RotaxEngines-List Digest Archive

Wed 09/07/16


Total Messages Posted: 5



Today's Message Index:
----------------------
 
     1. 05:28 PM - Re: Rough running 912 UL (Hugh McKay)
     2. 06:30 PM - Re: Rough running 912 UL (John Hauck)
     3. 06:46 PM - Re: Rough running 912 UL (Larry Edson)
     4. 06:55 PM - Re: Rough running 912 UL (Lowell Fitt)
     5. 07:21 PM - Re: Rough running 912 UL (FLYaDIVE)
 
 
 


Message 1


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    Time: 05:28:35 PM PST US
    From: "Hugh McKay" <hgmckay@bellsouth.net>
    Subject: Re: Rough running 912 UL
    Rick, Vernon, DHeal, Jeff, et al I changed all eight plugs hoping that may take care of the rough engine operation but it had no effect. The engine behaved and ran the same as before changing the plugs. The engine starts fine, however after starting and closing the choke holding 2000 to 2200 rpm the engine is randomly =93skipping=94. Through out the operating range (2200 rpm to 4000 rpm) you can feel the engine missing randomly. With the engine operating at 4000 rpm, when one of the ignition switches is =93killed=94 the engine suddenly looses about 1000 rpm and shakes violently. It does exactly the same thing when the other ignition switch is killed. So, the plugs are not the problem. From the behavior of the engine I can=92t determine if the problem is in the ignition (electrical), or in the fuel/air mixture (carburetor). I did notice that the old plugs were black and sooty indicating a rich fuel mixture, but that was nothing new as I have always flown with that condition (i.e. the carbs have never been touched since new and have given me absolutely no problem in the 700+ hours that are on the engine since new). Still don=92t know where to focus my attention next to identify the problem. I guess my next step is to make sure the carbs are balanced. If they are, and the problem remains it must be electrical rather than a carb problem Hugh G. McKay III, P.E. Fellow, L.M. ASCE Senior Consultant Worldwide Engineering Inc. 4090 North NC Hwy. 16 Denver, NC 28037 Ph. 704-661-8271 Fax 704-483-5466 email hgmckay@bellsouth.net http://www.wwegeo.com From: Hugh McKay Sent: Monday, September 05, 2016 3:17 PM Subject: Re: RotaxEngines-List: Rough running 912 UL Rick, The two Ducati ignition boxes have been on the engine since 2007. Engine and boxes were brand new then. How do I know if they were the =93bad ones=94? They have over 700 hours operation with out a problem. Hugh G. McKay III, P.E. Fellow, L.M. ASCE Senior Consultant Worldwide Engineering Inc. 4090 North NC Hwy. 16 Denver, NC 28037 Ph. 704-661-8271 Fax 704-483-5466 email hgmckay@bellsouth.net http://www.wwegeo.com From: Richard Girard Sent: Saturday, September 03, 2016 9:54 PM Subject: Re: RotaxEngines-List: Rough running 912 UL Have you checked the ignition boxes to see if they are the known bad ones? Does the engine exhibit any trouble starting? Have you checked for a broken spark plug? When was the last time you trimmed and reseated the plug wires at each end (they screw on)? Rick Girard On Sat, Sep 3, 2016 at 6:14 PM, Hugh McKay <hgmckay@bellsouth.net> wrote: Started to fly my Allegro 2000 (912 UL engine) today and suddenly my engine is running rough. On some earlier flights I noticed the engine wanting to =9Cburp=9D or =9Cskip=9D a little bit at idle and low rpms (2000 to 2500), however at higher rpms it seemed to smooth out. I had no symptoms while in flight. =C2 However, today when I started the engine it again was =9Cskipping=9D at low rpms. Went through the check list and came to the point where I checked both ignitions at 4000 rpm. Ran the engine up to 4000 rpm and turned off one ignition. The engine suddenly ran very rough. When I checked the other ignition the same thing happened. To say the least I did not fly. took it back to the hanger and parked it. =C2 Any suggestions as to what the problem may be? =C2 Hugh G. McKay III Denver, NC 28037 Allegro 2000 Rotax 912 UL 780 hours TSN =C2 Ph. 704-661-8271 email hgmckay@bellsouth.net -- =9CBlessed are the cracked, for they shall let in the light.=9D =C2 =C2 Groucho Marx


    Message 2


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    Time: 06:30:15 PM PST US
    From: "John Hauck" <jhauck@elmore.rr.com>
    Subject: Rough running 912 UL
    For what it is worth. Summer of 1994, I was flying my 80 hp 912 on a Kolb MKIII to Deadhorse/Prudhoe Bay, Alaska, for the first time from Alabama. Engine was nearly new with a flight to Sun and Fun prior to departing north. Soon as I got into Yukon Territory and cooler temps down in the 40s and 50s, I started having a rough running engine and loss of power. I made it to Deadhorse and back to Alabama without solving my problem. Soon as I got back to warm weather the problem disappeared. That winter I discovered the same problem. For some reason I pulled the enricher while flying in the mid-4000 rpm range. When I did, the rpm increased 200 rpm and the engine cleaned right up. When I pulled the enricher off the engine lost 200 rpm and ran rough. On the ground I raised the fuel needles one notch. That cured my problem. As an added note. My spark plugs always looked like they were running rich, black and sooty, when in fact they were running just the opposite, very lean. Something has to change to make a good running engine run badly. Usually, it is something obvious that we don't consider as a possible problem. Since 1994, I have had two other engines on my MKIII, both 912ULS's. Never encountered the mixture problem with either of those engines which also pushed the MKIII to the Arctic Ocean and cold temps. john h mkIII Titus, Alabama From: owner-rotaxengines-list-server@matronics.com [mailto:owner-rotaxengines-list-server@matronics.com] On Behalf Of Hugh McKay Sent: Wednesday, September 07, 2016 6:25 PM Subject: Re: RotaxEngines-List: Rough running 912 UL Rick, Vernon, DHeal, Jeff, et al I changed all eight plugs hoping that may take care of the rough engine operation but it had no effect. The engine behaved and ran the same as before changing the plugs. The engine starts fine, however after starting and closing the choke holding 2000 to 2200 rpm the engine is randomly =9Cskipping=9D. Through out the operating range (2200 rpm to 4000 rpm) you can feel the engine missing randomly. With the engine operating at 4000 rpm, when one of the ignition switches is =9Ckilled=9D the engine suddenly looses about 1000 rpm and shakes violently. It does exactly the same thing when the other ignition switch is killed. So, the plugs are not the problem. From the behavior of the engine I can=99t determine if the problem is in the ignition (electrical), or in the fuel/air mixture (carburetor). I did notice that the old plugs were black and sooty indicating a rich fuel mixture, but that was nothing new as I have always flown with that condition (i.e. the carbs have never been touched since new and have given me absolutely no problem in the 700+ hours that are on the engine since new). Still don=99t know where to focus my attention next to identify the problem. I guess my next step is to make sure the carbs are balanced. If they are, and the problem remains it must be electrical rather than a carb problem Hugh G. McKay III, P.E. Fellow, L.M. ASCE Senior Consultant Worldwide Engineering Inc. 4090 North NC Hwy. 16 Denver, NC 28037 Ph. 704-661-8271 Fax 704-483-5466 email hgmckay@bellsouth.net http://www.wwegeo.com From: Hugh McKay <mailto:hgmckay@bellsouth.net> Sent: Monday, September 05, 2016 3:17 PM Subject: Re: RotaxEngines-List: Rough running 912 UL Rick, The two Ducati ignition boxes have been on the engine since 2007. Engine and boxes were brand new then. How do I know if they were the =9Cbad ones=9D? They have over 700 hours operation with out a problem. Hugh G. McKay III, P.E. Fellow, L.M. ASCE Senior Consultant Worldwide Engineering Inc. 4090 North NC Hwy. 16 Denver, NC 28037 Ph. 704-661-8271 Fax 704-483-5466 email hgmckay@bellsouth.net http://www.wwegeo.com From: Richard Girard <mailto:aslsa.rng@gmail.com> Sent: Saturday, September 03, 2016 9:54 PM Subject: Re: RotaxEngines-List: Rough running 912 UL Have you checked the ignition boxes to see if they are the known bad ones? Does the engine exhibit any trouble starting? Have you checked for a broken spark plug? When was the last time you trimmed and reseated the plug wires at each end (they screw on)? Rick Girard On Sat, Sep 3, 2016 at 6:14 PM, Hugh McKay <hgmckay@bellsouth.net> wrote: Started to fly my Allegro 2000 (912 UL engine) today and suddenly my engine is running rough. On some earlier flights I noticed the engine wanting to =C3=A2=82=AC=C5=93burp=C3=A2=82=AC=C2=9D or =C3=A2=82=AC=C5=93skip=C3=A2=82=AC=C2=9D a little bit at idle and low rpms (2000 to 2500), however at higher rpms it seemed to smooth out. I had no symptoms while in flight. =C3=82 However, today when I started the engine it again was =C3=A2=82=AC=C5=93skipping=C3=A2=82=AC=C2=9D at low rpms. Went through the check list and came to the point where I checked both ignitions at 4000 rpm. Ran the engine up to 4000 rpm and turned off one ignition. The engine suddenly ran very rough. When I checked the other ignition the same thing happened. To say the least I did not fly. took it back to the hanger and parked it. =C3=82 Any suggestions as to what the problem may be? =C3=82 Hugh G. McKay III Denver, NC 28037 Allegro 2000 Rotax 912 UL 780 hours TSN =C3=82 Ph. 704-661-8271 email hgmckay@bellsouth.net -- =C3=A2=82=AC=C5=93Blessed are the cracked, for they shall let in the light.=C3=A2=82=AC=C2=9D =C3=82 =C3=82 <http://www.goodreads.com/author/show/43244.Groucho_Marx> Groucho Marx


    Message 3


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    Time: 06:46:29 PM PST US
    Subject: Re: Rough running 912 UL
    From: Larry Edson <larryedson@ymail.com>
    Hugh, I assume that your carburetors have been rebuilt recently since your engine h as 700+ hours on it. Rotax recommends that the Bing carbs be rebuilt every 2 00 hours. During my carb rebuild at 200 hours, a number of the seals and se ats were found to be hard and worn. Once they were replaced I felt that my o verall performance improved. I wish you luck with figuring this out. Please keep us posted. Larry Edson N4362C Sent from my iPad > On Sep 7, 2016, at 8:25 PM, Hugh McKay <hgmckay@bellsouth.net> wrote: > > Rick, Vernon, DHeal, Jeff, et al > > I changed all eight plugs hoping that may take care of the rough engine op eration but it had no effect. The engine behaved and ran the same as before c hanging the plugs. The engine starts fine, however after starting and closin g the choke holding 2000 to 2200 rpm the engine is randomly =9Cskippin g=9D. Through out the operating range (2200 rpm to 4000 rpm) you can f eel the engine missing randomly. With the engine operating at 4000 rpm, when one of the ignition switches is =9Ckilled=9D the engine suddenl y looses about 1000 rpm and shakes violently. It does exactly the same thing when the other ignition switch is killed. So, the plugs are not the problem . =46rom the behavior of the engine I can=99t determine if the problem is in the ignition (electrical), or in the fuel/air mixture (carburetor). I did notice that the old plugs were black and sooty indicating a rich fuel m ixture, but that was nothing new as I have always flown with that condition ( i.e. the carbs have never been touched since new and have given me absolutel y no problem in the 700+ hours that are on the engine since new). > > Still don=99t know where to focus my attention next to identify the p roblem. I guess my next step is to make sure the carbs are balanced. If they are, and the problem remains it must be electrical rather than a carb probl em > > Hugh G. McKay III, P.E. Fellow, L.M. ASCE > Senior Consultant > Worldwide Engineering Inc. > 4090 North NC Hwy. 16 > Denver, NC 28037 > > Ph. 704-661-8271 > Fax 704-483-5466 > email hgmckay@bellsouth.net > http://www.wwegeo.com > > From: Hugh McKay > Sent: Monday, September 05, 2016 3:17 PM > To: rotaxengines-list@matronics.com > Subject: Re: RotaxEngines-List: Rough running 912 UL > > Rick, > > The two Ducati ignition boxes have been on the engine since 2007. Engine a nd boxes were brand new then. How do I know if they were the =9Cbad on es=9D? They have over 700 hours operation with out a problem. > > Hugh G. McKay III, P.E. Fellow, L.M. ASCE > Senior Consultant > Worldwide Engineering Inc. > 4090 North NC Hwy. 16 > Denver, NC 28037 > > Ph. 704-661-8271 > Fax 704-483-5466 > email hgmckay@bellsouth.net > http://www.wwegeo.com > > From: Richard Girard > Sent: Saturday, September 03, 2016 9:54 PM > To: rotaxengines-list@matronics.com > Subject: Re: RotaxEngines-List: Rough running 912 UL > > Have you checked the ignition boxes to see if they are the known bad ones? Does the engine exhibit any trouble starting? Have you checked for a broken spark plug? When was the last time you trimmed and reseated the plug wires a t each end (they screw on)? > > Rick Girard > >> On Sat, Sep 3, 2016 at 6:14 PM, Hugh McKay <hgmckay@bellsouth.net> wrote: >> Started to fly my Allegro 2000 (912 UL engine) today and suddenly my engi ne is running rough. On some earlier flights I noticed the engine wanting to =C3=A2=82=AC=C5=93burp=C3=A2=82=AC=C2=9D or =C3=A2=82=AC=C5=93skip =C3=A2=82=AC=C2=9D a little bit at idle and low rpms (2000 to 2500), howe ver at higher rpms it seemed to smooth out. I had no symptoms while in fligh t. >> =C3=82 >> However, today when I started the engine it again was =C3=A2=82=AC=C5=93 skipping=C3=A2=82=AC=C2=9D at low rpms. Went through the check list and c ame to the point where I checked both ignitions at 4000 rpm. Ran the engine u p to 4000 rpm and turned off one ignition. The engine suddenly ran very roug h. When I checked the other ignition the same thing happened. To say the lea st I did not fly. took it back to the hanger and parked it. >> =C3=82 >> Any suggestions as to what the problem may be? >> =C3=82 >> Hugh G. McKay III >> Denver, NC 28037 >> Allegro 2000 >> Rotax 912 UL >> 780 hours TSN >> =C3=82 >> Ph. 704-661-8271 >> email hgmckay@bellsouth.net > > > > -- > =C3=A2=82=AC=C5=93Blessed are the cracked, for they shall let in the li ght.=C3=A2=82=AC=C2=9D =C3=82 =C3=82 Groucho Marx > >


    Message 4


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    Time: 06:55:13 PM PST US
    From: Lowell Fitt <lcfitt3@gmail.com>
    Subject: Re: Rough running 912 UL
    Definitely not an expert in any sense, but I would check the module grounds. I would look to see if the grounds are run separately or are tied together as a common ground. If they are together, I would separate them in any event to give the true redundancy. Lowell. 912 UL Kitfox IV, On Sep 7, 2016 5:38 PM, "Hugh McKay" <hgmckay@bellsouth.net> wrote: > Rick, Vernon, DHeal, Jeff, et al > > I changed all eight plugs hoping that may take care of the rough engine > operation but it had no effect. The engine behaved and ran the same as > before changing the plugs. The engine starts fine, however after starting > and closing the choke holding 2000 to 2200 rpm the engine is randomly > =9Cskipping=9D. Through out the operating range (2200 rpm to 4000 rpm) you can > feel the engine missing randomly. With the engine operating at 4000 rpm, > when one of the ignition switches is =9Ckilled=9D the engine suddenly looses > about 1000 rpm and shakes violently. It does exactly the same thing when > the other ignition switch is killed. So, the plugs are not the problem. > From the behavior of the engine I can=99t determine if the problem is in the > ignition (electrical), or in the fuel/air mixture (carburetor). I did > notice that the old plugs were black and sooty indicating a rich fuel > mixture, but that was nothing new as I have always flown with that > condition (i.e. the carbs have never been touched since new and have give n > me absolutely no problem in the 700+ hours that are on the engine since > new). > > Still don=99t know where to focus my attention next to identify the problem. > I guess my next step is to make sure the carbs are balanced. If they are, > and the problem remains it must be electrical rather than a carb problem > > Hugh G. McKay III, P.E. Fellow, L.M. ASCE > Senior Consultant > Worldwide Engineering Inc. > 4090 North NC Hwy. 16 > Denver, NC 28037 > > Ph. 704-661-8271 > Fax 704-483-5466 > email hgmckay@bellsouth.net > http://www.wwegeo.com > > *From:* Hugh McKay <hgmckay@bellsouth.net> > *Sent:* Monday, September 05, 2016 3:17 PM > *To:* rotaxengines-list@matronics.com > *Subject:* Re: RotaxEngines-List: Rough running 912 UL > > Rick, > > The two Ducati ignition boxes have been on the engine since 2007. Engine > and boxes were brand new then. How do I know if they were the =9Cba d ones=9D? > They have over 700 hours operation with out a problem. > > Hugh G. McKay III, P.E. Fellow, L.M. ASCE > Senior Consultant > Worldwide Engineering Inc. > 4090 North NC Hwy. 16 > Denver, NC 28037 > > Ph. 704-661-8271 > Fax 704-483-5466 > email hgmckay@bellsouth.net > http://www.wwegeo.com > > *From:* Richard Girard <aslsa.rng@gmail.com> > *Sent:* Saturday, September 03, 2016 9:54 PM > *To:* rotaxengines-list@matronics.com > *Subject:* Re: RotaxEngines-List: Rough running 912 UL > > Have you checked the ignition boxes to see if they are the known bad ones ? > Does the engine exhibit any trouble starting? Have you checked for a brok en > spark plug? When was the last time you trimmed and reseated the plug wire s > at each end (they screw on)? > > Rick Girard > > On Sat, Sep 3, 2016 at 6:14 PM, Hugh McKay <hgmckay@bellsouth.net> wrote: > >> Started to fly my Allegro 2000 (912 UL engine) today and suddenly my >> engine is running rough. On some earlier flights I noticed the engine >> wanting to =C3=A2=82=AC=C5=93burp=C3=A2=82=AC or =C3=A2=82=AC =C5=93skip=C3=A2=82=AC a little bit at idle and low rpms (2000 >> to 2500), however at higher rpms it seemed to smooth out. I had no sympt oms >> while in flight. >> =C3=82 >> However, today when I started the engine it again was =C3=A2=82=AC=C5 =93skipping=C3=A2=82=AC at >> low rpms. Went through the check list and came to the point where I chec ked >> both ignitions at 4000 rpm. Ran the engine up to 4000 rpm and turned off >> one ignition. The engine suddenly ran very rough. When I checked the oth er >> ignition the same thing happened. To say the least I did not fly. took i t >> back to the hanger and parked it. >> =C3=82 >> Any suggestions as to what the problem may be? >> =C3=82 >> Hugh G. McKay III >> Denver, NC 28037 >> Allegro 2000 >> Rotax 912 UL >> 780 hours TSN >> =C3=82 >> Ph. 704-661-8271 >> email hgmckay@bellsouth.net >> > > > -- > =C3=A2=82=AC=C5=93Blessed are the cracked, for they shall let in the l ight.=C3=A2=82=AC =C3=82 =C3=82 Groucho > Marx <http://www.goodreads.com/author/show/43244.Groucho_Marx> > >


    Message 5


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    Time: 07:21:47 PM PST US
    From: FLYaDIVE <flyadive@gmail.com>
    Subject: Re: Rough running 912 UL
    LOL... You are as much an "Expert" as ROTAX!! On Wed, Sep 7, 2016 at 9:49 PM, Lowell Fitt <lcfitt3@gmail.com> wrote: > Definitely not an expert in any sense, but I would check the module > grounds. I would look to see if the grounds are run separately or are ti ed > together as a common ground. If they are together, I would separate them > in any event to give the true redundancy. > Lowell. 912 UL Kitfox IV, > > On Sep 7, 2016 5:38 PM, "Hugh McKay" <hgmckay@bellsouth.net> wrote: > >> Rick, Vernon, DHeal, Jeff, et al >> >> I changed all eight plugs hoping that may take care of the rough engine >> operation but it had no effect. The engine behaved and ran the same as >> before changing the plugs. The engine starts fine, however after startin g >> and closing the choke holding 2000 to 2200 rpm the engine is randomly >> =9Cskipping=9D. Through out the operating range (2200 rpm to 4000 rpm) you can >> feel the engine missing randomly. With the engine operating at 4000 rpm, >> when one of the ignition switches is =9Ckilled=9D the engine suddenly looses >> about 1000 rpm and shakes violently. It does exactly the same thing when >> the other ignition switch is killed. So, the plugs are not the problem. >> From the behavior of the engine I can=99t determine if the problem is in the >> ignition (electrical), or in the fuel/air mixture (carburetor). I did >> notice that the old plugs were black and sooty indicating a rich fuel >> mixture, but that was nothing new as I have always flown with that >> condition (i.e. the carbs have never been touched since new and have giv en >> me absolutely no problem in the 700+ hours that are on the engine since >> new). >> >> Still don=99t know where to focus my attention next to identify th e >> problem. I guess my next step is to make sure the carbs are balanced. If >> they are, and the problem remains it must be electrical rather than a ca rb >> problem >> >> Hugh G. McKay III, P.E. Fellow, L.M. ASCE >> Senior Consultant >> Worldwide Engineering Inc. >> 4090 North NC Hwy. 16 >> Denver, NC 28037 >> >> Ph. 704-661-8271 >> Fax 704-483-5466 >> email hgmckay@bellsouth.net >> http://www.wwegeo.com >> >> *From:* Hugh McKay <hgmckay@bellsouth.net> >> *Sent:* Monday, September 05, 2016 3:17 PM >> *To:* rotaxengines-list@matronics.com >> *Subject:* Re: RotaxEngines-List: Rough running 912 UL >> >> Rick, >> >> The two Ducati ignition boxes have been on the engine since 2007. Engin e >> and boxes were brand new then. How do I know if they were the =9Cb ad ones=9D? >> They have over 700 hours operation with out a problem. >> >> Hugh G. McKay III, P.E. Fellow, L.M. ASCE >> Senior Consultant >> Worldwide Engineering Inc. >> 4090 North NC Hwy. 16 >> Denver, NC 28037 >> >> Ph. 704-661-8271 >> Fax 704-483-5466 >> email hgmckay@bellsouth.net >> http://www.wwegeo.com >> >> *From:* Richard Girard <aslsa.rng@gmail.com> >> *Sent:* Saturday, September 03, 2016 9:54 PM >> *To:* rotaxengines-list@matronics.com >> *Subject:* Re: RotaxEngines-List: Rough running 912 UL >> >> Have you checked the ignition boxes to see if they are the known bad >> ones? Does the engine exhibit any trouble starting? Have you checked for a >> broken spark plug? When was the last time you trimmed and reseated the p lug >> wires at each end (they screw on)? >> >> Rick Girard >> >> On Sat, Sep 3, 2016 at 6:14 PM, Hugh McKay <hgmckay@bellsouth.net> wrote : >> >>> Started to fly my Allegro 2000 (912 UL engine) today and suddenly my >>> engine is running rough. On some earlier flights I noticed the engine >>> wanting to =C3=A2=82=AC=C5=93burp=C3=A2=82=AC or =C3=A2=82=AC =C5=93skip=C3=A2=82=AC a little bit at idle and low rpms (2000 >>> to 2500), however at higher rpms it seemed to smooth out. I had no symp toms >>> while in flight. >>> =C3=82 >>> However, today when I started the engine it again was =C3=A2=82=AC =C5=93skipping=C3=A2=82=AC at >>> low rpms. Went through the check list and came to the point where I che cked >>> both ignitions at 4000 rpm. Ran the engine up to 4000 rpm and turned of f >>> one ignition. The engine suddenly ran very rough. When I checked the ot her >>> ignition the same thing happened. To say the least I did not fly. took it >>> back to the hanger and parked it. >>> =C3=82 >>> Any suggestions as to what the problem may be? >>> =C3=82 >>> Hugh G. McKay III >>> Denver, NC 28037 >>> Allegro 2000 >>> Rotax 912 UL >>> 780 hours TSN >>> =C3=82 >>> Ph. 704-661-8271 >>> email hgmckay@bellsouth.net >>> >> >> >> >> -- >> =C3=A2=82=AC=C5=93Blessed are the cracked, for they shall let in the light.=C3=A2=82=AC =C3=82 =C3=82 Groucho >> Marx <http://www.goodreads.com/author/show/43244.Groucho_Marx> >> >>




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