RotaxEngines-List Digest Archive

Tue 10/09/12


Total Messages Posted: 3



Today's Message Index:
----------------------
 
     1. 06:43 AM - Re: Vibration - suspect gearbox? (Catz631@aol.com)
     2. 09:44 AM - Rotax 9112 ULS Starter Oddity (JohnF)
     3. 10:35 AM - Re: Rotax 9112 ULS Starter Oddity (FLYaDIVE)
 
 
 


Message 1


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    Time: 06:43:25 AM PST US
    From: Catz631@aol.com
    Subject: Re: Vibration - suspect gearbox?
    Gordon, We had a similar problem on a Paradise P-1.(912ULS) The vibration would start at power reduction and would continue at cruise. If you go to full power it would smooth right out. We thought it might be the prop so we changed it to no avail. It still did it. We checked every part of the airframe and engine (bolts,cracks,mounts,etc). I even took the airplane up shut down the engine and flew the aircraft thru stall to almost VNE and there was no vibration in the airframe so we were convinced it was engine related. This was a long story going on for many months of frustration but to summarize we finally sent the gearbox off to Lockwood for a rebuild as a last resort. THAT solved the problem. So yes, it might be the gearbox. Dick Maddux Milton,Fl


    Message 2


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    Time: 09:44:22 AM PST US
    From: "JohnF" <n29cx@ridgeviewtel.us>
    Subject: Rotax 9112 ULS Starter Oddity
    117 hrs on the Rotax. No real problems but a few days ago when turning the start switch the starter did not engage, but seemed to "jam" and didn't turn. Upon retrying it engaged and started normally. I suspected a low battery, but overnight charging didn't change anything. This morning again with as fully charged battery it did the same thing, but started right up on second try. I tried to demonstrate this to two other pilots and everything was normal; prop turned over immediately with nothing abnormal happening on two consecutive starts. I seems (a wild guess) that the starter gear teeth are hitting, rather than meshing, with the engine. Not to sure what to make of this. John


    Message 3


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    Time: 10:35:29 AM PST US
    Subject: Re: Rotax 9112 ULS Starter Oddity
    From: FLYaDIVE <flyadive@gmail.com>
    John: I have seen and heard this on other types of engines. Here is what I would check: 1. Is the started lubricated properly? Properly does not mean with the recommended lubricant. I find a VERY thin lube of Moly Grease works extremely well and lasts for years. NOTE: More is NOT better - A VERY thin coat. 2. Is the started secure in the mounting? Some starters have locking tabs under the mounting nuts & bolts. And I use Loctite Blue in addition. 3. Is the starter ring gear secure? Or better question would be are the mounting holes deformed? If they are deformed the ring gear could be off by just enough so the starter hits the teeth. 4. ELECTRICAL - Check all the connections... Do NOT just look. Remove the connection, clean all the connection install NEW Star Washers and torque properly. I should have made this item 1, since it is the most prominent. 5. STARTER RELAY - Checking ALL the electrical from above and continue to check the Starter Relay. A poor connection will result in exactly what you describe. A relay with carboned internal contacts will also show the same conditions. On the first attempt the carbon is too much and poor contact results and the starter receives a weak voltage. On the second try the carbon has been arced through or knocked off and a better contact is made... Engine starts, but there is carbon left behind and the problem repeats. Time for a new Starter Relay. 6. STARTER SWITCH - Since you are doing all the work and for S&G's, mite as well check the Starter Switch - A little Contact Cleaner. OK - You checked and done it all. Go FLY. Barry On Tue, Oct 9, 2012 at 12:43 PM, JohnF <n29cx@ridgeviewtel.us> wrote: > ** > 117 hrs on the Rotax. No real problems but a few days ago when turning the > start switch the starter did not engage, but seemed to "jam" and didn't > turn. Upon retrying it engaged and started normally. I suspected a low > battery, but overnight charging didn't change anything. This morning again > with as fully charged battery it did the same thing, but started right up > on second try. > > I tried to demonstrate this to two other pilots and everything was normal; > prop turned over immediately with nothing abnormal happening on two > consecutive starts. > > I seems (a wild guess) that the starter gear teeth are hitting, rather > than meshing, with the engine. > > Not to sure what to make of this. > > John > > * > > * > >




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