RV-List Digest Archive

Wed 01/01/03


Total Messages Posted: 17



Today's Message Index:
----------------------
 
     1. 06:04 AM - Re: Oil on airplane belly  (Wayne R. Couture)
     2. 08:13 AM - Re: Oil on airplane belly  (Randy Compton)
     3. 09:03 AM - Re: Paint Shops on East Coast (Steven DiNieri)
     4. 09:08 AM - Re: 2003 Calendar (Tom & Cathy Ervin)
     5. 11:35 AM - Painting (Eustace Bowhay)
     6. 04:38 PM - Transponder sold - Navaid still available (Ken Brooks)
     7. 05:23 PM - more baffling questions (Dave Ford)
     8. 05:43 PM - Re: more baffling questions (Kyle Boatright)
     9. 06:38 PM - Re: more baffling questions (Doug Gray)
    10. 06:42 PM - IO-360-A power spreadsheet (Kevin Horton)
    11. 06:45 PM - Re: more baffling questions (Alex Peterson)
    12. 07:12 PM - Re: more baffling questions (Kyle Boatright)
    13. 08:57 PM - Re: RV-8 Canopy skirt (Tracy Crook)
    14. 09:23 PM - UPDATE #2 ... Random (engine??) "POP"  (James E. Clark)
    15. 11:09 PM - Can Canadians can save money on shipments? (Norman)
    16. 11:23 PM - Canopy Frame Side Skins (Norman)
    17. 11:56 PM - Re: Canopy Frame Side Skins (Stein Bruch)
 
 
 


Message 1


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    Time: 06:04:38 AM PST US
    From: "Wayne R. Couture" <commando@cox-internet.com>
    Subject: Re: Oil on airplane belly
    --> RV-List message posted by: "Wayne R. Couture" <commando@cox-internet.com> Randy, I am by no means an expert on this subject but, I own a 150 that is suppose to hold 6 quarts also but will blow out about 1 1/2 quarts after every oil change. So I just put in 5 quarts and let it settle down to about 4 1/2 and leave it there. It never goes below that. Saves a big mess on my cowling. You may want to try running a bit low to see if it stops at a reasonable level. Wayne RV-8 qb ----- Original Message ----- From: "Randy Compton" <rdcompton@earthlink.net> Subject: RV-List: Oil on airplane belly > --> RV-List message posted by: "Randy Compton" <rdcompton@earthlink.net> > > Listers: > > I now have about 40 hours since a major overhaul of my Lyc O-320. I have > been consistently getting some oil on the belly just aft of / in line with > the engine breather line. This has been happening even while doing nothing > but straight-and-level cross country type flying. It's doesn't seem to be a > lot, but just enough to make a 6-inch diameter splotch and a few run-back > lines for a foot or so. The flight-times have all been in the 1 to 2 hour > range. > > Perhaps it could be due to over-servicing the oil quantity, but I am getting > this oil mess even when the quantity is showing 6 quarts. I did an oil > change yesterday and saw no oil leaks anywhere at all on the engine or > accessories. I've been told that a new/freshly overhauled engine should not > be blowing any oil if it is broken-in and serviced correctly, so I'm > beginning to wonder if I have a cylinder problem or something. I've also > heard that a glazed cylinder will cause the crankcase to pressurize > excessively and oil to blow out. > > What's puzzling is that I followed the break-in instructions exactly. I did > not "baby" the engine, and all the operating temps, etc. have been good. > I've been running the engine at 65% to 75% power on the x/c flights, varying > between the two at 10 to 15 minute intervals. > > Any insight here will be most appreciated. > > Thanks, > Randy Compton > RV-3 N84VF > Gulf Breeze, FL > >


    Message 2


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    Time: 08:13:37 AM PST US
    From: "Randy Compton" <rdcompton@earthlink.net>
    Subject: Re: Oil on airplane belly
    --> RV-List message posted by: "Randy Compton" <rdcompton@earthlink.net> Thanks for all the feedback. I agree that my oil consumption is high, certainly MUCH higher than pre-overhaul. I also agree that if it was all coming out the breather, or leaking out around fittings and hoses, the mess would be bigger. I'm thinking that maybe the dipstick is off as far as how much oil is really in the motor. So, the next step is to make sure that the oil is definitely not overserviced. But the oil is definitely going somewhere, as there is no doubt that the level is lower on the stick after a few hours of flying. I, too, had the engine overhauled with an upgrade to high-compression pistons, had all the flow-matching, balancing, etc. stuff done. It was also test run by the shop for 4 hours before it was sent to me. But, it doesn't seem to have much more power than before overhaul. I'm wondering if the oil use could be a clue to a problem with the engine. One thing is for sure. Right now it uses oil at a much greater rate than before the overhaul, and at 40 hours I don't think it will improve much if the use is not related to simply over-servicing. Again, thanks for the feedback. Randy Compton RV-3 N84VF Gulf Breeze, FL Do Not Archive


    Message 3


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    Time: 09:03:01 AM PST US
    From: "Steven DiNieri" <capsteve@adelphia.net>
    Subject: Paint Shops on East Coast
    --> RV-List message posted by: "Steven DiNieri" <capsteve@adelphia.net> Charles Bell of Aircraft refinishers of wny just finished my second RV-6 last month. He's a great guy to deal with and is very experimental friendly. As part of our deal he assigned me some hangar space to final assemble and get the faa inspection. I test flew it right from his airport. His web site is http://www.aircraftrefinisherswny.com (585) 237-3790 Steve DiNieri capsteve@adelphia.net


    Message 4


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    Time: 09:08:20 AM PST US
    From: "Tom & Cathy Ervin" <tcervin@valkyrie.net>
    Subject: Re: 2003 Calendar
    --> RV-List message posted by: "Tom & Cathy Ervin" <tcervin@valkyrie.net> Larry, I also believe you are probably thinking of the Rvator Renewal. I usually pay that at the same time new calendars come out! All this building tends to fog the memory at times......or maybe it's trying to decide which primer is better!! Sorry but the list has been a little slow lately. Do Not Archive Tom in Ohio ----- Original Message ----- From: "Larry Bowen" <Larry@bowenaero.com> Subject: RE: RV-List: 2003 Calendar > --> RV-List message posted by: "Larry Bowen" <Larry@BowenAero.com> > > Hmm. Maybe I'm thinking of the Rvator subscription.... > > Thanks. > > - > Larry Bowen > Larry@BowenAero.com > http://BowenAero.com > > > > -----Original Message----- > > From: owner-rv-list-server@matronics.com > > [mailto:owner-rv-list-server@matronics.com] On Behalf Of Tom > > & Cathy Ervin > > Sent: Tuesday, December 31, 2002 11:09 PM > > To: rv-list@matronics.com > > Subject: Re: RV-List: 2003 Calendar > > > > > > --> RV-List message posted by: "Tom & Cathy Ervin" > > --> <tcervin@valkyrie.net> > > > > Larry, I got my "Van's 2003 Calender" about a month ago. > > Do Not Archive > > Tom in Ohio > > ----- Original Message ----- > > From: "Larry Bowen" <Larry@bowenaero.com> > > To: <rv-list@matronics.com> > > Subject: RV-List: 2003 Calendar > > > > > > > --> RV-List message posted by: "Larry Bowen" <Larry@BowenAero.com> > > > > > > Anyone received the Van's 2003 calendar yet? I paid for two > > > years-worth last year, but no sign of the '03 yet ...... > > > > > > - > > > Larry Bowen > > > Larry@BowenAero.com > > > http://BowenAero.com > > > Do not archive > >


    Message 5


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    Time: 11:35:30 AM PST US
    From: "Eustace Bowhay" <ebowhay@jetstream.net>
    Subject: Painting
    --> RV-List message posted by: "Eustace Bowhay" <ebowhay@jetstream.net> Painted the first RV (6 completed 1992) at home in a double garage, turned out remarkably well considering the conditions. Last year it was time to think about painting the 6A that is just being completed. My two main concerns were the toxicity of two part epoxy paints and dust control so decided to take a different route. Talked to and established a plan with one of our local well equipped body shops that have a first class paint booth. We would supply the paint (Endura the same as on the RV 6 which still looks the same as it did ten years ago) and do the prepping. The painting would be done in three stages, emp, wings and fuselage. After the parts are prepped they go to the paint shop and then to the hangar for final assembly, emp and wings are finished and in the hangar and the fuselage will go around the end of March, when the weather warms up. The paint and primer cost was $420.00 Canadian (approx. $275.00 US) and it looks like we have enough left to finish up. Plan is to go with one basic color and use vinyl for trim and registration letters. Based on the hourly charges so far from the body shop it looks like the final cost for painting will be in the area of $1800.00 CD including the paint. The finish is just excellent and so far looks like it was the right way to go. Eustace Bowhay- Blind Bay, B.C.


    Message 6


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    Time: 04:38:22 PM PST US
    From: "Ken Brooks" <kdbrv8r@charter.net>
    Subject: Transponder sold - Navaid still available
    --> RV-List message posted by: "Ken Brooks" <kdbrv8r@charter.net> Hello, list-ers and Happy New Year! Just a quick note to let y'all know that the Microair T2000SFL transponder I had previously advertised has been sold. The Navaid is still available and I'm lowering the price to $1150, so if you are interested, the first e-mail by date stamp gets it. Shipping is free to U.S. addresses. Keep pounding those rivets! Do not archive Ken Brooks Roscoe, IL RV-8QB (airborne by Dec 17th, 2003 - hopefully)


    Message 7


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    Time: 05:23:56 PM PST US
    From: "Dave Ford" <dford@michweb.net>
    Subject: more baffling questions
    --> RV-List message posted by: "Dave Ford" <dford@michweb.net> Still working on cowling and baffles, currently have ramps bonded to cowl, have fit outside fabric to baffles for good seal to cowl . Now to the center area around front of engine. Should the ramp inside ends be glassed over to get a good seal transitioning from baffle to ramp to cowl? Dave Ford RV6


    Message 8


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    Time: 05:43:24 PM PST US
    From: "Kyle Boatright" <kyle.boatright@adelphia.net>
    Subject: Re: more baffling questions
    --> RV-List message posted by: "Kyle Boatright" <kyle.boatright@adelphia.net> Yep, that's the only solution I could come up with, but there may be others. Glass away! KB ----- Original Message ----- From: "Dave Ford" <dford@michweb.net> Subject: RV-List: more baffling questions > --> RV-List message posted by: "Dave Ford" <dford@michweb.net> > > Still working on cowling and baffles, currently have ramps bonded to cowl, have fit outside fabric to baffles for good seal to cowl . Now to the center area around front of engine. Should the ramp inside ends be glassed over to get a good seal transitioning from baffle to ramp to cowl? > > Dave Ford > RV6 > >


    Message 9


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    Time: 06:38:05 PM PST US
    From: Doug Gray <dgra1233@bigpond.net.au>
    Subject: Re: more baffling questions
    --> RV-List message posted by: Doug Gray <dgra1233@bigpond.net.au> I can't picture what you are doing here, where are you glassing? Doug Gray > --> RV-List message posted by: "Kyle Boatright" <kyle.boatright@adelphia.net> > > Yep, that's the only solution I could come up with, but there may be others. > > Glass away! > > KB > ----- Original Message ----- > >> >>Still working on cowling and baffles, currently have ramps bonded to cowl, > > have fit outside fabric to baffles for good seal to cowl . Now to the > center area around front of engine. Should the ramp inside ends be glassed > over to get a good seal transitioning from baffle to ramp to cowl? > >>Dave Ford >>RV6


    Message 10


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    Time: 06:42:14 PM PST US
    From: Kevin Horton <khorto1537@rogers.com>
    Subject: IO-360-A power spreadsheet
    --> RV-List message posted by: Kevin Horton <khorto1537@rogers.com> I was away from home over the Christmas period, and I couldn't work on the project, so I found some time to produce a spreadsheet to calculate the power output of the Lycoming IO-360-A and C engines. The Excel 4 spreadsheet basically replicates the graphical power chart found in the Lycoming Operator Manual. The zipped spreadsheet can be found on my web site - there is a link in the Engine part of the RV Links section, and there will be a link on the front page of the site for the next while. -- Kevin Horton RV-8 (baffles, induction air, oil cooler) Ottawa, Canada http://go.phpwebhosting.com/~khorton/rv8/


    Message 11


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    Time: 06:45:55 PM PST US
    From: "Alex Peterson" <alexpeterson@usjet.net>
    Subject: more baffling questions
    --> RV-List message posted by: "Alex Peterson" <alexpeterson@usjet.net> > > cowl, > have fit outside fabric to baffles for good seal to cowl . > Now to the center area around front of engine. Should the > ramp inside ends be glassed over to get a good seal > transitioning from baffle to ramp to cowl? I'm not sure the exact area you are writing about, however, the lower outside corners of the inlet ramp sections I radiused with aluminum. These little pieces of .016" aluminum are roughly cone shaped, and blend the baffles right into the cowl lower outside corners. Alex Peterson Maple Grove, MN RV6-A N66AP 247 hours www.usfamily.net/web/alexpeterson


    Message 12


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    Time: 07:12:01 PM PST US
    From: "Kyle Boatright" <kyle.boatright@adelphia.net>
    Subject: Re: more baffling questions
    --> RV-List message posted by: "Kyle Boatright" <kyle.boatright@adelphia.net> The inlet ramps are relatively small fiberglass parts that attach to the inside of the upper cowl, and provide a smooth transition for air as it enters the cowl. As supplied, these ramps attach to the lip of the inlet, and to the top of the cowling. The ramps have no sides, so there is a tunnel running under each (Left & Right) inlet ramp. Imagine the inexpensive steel ramps you can buy at the local auto parts store. The ones I've seen don't have solid sides, so there is a tunnel of sorts under them. You could roll a tennis ball or whatever through the void. This is OK for the auto ramp, but on our inlet ramps, one side of each ramp is in the high pressure area of the cowl, and the other side is on the low pressure side of the cowl. Unless you seal the tunnel, you're going to lose cooling air without any benefit. At this point, you have two options - 1) Glass in one end of each ramp, or 2) Make the baffles themselves seal the area, despite some obvious fit issues. If you glass in the inside ends of the ramps, it gives you a smooth (rather than jagged) transition in the area where your baffles shift from sealing against the inlet ramp to sealing against the top cowl. This is very helpful in getting a good seal. KB ----- Original Message ----- From: "Doug Gray" <dgra1233@bigpond.net.au> Subject: Re: RV-List: more baffling questions > --> RV-List message posted by: Doug Gray <dgra1233@bigpond.net.au> > > I can't picture what you are doing here, where are you glassing? > Doug Gray > > > --> RV-List message posted by: "Kyle Boatright" <kyle.boatright@adelphia.net> > > > > Yep, that's the only solution I could come up with, but there may be others. > > > > Glass away! > > > > KB > > ----- Original Message ----- > > > >> > >>Still working on cowling and baffles, currently have ramps bonded to cowl, > > > > have fit outside fabric to baffles for good seal to cowl . Now to the > > center area around front of engine. Should the ramp inside ends be glassed > > over to get a good seal transitioning from baffle to ramp to cowl? > > > >>Dave Ford > >>RV6 > >


    Message 13


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    Time: 08:57:52 PM PST US
    From: "Tracy Crook" <lors01@msn.com>
    Subject: Re: RV-8 Canopy skirt
    --> RV-List message posted by: "Tracy Crook" <lors01@msn.com> I'm just starting to fit the RV-8 canopy skirt and I'm stuck on the step where it says to trim the skirt 1/4" away from the "scribed line". Look as I may, there is no trace of a scribed line, mold line, or anything resembling either. Can any of you RV-8 builders give me an idea of where the top & bottom of the skirt ends up relative to canopy frame (top) and junction of top & side Fuselage skins (bottom)? Also, everything seems to fit fairly well except for the rear 1/3 of the skirt at the top edge. It stands out away from the canopy bubble by at least 1/3", way more than will ever lay down when pop riveted to the canopy frame. Looks like I'll have to trim most of the top edge above the rivet line away and lay up some glass to fair it into the canopy bubble. Common story? Tracy Crook


    Message 14


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    Time: 09:23:36 PM PST US
    From: "James E. Clark" <jclark@conterra.com>
    Subject: UPDATE #2 ... Random (engine??) "POP"
    --> RV-List message posted by: "James E. Clark" <jclark@conterra.com> First, I must mention that Jeff Rose was such a delight to chat with on the phone about this matter. He is sending to me some of the "improved" rubber grommets for the plug wires. (ElectroAir users will know what this is). Second, I got a chance to go around the pattern once after the "update". I climbed agressively (~80kts at most) and did NOT get a "pop". More flying is required before we feel that the problem is "solved". Once around the pattern is NOT conclusive in proving "solution" but is potentially conclusive in proving "NOT solution". We have a trip planned this weekend that should be enough to discover if the problem persists. Again THANKS(!!!) to all who sent in suggestions. I still may need to followup on each. James > <<<< SNIP, SNIP, SNIP >>>> > Other than that, we have **NOT** tested this yet and the problem > did NOT manifest itself on the ground (per Jeff, the engine does > not have enough load to drive the pressure high enough to cause > the arcing in that situation.) > > It was late when we got most of it done and I *hope* the weather > is good enough to do a flight test tommorrow. > >


    Message 15


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    Time: 11:09:34 PM PST US
    From: "Norman" <nhunger@sprint.ca>
    Subject: Can Canadians can save money on shipments?
    --> RV-List message posted by: "Norman" <nhunger@sprint.ca> This post aimed at Canadian residents only. All others may as well DELETE now. Sorry. I just noticed on a recent shipment that our customs department is charging me 7% GST and 7.5% PST on the Canadian dollar equivelant of the total cost of the shipment. This includes the freight charge. What a burn. Can some one who has recently gotten a large kit shipment from Van or Mark have a look at your Canada Customs Postal Import Form (the grey slip you have to pay on arrival) and let us know if you had to pay Canadian taxes on American freight charges too? If so, it would seem to me that a Canadian could save quite a few dollars over the course of the whole project by insisting at time of order to pay the shipping separately, perhaps by credit card over the phone. Have the shipper send your freight charge receipt by post in a reg sized envelope and let the large shipment arrive with the accurate cost of the parts enclosed. Is this legal? Would it work? Things that make you go hmmm...... Do not archive


    Message 16


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    Time: 11:23:38 PM PST US
    From: "Norman" <nhunger@sprint.ca>
    Subject: Canopy Frame Side Skins
    --> RV-List message posted by: "Norman" <nhunger@sprint.ca> I am about to permanently rivet the canopy frame side skins to the canopy frame. I must do this with the plexi in place because the plexi won't slide into the slot after without major squeezing of the plexi. I definately don't want to do that so my question is - can the plexi handle the vibrations from the rivet gun in such close proximity? Or should I use the squeezer? (I'd rather not, the gun does more consistantly nicer, flusher rivets than the squeezer on skins) Norman Hunger RV6A Delta BC Do not archive questions


    Message 17


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    Time: 11:56:55 PM PST US
    From: "Stein Bruch" <stein@steinair.com>
    Subject: Canopy Frame Side Skins
    --> RV-List message posted by: "Stein Bruch" <stein@steinair.com> Hi Norman, Are you talking about the skins to the frame??, if so those are steel pop rivets and can't be bucked or squeezed because they are riveted to the canopy fram tube itself. I assume you're referring to the stiffners and the area where they are riveted together below the frame?? If so, I'd highly recommend squeezing them. You probably could get by bucking them, but personally I like to keep machine gun type tools away from plexi. I squeezed all of mine and they turned out fine, as did many other builders that I know. The nice thing with the squeezer, is you can still "tweak" the side skins while squeezing the rivets with the stiffner/side skin to give you a nice tight fit on the side skins to the fuselage. Happy building, Stein Bruch, Minneapolis RV6/N664SB - Flying RV7/N2YU - Empennage. Do Not Archive. -----Original Message----- From: owner-rv-list-server@matronics.com [mailto:owner-rv-list-server@matronics.com]On Behalf Of Norman Subject: RV-List: Canopy Frame Side Skins --> RV-List message posted by: "Norman" <nhunger@sprint.ca> I am about to permanently rivet the canopy frame side skins to the canopy frame. I must do this with the plexi in place because the plexi won't slide into the slot after without major squeezing of the plexi. I definately don't want to do that so my question is - can the plexi handle the vibrations from the rivet gun in such close proximity? Or should I use the squeezer? (I'd rather not, the gun does more consistantly nicer, flusher rivets than the squeezer on skins) Norman Hunger RV6A Delta BC Do not archive questions




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