RotaxEngines-List Digest Archive

Tue 07/05/11


Total Messages Posted: 17



Today's Message Index:
----------------------
 
     1. 08:23 AM - Re: EGT Probe location for a 912ULS? (rampil)
     2. 08:25 AM - Re: New fuel pump on back order (rampil)
     3. 10:36 AM - Re: New fuel pump on back order (Roger Lee)
     4. 10:49 AM - Re: Re: New fuel pump on back order (John Fasching)
     5. 12:24 PM - Re: New fuel pump on back order (rampil)
     6. 12:32 PM - Re: New fuel pump on back order (Roger Lee)
     7. 12:53 PM - Re: urgent: 912S ignition failure (hletkeman)
     8. 01:02 PM - Re: urgent: 912S ignition failure (hletkeman)
     9. 01:03 PM - Re: Re: New fuel pump on back order (Pete Christensen)
    10. 01:39 PM - Re: Re: New fuel pump on back order (Ollie Washburn)
    11. 01:47 PM - Re: Re: New fuel pump on back order (Ollie Washburn)
    12. 02:30 PM - Re: New fuel pump on back order (Roger Lee)
    13. 03:06 PM - Re: Re: New fuel pump on back order (Ollie Washburn)
    14. 03:07 PM - Re: Re: urgent: 912S ignition failure (Richard Girard)
    15. 03:22 PM - Re: Re: New fuel pump on back order (Bob Comperini)
    16. 03:28 PM - Re: Re: New fuel pump on back order (Pete Christensen)
    17. 06:32 PM - Re: Re: urgent: 912S ignition failure (Dave Austin)
 
 
 


Message 1


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    Time: 08:23:04 AM PST US
    Subject: Re: EGT Probe location for a 912ULS?
    From: "rampil" <ira.rampil@gmail.com>
    The distance is along the upper surface of the exhaust pipe. I would not go too crazy on exactitude since GA grade EGT meters are not terribly accurate anyway, i.e., 50C out of the box without careful calibration. The main idea is to have all the EGTs installed at the same relative distance from the valve so they are comparable. (I have 4 EGTs and 4 CHTs on my 912s into my Blue Mountain) -------- Ira N224XS Read this topic online here: http://forums.matronics.com/viewtopic.php?p=344966#344966


    Message 2


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    Time: 08:25:07 AM PST US
    Subject: Re: New fuel pump on back order
    From: "rampil" <ira.rampil@gmail.com>
    Rotax has a history of incremental engineering improvements in their engine lines. I believe this preferable to the frozen in stone, nearly ossified Lycosaurus clan. -------- Ira N224XS Read this topic online here: http://forums.matronics.com/viewtopic.php?p=344967#344967


    Message 3


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    Time: 10:36:34 AM PST US
    Subject: Re: New fuel pump on back order
    From: "Roger Lee" <ssadiver1@yahoo.com>
    I hear Lockwood received the new fuel pumps. I think CPS should have theirs this week too. -------- Roger Lee Tucson, Az. Light Sport Repairman - Maintenance Rated Rotax Repair Center Home 520-574-1080 TRY HOME FIRST Cell 520-349-7056 Read this topic online here: http://forums.matronics.com/viewtopic.php?p=344981#344981


    Message 4


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    Time: 10:49:01 AM PST US
    From: "John Fasching" <n29cx@ridgeviewtel.us>
    Subject: Re: New fuel pump on back order
    I see no present reason to replace the original fuel pump with the 'new' unit. Should I await some problem before doing something, or should I go ahead and replace it before problems (if any) arise? JohnF ----- Original Message ----- From: "Roger Lee" <ssadiver1@yahoo.com> Sent: Tuesday, July 05, 2011 11:33 AM Subject: RotaxEngines-List: Re: New fuel pump on back order > > I hear Lockwood received the new fuel pumps. I think CPS should have > theirs this week too. > > -------- > Roger Lee > Tucson, Az. > Light Sport Repairman - Maintenance Rated > Rotax Repair Center > Home 520-574-1080 TRY HOME FIRST > Cell 520-349-7056 > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=344981#344981 > > >


    Message 5


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    Time: 12:24:42 PM PST US
    Subject: Re: New fuel pump on back order
    From: "rampil" <ira.rampil@gmail.com>
    Unless there is a notice from the factory that replacement must be done immediately, or in the next X flight hours, there is no requirement to replace an updated part. -------- Ira N224XS Read this topic online here: http://forums.matronics.com/viewtopic.php?p=345001#345001


    Message 6


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    Time: 12:32:23 PM PST US
    Subject: Re: New fuel pump on back order
    From: "Roger Lee" <ssadiver1@yahoo.com>
    I wouldn't bother with a new pump unless my old one went bad. -------- Roger Lee Tucson, Az. Light Sport Repairman - Maintenance Rated Rotax Repair Center Home 520-574-1080 TRY HOME FIRST Cell 520-349-7056 Read this topic online here: http://forums.matronics.com/viewtopic.php?p=345003#345003


    Message 7


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    Time: 12:53:08 PM PST US
    Subject: Re: urgent: 912S ignition failure
    From: "hletkeman" <hletkeman@spanishlookout.bz>
    My 912 stopped charging, and when I checked the yellow cables from the stator, they were fused together. I soldered new cables on. After I replaced the yellow cables, the charging worked fine, but then it only fired on one mag. I then checked the cables from the stator to the ignition box, and found them to be fused together. The insulation on them was soft and could be pealed away with a finger nail. I changed them too, and will keep an eye on them. I believe rotax had a recall on these stators 10 years ago. Attached is a picture of my red cables Read this topic online here: http://forums.matronics.com/viewtopic.php?p=345008#345008 Attachments: http://forums.matronics.com//files/dsc02026_515.jpg


    Message 8


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    Time: 01:02:12 PM PST US
    Subject: Re: urgent: 912S ignition failure
    From: "hletkeman" <hletkeman@spanishlookout.bz>
    If you have a older 912 where the cables from the stator to the ignition box are not separately shielded, I suspect those to be the culprit. Please see my post and picture here http://forums.matronics.com/viewtopic.php?t=81742 Read this topic online here: http://forums.matronics.com/viewtopic.php?p=345009#345009


    Message 9


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    Time: 01:03:14 PM PST US
    From: Pete Christensen <pchristensen10@austin.rr.com>
    Subject: Re: New fuel pump on back order
    Not to worry. When my old fuel pump went bad, fuel just dripped on my hot exhaust. No problem. I just flew lower so I could land before I burned up ;>) Pete On 7/5/2011 2:21 PM, rampil wrote: > --> RotaxEngines-List message posted by: "rampil"<ira.rampil@gmail.com> > > Unless there is a notice from the factory that replacement must > be done immediately, or in the next X flight hours, there is no > requirement to replace an updated part. > > -------- > Ira N224XS > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=345001#345001 > >


    Message 10


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    Time: 01:39:52 PM PST US
    Subject: Re: New fuel pump on back order
    From: Ollie Washburn <ollie6a@embarqmail.com>
    Fuel Pumps good or bad---- While on our annual trip to Pittsburgh from Florida last weekproble in the S7S while checking the plane at FWQ I noticed a fuel stain on the front of engine. Next I felt the fuel pump and it was wet and dripping and I then turned on the electric fuel pump and the fuel just about poured out of the eng fuel pump. Due to the location of the fuel pump I consider this a very serious problem. I was able to get a new pump from Lockwood over nighted and we continued the trip. My plane has 850 hrs on it and the pump had about 650hrs as the original was replaced by a SB under warranty. Ollie On Tue, Jul 5, 2011 at 1:33 PM, Roger Lee <ssadiver1@yahoo.com> wrote: > > I hear Lockwood received the new fuel pumps. I think CPS should have theirs this week too. > > -------- > Roger Lee > Tucson, Az. > Light Sport Repairman - Maintenance Rated > Rotax Repair Center > Home 520-574-1080 TRY HOME FIRST > Cell 520-349-7056 > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=344981#344981 > > -- >From Central Florida, Ollie


    Message 11


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    Time: 01:47:12 PM PST US
    Subject: Re: New fuel pump on back order
    From: Ollie Washburn <ollie6a@embarqmail.com>
    Roger, with the location of the pump I'm not with you on this one. On Tue, Jul 5, 2011 at 4:00 PM, Pete Christensen <pchristensen10@austin.rr.com> wrote: > <pchristensen10@austin.rr.com> > > Not to worry. When my old fuel pump went bad, fuel just dripped on my hot > exhaust. No problem. I just flew lower so I could land before I burned up > ;>) > > Pete > > > On 7/5/2011 2:21 PM, rampil wrote: >> >> >> Unless there is a notice from the factory that replacement must >> be done immediately, or in the next X flight hours, there is no >> requirement to replace an updated part. >> >> -------- >> Ira N224XS >> >> >> >> >> Read this topic online here: >> >> http://forums.matronics.com/viewtopic.php?p=345001#345001 >> >> >> >> >> >> >> >> >> >> >> > > -- >From Central Florida, Ollie


    Message 12


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    Time: 02:30:21 PM PST US
    Subject: Re: New fuel pump on back order
    From: "Roger Lee" <ssadiver1@yahoo.com>
    Hi Ollie, I'm not sure what you mean by location? If your fuel pump leaks or the diaphragm goes bad by all means change it, but I don't see a reason to toss a pump in good working order out to just install another pump, which as of right now is unproven just like the last pump was for the first year. -------- Roger Lee Tucson, Az. Light Sport Repairman - Maintenance Rated Rotax Repair Center Home 520-574-1080 TRY HOME FIRST Cell 520-349-7056 Read this topic online here: http://forums.matronics.com/viewtopic.php?p=345029#345029


    Message 13


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    Time: 03:06:16 PM PST US
    Subject: Re: New fuel pump on back order
    From: Ollie Washburn <ollie6a@embarqmail.com>
    This may be true, but I just changed mine on a trip because I noticed a fuel stain on front of engine and when I turned on the electric pump fuel just about poured out of the eng. fuel pump. Now the problem I see with this is the fuel pump sets right over the exhaust and being on the front of the engine leaking fuel can blow back over the hot engine. On Tue, Jul 5, 2011 at 5:26 PM, Roger Lee <ssadiver1@yahoo.com> wrote: > > Hi Ollie, > > I'm not sure what you mean by location? > If your fuel pump leaks or the diaphragm goes bad by all means change it, but I don't see a reason to toss a pump in good working order out to just install another pump, which as of right now is unproven just like the last pump was for the first year. > > -------- > Roger Lee > Tucson, Az. > Light Sport Repairman - Maintenance Rated > Rotax Repair Center > Home 520-574-1080 TRY HOME FIRST > Cell 520-349-7056 > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=345029#345029 > > -- >From Central Florida, Ollie


    Message 14


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    Time: 03:07:19 PM PST US
    Subject: Re: urgent: 912S ignition failure
    From: Richard Girard <aslsa.rng@gmail.com>
    You might want to check the output of the dynamo (alternator) and use a scope to see if your regulator is failing and allowing AC into your system. Have you noticed any battery charging issues? Is there anything else on this circuit that could be drawing a lot of amps and / or shorted? Whatever caused it certainly let the smoke out of the wires. Rick Girard On Tue, Jul 5, 2011 at 2:50 PM, hletkeman <hletkeman@spanishlookout.bz>wrote: > hletkeman@spanishlookout.bz> > > My 912 stopped charging, and when I checked the yellow cables from the > stator, they were fused together. I soldered new cables on. After I replaced > the yellow cables, the charging worked fine, but then it only fired on one > mag. I then checked the cables from the stator to the ignition box, and > found them to be fused together. The insulation on them was soft and could > be pealed away with a finger nail. I changed them too, and will keep an eye > on them. I believe rotax had a recall on these stators 10 years ago. > Attached is a picture of my red cables > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=345008#345008 > > > Attachments: > > http://forums.matronics.com//files/dsc02026_515.jpg > > -- Zulu Delta Mk IIIC Thanks, Homer GBYM It isn't necessary to have relatives in Kansas City in order to be unhappy. - Groucho Marx


    Message 15


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    Time: 03:22:20 PM PST US
    From: Bob Comperini <bob@fly-ul.com>
    Subject: Re: New fuel pump on back order
    > >This may be true, but I just changed mine on a trip because I noticed >a fuel stain on front of engine and when I turned on the electric pump >fuel just about poured out of the eng. fuel pump. Now the problem I >see with this is the fuel pump sets right over the exhaust and being >on the front of the engine leaking fuel can blow back over the hot >engine. Rotax made two visible design changes with this new pump. (1) it's now "bolted together" instead of being pressed together. Apparently, there were failures at the crimp, where the two halves of the pump were crimped together. (2) Instead of a weep hole (or whatever its called), they now have a regular fitting on the pump, where a "drain line" is connected. This is to allow raw fuel to be drained away from hot parts of the engine. But I agree with the pump location. Its awful hard to avoid hitting the cylinders, or the hot muffler underneath the engine, should raw fuel come out of it, even with the new drain line. I suppose one could get fancy and route the new drain line away from all those areas. -- Bob Comperini e-mail: bob@fly-ul.com WWW: http://www.fly-ul.com


    Message 16


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    Time: 03:28:33 PM PST US
    From: Pete Christensen <pchristensen10@austin.rr.com>
    Subject: Re: New fuel pump on back order
    When my pump failed, it dripped fuel on the exhaust. Roger told me it was a failing fuel pump. Could be, that's why the older pump was changed. I would consider running the engine, shut it down and check for fuel pump leaks before each flight. Pete On 7/5/2011 4:26 PM, Roger Lee wrote: > --> RotaxEngines-List message posted by: "Roger Lee"<ssadiver1@yahoo.com> > > Hi Ollie, > > I'm not sure what you mean by location? > If your fuel pump leaks or the diaphragm goes bad by all means change it, but I don't see a reason to toss a pump in good working order out to just install another pump, which as of right now is unproven just like the last pump was for the first year. > > -------- > Roger Lee > Tucson, Az. > Light Sport Repairman - Maintenance Rated > Rotax Repair Center > Home 520-574-1080 TRY HOME FIRST > Cell 520-349-7056 > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=345029#345029 > >


    Message 17


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    Time: 06:32:11 PM PST US
    From: "Dave Austin" <daveaustin2@primus.ca>
    Subject: Re: urgent: 912S ignition failure
    Did you recently de-grease or wash the area with solvent of some kind? Rotax told me years ago that that was the cause of the problem. Dave austin 912 HDS




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