RotaxEngines-List Digest Archive

Fri 09/07/12


Total Messages Posted: 6



Today's Message Index:
----------------------
 
     1. 04:11 AM - Re: spark plug adhesive (Alan Carter)
     2. 04:12 AM - Re: Rotax 914 Oil Change (Thom Riddle)
     3. 05:36 AM - Re: Rotax 914 Oil Change (Catz631@aol.com)
     4. 08:03 AM - Re: spark plug adhesive (Roger Lee)
     5. 08:48 AM - Re: Rotax 914 Oil Change (Roger Lee)
     6. 10:31 AM - Re: Re: spark plug adhesive (Richard Girard)
 
 
 


Message 1


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    Time: 04:11:44 AM PST US
    Subject: Re: spark plug adhesive
    From: "Alan Carter" <alancarteresq@onetel.net>
    Hello All. Oh Boy, this is all good stuff and very interesting comments and is nice to have all participating in the topic i have learned a lot about Heat sink and anti seize , My own thoughts on the matter are, if you have used either product i don,t think any harm will be done, and as some one said, better cooling of the whole cylinder head is the best, but if you have trouble in getting the plugs out stick a bit of anti seize on then, Why do the Rotax Plugs for the 914 cost 10 and the 912 3 and you can get them for 2.20 on the net. ??? Its the same Make same Number, and when you phone up Denso they only produce this plug globally . I am happy to accept rip off, but is there something i should know. Alan Read this topic online here: http://forums.matronics.com/viewtopic.php?p=382577#382577


    Message 2


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    Time: 04:12:37 AM PST US
    Subject: Re: Rotax 914 Oil Change
    From: "Thom Riddle" <riddletr@gmail.com>
    Alan, A few comments: Change the oil filter while the tank is empty, not after you refill the tank. Trying to fill the filter with oil will result in a mess when you turn it to screw it on. Don't bother. Coat the gasket on the new oil filter with a thin film of oil (with your finger) so it doesn't bunch up when tightening past point of contact. The magnetic plug is on the side of the gearbox. The oil tank drain plug is not magnetic. Check the gearbox magnetic plug while the tank is empty. IMPORTANT: Unless your engine has the newer external hex head style magnetic plug, the old internal 6 point style is NOT an allen type. It is a TORX type requiring a TORX tool to remove. If a previous "mechanic" used an allen type tool it is likely stripped beyond repair. In this case removal requires use of a screw extractor. The old style magnetic plug should be replaced with the newer hex head style for future ease of mag plug checking. -------- Thom Riddle Buffalo, NY (9G0) Kolb Slingshot SS-021 Jabiru 2200A #1574 Tennessee Prop 64x32 Don't worry about old age... it doesn't last very long. - Anonymous Read this topic online here: http://forums.matronics.com/viewtopic.php?p=382578#382578


    Message 3


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    Time: 05:36:26 AM PST US
    From: Catz631@aol.com
    Subject: Re: Rotax 914 Oil Change
    Alan, I would suggest you safety the oil filter to prevent it from loosening in flight. I had a filter almost spin off on me. I tightened it properly prior to this event. There are a couple of posts on this forum about guys losing their engines because of this happening. I drilled a small hole in a case flange below the filter then used a very large hose clamp with Adel clamp rubber over the clamping strap (a bit confusing to describe) Anyway the clamp is tightened at the base of the filter and safety wired to the case. Dick Maddux Milton,Fl


    Message 4


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    Time: 08:03:49 AM PST US
    Subject: Re: spark plug adhesive
    From: "Roger Lee" <ssadiver1@yahoo.com>
    Hi Alan, You can use NGK DP9EA-9 plugs for the 914 and they are only about $3 each. http://www.rotaxparts.net/scripts/prodView.asp?idproduct=1365 The difference between the 2 stroke and 4 stroke torque and installation differences is the head material and service type. 2 stroke plugs are torqued dry and in a cold head. Anti seize is not recommended for the Rotax. To me anti seize is old school when nothing else was around back then to help prevent galling or seizure. Now days there are better alternatives. Many GA aircraft owners at my field have tossed the anti seize and are using the silicone based heat transfer compound. It does the same as anti seize as far as a thread lube and prevents seizure, but it does one thing better than anti seize in that it transfers heat better. If anti seize worked as well then they might have used it on circuit boards too. All heat transfer paste really does is help fill in microscopic spaces within the thread structure and help temps sync a little easier between plug thread and cyl head. It's not a huge importance, but it's part of the Rotax maint. routine. Will the 912 or 914 run with dry plugs or with anti seize, sure they will, but the heat transfer paste makes it a little better. With more than 20+ years of 912 business and tens of millions of dollars in research, 85% of the small aircraft market using Rotax engines and millions of flight hours and I think Rotax has a fair handle on what seems to give that particular engine an edge and are there some US alternatives to European products to use, yes, but knowing which ones are important at times. -------- Roger Lee Tucson, Az. Light Sport Repairman - Maintenance Rated Rotax Repair Center - Heavy Maint. Rated Home 520-574-1080 TRY HOME FIRST Cell 520-349-7056 Read this topic online here: http://forums.matronics.com/viewtopic.php?p=382595#382595


    Message 5


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    Time: 08:48:31 AM PST US
    Subject: Re: Rotax 914 Oil Change
    From: "Roger Lee" <ssadiver1@yahoo.com>
    Hi Alan, Where do you live? Seems from your oil change list you have a pretty good handle on the oil change. I see that Skydrive semi synthetic oil is on the Rotax oil list. You must live out of the US because I have never heard of it. If I were you I would pick the Aero Shell Sport Plus 4 over this oil as the Aero Shell was made for the Rotax and the Skydrive is an after thought and a substitute where suitable oils may not be available around the world. You need to now start thinking of the Rotax like a motorcycle engine and not an aircraft one and you will have a better understanding of the 912 Rotax. Use any good semi synthetic or full synthetic motorcycle oil. That said if you use 100LL it has to be a semi synthetic oil. A full synthetic will not suspend the lead and it will fall out in the crankcase and gearbox and everywhere else you don't want it. If you can stay away from 100LL. Use the full synthetic with unleaded auto fuel. Never rotate a prop once you drain the tank or have the filter off. Don't forget the magnetic plug every oil change. It is either a #40 Torx or a 16mm hex head. Here are few a few oils to choose from: Full synth; Amsoil 10-40W motorcycle oil Mobile One Racing 4T 10-40w motorcycle oil Semi synth; Aero Shell Sport Plus 4 (very common and made with the 912 in mind) Golden Spectro 4 Honda GN4 The new Rotax oil filters now have a check valve in them which prevents pre-filling and it will go on dry. Do as you said and rotate the prop 20 times to help fill. The oil filter can come off before or after oil is put back into the reservoir because the filter has oil in it no matter what. Change it though before rotating the prop. As far as filters coming unscrewed. Several of the filters in the past that have come unscrewed were not a Rotax for one and some were of the old style. There have been at least three Rotax filter changes over the years. If you put the filter on as prescribed you won't have an issue. If it was a problem with the hundreds of thousands of 912's world wide Rotax would have you safety wire. I have never seen a Rotax filter come off by itself if properly applied. Screw it on until it makes a soft contact, then thread it on another 270 degrees or 3/4 turn. I usually need an oil wrench to get that last little tweak in the 3/4 turn and can't remove it by hand without the oil wrench if it's on tight enough. If you can grab the filter by hand and easily unscrew it you haven't put it on properly. I usually need oil filter pliers to remove it. Do not get in the habit of using pliers on the canister or anything else as I have seen a few times where the canister gets crushed, pin holes and cracks. There is a solid metal ring at the base of the filter that you can use your oil pliers if you use them. Many can't use the oil wrench that fits over the end of the filter because of the exhaust is in the way. -------- Roger Lee Tucson, Az. Light Sport Repairman - Maintenance Rated Rotax Repair Center - Heavy Maint. Rated Home 520-574-1080 TRY HOME FIRST Cell 520-349-7056 Read this topic online here: http://forums.matronics.com/viewtopic.php?p=382605#382605


    Message 6


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    Time: 10:31:29 AM PST US
    Subject: Re: spark plug adhesive
    From: Richard Girard <aslsa.rng@gmail.com>
    Well, just for the sake of it. The insulator in a spark plug runs at 1000 to 1300 degrees. Too cold and the plug can't burn off the carbon and combustion residue, too hot and you risk detonation and destroying your engine. Having the spark plug torqued into the cylinder head is essential for the cooling path of the plug. Read the article in Sport Aviation about the Cirrus owner who got his airplane back from annual with a plug severely under torqued. Cylinder head temperature, as recorded by the aircraft's engine information system peaked at almost 700 degrees. In less than five minutes the piston was holed and the owner had an emergency on his hands. Rick Girard On Thu, Sep 6, 2012 at 7:43 PM, Gilles Thesee <Gilles.Thesee@ac-grenoble.fr>wrote: > FLYaDIVE a =E9crit : > > >> And if heat sink was so important, why doesn't the two cycle engine use >> ANYTHING on the spark plugs? Which engine produces more heat, four cycl e >> or two cycle? >> A: [Two cycle] >> >> And if this 'advertised' heat sink compound did anything why isn't the >> heat range changed on the spark plug? >> > > Barry and all, > > Good point. > This strange recommendation from Rotax is not supported by simple physics : > Only 20/30% of spark plug total heat rejection is by way of the thread, s o > even if a little paste did improve heat transfer by say, 20 %, the plug > heat rejection would improve only by 5 to 6 %... > > What DOES work on the other hand, is providing adequate head cooling : a > properly cooled head is the best heat sink one may dream of to have coole r > plugs. > > BTW, what is proposed as heat sink compound by a well known European > importer, is actually *copper antiseize* and yet no adverse effect on the > thousands of engines flying in this area. > So real heat sink might not be so necessary after all... > > Best regards, > -- > Gilles > http://contrails.free.fr > > -- Zulu Delta Mk IIIC Thanks, Homer GBYM It isn't necessary to have relatives in Kansas City in order to be unhappy. - Groucho Marx




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