---------------------------------------------------------- RV-List Digest Archive --- Total Messages Posted Mon 12/30/02: 29 ---------------------------------------------------------- Today's Message Index: ---------------------- 1. 06:02 AM - Re: Random (engine??) "POP" noise ... HELP request (Alex Peterson) 2. 06:16 AM - Re: Random (engine??) "POP" noise ... HELP request (MORE INFO) (James E. Clark) 3. 06:37 AM - Re: Random (engine??) "POP" noise ... HELP request (James E. Clark) 4. 06:59 AM - Re: Random (engine??) "POP" noise ... HELP request (MORE INFO) (RV6 Flyer) 5. 08:11 AM - Re: Random (engine??) "POP" noise ... HELP request (Steve J Hurlbut) 6. 08:47 AM - Re: Random (engine??) "POP" noise ... HELP request (James E. Clark) 7. 10:40 AM - Re: Under the cowl GPS antenna ?? (SportAV8R@aol.com) 8. 10:45 AM - Re: Wingtip HID lights for LESS (SportAV8R@aol.com) 9. 10:50 AM - Re: Random (engine??) "POP" noise ... HELP request (SportAV8R@aol.com) 10. 11:41 AM - Re: RV-paradise... (Jerry2DT@aol.com) 11. 11:41 AM - Re: Random (engine??) "POP" noise ... HELP request (Steve J Hurlbut) 12. 11:54 AM - Re: Random (engine??) "POP" noise ... HELP request (Norman) 13. 11:57 AM - Re: Random (engine??) "POP" noise ... HELP request (Ross Schlotthauer) 14. 12:56 PM - infinity grip wiring (Jim Lane) 15. 01:14 PM - Re: Random (engine??) "POP" noise ... HELP request (MORE INFO) (Eustace Bowhay) 16. 01:31 PM - Re: Multi-pin wire connectors (Karen and Robert Brown) 17. 03:57 PM - Re: Battery Replacement (Vanremog@aol.com) 18. 05:15 PM - Re: Rv8 wing conduit routing---and wiring connectors (Sam Buchanan) 19. 05:58 PM - Re: Rv8 wing conduit routing---and wiring connectors (Van Artsdalen, Scott) 20. 06:23 PM - N555JN Pics! (Stein Bruch) 21. 06:31 PM - Re: Random (engine??) "POP" noise ... HELP request (William Davis) 22. 07:30 PM - Re: Multi pin Connecters (Dick DeCramer) 23. 09:15 PM - Re: Random (engine??) "POP" noise ... HELP request (James E. Clark) 24. 09:20 PM - Re: Random (engine??) "POP" noise ... HELP request (James E. Clark) 25. 09:20 PM - Re: Random (engine??) "POP" noise ... HELP request (James E. Clark) 26. 09:20 PM - Re: Random (engine??) "POP" noise ... HELP request (MORE INFO) (James E. Clark) 27. 09:55 PM - Re: infinity grip wiring (Norman) 28. 10:08 PM - UPDATE ... Random (engine??) "POP" (James E. Clark) 29. 10:12 PM - Re: Multi-pin wire connectors (Norman) ________________________________ Message 1 _____________________________________ Time: 06:02:59 AM PST US From: "Alex Peterson" Subject: RE: RV-List: Random (engine??) "POP" noise ... HELP request --> RV-List message posted by: "Alex Peterson" Just a real off-chance guess: I heard someone else describe something similar when their wing root fairing gasket was loose at the aft end and banging the fuselage.... Alex Peterson Maple Grove, MN RV6-A N66AP 247 hours www.usfamily.net/web/alexpeterson > -----Original Message----- > From: owner-rv-list-server@matronics.com > [mailto:owner-rv-list-server@matronics.com] On Behalf Of > James E. Clark > Sent: Monday, December 30, 2002 12:18 AM > To: Rv-List@Matronics.Com > Subject: RV-List: Random (engine??) "POP" noise ... HELP request > > > --> RV-List message posted by: "James E. Clark" > > This is an appeal to the list for help in solving a mystery .... > > > My partner (Patty) and I have an RV6 with a carbureted O-320 > (B2B), that has a strange "quirk". > > From time to time we hear a "pop"/"pup"/"pup-pup" sound that > *sounds* like it could be: > > a small backfire -or- > a single misfire -or- > metal oilcanning somewhere -or- > something slipping and banging into something under the cowl > -or- something somewhere else ??? > > We have no idea what the real deal is and when we removed the > cowl last, we saw nothing askance. When we inspect the > airframe we find nothing so far. > > When it happens we *seem* to continue maintaining full power > (it is over quickly). For a while it *appeared* to happen > only during climbout (interestingly enough only when I was > flying at first :-) ) It also seemed to happen once and be over. > > It has now happened in LEVEL flight > It has now happened during "pull-up" from level flight > It has now happened with BOTH of us in the plane > It has now happened more than once during a flight > It has now happened more than once during a climbout > > Everything else seems just fine with the plane. Hummed > beautifully to Florida and back yesterday. > > Any tips? Suggestions? Wild ideas to look into? Similar > experiences? Source of foo-foo dust to exorcise this demon?? > > James > N996PJ (45+ hours) > > > "If you don't make dust, you eat dust" > > > =========== > ========== > Matronics Forums. > ========== > List members. > ========== > ========== > > > > > ________________________________ Message 2 _____________________________________ Time: 06:16:36 AM PST US From: "James E. Clark" Subject: RE: RV-List: Random (engine??) "POP" noise ... HELP request (MORE INFO) --> RV-List message posted by: "James E. Clark" Should have included the following info in original post: Ignition: One mag, one Jeff Rose/ElectroAir Engine: <50 hours since overhaul Engine: B2B at 160 HP Carb: standard, no modification of jets James > -----Original Message----- > From: owner-rv-list-server@matronics.com > [mailto:owner-rv-list-server@matronics.com]On Behalf Of James E. Clark > Sent: Monday, December 30, 2002 1:18 AM > To: Rv-List@Matronics.Com > Subject: RV-List: Random (engine??) "POP" noise ... HELP request > > > --> RV-List message posted by: "James E. Clark" > > This is an appeal to the list for help in solving a mystery .... > > > My partner (Patty) and I have an RV6 with a carbureted O-320 > (B2B), that has > a strange "quirk". > > >From time to time we hear a "pop"/"pup"/"pup-pup" sound that > *sounds* like > it could be: > > a small backfire -or- > a single misfire -or- > metal oilcanning somewhere -or- > something slipping and banging into something under the cowl -or- > something somewhere else ??? > > We have no idea what the real deal is and when we removed the > cowl last, we > saw nothing askance. > When we inspect the airframe we find nothing so far. > > When it happens we *seem* to continue maintaining full power (it is over > quickly). > For a while it *appeared* to happen only during climbout (interestingly > enough only when I was flying at first :-) ) > It also seemed to happen once and be over. > > It has now happened in LEVEL flight > It has now happened during "pull-up" from level flight > It has now happened with BOTH of us in the plane > It has now happened more than once during a flight > It has now happened more than once during a climbout > > Everything else seems just fine with the plane. Hummed beautifully to > Florida and back yesterday. > > Any tips? Suggestions? Wild ideas to look into? Similar > experiences? Source > of foo-foo dust to exorcise this demon?? > > James > N996PJ (45+ hours) > > > "If you don't make dust, you eat dust" > > > > > > ________________________________ Message 3 _____________________________________ Time: 06:37:07 AM PST US From: "James E. Clark" Subject: RE: RV-List: Random (engine??) "POP" noise ... HELP request --> RV-List message posted by: "James E. Clark" Thanks. We think we had that too and Patty "lubricated" the rubber gasket and that *different* noise seems to have gone away. It was more of a metal bang. Seemed to ONLY occur during takeoff, presumbably as the wing was unloaded from the flex of liftoff. It seems that if you make that fairing and gasket fit REALLY snug on the ground, you will have the possibility of that happening. Keep those off-chance guesses coming!! James > -----Original Message----- > From: owner-rv-list-server@matronics.com > [mailto:owner-rv-list-server@matronics.com]On Behalf Of Alex Peterson > Sent: Monday, December 30, 2002 8:58 AM > To: rv-list@matronics.com > Subject: RE: RV-List: Random (engine??) "POP" noise ... HELP request > > > --> RV-List message posted by: "Alex Peterson" > > Just a real off-chance guess: I heard someone else describe something > similar when their wing root fairing gasket was loose at the aft end and > banging the fuselage.... > > Alex Peterson > Maple Grove, MN > RV6-A N66AP 247 hours > www.usfamily.net/web/alexpeterson > > > > -----Original Message----- > > From: owner-rv-list-server@matronics.com > > [mailto:owner-rv-list-server@matronics.com] On Behalf Of > > James E. Clark > > Sent: Monday, December 30, 2002 12:18 AM > > To: Rv-List@Matronics.Com > > Subject: RV-List: Random (engine??) "POP" noise ... HELP request > > > > > > --> RV-List message posted by: "James E. Clark" > > > > This is an appeal to the list for help in solving a mystery .... > > > > > > My partner (Patty) and I have an RV6 with a carbureted O-320 > > (B2B), that has a strange "quirk". > > > > From time to time we hear a "pop"/"pup"/"pup-pup" sound that > > *sounds* like it could be: > > > > a small backfire -or- > > a single misfire -or- > > metal oilcanning somewhere -or- > > something slipping and banging into something under the cowl > > -or- something somewhere else ??? > > > > We have no idea what the real deal is and when we removed the > > cowl last, we saw nothing askance. When we inspect the > > airframe we find nothing so far. > > > > When it happens we *seem* to continue maintaining full power > > (it is over quickly). For a while it *appeared* to happen > > only during climbout (interestingly enough only when I was > > flying at first :-) ) It also seemed to happen once and be over. > > > > It has now happened in LEVEL flight > > It has now happened during "pull-up" from level flight > > It has now happened with BOTH of us in the plane > > It has now happened more than once during a flight > > It has now happened more than once during a climbout > > > > Everything else seems just fine with the plane. Hummed > > beautifully to Florida and back yesterday. > > > > Any tips? Suggestions? Wild ideas to look into? Similar > > experiences? Source of foo-foo dust to exorcise this demon?? > > > > James > > N996PJ (45+ hours) > > > > > > "If you don't make dust, you eat dust" > > > > > > =========== > > ========== > > Matronics Forums. > > ========== > > List members. > > ========== > > ========== > > > > > > > > > > > > ________________________________ Message 4 _____________________________________ Time: 06:59:24 AM PST US From: "RV6 Flyer" Subject: RE: RV-List: Random (engine??) "POP" noise ... HELP request (MORE INFO) --> RV-List message posted by: "RV6 Flyer" ----Original Message Follows---- From: "James E. Clark" Subject: RE: RV-List: Random (engine??) "POP" noise ... HELP request (MORE INFO) --> RV-List message posted by: "James E. Clark" Should have included the following info in original post: Ignition: One mag, one Jeff Rose/ElectroAir Engine: <50 hours since overhaul Engine: B2B at 160 HP Carb: standard, no modification of jets James > -----Original Message----- > From: owner-rv-list-server@matronics.com > [mailto:owner-rv-list-server@matronics.com]On Behalf Of James E. Clark > Sent: Monday, December 30, 2002 1:18 AM > To: Rv-List@Matronics.Com > Subject: RV-List: Random (engine??) "POP" noise ... HELP request > > > --> RV-List message posted by: "James E. Clark" > > This is an appeal to the list for help in solving a mystery .... > > > My partner (Patty) and I have an RV6 with a carbureted O-320 > (B2B), that has > a strange "quirk". > > >From time to time we hear a "pop"/"pup"/"pup-pup" sound that > *sounds* like > it could be: > > a small backfire -or- > a single misfire -or- > metal oilcanning somewhere -or- > something slipping and banging into something under the cowl -or- > something somewhere else ??? > > We have no idea what the real deal is and when we removed the > cowl last, we > saw nothing askance. > When we inspect the airframe we find nothing so far. > > When it happens we *seem* to continue maintaining full power (it is over > quickly). > For a while it *appeared* to happen only during climbout (interestingly > enough only when I was flying at first :-) ) > It also seemed to happen once and be over. > > It has now happened in LEVEL flight > It has now happened during "pull-up" from level flight > It has now happened with BOTH of us in the plane > It has now happened more than once during a flight > It has now happened more than once during a climbout > > Everything else seems just fine with the plane. Hummed beautifully to > Florida and back yesterday. > > Any tips? Suggestions? Wild ideas to look into? Similar > experiences? Source > of foo-foo dust to exorcise this demon?? > > James > N996PJ (45+ hours) > > > "If you don't make dust, you eat dust" > James: I have an O-320 B2B 1961 vintage Narrow Deck installed in my airplane. It was rebuilt to new specs before going into the RV. It has over 4,500 TT since new. I converted it to Constant Speed prop at rebuild. The only time I get popping sound is when the throttle is moved to idle at speed. This would be backfiring. I have the origional M-S carb. Think it is a MA3SPA or MA4SPA. No rejetting on it. I was not able to get the idle mixture set properly till around 40 hours when the engine was broke in. Not sure what the sound is that you are hearing with power. The only thing that I have heard with power on would be the rubber molding at the fuselage. It needs to be glued on or have an EXTREMELY tight fit to keep it from slapping the airplane. Gary A. Sobek "My Sanity" RV-6 N157GS O-320 Hartzell, 1,225 + Flying Hours So. CA, USA http://SoCAL_WVAF.rvproject.com http://www.hotmail.msn.com/cgi-bin/getmsg&HL=1216hotmailtaglines_addphotos_3mf ________________________________ Message 5 _____________________________________ Time: 08:11:07 AM PST US From: "Steve J Hurlbut" Subject: Re: RV-List: Random (engine??) "POP" noise ... HELP request --> RV-List message posted by: "Steve J Hurlbut" I've seen this 'popping sound before on RV6. Not sure if its the same thing as yours. This one was very quiet but still noticeable. Turned out it was the bottom skin just aft of bulkhead 607. I'm not sure if that number is correct but its the skin just aft of where the elevator bell crank and bell crank rib are located. There is no stiffeners or ribs on the floor in that area. Problem was solved by gluing some rigid foam lengthwise. You could also install a couple stiffeners. Maybe try laying under the plane and pushing up on the skin. Steve RV7A ----- Original Message ----- From: "James E. Clark" Subject: RE: RV-List: Random (engine??) "POP" noise ... HELP request > --> RV-List message posted by: "James E. Clark" > > Thanks. > > We think we had that too and Patty "lubricated" the rubber gasket and that > *different* noise seems to have gone away. It was more of a metal bang. > Seemed to ONLY occur during takeoff, presumbably as the wing was unloaded > from the flex of liftoff. It seems that if you make that fairing and gasket > fit REALLY snug on the ground, you will have the possibility of that > happening. > > Keep those off-chance guesses coming!! > > > James > > > > -----Original Message----- > > From: owner-rv-list-server@matronics.com > > [mailto:owner-rv-list-server@matronics.com]On Behalf Of Alex Peterson > > Sent: Monday, December 30, 2002 8:58 AM > > To: rv-list@matronics.com > > Subject: RE: RV-List: Random (engine??) "POP" noise ... HELP request > > > > > > --> RV-List message posted by: "Alex Peterson" > > > > Just a real off-chance guess: I heard someone else describe something > > similar when their wing root fairing gasket was loose at the aft end and > > banging the fuselage.... > > > > Alex Peterson > > Maple Grove, MN > > RV6-A N66AP 247 hours > > www.usfamily.net/web/alexpeterson > > > > > > > -----Original Message----- > > > From: owner-rv-list-server@matronics.com > > > [mailto:owner-rv-list-server@matronics.com] On Behalf Of > > > James E. Clark > > > Sent: Monday, December 30, 2002 12:18 AM > > > To: Rv-List@Matronics.Com > > > Subject: RV-List: Random (engine??) "POP" noise ... HELP request > > > > > > > > > --> RV-List message posted by: "James E. Clark" > > > > > > This is an appeal to the list for help in solving a mystery .... > > > > > > > > > My partner (Patty) and I have an RV6 with a carbureted O-320 > > > (B2B), that has a strange "quirk". > > > > > > From time to time we hear a "pop"/"pup"/"pup-pup" sound that > > > *sounds* like it could be: > > > > > > a small backfire -or- > > > a single misfire -or- > > > metal oilcanning somewhere -or- > > > something slipping and banging into something under the cowl > > > -or- something somewhere else ??? > > > > > > We have no idea what the real deal is and when we removed the > > > cowl last, we saw nothing askance. When we inspect the > > > airframe we find nothing so far. > > > > > > When it happens we *seem* to continue maintaining full power > > > (it is over quickly). For a while it *appeared* to happen > > > only during climbout (interestingly enough only when I was > > > flying at first :-) ) It also seemed to happen once and be over. > > > > > > It has now happened in LEVEL flight > > > It has now happened during "pull-up" from level flight > > > It has now happened with BOTH of us in the plane > > > It has now happened more than once during a flight > > > It has now happened more than once during a climbout > > > > > > Everything else seems just fine with the plane. Hummed > > > beautifully to Florida and back yesterday. > > > > > > Any tips? Suggestions? Wild ideas to look into? Similar > > > experiences? Source of foo-foo dust to exorcise this demon?? > > > > > > James > > > N996PJ (45+ hours) > > > > > > > > > "If you don't make dust, you eat dust" > > > > > > > > > =========== > > > ========== > > > Matronics Forums. > > > ========== > > > List members. > > > ========== > > > ========== > > > > > > > > > > > > > > > > > > > > > ________________________________ Message 6 _____________________________________ Time: 08:47:40 AM PST US From: "James E. Clark" Subject: RE: RV-List: Random (engine??) "POP" noise ... HELP request --> RV-List message posted by: "James E. Clark" Hmmm. Must take a look at that. Thanks, James > -----Original Message----- > From: owner-rv-list-server@matronics.com > [mailto:owner-rv-list-server@matronics.com]On Behalf Of Steve J Hurlbut > Sent: Monday, December 30, 2002 11:07 AM > To: rv-list@matronics.com > Subject: Re: RV-List: Random (engine??) "POP" noise ... HELP request > > > --> RV-List message posted by: "Steve J Hurlbut" > > I've seen this 'popping sound before on RV6. Not sure if its the > same thing > as yours. > This one was very quiet but still noticeable. Turned out it was the bottom > skin > just aft of bulkhead 607. I'm not sure if that number is correct > but its the > skin just aft of where > the elevator bell crank and bell crank rib are located. There is no > stiffeners or ribs on the floor > in that area. Problem was solved by gluing some rigid foam lengthwise. You > could also install a > couple stiffeners. Maybe try laying under the plane and pushing up on the > skin. > > Steve > RV7A > > ----- Original Message ----- > From: "James E. Clark" > To: > Subject: RE: RV-List: Random (engine??) "POP" noise ... HELP request > > > > --> RV-List message posted by: "James E. Clark" > > > > Thanks. > > > > We think we had that too and Patty "lubricated" the rubber > gasket and that > > *different* noise seems to have gone away. It was more of a metal bang. > > Seemed to ONLY occur during takeoff, presumbably as the wing > was unloaded > > from the flex of liftoff. It seems that if you make that fairing and > gasket > > fit REALLY snug on the ground, you will have the possibility of that > > happening. > > > > Keep those off-chance guesses coming!! > > > > > > James > > > > > > > -----Original Message----- > > > From: owner-rv-list-server@matronics.com > > > [mailto:owner-rv-list-server@matronics.com]On Behalf Of Alex Peterson > > > Sent: Monday, December 30, 2002 8:58 AM > > > To: rv-list@matronics.com > > > Subject: RE: RV-List: Random (engine??) "POP" noise ... HELP request > > > > > > > > > --> RV-List message posted by: "Alex Peterson" > > > > > > > Just a real off-chance guess: I heard someone else describe something > > > similar when their wing root fairing gasket was loose at the > aft end and > > > banging the fuselage.... > > > > > > Alex Peterson > > > Maple Grove, MN > > > RV6-A N66AP 247 hours > > > www.usfamily.net/web/alexpeterson > > > > > > > > > > -----Original Message----- > > > > From: owner-rv-list-server@matronics.com > > > > [mailto:owner-rv-list-server@matronics.com] On Behalf Of > > > > James E. Clark > > > > Sent: Monday, December 30, 2002 12:18 AM > > > > To: Rv-List@Matronics.Com > > > > Subject: RV-List: Random (engine??) "POP" noise ... HELP request > > > > > > > > > > > > --> RV-List message posted by: "James E. Clark" > > > > > > > > > This is an appeal to the list for help in solving a mystery .... > > > > > > > > > > > > My partner (Patty) and I have an RV6 with a carbureted O-320 > > > > (B2B), that has a strange "quirk". > > > > > > > > From time to time we hear a "pop"/"pup"/"pup-pup" sound that > > > > *sounds* like it could be: > > > > > > > > a small backfire -or- > > > > a single misfire -or- > > > > metal oilcanning somewhere -or- > > > > something slipping and banging into something under the cowl > > > > -or- something somewhere else ??? > > > > > > > > We have no idea what the real deal is and when we removed the > > > > cowl last, we saw nothing askance. When we inspect the > > > > airframe we find nothing so far. > > > > > > > > When it happens we *seem* to continue maintaining full power > > > > (it is over quickly). For a while it *appeared* to happen > > > > only during climbout (interestingly enough only when I was > > > > flying at first :-) ) It also seemed to happen once and be over. > > > > > > > > It has now happened in LEVEL flight > > > > It has now happened during "pull-up" from level flight > > > > It has now happened with BOTH of us in the plane > > > > It has now happened more than once during a flight > > > > It has now happened more than once during a climbout > > > > > > > > Everything else seems just fine with the plane. Hummed > > > > beautifully to Florida and back yesterday. > > > > > > > > Any tips? Suggestions? Wild ideas to look into? Similar > > > > experiences? Source of foo-foo dust to exorcise this demon?? > > > > > > > > James > > > > N996PJ (45+ hours) > > > > > > > > > > > > "If you don't make dust, you eat dust" > > > > > > > > > > > > =========== > > > > ========== > > > > Matronics Forums. > > > > ========== > > > > List members. > > > > ========== > > > > ========== > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > ________________________________ Message 7 _____________________________________ Time: 10:40:36 AM PST US From: SportAV8R@aol.com Subject: Re: RV-List: Under the cowl GPS antenna ?? --> RV-List message posted by: SportAV8R@aol.com In a message dated 12/28/2002 9:24:39 PM Eastern Standard Time, jnorman@intermapsystems.com writes: > . The issue about > metalic paint is a wive's tail... > > Jim > I almost declined to go here, but: I think he means "tale." There is a difference... ;-) do not archive ________________________________ Message 8 _____________________________________ Time: 10:45:18 AM PST US From: SportAV8R@aol.com Subject: Re: RV-List: Wingtip HID lights for LESS --> RV-List message posted by: SportAV8R@aol.com Wasn't there an issue of visibility of these lights against bright blue sky, as they are the same approximate Kelvin temperature, and therefore not as visible as the less intense but yellowish light from the tungsten bulb? -BB do not archive ________________________________ Message 9 _____________________________________ Time: 10:50:54 AM PST US From: SportAV8R@aol.com Subject: Re: RV-List: Random (engine??) "POP" noise ... HELP request --> RV-List message posted by: SportAV8R@aol.com In a message dated 12/30/2002 11:13:00 AM Eastern Standard Time, sjhdcl@kingston.net writes: > I've seen this 'popping sound before on RV6. Not sure if its the same thing > as yours. > This one was very quiet but still noticeable. Turned out it was the bottom > skin > just aft of bulkhead 607. I'm not sure if that number is correct but its > the > skin just aft of where > the elevator bell crank and bell crank rib are located. There is no > stiffeners or ribs on the floor > I've noticed similar and it is accentuated by the fact that the noise is just sufficient to break the squelch on my intercom, which allows a large imrush of ambient noise through the microphone into the headset, along with the "pop." Open the squelch (or remove the headset) and the actual "pops" are veery low intensity and don't have nearly the ringing quality that the intercom artifact causes. I've learned to ignore this noise for over 4 years now. Usually heard on climb-out at higher power settings. Bill B RV-6A 275 hrs ________________________________ Message 10 ____________________________________ Time: 11:41:30 AM PST US From: Jerry2DT@aol.com Subject: RV-List: Re: RV-paradise... --> RV-List message posted by: Jerry2DT@aol.com Thanks for that Ken, one of the best letters ever. Very inspiring to us ground-bound garage hounds... Jerry Cochran Wilsonville, OR RV6a/slaving away on the panel ________________________________ Message 11 ____________________________________ Time: 11:41:33 AM PST US From: "Steve J Hurlbut" Subject: Re: RV-List: Random (engine??) "POP" noise ... HELP request --> RV-List message posted by: "Steve J Hurlbut" We also placed rigid foam on the sides of the fuse around that area. The RV was almost 'ring' free. Good luck and let us know the problem and cure of its found. It will be a good one for the archives. Steve RV7A wiring ----- Original Message ----- From: "James E. Clark" Subject: RE: RV-List: Random (engine??) "POP" noise ... HELP request > --> RV-List message posted by: "James E. Clark" > > Hmmm. > > Must take a look at that. > > Thanks, > > James > > > > -----Original Message----- > > From: owner-rv-list-server@matronics.com > > [mailto:owner-rv-list-server@matronics.com]On Behalf Of Steve J Hurlbut > > Sent: Monday, December 30, 2002 11:07 AM > > To: rv-list@matronics.com > > Subject: Re: RV-List: Random (engine??) "POP" noise ... HELP request > > > > > > --> RV-List message posted by: "Steve J Hurlbut" > > > > I've seen this 'popping sound before on RV6. Not sure if its the > > same thing > > as yours. > > This one was very quiet but still noticeable. Turned out it was the bottom > > skin > > just aft of bulkhead 607. I'm not sure if that number is correct > > but its the > > skin just aft of where > > the elevator bell crank and bell crank rib are located. There is no > > stiffeners or ribs on the floor > > in that area. Problem was solved by gluing some rigid foam lengthwise. You > > could also install a > > couple stiffeners. Maybe try laying under the plane and pushing up on the > > skin. > > > > Steve > > RV7A > > > > ----- Original Message ----- > > From: "James E. Clark" > > To: > > Subject: RE: RV-List: Random (engine??) "POP" noise ... HELP request > > > > > > > --> RV-List message posted by: "James E. Clark" > > > > > > Thanks. > > > > > > We think we had that too and Patty "lubricated" the rubber > > gasket and that > > > *different* noise seems to have gone away. It was more of a metal bang. > > > Seemed to ONLY occur during takeoff, presumbably as the wing > > was unloaded > > > from the flex of liftoff. It seems that if you make that fairing and > > gasket > > > fit REALLY snug on the ground, you will have the possibility of that > > > happening. > > > > > > Keep those off-chance guesses coming!! > > > > > > > > > James > > > > > > > > > > -----Original Message----- > > > > From: owner-rv-list-server@matronics.com > > > > [mailto:owner-rv-list-server@matronics.com]On Behalf Of Alex Peterson > > > > Sent: Monday, December 30, 2002 8:58 AM > > > > To: rv-list@matronics.com > > > > Subject: RE: RV-List: Random (engine??) "POP" noise ... HELP request > > > > > > > > > > > > --> RV-List message posted by: "Alex Peterson" > > > > > > > > > > Just a real off-chance guess: I heard someone else describe something > > > > similar when their wing root fairing gasket was loose at the > > aft end and > > > > banging the fuselage.... > > > > > > > > Alex Peterson > > > > Maple Grove, MN > > > > RV6-A N66AP 247 hours > > > > www.usfamily.net/web/alexpeterson > > > > > > > > > > > > > -----Original Message----- > > > > > From: owner-rv-list-server@matronics.com > > > > > [mailto:owner-rv-list-server@matronics.com] On Behalf Of > > > > > James E. Clark > > > > > Sent: Monday, December 30, 2002 12:18 AM > > > > > To: Rv-List@Matronics.Com > > > > > Subject: RV-List: Random (engine??) "POP" noise ... HELP request > > > > > > > > > > > > > > > --> RV-List message posted by: "James E. Clark" > > > > > > > > > > > > This is an appeal to the list for help in solving a mystery .... > > > > > > > > > > > > > > > My partner (Patty) and I have an RV6 with a carbureted O-320 > > > > > (B2B), that has a strange "quirk". > > > > > > > > > > From time to time we hear a "pop"/"pup"/"pup-pup" sound that > > > > > *sounds* like it could be: > > > > > > > > > > a small backfire -or- > > > > > a single misfire -or- > > > > > metal oilcanning somewhere -or- > > > > > something slipping and banging into something under the cowl > > > > > -or- something somewhere else ??? > > > > > > > > > > We have no idea what the real deal is and when we removed the > > > > > cowl last, we saw nothing askance. When we inspect the > > > > > airframe we find nothing so far. > > > > > > > > > > When it happens we *seem* to continue maintaining full power > > > > > (it is over quickly). For a while it *appeared* to happen > > > > > only during climbout (interestingly enough only when I was > > > > > flying at first :-) ) It also seemed to happen once and be over. > > > > > > > > > > It has now happened in LEVEL flight > > > > > It has now happened during "pull-up" from level flight > > > > > It has now happened with BOTH of us in the plane > > > > > It has now happened more than once during a flight > > > > > It has now happened more than once during a climbout > > > > > > > > > > Everything else seems just fine with the plane. Hummed > > > > > beautifully to Florida and back yesterday. > > > > > > > > > > Any tips? Suggestions? Wild ideas to look into? Similar > > > > > experiences? Source of foo-foo dust to exorcise this demon?? > > > > > > > > > > James > > > > > N996PJ (45+ hours) > > > > > > > > > > > > > > > "If you don't make dust, you eat dust" > > > > > > > > > > > > > > > =========== > > > > > ========== > > > > > Matronics Forums. > > > > > ========== > > > > > List members. > > > > > ========== > > > > > ========== > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > ________________________________ Message 12 ____________________________________ Time: 11:54:08 AM PST US From: "Norman" Subject: Re: RV-List: Random (engine??) "POP" noise ... HELP request --> RV-List message posted by: "Norman" > This one was very quiet but still noticeable. Turned out it was the bottom > skin > just aft of bulkhead 607. I'm not sure if that number is correct but its the > skin just aft of where > the elevator bell crank and bell crank rib are located. There is no > stiffeners or ribs on the floor > in that area. Problem was solved by gluing some rigid foam lengthwise. You > could also install a > couple stiffeners. There are some very good adhesive tapes available from auto body supply shops that are used to glue on body mouldings and door guard strips. They are double sided dense foam tape. They would be perfect for installing stiffners in completed aircraft. You could experiment very easily by making a stiffner out of some 025 scrap and sticking in that compartment. The key to having the tape work properly is to have the aircraft skin, the stiffner, and the tape at a very warm temperature BEFORE attempting to stick them together. Norman Hunger RV6A Delta BC ________________________________ Message 13 ____________________________________ Time: 11:57:49 AM PST US From: Ross Schlotthauer Subject: Re: RV-List: Random (engine??) "POP" noise ... HELP request --> RV-List message posted by: Ross Schlotthauer I heard a similar noise when I took to $60,000 ride at vans in their blue RV-6A. I heard it several times during the flight and it was quite noticible. It startled me but I was didn't ask what it was. You might call Vans and ask if they know what causes that "oil can" sound. Ross Schlotthauer RV7 Fuse --- "James E. Clark" wrote: > --> RV-List message posted by: "James E. Clark" > > > This is an appeal to the list for help in solving a > mystery .... > > > My partner (Patty) and I have an RV6 with a > carbureted O-320 (B2B), that has > a strange "quirk". > > From time to time we hear a "pop"/"pup"/"pup-pup" > sound that *sounds* like > it could be: > > a small backfire -or- > a single misfire -or- > metal oilcanning somewhere -or- > something slipping and banging into something under > the cowl -or- > something somewhere else ??? > > We have no idea what the real deal is and when we > removed the cowl last, we > saw nothing askance. > When we inspect the airframe we find nothing so far. > > When it happens we *seem* to continue maintaining > full power (it is over > quickly). > For a while it *appeared* to happen only during > climbout (interestingly > enough only when I was flying at first :-) ) > It also seemed to happen once and be over. > > It has now happened in LEVEL flight > It has now happened during "pull-up" from level > flight > It has now happened with BOTH of us in the plane > It has now happened more than once during a flight > It has now happened more than once during a climbout > > Everything else seems just fine with the plane. > Hummed beautifully to > Florida and back yesterday. > > Any tips? Suggestions? Wild ideas to look into? > Similar experiences? Source > of foo-foo dust to exorcise this demon?? > > James > N996PJ (45+ hours) > > > "If you don't make dust, you eat dust" > > > > Click on the > this > generous > _-> > Contributions > any other > Forums. > > latest messages. > List members. > > http://www.matronics.com/subscription > http://www.matronics.com/FAQ/RV-List.htm > Digests:http://www.matronics.com/digest/rv-list > http://www.matronics.com/archives > http://www.matronics.com/photoshare > http://www.matronics.com/emaillists > > > > > ________________________________ Message 14 ____________________________________ Time: 12:56:58 PM PST US From: "Jim Lane" Subject: RV-List: infinity grip wiring --> RV-List message posted by: "Jim Lane" The archives tell me how to wire the flap switch to relays and flap motor, but I cannot find information on WHICH relays I need and how to wire them for ENGINE START, FUEL PUMP, and STROBES. Are you using the same type relays for these functions, and can you please help me with wiring instructions or schematics showing how to wire these switches. I am sure it would be of great help in wiring the stick grips if I could get it right the first time. I have the ACS keyed ignition switch and Van's wiring harness in the RV-8. If I can get the stick grips installed, I should be finished with the wiring so that I can rivet the top skin on and glass in the windshield. I really want to fly this thing soon. Thanks to all who are willing to share their knowledge and experience. Free Web Email & Filter Enhancements. http://www.freewebemail.com/filtertools/ ________________________________ Message 15 ____________________________________ Time: 01:14:36 PM PST US From: "Eustace Bowhay" Subject: Re: RV-List: Random (engine??) "POP" noise ... HELP request (MORE INFO) --> RV-List message posted by: "Eustace Bowhay" I would what to make sure you don't have a sticking valve, When a valve hangs up and the engine fires on a partially open .valve it will blow into the induction system if it is an intake or make that popping noise if it is a exhaust valve Intake valves rarely give trouble as they are being cooled by the intake mixture. I would do a differential after landing while it is still hot just to make sure. This doesn't always pick it up as valve sticking seems associated with conditions of flight. I have had a wing fairing rubber seal come loose in flight, about eight inches from the flap forward, it beats against the side of fuselage but this is a continuous noise and the sound only changes with airspeed. Eustace Bowhay ----- Original Message ----- From: "RV6 Flyer" Subject: RE: RV-List: Random (engine??) "POP" noise ... HELP request (MORE INFO) > --> RV-List message posted by: "RV6 Flyer" > > ----Original Message Follows---- > From: "James E. Clark" > To: > Subject: RE: RV-List: Random (engine??) "POP" noise ... HELP request (MORE > INFO) > Date: Mon, 30 Dec 2002 09:13:17 -0500 > > --> RV-List message posted by: "James E. Clark" > > Should have included the following info in original post: > > > Ignition: One mag, one Jeff Rose/ElectroAir > Engine: <50 hours since overhaul > > > Engine: B2B at 160 HP > Carb: standard, no modification of jets > > James > > > > -----Original Message----- > > From: owner-rv-list-server@matronics.com > > [mailto:owner-rv-list-server@matronics.com]On Behalf Of James E. Clark > > Sent: Monday, December 30, 2002 1:18 AM > > To: Rv-List@Matronics.Com > > Subject: RV-List: Random (engine??) "POP" noise ... HELP request > > > > > > --> RV-List message posted by: "James E. Clark" > > > > This is an appeal to the list for help in solving a mystery .... > > > > > > My partner (Patty) and I have an RV6 with a carbureted O-320 > > (B2B), that has > > a strange "quirk". > > > > >From time to time we hear a "pop"/"pup"/"pup-pup" sound that > > *sounds* like > > it could be: > > > > a small backfire -or- > > a single misfire -or- > > metal oilcanning somewhere -or- > > something slipping and banging into something under the cowl -or- > > something somewhere else ??? > > > > We have no idea what the real deal is and when we removed the > > cowl last, we > > saw nothing askance. > > When we inspect the airframe we find nothing so far. > > > > When it happens we *seem* to continue maintaining full power (it is over > > quickly). > > For a while it *appeared* to happen only during climbout (interestingly > > enough only when I was flying at first :-) ) > > It also seemed to happen once and be over. > > > > It has now happened in LEVEL flight > > It has now happened during "pull-up" from level flight > > It has now happened with BOTH of us in the plane > > It has now happened more than once during a flight > > It has now happened more than once during a climbout > > > > Everything else seems just fine with the plane. Hummed beautifully to > > Florida and back yesterday. > > > > Any tips? Suggestions? Wild ideas to look into? Similar > > experiences? Source > > of foo-foo dust to exorcise this demon?? > > > > James > > N996PJ (45+ hours) > > > > > > "If you don't make dust, you eat dust" > > > > James: > > I have an O-320 B2B 1961 vintage Narrow Deck installed in my airplane. It > was rebuilt to new specs before going into the RV. It has over 4,500 TT > since new. I converted it to Constant Speed prop at rebuild. > > The only time I get popping sound is when the throttle is moved to idle at > speed. This would be backfiring. > > I have the origional M-S carb. Think it is a MA3SPA or MA4SPA. No > rejetting on it. I was not able to get the idle mixture set properly till > around 40 hours when the engine was broke in. > > Not sure what the sound is that you are hearing with power. The only thing > that I have heard with power on would be the rubber molding at the fuselage. > It needs to be glued on or have an EXTREMELY tight fit to keep it from > slapping the airplane. > > > Gary A. Sobek > "My Sanity" RV-6 N157GS O-320 Hartzell, > 1,225 + Flying Hours So. CA, USA > http://SoCAL_WVAF.rvproject.com > > http://www.hotmail.msn.com/cgi-bin/getmsg&HL=1216hotmailtaglines_addphotos_3 mf > > ________________________________ Message 16 ____________________________________ Time: 01:31:59 PM PST US From: "Karen and Robert Brown" Subject: Re: RV-List: Multi-pin wire connectors --> RV-List message posted by: "Karen and Robert Brown" If we could find out who makes the connectors for the RC airplane business, we might be on to what Steve and I have been asking about, which is a plug for 6 or so conductors that could be used inside the control sticks (and as a trim wiring disconnect). I have looked around, and I know that they are not Deans, they are smaller than Deans by 50%. I KNOW I have seen these on someone's RV site, but I was not smart enough to realize how much trouble I would have finding them later on...The guy said he had found them at a supplier to the RC industry and that they were a special made item. I'll continue searching and will let the list know if/when I find these plugs. Bob RV7A-Fuselage ________________________________ Message 17 ____________________________________ Time: 03:57:25 PM PST US From: Vanremog@aol.com Subject: Re: RV-List: Battery Replacement --> RV-List message posted by: Vanremog@aol.com In a message dated 12/28/2002 1:49:13 PM Pacific Standard Time, randallh@attbi.com writes: > One thing I didn't see anybody address was the terminals -- I just swapped > my RG25XC (after 3 years/500 hrs) for a PC680. The terminals on the new > battery are different -- just female threaded in the battery and MS6 SS > pan-head hex drive screws. The RG25 has larger (1/4"?) posts. The Concorde RG-25 has M8 (.315") coarse female threads (with hex bolts) and the Odyssey PC680 has M6 (.236") coarse female threads (with button head screws). When switching from the RG-25 to the PC680, I didn't change the .312" ID terminal lugs on my battery cables to .250" ID. I just made some very short metal spacers to fill in the annular gap from stainless tubing I had laying around (.250" ID X .312" OD). Just make two of these about .030" shorter than the cable terminal lug is thick. This then allows for switching back and forth between different batteries in a pinch. -GV (RV-6A N1GV 586hrs) ________________________________ Message 18 ____________________________________ Time: 05:15:09 PM PST US From: Sam Buchanan Subject: Re: RV-List: Rv8 wing conduit routing---and wiring connectors --> RV-List message posted by: Sam Buchanan Elsa & Henry wrote: > > --> RV-List message posted by: "Elsa & Henry" > Regarding wing wiring, I can't imagine why any one would want to add > connectors to it! How many times are you going to remove and replace the > fully wired wings??? Every connector pin adds 3 more joints to the wiring! > Being an ex spacecraft chap, we avoided connectors like the plague! Just > another source of un-reliability! With the wiring conduit placed where I > have it, it penetrates the fuselage skin behind the aileron push-rods,out of > the way, and the seat skins have matching holes for sections of the same > conduit between them. Splicing of the left and right wing wiring for landing > and navigation lights and the supplies from the panel are done under the > sloping part of the seat skins between the innermost rib and the next > outboard rib. Also, as I have my Whelen 3 strobe power supply under the seat > skins, the shielded cables are run right through from the wings and tail and > spliced to the Whelen connector pig-tails in the space between adjacent ribs > on the opposite side of center to where the other splices are. The cable > shields are spliced together and grounded to the power supply at a single > point. No detected noise from any of that wiring! The method described above certainly seems like a workable scheme if you want to postpone all wiring until the wings are attached to the fuse. Since I wanted to complete all wiring while the plane was still in my shop at home (with wings detached) I elected to use Molex-type connectors at the wing roots (and yes, not only are they made out of cheap looking plastic.....they came from Radio Shack!!) I also made labels describing the connector pinouts and stuck them to the fuse inside the wing roots in case I ever need to trace the wiring. This meant I could apply voltage to the wiring system in the shop for a dress rehearsal and know that the electrons were flowing the correct direction at least as far as the wing roots. ;-) Once the wings were in place at the hangar, it only took a minute to join the connectors and the wiring was complete. I have had no service problems with the connectors in the three+ years and 440 hrs of service (I did solder the wires to the connector pins). But...if problems do arise (and I don't expect them to) in a couple of minutes I can remove a few screws, lift the wing root fairing and have access to the connectors. For me the connectors worked very nicely. > > I don't like butt-splices, (can't inspect the crimp!), so I use cap-splices > with their skirt trimmed off. The wires are twisted together and soldered, > the cap lightly crimped-on and shrink-tubing applied over the cap and wires > going into it. Works great, and my Final Inspector loved the method I used. I LOVE butt splices! I have no idea how many are in my plane but I find them invaluable for the tinkering with the wiring I have been more or less constantly doing since the plane has been flying. I use a high quality crimping tool from AeroElectric Connections, give each wire a hefty tug following the crimp (never had one to fail) and move on to the next task in a fraction of the time it would take to finish a soldered joint (and I possess a military certification for soldering). So many ways to accomplish the same tasks! We all have to evaluate our skill level, capacity for patience, desire to obsess over details, and go with what works for us as we complete our projects. And you will LOVE the final product! :-) Sam Buchanan "The RV Journal" http://thervjournal.com ________________________________ Message 19 ____________________________________ Time: 05:58:27 PM PST US From: "Van Artsdalen, Scott" Subject: RE: RV-List: Rv8 wing conduit routing---and wiring connectors --> RV-List message posted by: "Van Artsdalen, Scott" FWIW, I delayed wing wiring until the wings were mated permanently. Had the plastic conduit in the wings. No connectors at the root. I didn't anticipate removing the wings again either. Works great. First flight should be in a few weeks. -----Original Message----- From: Sam Buchanan [mailto:sbuc@hiwaay.net] Subject: Re: RV-List: Rv8 wing conduit routing---and wiring connectors --> RV-List message posted by: Sam Buchanan Elsa & Henry wrote: > > --> RV-List message posted by: "Elsa & Henry" > Regarding wing wiring, I can't imagine why any one would want to add > connectors to it! How many times are you going to remove and replace the > fully wired wings??? Every connector pin adds 3 more joints to the wiring! > Being an ex spacecraft chap, we avoided connectors like the plague! Just > another source of un-reliability! With the wiring conduit placed where I > have it, it penetrates the fuselage skin behind the aileron push-rods,out of > the way, and the seat skins have matching holes for sections of the same > conduit between them. Splicing of the left and right wing wiring for landing > and navigation lights and the supplies from the panel are done under the > sloping part of the seat skins between the innermost rib and the next > outboard rib. Also, as I have my Whelen 3 strobe power supply under the seat > skins, the shielded cables are run right through from the wings and tail and > spliced to the Whelen connector pig-tails in the space between adjacent ribs > on the opposite side of center to where the other splices are. The cable > shields are spliced together and grounded to the power supply at a single > point. No detected noise from any of that wiring! The method described above certainly seems like a workable scheme if you want to postpone all wiring until the wings are attached to the fuse. Since I wanted to complete all wiring while the plane was still in my shop at home (with wings detached) I elected to use Molex-type connectors at the wing roots (and yes, not only are they made out of cheap looking plastic.....they came from Radio Shack!!) I also made labels describing the connector pinouts and stuck them to the fuse inside the wing roots in case I ever need to trace the wiring. This meant I could apply voltage to the wiring system in the shop for a dress rehearsal and know that the electrons were flowing the correct direction at least as far as the wing roots. ;-) Once the wings were in place at the hangar, it only took a minute to join the connectors and the wiring was complete. I have had no service problems with the connectors in the three+ years and 440 hrs of service (I did solder the wires to the connector pins). But...if problems do arise (and I don't expect them to) in a couple of minutes I can remove a few screws, lift the wing root fairing and have access to the connectors. For me the connectors worked very nicely. > > I don't like butt-splices, (can't inspect the crimp!), so I use cap-splices > with their skirt trimmed off. The wires are twisted together and soldered, > the cap lightly crimped-on and shrink-tubing applied over the cap and wires > going into it. Works great, and my Final Inspector loved the method I used. I LOVE butt splices! I have no idea how many are in my plane but I find them invaluable for the tinkering with the wiring I have been more or less constantly doing since the plane has been flying. I use a high quality crimping tool from AeroElectric Connections, give each wire a hefty tug following the crimp (never had one to fail) and move on to the next task in a fraction of the time it would take to finish a soldered joint (and I possess a military certification for soldering). So many ways to accomplish the same tasks! We all have to evaluate our skill level, capacity for patience, desire to obsess over details, and go with what works for us as we complete our projects. And you will LOVE the final product! :-) Sam Buchanan "The RV Journal" http://thervjournal.com ________________________________ Message 20 ____________________________________ Time: 06:23:22 PM PST US From: "Stein Bruch" "Rv-List" Subject: RV-List: N555JN Pics! --> RV-List message posted by: "Stein Bruch" Hi Guys, Just received a couple of photos from Jim Norman of his completed (and recently flying) airplane. Take a look at a beautiful airplane. Pics at: http://www.steinair.com/jn Cheers, Stein Bruch Do Not Archive ________________________________ Message 21 ____________________________________ Time: 06:31:12 PM PST US From: "William Davis" Subject: Re: RV-List: Random (engine??) "POP" noise ... HELP request --> RV-List message posted by: "William Davis" James, A strange noise in my RV-8 turned out to be about 8-10 inches of the rubber sealing strip at the wing root fairing that had come loose and would flap in the wind occasionally. Bill ----- Original Message ----- From: "James E. Clark" Subject: RV-List: Random (engine??) "POP" noise ... HELP request > --> RV-List message posted by: "James E. Clark" > > This is an appeal to the list for help in solving a mystery .... > > > My partner (Patty) and I have an RV6 with a carbureted O-320 (B2B), that has > a strange "quirk". > > >From time to time we hear a "pop"/"pup"/"pup-pup" sound that *sounds* like > it could be: > > a small backfire -or- > a single misfire -or- > metal oilcanning somewhere -or- > something slipping and banging into something under the cowl -or- > something somewhere else ??? > > We have no idea what the real deal is and when we removed the cowl last, we > saw nothing askance. > When we inspect the airframe we find nothing so far. > > When it happens we *seem* to continue maintaining full power (it is over > quickly). > For a while it *appeared* to happen only during climbout (interestingly > enough only when I was flying at first :-) ) > It also seemed to happen once and be over. > > It has now happened in LEVEL flight > It has now happened during "pull-up" from level flight > It has now happened with BOTH of us in the plane > It has now happened more than once during a flight > It has now happened more than once during a climbout > > Everything else seems just fine with the plane. Hummed beautifully to > Florida and back yesterday. > > Any tips? Suggestions? Wild ideas to look into? Similar experiences? Source > of foo-foo dust to exorcise this demon?? > > James > N996PJ (45+ hours) > > > "If you don't make dust, you eat dust" > > ________________________________ Message 22 ____________________________________ Time: 07:30:49 PM PST US From: "Dick DeCramer" Subject: RV-List: Re: Multi pin Connecters --> RV-List message posted by: "Dick DeCramer" "DigiKey" will have them for sure and they give good service on small orders. They have a catalog and also a web site with an electronic catalog for internet orders. Dick DeCramer RV6 Northfield, MN ________________________________ Message 23 ____________________________________ Time: 09:15:25 PM PST US From: "James E. Clark" Subject: RE: RV-List: Random (engine??) "POP" noise ... HELP request --> RV-List message posted by: "James E. Clark" Are you using an electronic ignition in place of one of the mags?? More on the reason later. James > -----Original Message----- > From: owner-rv-list-server@matronics.com > [mailto:owner-rv-list-server@matronics.com]On Behalf Of > SportAV8R@aol.com > Sent: Monday, December 30, 2002 1:47 PM > To: rv-list@matronics.com > Subject: Re: RV-List: Random (engine??) "POP" noise ... HELP request > > > --> RV-List message posted by: SportAV8R@aol.com > > In a message dated 12/30/2002 11:13:00 AM Eastern Standard Time, > sjhdcl@kingston.net writes: > > > > I've seen this 'popping sound before on RV6. Not sure if its > the same thing > > as yours. > > This one was very quiet but still noticeable. Turned out it was > the bottom > > skin > > just aft of bulkhead 607. I'm not sure if that number is > correct but its > > the > > skin just aft of where > > the elevator bell crank and bell crank rib are located. There is no > > stiffeners or ribs on the floor > > > > I've noticed similar and it is accentuated by the fact that the > noise is just > sufficient to break the squelch on my intercom, which allows a > large imrush > of ambient noise through the microphone into the headset, along with the > "pop." Open the squelch (or remove the headset) and the actual > "pops" are > veery low intensity and don't have nearly the ringing quality that the > intercom artifact causes. I've learned to ignore this noise for > over 4 years > now. Usually heard on climb-out at higher power settings. > > Bill B > RV-6A 275 hrs > > > > > > ________________________________ Message 24 ____________________________________ Time: 09:20:39 PM PST US From: "James E. Clark" Subject: RE: RV-List: Random (engine??) "POP" noise ... HELP request --> RV-List message posted by: "James E. Clark" More comments coming soon. Don't know if we have the cure yet though. James > -----Original Message----- > From: owner-rv-list-server@matronics.com > [mailto:owner-rv-list-server@matronics.com]On Behalf Of Steve J Hurlbut > Sent: Monday, December 30, 2002 2:38 PM > To: rv-list@matronics.com > Subject: Re: RV-List: Random (engine??) "POP" noise ... HELP request > > > --> RV-List message posted by: "Steve J Hurlbut" > > We also placed rigid foam on the sides of the fuse around that area. > The RV was almost 'ring' free. > > Good luck and let us know the problem and cure of its found. It will be a > good one for the archives. > > > Steve > RV7A wiring > > ----- Original Message ----- > From: "James E. Clark" > To: > Subject: RE: RV-List: Random (engine??) "POP" noise ... HELP request > > > > --> RV-List message posted by: "James E. Clark" > > > > Hmmm. > > > > Must take a look at that. > > > > Thanks, > > > > James > > > > > > > -----Original Message----- > > > From: owner-rv-list-server@matronics.com > > > [mailto:owner-rv-list-server@matronics.com]On Behalf Of Steve > J Hurlbut > > > Sent: Monday, December 30, 2002 11:07 AM > > > To: rv-list@matronics.com > > > Subject: Re: RV-List: Random (engine??) "POP" noise ... HELP request > > > > > > > > > --> RV-List message posted by: "Steve J Hurlbut" > > > > > > I've seen this 'popping sound before on RV6. Not sure if its the > > > same thing > > > as yours. > > > This one was very quiet but still noticeable. Turned out it was the > bottom > > > skin > > > just aft of bulkhead 607. I'm not sure if that number is correct > > > but its the > > > skin just aft of where > > > the elevator bell crank and bell crank rib are located. There is no > > > stiffeners or ribs on the floor > > > in that area. Problem was solved by gluing some rigid foam lengthwise. > You > > > could also install a > > > couple stiffeners. Maybe try laying under the plane and pushing up on > the > > > skin. > > > > > > Steve > > > RV7A > > > > > > ----- Original Message ----- > > > From: "James E. Clark" > > > To: > > > Subject: RE: RV-List: Random (engine??) "POP" noise ... HELP request > > > > > > > > > > --> RV-List message posted by: "James E. Clark" > > > > > > > > > Thanks. > > > > > > > > We think we had that too and Patty "lubricated" the rubber > > > gasket and that > > > > *different* noise seems to have gone away. It was more of a metal > bang. > > > > Seemed to ONLY occur during takeoff, presumbably as the wing > > > was unloaded > > > > from the flex of liftoff. It seems that if you make that fairing and > > > gasket > > > > fit REALLY snug on the ground, you will have the possibility of that > > > > happening. > > > > > > > > Keep those off-chance guesses coming!! > > > > > > > > > > > > James > > > > > > > > > > > > > -----Original Message----- > > > > > From: owner-rv-list-server@matronics.com > > > > > [mailto:owner-rv-list-server@matronics.com]On Behalf Of Alex > Peterson > > > > > Sent: Monday, December 30, 2002 8:58 AM > > > > > To: rv-list@matronics.com > > > > > Subject: RE: RV-List: Random (engine??) "POP" noise ... > HELP request > > > > > > > > > > > > > > > --> RV-List message posted by: "Alex Peterson" > > > > > > > > > > > > > Just a real off-chance guess: I heard someone else describe > something > > > > > similar when their wing root fairing gasket was loose at the > > > aft end and > > > > > banging the fuselage.... > > > > > > > > > > Alex Peterson > > > > > Maple Grove, MN > > > > > RV6-A N66AP 247 hours > > > > > www.usfamily.net/web/alexpeterson > > > > > > > > > > > > > > > > -----Original Message----- > > > > > > From: owner-rv-list-server@matronics.com > > > > > > [mailto:owner-rv-list-server@matronics.com] On Behalf Of > > > > > > James E. Clark > > > > > > Sent: Monday, December 30, 2002 12:18 AM > > > > > > To: Rv-List@Matronics.Com > > > > > > Subject: RV-List: Random (engine??) "POP" noise ... HELP request > > > > > > > > > > > > > > > > > > --> RV-List message posted by: "James E. Clark" > > > > > > > > > > > > > > > This is an appeal to the list for help in solving a mystery .... > > > > > > > > > > > > > > > > > > My partner (Patty) and I have an RV6 with a carbureted O-320 > > > > > > (B2B), that has a strange "quirk". > > > > > > > > > > > > From time to time we hear a "pop"/"pup"/"pup-pup" sound that > > > > > > *sounds* like it could be: > > > > > > > > > > > > a small backfire -or- > > > > > > a single misfire -or- > > > > > > metal oilcanning somewhere -or- > > > > > > something slipping and banging into something under the cowl > > > > > > -or- something somewhere else ??? > > > > > > > > > > > > We have no idea what the real deal is and when we removed the > > > > > > cowl last, we saw nothing askance. When we inspect the > > > > > > airframe we find nothing so far. > > > > > > > > > > > > When it happens we *seem* to continue maintaining full power > > > > > > (it is over quickly). For a while it *appeared* to happen > > > > > > only during climbout (interestingly enough only when I was > > > > > > flying at first :-) ) It also seemed to happen once > and be over. > > > > > > > > > > > > It has now happened in LEVEL flight > > > > > > It has now happened during "pull-up" from level flight > > > > > > It has now happened with BOTH of us in the plane > > > > > > It has now happened more than once during a flight > > > > > > It has now happened more than once during a climbout > > > > > > > > > > > > Everything else seems just fine with the plane. Hummed > > > > > > beautifully to Florida and back yesterday. > > > > > > > > > > > > Any tips? Suggestions? Wild ideas to look into? Similar > > > > > > experiences? Source of foo-foo dust to exorcise this demon?? > > > > > > > > > > > > James > > > > > > N996PJ (45+ hours) > > > > > > > > > > > > > > > > > > "If you don't make dust, you eat dust" > > > > > > > > > > > > > > > > > > =========== > > > > > > ========== > > > > > > Matronics Forums. > > > > > > ========== > > > > > > List members. > > > > > > ========== > > > > > > ========== > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > ________________________________ Message 25 ____________________________________ Time: 09:20:39 PM PST US From: "James E. Clark" Subject: RE: RV-List: Random (engine??) "POP" noise ... HELP request --> RV-List message posted by: "James E. Clark" We seemed to have the "oil can" sound and Patty deduced that that was from the wing root intersection fairing being overly snug with the rubber gasket. She applied some type of lubricant to the rubber so it could slip it it was really pressed and that seemed to have gone away. This sound is yet a different one. Thanks though. James > -----Original Message----- > From: owner-rv-list-server@matronics.com > [mailto:owner-rv-list-server@matronics.com]On Behalf Of Ross > Schlotthauer > Sent: Monday, December 30, 2002 2:55 PM > To: rv-list@matronics.com > Subject: Re: RV-List: Random (engine??) "POP" noise ... HELP request > > > --> RV-List message posted by: Ross Schlotthauer > > > I heard a similar noise when I took to $60,000 ride at > vans in their blue RV-6A. I heard it several times > during the flight and it was quite noticible. It > startled me but I was didn't ask what it was. You > might call Vans and ask if they know what causes that > "oil can" sound. > > Ross Schlotthauer > RV7 Fuse > > > --- "James E. Clark" wrote: > > --> RV-List message posted by: "James E. Clark" > > > > > > This is an appeal to the list for help in solving a > > mystery .... > > > > > > My partner (Patty) and I have an RV6 with a > > carbureted O-320 (B2B), that has > > a strange "quirk". > > > > From time to time we hear a "pop"/"pup"/"pup-pup" > > sound that *sounds* like > > it could be: > > > > a small backfire -or- > > a single misfire -or- > > metal oilcanning somewhere -or- > > something slipping and banging into something under > > the cowl -or- > > something somewhere else ??? > > > > We have no idea what the real deal is and when we > > removed the cowl last, we > > saw nothing askance. > > When we inspect the airframe we find nothing so far. > > > > When it happens we *seem* to continue maintaining > > full power (it is over > > quickly). > > For a while it *appeared* to happen only during > > climbout (interestingly > > enough only when I was flying at first :-) ) > > It also seemed to happen once and be over. > > > > It has now happened in LEVEL flight > > It has now happened during "pull-up" from level > > flight > > It has now happened with BOTH of us in the plane > > It has now happened more than once during a flight > > It has now happened more than once during a climbout > > > > Everything else seems just fine with the plane. > > Hummed beautifully to > > Florida and back yesterday. > > > > Any tips? Suggestions? Wild ideas to look into? > > Similar experiences? Source > > of foo-foo dust to exorcise this demon?? > > > > James > > N996PJ (45+ hours) > > > > > > "If you don't make dust, you eat dust" > > > > > > > > Click on the > > this > > generous > > _-> > > Contributions > > any other > > Forums. > > > > latest messages. > > List members. > > > > http://www.matronics.com/subscription > > http://www.matronics.com/FAQ/RV-List.htm > > Digests:http://www.matronics.com/digest/rv-list > > http://www.matronics.com/archives > > http://www.matronics.com/photoshare > > http://www.matronics.com/emaillists > > > > > > > > > > > > ________________________________ Message 26 ____________________________________ Time: 09:20:39 PM PST US From: "James E. Clark" Subject: RE: RV-List: Random (engine??) "POP" noise ... HELP request (MORE INFO) --> RV-List message posted by: "James E. Clark" Thanks, Eustace. I don't think it is the rubber seal. Don't know if it is a sticking valve. More later .... James > -----Original Message----- > From: owner-rv-list-server@matronics.com > [mailto:owner-rv-list-server@matronics.com]On Behalf Of Eustace Bowhay > Sent: Monday, December 30, 2002 4:03 PM > To: rv-list@matronics.com > Subject: Re: RV-List: Random (engine??) "POP" noise ... HELP request > (MORE INFO) > > > --> RV-List message posted by: "Eustace Bowhay" > > I would what to make sure you don't have a sticking valve, When a valve > hangs up and the engine fires on a partially open .valve it will > blow into > the induction system if it is an intake or make that popping > noise if it is > a exhaust valve Intake valves rarely give trouble as they are being cooled > by the intake mixture. I would do a differential after landing while it is > still hot just to make sure. This doesn't always pick it up as valve > sticking seems associated with conditions of flight. > > I have had a wing fairing rubber seal come loose in flight, about eight > inches from the flap forward, it beats against the side of > fuselage but this > is a continuous noise and the sound only changes with airspeed. > > Eustace Bowhay > > > ----- Original Message ----- > From: "RV6 Flyer" > To: > Subject: RE: RV-List: Random (engine??) "POP" noise ... HELP request (MORE > INFO) > > > > --> RV-List message posted by: "RV6 Flyer" > > > > ----Original Message Follows---- > > From: "James E. Clark" > > To: > > Subject: RE: RV-List: Random (engine??) "POP" noise ... HELP > request (MORE > > INFO) > > Date: Mon, 30 Dec 2002 09:13:17 -0500 > > > > --> RV-List message posted by: "James E. Clark" > > > > Should have included the following info in original post: > > > > > > Ignition: One mag, one Jeff Rose/ElectroAir > > Engine: <50 hours since overhaul > > > > > > Engine: B2B at 160 HP > > Carb: standard, no modification of jets > > > > James > > > > > > > -----Original Message----- > > > From: owner-rv-list-server@matronics.com > > > [mailto:owner-rv-list-server@matronics.com]On Behalf Of > James E. Clark > > > Sent: Monday, December 30, 2002 1:18 AM > > > To: Rv-List@Matronics.Com > > > Subject: RV-List: Random (engine??) "POP" noise ... HELP request > > > > > > > > > --> RV-List message posted by: "James E. Clark" > > > > > > This is an appeal to the list for help in solving a mystery .... > > > > > > > > > My partner (Patty) and I have an RV6 with a carbureted O-320 > > > (B2B), that has > > > a strange "quirk". > > > > > > >From time to time we hear a "pop"/"pup"/"pup-pup" sound that > > > *sounds* like > > > it could be: > > > > > > a small backfire -or- > > > a single misfire -or- > > > metal oilcanning somewhere -or- > > > something slipping and banging into something under the cowl -or- > > > something somewhere else ??? > > > > > > We have no idea what the real deal is and when we removed the > > > cowl last, we > > > saw nothing askance. > > > When we inspect the airframe we find nothing so far. > > > > > > When it happens we *seem* to continue maintaining full power (it is > over > > > quickly). > > > For a while it *appeared* to happen only during climbout > (interestingly > > > enough only when I was flying at first :-) ) > > > It also seemed to happen once and be over. > > > > > > It has now happened in LEVEL flight > > > It has now happened during "pull-up" from level flight > > > It has now happened with BOTH of us in the plane > > > It has now happened more than once during a flight > > > It has now happened more than once during a climbout > > > > > > Everything else seems just fine with the plane. Hummed beautifully to > > > Florida and back yesterday. > > > > > > Any tips? Suggestions? Wild ideas to look into? Similar > > > experiences? Source > > > of foo-foo dust to exorcise this demon?? > > > > > > James > > > N996PJ (45+ hours) > > > > > > > > > "If you don't make dust, you eat dust" > > > > > > > James: > > > > I have an O-320 B2B 1961 vintage Narrow Deck installed in my > airplane. It > > was rebuilt to new specs before going into the RV. It has over 4,500 TT > > since new. I converted it to Constant Speed prop at rebuild. > > > > The only time I get popping sound is when the throttle is moved > to idle at > > speed. This would be backfiring. > > > > I have the origional M-S carb. Think it is a MA3SPA or MA4SPA. No > > rejetting on it. I was not able to get the idle mixture set > properly till > > around 40 hours when the engine was broke in. > > > > Not sure what the sound is that you are hearing with power. The only > thing > > that I have heard with power on would be the rubber molding at the > fuselage. > > It needs to be glued on or have an EXTREMELY tight fit to keep it from > > slapping the airplane. > > > > > > Gary A. Sobek > > "My Sanity" RV-6 N157GS O-320 Hartzell, > > 1,225 + Flying Hours So. CA, USA > > http://SoCAL_WVAF.rvproject.com > > > > > http://www.hotmail.msn.com/cgi-bin/getmsg&HL=1216hotmailtaglines_a ddphotos_3 mf > > ________________________________ Message 27 ____________________________________ Time: 09:55:18 PM PST US From: "Norman" Subject: Re: RV-List: infinity grip wiring --> RV-List message posted by: "Norman" > The archives tell me how to wire the flap switch to relays and flap motor, but I cannot find information on WHICH relays I need and how to wire them for ENGINE START, FUEL PUMP, and STROBES. > The reason to use two relays on the flaps is required because of the single throw switches supplied with the Infinity grips. Unfortunately, Paul Besings website and Infinity Aerospace's website don't seem to be working right this minute or I would provide you the links. The relays are very nice ones available from Radio Shack. > Are you using the same type relays for these functions, and can you please help me with wiring instructions or schematics showing how to wire these switches. > The other functions can be covered by regular relays of which good quality reasonably priced ones can be seen here http://aeroelectric.com/Catalog/switch/switch.html home page here http://aeroelectric.com/Catalog/BCcatalog.html > I am sure it would be of great help in wiring the stick grips if I could get it right the first time. > Up to about a year ago I was on the Matronics AeroElectric List. It was being monitored by this electrical engineer named Bob Nuckolls. He would take the time to answer every electric question that came along. I even talked to him on the phone a couple of times and he always helped out. I don't know if he is still over there but you might want to sit on that List untill you're done your wiring. I plan on getting back on when I finish up my panel and wire my engine. Head over to http://www.matronics.com/subscription/ and hop on. Norman Hunger RV6A Delta BC Do not archive ________________________________ Message 28 ____________________________________ Time: 10:08:34 PM PST US From: "James E. Clark" Subject: RV-List: UPDATE ... Random (engine??) "POP" --> RV-List message posted by: "James E. Clark" First, thanks to the many listers who have responded both "on-list" and "off-list". There have been several things suggested as the potential culprit so I think I should give a status on many of them. 1. Rubber seal at wing root (either causing oil canning or flapping in the breeze)... We have had that problem already (oil canning) and think it has been solved. For those unaware, it seems if you make the fairing and rubber gasket fit VERY snug against the fuselage, you can induce oilcanning when the wing loads (bends) up on takeoff and unloads (bends) down when you ease off the back pressure. You can either trim the fairing some more or make it so the rubber will give a little ... we did the latter and it seems to work. Our sound in question is a *different* one now. 2. Sticky valve ... Don't know about that one. It is not the leading candidate yet. 3. Leaky induction ... Same as #2 above. Visually, did not find anything amiss. We did find a little "blow-by" on one exhaust ... bolts needed re-tightening. 4. Bottom skin, aft bulkhead ... Same as #2 above 5. Exhaust stack hitting fuselage ... We looked into that and all is snug. No signs of it hitting the fuselage. Also the sound is more of a "pop" than a vibration. 6. Electronic ignition "misfire" ... --->> CURRENT NUMBER ONE CANDIDATE! I had a talk with Jeff Rose, and with great precision and logic, he proceeded to explain what ***COULD*** be happening. Jeff thinks (with "80% certainty") that what we have here is arcing in one of the spark plug wires driven by the electronic ignition. He explained that it is possible that one of the connections is just loose enough to cause this when the engine is UNDER LOAD (climb out, pull up etc.) and the pressure inside the cylinder/chamber is high enough to cause INCREASED RESISTANCE across the plug. With a "loose" connection, there would be an arc as opposed to a clean firing (path of least resistance) and the missing of ONE firing would make a sound that would be enough to scare you. He suggested removing the wires and inspecting inside the plugs looking for the tell-tale sign of a black spot (carbon from the arcing). I did and 'lo and behold there was some in the plug where the wire had come loose before and I had replaced it!! I also found some (a lot less) in another cyclinder. In **THEORY** maybe this could even explain why there were multiple, I guess. The wire was cut and the spring at the end re-inserted per Jeff's instructions. The engine was started to make sure I did not make matters worse. Other than that, we have **NOT** tested this yet and the problem did NOT manifest itself on the ground (per Jeff, the engine does not have enough load to drive the pressure high enough to cause the arcing in that situation.) It was late when we got most of it done and I *hope* the weather is good enough to do a flight test tommorrow. PLEASE NOTE: This may turn out to NOT be the problem. It is number one on the list for me (actually it was 2nd in the things I originally listed -) )because Jeff seemed to be so informed about exactly why and how this **COULD** be the problem. He was so thorough in explaining all of the "why's" and "how come's" that we are focussing on this first. **IF** this is the problem, please note that it is NOT a problem of the electronic ignition itself, but of the connector at the end of the plug wire and its construction. Even if it is not, I would love to kow if anyone with the ElectroAir system has any tips on making those ends a little more substantial (this is with aircraft plugs, NOT automotive plugs). Once this is tested, I will let the list know what happened and if needed, proceed down the list of other possibilities. Keep those ideas coming .... just in case. :-) Again, thanks to all!! James "If you don't make dust, you eat dust" ________________________________ Message 29 ____________________________________ Time: 10:12:19 PM PST US From: "Norman" Subject: Re: RV-List: Multi-pin wire connectors --> RV-List message posted by: "Norman" > If we could find out who makes the connectors for the RC airplane business, we might be on to what Steve and I have been asking about, which is a plug for 6 or so conductors that could be used inside the control sticks (and as a trim wiring disconnect). I have looked around, and I know that they are not Deans, they are smaller than Deans by 50%. > > I KNOW I have seen these on someone's RV site, but I was not smart enough to realize how much trouble I would have finding them later on...The guy said he had found them at a supplier to the RC industry and that they were a special made item. Bob, Try asking this guy terminal@rea-alp.com He runs Terminal Town which is at http://www.terminaltown.com/ Also try asking Bob Nuckolls at http://www.aeroelectric.com/bob.nuckolls or http://216.55.140.222/bob.nuckolls/ I would like to hear the results. I ended up with a fairly large Molex connector under the passenger seat. I'm assured it will work but for some reason I'm not impressed with the overall quality. The super small one probably couldn't handle any serious current though. It would be alot of extra work and complexity to have to use a relay for every function of the Infinity stick grip. For example I have a pair of quad red LED map lights behind my head that will run right off the switch. Real easy and handy that way. Norman Hunger RV6A Delta BC Do not archive