0 for BOTH POSITIVE & NEGATIVE runs should work VERY well. I have never use it - But, there have been many reports of using 'welder's cable', very flexible, abrasion resistance, low resistance and available at welding supply houses. They also have the ring lugs. AND - Gaggle - I know I posted this before but it REALLY is a GREAT TRICK: SOLDER the wire to the ring lug ONLY at the end next to the mounting part of the ring lug. Crimp First - Then older. Clean well. Barry On Fri, Oct 1, 2010 at 7:40 PM, Noel Loveys <noelloveys@yahoo.ca> wrote: Barry: If I read you right you like myself feel the 6Ga. feed wire is a bit on the light side. I agree if someone was to try to push 100 A through that wire it wouldn't be long before it would heat up and cause even greater resistance. What would you think an acceptable gauge for the starter feed wire to be? 2Ga. ground straps were mentioned. I'm almost ready to install the battery in my 912 mod. I think I'll have to put the battery behind the seats and that means around an 8' run. I'm seriously considering 0Ga or 00Ga. wire. If I weren't on floats I'd install a ground power connector. Noel From: owner-rotaxengines-list-server@matronics.com [mailto:owner-rotaxengines-list-server@matronics.com] On Behalf Of FLYaDIVE Sent: October 1, 2010 7:28 PM Subject: Re: RotaxEngines-List: Re: AMPS? Ron & Dan: Here is the math for the information you gave: 0.6KW = 600 WATTS 600 WATTS @ 12 VDC (I use 12 V because you are pulling the power from the Battery) I (current) = 600 W / 12 VDC = 50 AMPS But at WHAT TEMP? Lets also use 8 VDC... Why? Because many starters will turn over at a much lower voltage than 12 VDC to insure starting when the battery is low and the temp too. SOoooo... I = 600 WATTS / 8 VDC = 75 AMPS But again at WHAT TEMP? I have VERY STRONG reservations to where and how they came up with this 0.6KW. It sounds way - way too low. I'm betting that current (0.6KW) is a sustained current AFTER the initial surge. I doubt if they used a current probe connected to a digital O-Scope to capture the true current draw. Having done amperage checks on small lawnmowers, they were pulling 100 Amps on a SUMMER DAY. Don't go borderline. Barry On Fri, Oct 1, 2010 at 3:38 PM, rparigoris <rparigor@suffolk.lib.ny.us> wrote: <rparigor@suffolk.lib.ny.us> Hi Dan B. The old style starter draws .6kW. According to Lockwood, the new style starter draws less amps. For a quick estimate using 60 amps for old style and 50 amps for new style will get you very close to what is probably real draw. Remember this engine is not too much over 70 cubic inches, not 200, 320, 360 or larger. This info I gathered was based on a 914, but would imagine the 912S would be very similar. You can choose a larger resolution and look at starter on the right side: http://www.europaowners.org/forums/gallery2.php?g2_itemId372 <http://www.europaowners.org/forums/gallery2.php?g2_itemId372&g2_imageVie wsIndex=1> &g2_imageViewsIndex=1 Note if you run starter for 10 seconds, you should wait 2 minutes for cool down. I have a Odyssey PC525 mounted aft in fuse and am using #4 CCA. Others using #4 have good success, but #2 wire would be a little better. I think in your instance if #6 worked before, it will work better with the HD starter. The wire I am using is copper clad aluminium. The diameter is larger than #4 copper but the resistance is just about the same. I almost took the yellow covering off the wire and stripped out strands to make it #5 to save a little weight, then heat shrink Teflon heat shrink over the strands. Sounded good, would have saved a little weight, then I realized just how much weight it was going to save from my rear pocket and idea was put in the bin. Ron Parigoris Read this topic online here: http://forums.matronics.com/viewtopic.php?p=314349#314349 ========== -List" target="_blank">http://www.matronics.com/Navigator?RotaxEngines-List ========== http://forums.matronics.com ========== le, List Admin. ="_blank">http://www.matronics.com/contribution ========== -- Barry "Chop'd Liver" http://www.matronics.com/Navigator?RotaxEngines-List http://forums.matronics.com http://www.matronics.com/contribution ist" target="_blank">http://www.matronics.com/Navigator?RotaxEngines-List tp://forums.matronics.com _blank">http://www.matronics.com/contribution -- Barry "Chop'd Liver"


    Message 2


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    Time: 07:09:38 PM PST US
    From: "Noel Loveys" <noelloveys@yahoo.ca>
    Subject: Re: AMPS?
    I'm not trying to be cute here but I do have to ask what are high performance moder electrics? Do you mean modular or motor? I'm interested in your idea of running all loads for a few minutes before trying to start a cold car. Problem with that as I see it and believe me this far north I do see quite a bit of cold, is the battery itself doesn't warm up in discharge but actually polarizes faster. (grows bubbles of hydrogen on the plates lowering power.) In fact in really cold weather the oil itself may thicken enough that you will have to make two tries a couple of minutes apart just to get the crank to spin. Don't ask what current or voltage drop the starter would demand on one of those occasions. Needless to say starting any engine not pre heated is just another game of roulette. BTW Changing gears on a really cold (older type) transmission also can be lots of fun! The clutch will feel like a rock and you may need both hands to get it in gear. You get used to driving the first twenty minutes in first until things start to warm up a bit. I've also been cars where the brake fluid got cold enough that stopping was interesting.. Sometimes I'd have to waid five minutes for the brakes to release... thank god for disk brakes! My understanding of electric motors is they are dumber than Homer Simpson. When designed to operate with a specific current, voltage and load they are more than happy to do so. But if you increase the load they will literally commit Hari Kari by drawing more and more current until they overheat and burn out in an attempt to handle a too large load. My instruction was to make sure the feed to the motor was sufficient to provide enough current with a minimum of voltage drop for a design load. Basically that means that you can't use too large feed wires. Planes unlike ships, boats, cars and trucks have to be light enough to fly so weight and balance become paramount in importance otherwise we would all be using 0000Ga cable and this thread wouldn't be here. If I were to err on choosing a cable to handle a starter motor I'd choose to have one size larger cable than what I think is actually needed. That way my current resistance and voltage drop across the cable is minimized for times when my battery may be a little weak or the oil may be a little cool. Noel -----Original Message----- From: owner-rotaxengines-list-server@matronics.com [mailto:owner-rotaxengines-list-server@matronics.com] On Behalf Of rparigoris Sent: October 3, 2010 6:31 PM Subject: RotaxEngines-List: Re: AMPS? <rparigor@suffolk.lib.ny.us> Hi Barry "It's true that to achieve the same watt output with a lower voltage you need to up the amperage, in reality when you lower the voltage going to an electric motor the amp draw drops." If you have a battery or power supply with wires that can keep the lowering of voltage and amperage to a minimum, then it's true that if you lower the voltage to a motor that is reasonably loaded the amp draw will go up since the motor can't spin as fast as if it had higher voltage (within reason as far as voltage and load and motor timing). What I was getting at is that often (VERY OFTEN with high performance moder electrics) you may have a battery and wire size that is very close to asking max. amps that the battery can offer while maintaining a reasonable voltage. If you ask any more amps it will begin to give up a lot of voltage and not offer up any more amps. If you have long thin wires that only drop voltage further, then heat the wires up and drop voltage even further, often you are asking more amps from the battery that it can put out. The scenario is the battery is huffing and puffing harder and harder but begins dropping amp output and voltage, and the wires are warming up and making things worst. Net is if you see too little voltage at a running loaded motor (again within reason and you calculated what you are looking for), it probably means you have a battery that has not enough ability to dump amps and keep the voltage up, and or the wires are creating too much resistance and dropping voltage. In this scenario of marginal battery and wires, lets put it in the cold where the battery is offering up even less performance and the motor is offering up more resistance to turning and we measure a lower voltage going to the motor, t! he motor will just plain not be seeing very many amps going to it compared to a warm battery and engine. Again what really matters to me is when it's cold out I can start my bird. BTW on cars it works where on a cold day if you turn on all loads for a few minutes before starting the the warming up of the battery compared to the watts used nets to more cranking power. Also with electric motors timing is every bit as important as on IC motors. You want to select proper advance for what you are doing. You never want to run a brushed motor retarded from neutral. Amp draw will go way up and brush life and power output way down. Select too much advance for a highly loaded motor and if you can provide enough amps you will get a little more power output, but often the battery/wires net to less power and you are better off running closer to a neutral timing. I wouldn't be too surprised if someone tried a few motors and optimized timing for our 91Xs to get the high output version that draws less amps than the original. I wouldn't be too surprised if the original motor wouldn't benefit a lot by optimized timing, but then again it may not be too easy to adjust. Ron Parigoris Read this topic online here: http://forums.matronics.com/viewtopic.php?p=314525#314525




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