RV-List Digest Archive

Wed 06/25/03


Total Messages Posted: 29



Today's Message Index:
----------------------
 
     1. 03:00 AM - Re: 168hp 0-360 A1A (Kevin Horton)
     2. 03:00 AM - Re: 168hp 0-360 A1A (Kevin Horton)
     3. 03:43 AM - FW: SWPC: (no subject) (William Costello)
     4. 05:52 AM - Flat black on top cowl? (czechsix@juno.com)
     5. 06:12 AM - Re: "All Shook Up" ... and in search of help ... (James E. Clark)
     6. 06:37 AM - Re: "All Shook Up" ... and in search of help ... (James E. Clark)
     7. 07:09 AM - Re: 168hp 0-360 A1A (Mike Stephenson)
     8. 07:17 AM - Re: "All Shook Up" ... and in search of help ... (glenn.williams@businessacft.bombardier.com)
     9. 07:33 AM - Re: "All Shook Up" ... and in search of help ... (Scott Bilinski)
    10. 08:14 AM - Re: "All Shook Up" ... and in search of help ... (James E. Clark)
    11. 08:53 AM - Rocky Mountain Regional Fly-In (JDaniel343@aol.com)
    12. 08:55 AM - Re: Rudder Stiffener Tooling Marks? (Andy Karmy)
    13. 09:16 AM - Re: Rocky Mountain Regional Fly-In (lucky macy)
    14. 09:18 AM - Re: "All Shook Up" ... and in search of help ... (glenn.williams@businessacft.bombardier.com)
    15. 10:01 AM - Re: prop spacer thanks (HCRV6@aol.com)
    16. 10:03 AM - Rocky Mountain Regional Fly-In (zilik@direcpc.com)
    17. 10:31 AM - Re: Rudder Stiffener Tooling Marks? (Bill Dube)
    18. 10:47 AM - Raim Prediction (Ronnie Brown)
    19. 10:58 AM - IFR and TSO'd instruments ?? (Ronnie Brown)
    20. 11:16 AM - Re: Best Stops to Oshkosh (Karen and Robert Brown)
    21. 12:34 PM - High compression Pistons ()
    22. 02:36 PM - Re: prop spacer thanks (chris m)
    23. 02:42 PM - Re: High compression Pistons (RV6 Flyer)
    24. 03:27 PM - Re: IFR and TSO'd instruments ?? (Mike Robertson)
    25. 03:53 PM - Looking for Cargo Trailer to move RV-6 (Jordan Grant)
    26. 05:35 PM - Re: Raim Prediction (Kevin Horton)
    27. 09:15 PM - Re: Looking for Cargo Trailer to move RV-6 (RobHickman@aol.com)
    28. 10:09 PM - Re: "All Shook Up" ... and in search of help ... (Jeff Bertsch)
    29. 10:11 PM - Re: "All Shook Up" ... and in search of help ... (James E. Clark)
 
 
 


Message 1


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    Time: 03:00:51 AM PST US
    From: Kevin Horton <khorto1537@rogers.com>
    Subject: Re: 168hp 0-360 A1A
    --> RV-List message posted by: Kevin Horton <khorto1537@rogers.com> >--> RV-List message posted by: "Mike Stephenson" <mike@proclaimweb.com> > >Yep . . . I have a very modest goal in mind - to build a perfect RV. . . :) > >The 0-320 - 160hp is a very smooth running engine. (I have tried it, and >most of the van's employees seem to agree) I was just wondering if a lower >compression, 0-360, with it's 1/2" longer stroke, might even be smoother. Of >course, I am only willing to go 1 mile per hour slower, don't you know. > >mike stephenson If everything else is equal, I would expect a longer stroke engine to vibrate more, as the pistons are being moved a longer distance and the piston speeds are higher. -- Kevin Horton RV-8 (finishing kit) Ottawa, Canada http://go.phpwebhosting.com/~khorton/rv8/


    Message 2


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    Time: 03:00:51 AM PST US
    From: Kevin Horton <khorto1537@rogers.com>
    Subject: Re: 168hp 0-360 A1A
    --> RV-List message posted by: Kevin Horton <khorto1537@rogers.com> >--> RV-List message posted by: "Mike Stephenson" <mike@proclaimweb.com> > >I'm trolling for knowledge. > >For my 6A, I just picked up a run out 0-360 A1A core. What would be the good >and bad side if, during rebuild, I install low compression pistons instead >of the normal high compression ones. If I remember correctly it would then >develop168 hp, rather than the normal 180hp. > >Questions: > >With 12hp less, how much would the rate of climb decrease? Assuming a prop efficiency of 78%, a 12 hp decrement at the engine would be a decrease of about 9.4 hp delivered by the prop. At a weight of 1650 lb, this should reduce the rate of climb by 9.4 x 33,000/1650 = 187 ft/mn. Notes: I assumed a constant speed prop in both cases, so the full engine power was available. The difference in power between the two engines would be greatest at sea level, and would be less as the altitude is increased. So the decrease in rate of climb would also be less as altitude is increased. The prop efficiency may actually not be the same in the two cases, so that could affect the result. >What effect would it have on cruise performance? For small changes in power, you can figure that the speed varies as the cube root of the power. So, if you can cruise at 197 mph at 75% at 8,000 ft with a 180 hp engine (Van's numbers), the 168 hp engine should give you 197 x (168/180) (1/3) = 193 mph. > >What effect would it have on fuel usage at cruise? Well, this engine produces about 7% less power than the 180 hp version, so it will burn less fuel. However, brake specific fuel consumption (BSFC) increases with a decrease in compression ratio (CR) - in other words for the same power output, a lower compression ratio engine will burn more fuel. I don't have the formula handy that relates BSFC and CR, but a SWAG would be that you would see a 5 - 6% decrease in fuel burn in cruise. > >Would it run cooler? Less power produced means less heat produced, so it should run cooler. > >Since the low compression engines were designed for 80 octane, would a 168hp >be smoother, quieter and less prone to detonation, when burning autogas? It would definitely be less prone to detonation. I can't comment on the other aspects. > >Would the the lower compression engine last longer? It might, if you actually ran it the same way you would run the 180 hp version. But it might not last as long if you ran it harder to try to keep up to those 180 hp guys. > >What actually started me thinking along this line, is that most of Van's >employees prefer the 160hp/constant speed setup It is reported to be >smoother and quieter. The smoothness may be related to O-320 vs O-360, and not 160 hp vs 180 hp. So you may not find this mystical smoothness via a compression ratio decrease. > >Regards, >Mike Stephenson -- Kevin Horton RV-8 (finishing kit) Ottawa, Canada http://go.phpwebhosting.com/~khorton/rv8/


    Message 3


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    Time: 03:43:31 AM PST US
    From: "William Costello" <wmcenterprises@earthlink.net>
    Subject: FW: SWPC: (no subject)
    --> RV-List message posted by: "William Costello" <wmcenterprises@earthlink.net> -----Original Message----- From: owner-swpc@lists.his.com [mailto:owner-swpc@lists.his.com] On Behalf Of Pop6756@aol.com Subject: SWPC: (no subject) Don, sorry but saw this AD on the Barnstormers site. Jeff @ INDY WARNING-WARNING-WARNING . ANNOUNCEMENT!! DON'T deal with Air Parts of Michigan, Jason Burke, 586-489-3740, unless you want to get RIPPED OFF. Jason Burke talks a good talk, takes your money, and ONLY after repeated phone calls, emails, getting him banned from Barnstormers for the past 2 weeks, finally ships CRAP. Like to see a package of emails passed back and forth for the past month; just contact me and make up your own mind before dealing with this person. Your money, your choice. Contact Ronald <mailto:ronwright5@yahoo.com%3FsubjectBarnstormers%20Web%20Site %20Inquiry:%20WARNING-WARNING-WARNING> Wright located Overland MO USA. Telephone: 314-423-5058. -- Posted 23 June 2003 -- Show <http://www.barnstormers2000.com/show_matching.asp?Company+&Las tNameWright&FirstNameRonald> all Ads posted by this Advertiser <http://www.barnstormers2000.com/send_to_friend.asp?ID113285> here.


    Message 4


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    Time: 05:52:38 AM PST US
    Subject: Flat black on top cowl?
    From: czechsix@juno.com
    --> RV-List message posted by: czechsix@juno.com Guys, I'm considering my options for the black paint that goes on the top cowl from the spinner to the windshield on my military-themed -8A paint scheme. I know others have used gloss black here because it holds up better (less resistant to scuffs and scratches) but I've seen a few RV's that have a flat or semi-gloss black and they looked better IMHO. Glare isn't really a huge concern to me, since many have stated that it's a non-issue regardless of paint color or texture, I just think the flat black LOOKS nicer. Wondering if there's any consensus on the best type of paint to use if I want flat black? The two RV-4's I have seen with flat black both used rattle can paint instead of adding a flattening agent to a polyurethane so that if it does get scratched, it's easier to touch up later on. This logic makes sense to me. One guy was using the John Deere Blitz Black (made for touching up farm/lawn/garden machinery) and the other guy used SEM Flat Trim Black (for touching up trim on cars). Another one I'm considering is Tempo Epoxy Propeller Coating in Flat Black....I figure if it can hold up fairly well on a prop, it should be reasonably tough...anyone have experience with this stuff on a cowl? Thanks, --Mark Navratil Cedar Rapids, Iowa RV-8A N2D finishing paint booth... The best thing to hit the internet in years - Juno SpeedBand! Surf the web up to FIVE TIMES FASTER!


    Message 5


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    Time: 06:12:28 AM PST US
    From: "James E. Clark" <james@nextupventures.com>
    Subject: "All Shook Up" ... and in search of help ...
    --> RV-List message posted by: "James E. Clark" <james@nextupventures.com> Forgot to mention that exhaust was also re-checked two days ago. NO JOY. It **had** done that before but got fixed. That **seems** to be OK now. Easy to go and re-check one more time though. Thanks, James > -----Original Message----- > From: owner-rv-list-server@matronics.com > [mailto:owner-rv-list-server@matronics.com]On Behalf Of Jerry Springer > Sent: Wednesday, June 25, 2003 1:08 AM > To: rv-list@matronics.com > Subject: Re: RV-List: "All Shook Up" ... and in search of help ... > > > --> RV-List message posted by: Jerry Springer <jsflyrv@earthlink.net> > > James E. Clark wrote: > > --> RV-List message posted by: "James E. Clark" > <james@nextupventures.com> > > > > HELP ... > > > > Our RV has a bit of "the shakes" and I cannot seem to find out > why. When the > > plane is first started, it is barely there and it seems to > deliver power as > > expected. > > > > But, after about 5-10 minutes of flight, I can feel the vibes > 'a coming on. > > Subtle, but there. > > > > It does NOT go away. It exists at all RPMs though seemingly > more so at some > > and maybe a bit less with a throttle back/nose down condition of "less > > load". In other words it **seems** be maybe power related and not just > > rotational but I cannot say that for sure. > > > > The cylinder head temps and exhaust gas temps seem low to me > (CHT in the low > > 300's and EGTs about 1200). The oil temp is around 190-200 with > OAT about > > 80-90 degress F. Have tried different leanings and carb heat settings > > without any change. > > > > > > Aircraft Background: > > > > - RV6 with O-320 B2B (160 HP) > > - ~150 hours on aircraft and engine > > - Ed Sterba Wood Prop > > - ElectroAir Ignition + 1 mag > > - "Harmonic Balancer" Ring > > - Conical Mount > > > > > > Checked to date (not necessarily in this order): > > > > 1. Electronic ignition ... verified and replaced (including a couple of > > cracked plugs and wires) <thanks Jeff>... NO JOY > > 2. Prop re-balanced and blade angles re-checked <thanks Ed>... NO JOY > > 3. Engine mount sag ... "washered up" and snugged up ... NO JOY > > 4. Ring removed and engine run with just prop ... NO JOY > > 5. Earlier dynamic balancing of prop ... NO JOY > > 6. Timing ... all checked and reset ... NO JOY > > 7. Prop "tracked" to ~ 1/16" (Ed's book says to get within 1/8") > > > > > > Did notice in the archives a case of engine mounts being > replaced solved a > > vibration problem after the person had gone through a similar > list of things > > but it just *seems* that we have a problem elsewhere. > > > > We are at the point of taking the plane to a "trusted" shop > > ("professionals") for further (engine related) analysis but I figured it > > could not hurt to get the view of those on the list with significant > > experience. > > > > ==> (????) Do any of you listers have any idea as to what > *might* be going > > on here? Although I have just a few more, I am running out of things to > > check. > > > > If you have some insight into matters like this, and prefer to > contact me > > "off-list", please do so at james@nextupventures.com. Later I > will summarize > > the findings to the list. > > > > > > Thanks, > > > > James > > > > > > James is your exhaust anywhere near touching the bottom of the > airplane where it > exits the cowl? My exhaust hanger rubber mounts are starting to > get old enough > that the exhaust well at certain speeds or attitudes touch the > bottom of the > airplane at the point of exit causing a noticeable vibration. > > > Jerry > do not archive > >


    Message 6


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    Time: 06:37:45 AM PST US
    From: "James E. Clark" <james@nextupventures.com>
    Subject: "All Shook Up" ... and in search of help ...
    --> RV-List message posted by: "James E. Clark" <james@nextupventures.com> Thanks Jeff, Induction leak has been mentioned and I did take a look at the clamps around the hoses connecting the sump to the induction pipes. Do you know exactly where you friend's induction leak occurred? Do you (or anyone on the list) know if there is some "tell-tale" sign that makes it easy to determine if there is a leak? I took a clean paper towel with alchohol on it and wiped around the pipes as I was told or read somewhere that sometimes there might be a blue stain (fuel dye) if there was such a leak. Again, thanks. James > -----Original Message----- > From: owner-rv-list-server@matronics.com > [mailto:owner-rv-list-server@matronics.com]On Behalf Of Jeff Bertsch > Sent: Wednesday, June 25, 2003 1:50 AM > To: rv-list@matronics.com > Subject: Re: RV-List: "All Shook Up" ... and in search of help ... > > > --> RV-List message posted by: Jeff Bertsch <noms1reqd@yahoo.com> > > A friend had a problem with an engine miss that caused > roughness. It was caused by an induction leak. The > trick was that the leak did not start until the engine > heated up and the "crack" expanded. > This sounds like what you are experiencing too. > I hope this helps. > > Jeff Bertsch > RV-4 > --- "James E. Clark" <james@nextupventures.com> wrote: > > --> RV-List message posted by: "James E. Clark" > > <james@nextupventures.com> > > > > HELP ... > > > > Our RV has a bit of "the shakes" and I cannot seem > > to find out why. When the > > plane is first started, it is barely there and it > > seems to deliver power as > > expected. > > > > But, after about 5-10 minutes of flight, I can feel > > the vibes 'a coming on. > > Subtle, but there. > > > > It does NOT go away. It exists at all RPMs though > > seemingly more so at some > > and maybe a bit less with a throttle back/nose down > > condition of "less > > load". In other words it **seems** be maybe power > > related and not just > > rotational but I cannot say that for sure. > > > > The cylinder head temps and exhaust gas temps seem > > low to me (CHT in the low > > 300's and EGTs about 1200). The oil temp is around > > 190-200 with OAT about > > 80-90 degress F. Have tried different leanings and > > carb heat settings > > without any change. > > > > > > Aircraft Background: > > > > - RV6 with O-320 B2B (160 HP) > > - ~150 hours on aircraft and engine > > - Ed Sterba Wood Prop > > - ElectroAir Ignition + 1 mag > > - "Harmonic Balancer" Ring > > - Conical Mount > > > > > > Checked to date (not necessarily in this order): > > > > 1. Electronic ignition ... verified and replaced > > (including a couple of > > cracked plugs and wires) <thanks Jeff>... NO JOY > > 2. Prop re-balanced and blade angles re-checked > > <thanks Ed>... NO JOY > > 3. Engine mount sag ... "washered up" and snugged up > > ... NO JOY > > 4. Ring removed and engine run with just prop ... NO > > JOY > > 5. Earlier dynamic balancing of prop ... NO JOY > > 6. Timing ... all checked and reset ... NO JOY > > 7. Prop "tracked" to ~ 1/16" (Ed's book says to get > > within 1/8") > > > > > > Did notice in the archives a case of engine mounts > > being replaced solved a > > vibration problem after the person had gone through > > a similar list of things > > but it just *seems* that we have a problem > > elsewhere. > > > > We are at the point of taking the plane to a > > "trusted" shop > > ("professionals") for further (engine related) > > analysis but I figured it > > could not hurt to get the view of those on the list > > with significant > > experience. > > > > ==> (????) Do any of you listers have any idea as to > > what *might* be going > > on here? Although I have just a few more, I am > > running out of things to > > check. > > > > If you have some insight into matters like this, and > > prefer to contact me > > "off-list", please do so at > > james@nextupventures.com. Later I will summarize > > the findings to the list. > > > > > > Thanks, > > > > James > > > > > > > > Contributions > > any other > > Forums. > > > > latest messages. > > List members. > > > > http://www.matronics.com/subscription > > http://www.matronics.com/FAQ/RV-List.htm > > Digests:http://www.matronics.com/digest/rv-list > > http://www.matronics.com/archives > > http://www.matronics.com/photoshare > > http://www.matronics.com/emaillists > > > > > > > > > > > > > __________________________________ > >


    Message 7


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    Time: 07:09:26 AM PST US
    From: "Mike Stephenson" <mike@proclaimweb.com>
    Subject: Re: 168hp 0-360 A1A
    --> RV-List message posted by: "Mike Stephenson" <mike@proclaimweb.com> Thanks Kevin, man is this list great or what? Regards, Mike Stephenson


    Message 8


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    Time: 07:17:18 AM PST US
    Subject: "All Shook Up" ... and in search of help ...
    From: glenn.williams@businessacft.bombardier.com
    06/25/2003 08:47:21 AM --> RV-List message posted by: glenn.williams@businessacft.bombardier.com four suggestions from me: 1: Have you checked the firewall to engine mount bolt torque? If engine is on, take a hoist to remove the load and recheck your firewall to engine mount torque. 2. It is possible that you have recieved some badly manufactured isolation mounts(dynofocal or conical). Or they may have been damaged during installation. It would be a good idea to get these replaced while you are checking the firewall torque, if there is any doubt. 3. It is extremely possible that you have some part of the engine touching part of the cowl/firewall area. If so this would set up airframe vibration. check your cowls for any discoloration on the inside with the exception of the rubber baffle area there should be no part of the engine that is hard attached touching any part of the cowl or firewall. 4. Check the piano hinge areas for cracking or deformation. These are sometimes hard to see but a good visual inspection will reveal if any of the eyes are broken causing the cowling to buffet, while airborne. NOTE: I do not know how much time you have on your aircraft. These suggestions are based on aircraft I have seen with a little time on them and are based on the fact that all engine parameters are within normal reange. Regards Glenn Williams A&P Fort Worth, Texas 8A N81GW Finishing


    Message 9


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    Time: 07:33:32 AM PST US
    From: Scott Bilinski <bilinski@kyocera-wireless.com>
    Subject: "All Shook Up" ... and in search of help ...
    --> RV-List message posted by: Scott Bilinski <bilinski@kyocera-wireless.com> There should be a difference in EGT in the leaking cylinder. Right? At 09:37 AM 6/25/03 -0400, you wrote: >--> RV-List message posted by: "James E. Clark" <james@nextupventures.com> > >Thanks Jeff, > >Induction leak has been mentioned and I did take a look at the clamps around >the hoses connecting the sump to the induction pipes. > >Do you know exactly where you friend's induction leak occurred? > >Do you (or anyone on the list) know if there is some "tell-tale" sign that >makes it easy to determine if there is a leak? I took a clean paper towel >with alchohol on it and wiped around the pipes as I was told or read >somewhere that sometimes there might be a blue stain (fuel dye) if there was >such a leak. > >Again, thanks. > >James > > >> -----Original Message----- >> From: owner-rv-list-server@matronics.com >> [mailto:owner-rv-list-server@matronics.com]On Behalf Of Jeff Bertsch >> Sent: Wednesday, June 25, 2003 1:50 AM >> To: rv-list@matronics.com >> Subject: Re: RV-List: "All Shook Up" ... and in search of help ... >> >> >> --> RV-List message posted by: Jeff Bertsch <noms1reqd@yahoo.com> >> >> A friend had a problem with an engine miss that caused >> roughness. It was caused by an induction leak. The >> trick was that the leak did not start until the engine >> heated up and the "crack" expanded. >> This sounds like what you are experiencing too. >> I hope this helps. >> >> Jeff Bertsch >> RV-4 >> --- "James E. Clark" <james@nextupventures.com> wrote: >> > --> RV-List message posted by: "James E. Clark" >> > <james@nextupventures.com> >> > >> > HELP ... >> > >> > Our RV has a bit of "the shakes" and I cannot seem >> > to find out why. When the >> > plane is first started, it is barely there and it >> > seems to deliver power as >> > expected. >> > >> > But, after about 5-10 minutes of flight, I can feel >> > the vibes 'a coming on. >> > Subtle, but there. >> > >> > It does NOT go away. It exists at all RPMs though >> > seemingly more so at some >> > and maybe a bit less with a throttle back/nose down >> > condition of "less >> > load". In other words it **seems** be maybe power >> > related and not just >> > rotational but I cannot say that for sure. >> > >> > The cylinder head temps and exhaust gas temps seem >> > low to me (CHT in the low >> > 300's and EGTs about 1200). The oil temp is around >> > 190-200 with OAT about >> > 80-90 degress F. Have tried different leanings and >> > carb heat settings >> > without any change. >> > >> > >> > Aircraft Background: >> > >> > - RV6 with O-320 B2B (160 HP) >> > - ~150 hours on aircraft and engine >> > - Ed Sterba Wood Prop >> > - ElectroAir Ignition + 1 mag >> > - "Harmonic Balancer" Ring >> > - Conical Mount >> > >> > >> > Checked to date (not necessarily in this order): >> > >> > 1. Electronic ignition ... verified and replaced >> > (including a couple of >> > cracked plugs and wires) <thanks Jeff>... NO JOY >> > 2. Prop re-balanced and blade angles re-checked >> > <thanks Ed>... NO JOY >> > 3. Engine mount sag ... "washered up" and snugged up >> > ... NO JOY >> > 4. Ring removed and engine run with just prop ... NO >> > JOY >> > 5. Earlier dynamic balancing of prop ... NO JOY >> > 6. Timing ... all checked and reset ... NO JOY >> > 7. Prop "tracked" to ~ 1/16" (Ed's book says to get >> > within 1/8") >> > >> > >> > Did notice in the archives a case of engine mounts >> > being replaced solved a >> > vibration problem after the person had gone through >> > a similar list of things >> > but it just *seems* that we have a problem >> > elsewhere. >> > >> > We are at the point of taking the plane to a >> > "trusted" shop >> > ("professionals") for further (engine related) >> > analysis but I figured it >> > could not hurt to get the view of those on the list >> > with significant >> > experience. >> > >> > ==> (????) Do any of you listers have any idea as to >> > what *might* be going >> > on here? Although I have just a few more, I am >> > running out of things to >> > check. >> > >> > If you have some insight into matters like this, and >> > prefer to contact me >> > "off-list", please do so at >> > james@nextupventures.com. Later I will summarize >> > the findings to the list. >> > >> > >> > Thanks, >> > >> > James >> > >> > >> > >> > Contributions >> > any other >> > Forums. >> > >> > latest messages. >> > List members. >> > >> > http://www.matronics.com/subscription >> > http://www.matronics.com/FAQ/RV-List.htm >> > Digests:http://www.matronics.com/digest/rv-list >> > http://www.matronics.com/archives >> > http://www.matronics.com/photoshare >> > http://www.matronics.com/emaillists >> > >> > >> > >> > >> > >> >> >> __________________________________ >> >> > > Scott Bilinski Eng dept 305 Phone (858) 657-2536 Pager (858) 502-5190


    Message 10


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    Time: 08:14:41 AM PST US
    From: "James E. Clark" <james@nextupventures.com>
    Subject: "All Shook Up" ... and in search of help ...
    --> RV-List message posted by: "James E. Clark" <james@nextupventures.com> Thanks Glenn. Comments below. James > -----Original Message----- > From: owner-rv-list-server@matronics.com > [mailto:owner-rv-list-server@matronics.com]On Behalf Of > glenn.williams@businessacft.bombardier.com > Sent: Wednesday, June 25, 2003 10:14 AM > To: rv-list@matronics.com > Subject: RE: RV-List: "All Shook Up" ... and in search of help ... > > > --> RV-List message posted by: glenn.williams@businessacft.bombardier.com > > > four suggestions from me: > > 1: Have you checked the firewall to engine mount bolt torque? If engine is > on, take a hoist to remove the load and recheck your firewall to engine > mount torque. Have NOT checked the torque on those bolts. We did (as mentioned) re-do the bolts that go through the conical mounts. > > 2. It is possible that you have recieved some badly manufactured isolation > mounts(dynofocal or conical). Or they may have been damaged during > installation. It would be a good idea to get these replaced while you are > checking the firewall torque, if there is any doubt. This is one of the things on the list. We did have some sag and fixed that but at the time we did not assume that they may have been bad and in need of replacement. A note from 1998 in the archives mentioned that such a replacement solved the problem one person had in this area. > > 3. It is extremely possible that you have some part of the engine touching > part of the cowl/firewall area. If so this would set up airframe > vibration. > check your cowls for any discoloration on the inside with the exception of > the rubber baffle area there should be no part of the engine that is hard > attached touching any part of the cowl or firewall. Haven't seen anything out of the ordinary in this area. > > 4. Check the piano hinge areas for cracking or deformation. These are > sometimes hard to see but a good visual inspection will reveal if any of > the eyes are broken causing the cowling to buffet, while airborne. Haven't seen anything out of order here either. Also, the *feels* is more like vibration from the engine/prop as opposed to something else "rattling". > > NOTE: I do not know how much time you have on your aircraft. These > suggestions are based on aircraft I have seen with a little time on them > and are based on the fact that all engine parameters are within normal > reange. The plane has about 150 hours. The oil temp is in the 190-200 range on 80+ degree days down low. Once up and in cruise, it is more like 185-190. EGT/CHT seems to be low to me ~1200/300 +/- 25. > > Regards > Glenn Williams > A&P > Fort Worth, Texas > 8A N81GW > Finishing > >


    Message 11


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    Time: 08:53:00 AM PST US
    From: JDaniel343@aol.com
    Subject: Rocky Mountain Regional Fly-In
    --> RV-List message posted by: JDaniel343@aol.com How many of the list members are attending the Rocky Mountain Regional Fly-In in Longmont, CO. this weekend? There usually is a large contingent of RV's that show up as well as one of Vans demo planes. This is the FLy-Ins 25th anniversary and the event is trying to get as many past show plane winners to come. There used to be a large barbacue for the RV people at one of the hangers. I don't know if that is still happening or not, please let us know if it is. Hope to see you there. John Danielson RV-6 155 HRS.


    Message 12


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    Time: 08:55:04 AM PST US
    Subject: RE: Rudder Stiffener Tooling Marks?
    From: Andy Karmy <andy@karmy.com>
    --> RV-List message posted by: Andy Karmy <andy@karmy.com> Hey Scott, Those notch shaped holes are the cut holes for you to use to taper and round the stiffeners. You take your ruler and draw a line between them and cut with snips. One end of the stiffener should be tapered quite a bit and the other end blunt. As for the bent flange, one side has them on the bottom and one side has them on the top. That way when the skins come together they clear each other. lastly, Simply hold the stiffener in place for the first hole. Drill by hand, cleco into the table. Then move it in to place and drill the other end and cleco that one. Then you can go down the line and drill and cleco the rest. - Andy Karmy RV9A (with 2 rudders now!) --> RV-List message posted by: "" <tx_jayhawk@excite.com> Stupid question...I have a 7A kit and am building the new 9 rudder.=A0=A0The stiffeners have three oval-shaped holes (middle and both ends) at the bend radius. They also have a two half-notches on the side (one on each side).=A0=A0Are these tooling marks?=A0=A0I am assuming so, as I did not see any mention in the plans. Also...in looking at other's webpages...I assume when mounting the stiffeners that the flange (part that sticks out) does on the bottom (wider) side of the rudder on both sides?=A0=A0It's hard to tell from the plans. It makes mention in the plans to just drill and cleco into your workbench (if possible). That's great for Clecoing already drilled holes, but it doesn't do you any good for the initial cleco setup (prior to drilling).=A0=A0Do you just cleco as normal (with the work resting on cleco tips) until your start drilling? Am I missing something here? Thanks, Scott 7A Emp


    Message 13


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    Time: 09:16:01 AM PST US
    From: "lucky macy" <luckymacy@hotmail.com>
    Subject: Re: Rocky Mountain Regional Fly-In
    --> RV-List message posted by: "lucky macy" <luckymacy@hotmail.com> i'll be there on sunday but i'll be driving there from pueblo as opposed to flying. Looks like great weather is forecasted. lucky do not archive >From: JDaniel343@aol.com >Reply-To: rv-list@matronics.com >To: rv-list@matronics.com >Subject: RV-List: Rocky Mountain Regional Fly-In >Date: Wed, 25 Jun 2003 11:52:07 -0400 > >--> RV-List message posted by: JDaniel343@aol.com > >How many of the list members are attending the Rocky Mountain Regional >Fly-In in Longmont, CO. this weekend? >There usually is a large contingent of RV's that show up as well as one of >Vans demo planes. This is the FLy-Ins 25th anniversary and the event is >trying to get as many past show plane winners to come. >There used to be a large barbacue for the RV people at one of the hangers. >I don't know if that is still happening or not, please let us know if it >is. >Hope to see you there. > >John Danielson >RV-6 155 HRS. > >


    Message 14


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    Time: 09:18:19 AM PST US
    Subject: "All Shook Up" ... and in search of help ...
    From: glenn.williams@businessacft.bombardier.com
    06/25/2003 10:48:24 AM --> RV-List message posted by: glenn.williams@businessacft.bombardier.com Is the engine new or overhauled? Have you checked the spinner and attach hardware? Is the spinner true? Also have the prop bolts been torqued? another thing to check is vibration could be coming through numerous sources and feel like they are coming from somewhere else. I would check several items wheel pants and leg fairings wing to fuselage attach fairings baffling security I hope this helps you Glenn


    Message 15


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    Time: 10:01:07 AM PST US
    From: HCRV6@aol.com
    Subject: Re: prop spacer thanks
    --> RV-List message posted by: HCRV6@aol.com Chris: What pitch did you have and what did you change to? Harry Crosby Pleasanton, California RV-6, firewall forward


    Message 16


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    Time: 10:03:48 AM PST US
    From: "zilik@direcpc.com" <zilik@direcpc.com>
    Subject: Rocky Mountain Regional Fly-In
    --> RV-List message posted by: "zilik@direcpc.com" <zilik@direcpc.com> My guess is 5. Heck I don't know. I do know I'll be there. The gentleman that hosted the barbacue no longer owns a hangar at the airport so no RV lunch that I know of. If you do come please read the arrival procedures this year as there is a temporary FAA control tower in effect. Tower frequency is 120.525 http://www.rmrfi.org/2003RMRFITowerProcedures.htm for more information Gary Zilik N99PZ >How many of the list members are attending the Rocky Mountain Regional Fly-In >in Longmont, CO. this weekend? >There usually is a large contingent of RV's that show up as well as one of >Vans demo planes. This is the FLy-Ins 25th anniversary and the event is >trying to get as many past show plane winners to come. >There used to be a large barbacue for the RV people at one of the hangers. I >don't know if that is still happening or not, please let us know if it is. >Hope to see you there. >John Danielson >RV-6 155 HRS.


    Message 17


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    Time: 10:31:10 AM PST US
    From: Bill Dube <bdube@al.noaa.gov>
    Subject: Re: Rudder Stiffener Tooling Marks?
    --> RV-List message posted by: Bill Dube <bdube@al.noaa.gov> At 11:11 PM 6/24/2003 -0400, you wrote: >--> RV-List message posted by: "" <tx_jayhawk@excite.com> > > >Stupid question...I have a 7A kit and am building the new 9 rudder. The >stiffeners have three oval-shaped holes (middle and both ends) at the bend >radius. They also have a two half-notches on the side (one on each >side). Are these tooling marks? I am assuming so, as I did not see any >mention in the plans. These are marks to guide your cuts. Kind of like "connect the dots." It puzzled me for awhile too. I think it is mentioned somewhere in the plans or instructions, but it is not at all obvious without close study. I figured out what these notches were all about when I started marking the stiffeners for trimming. Then it became very obvious. Since you are working on the rudder now, you will soon be working on the elevator. For the elevator, read the stiffener trim instructions several times before proceeding. Then lay out the marked, but un-trimmed, stiffeners on the elevator skins to make sure that have everything marked correctly before you trim or match-drill any of the stiffeners. >Also...in looking at other's webpages...I assume when mounting the >stiffeners that the flange (part that sticks out) does on the bottom >(wider) side of the rudder on both sides? It's hard to tell from the plans. Yes, that is correct. Also, be sure to fully drive the last rivet, nearest to the trailing edge, all the way (and maybe a little more). >It makes mention in the plans to just drill and cleco into your workbench >(if possible). That's great for Clecoing already drilled holes, but it >doesn't do you any good for the initial cleco setup (prior to >drilling). Do you just cleco as normal (with the work resting on cleco >tips) until your start drilling? Am I missing something here? Drill one hole, then place a Cleco. Then drill another hole.....


    Message 18


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    Time: 10:47:07 AM PST US
    From: "Ronnie Brown" <romott@adelphia.net>
    Subject: Raim Prediction
    --> RV-List message posted by: "Ronnie Brown" <romott@adelphia.net> The free Garmin 430/530 simulators available from www.Garmin.com appear to have the Raim prediction enabled.


    Message 19


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    Time: 10:58:00 AM PST US
    From: "Ronnie Brown" <romott@adelphia.net>
    Subject: IFR and TSO'd instruments ??
    --> RV-List message posted by: "Ronnie Brown" <romott@adelphia.net> No, the instruments do not have to be TSO'd. I just had my Velocity static and transponder systems certified by a local avionics shop for IFR use. I have a Rocky Mountain uEncoder (I built it from the kit) which provides the gray code altitude for the Garmin transponder. I also have non TSO'd altimeter, and airspeed. No problem. All worked fine and met the accuracy requirements so it got signed off. If the instance where the shop replaced all of the instruments just because they weren't TSO'd rather than they weren't meeting accuracy requirements, I'd go back and get my old instruments back and demand a refund or at least educate the shop.


    Message 20


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    Time: 11:16:00 AM PST US
    From: "Karen and Robert Brown" <bkbrown@wmca.net>
    Subject: Re: Best Stops to Oshkosh
    --> RV-List message posted by: "Karen and Robert Brown" <bkbrown@wmca.net> When we flew to OSH a couple of years ago, a friend recommended stopping at Mitchell, SD. We did and were not disappointed. A guy came RUNNING out to the plane, tied it down before we could get out...loaned us a courtesy car. While we were gone, it started raining and they came out and put our plane in a hangar...great family run operation, beautiful facilities, camping OK. You can't miss the exclusive aircraft tug which has its own garage...Plus a beautiful RV6 lives there and likes visitors. Another great spot is Custer, SD. we camped there and the FBO manager gave us the keys to the FBO which has showers, TV, etc... Bob/Karen Brown RV7A wiring&panel


    Message 21


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    Time: 12:34:08 PM PST US
    From: <315@cox.net>
    Subject: High compression Pistons
    --> RV-List message posted by: <315@cox.net> Anyone know the part numbers for high compresion pistons for the O320 E2G engine? I believe it is a wide deck. I am looking for HC pistons of either 9.5 or 10:1. Thanks


    Message 22


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    Time: 02:36:22 PM PST US
    From: "chris m" <vhmum@bigpond.com>
    Subject: Re: prop spacer thanks
    --> RV-List message posted by: "chris m" <vhmum@bigpond.com> I had a79 and changed to 81...Going flying today to check it out. Our RV6 is very light and straight with a bart 0320 160 horse. At 12500ft it would just be over the 2600 limit. Shall see today if I should have gone with 80?? All fun Chris and Susie VH-MUM ----- Original Message ----- From: <HCRV6@aol.com> Subject: Re: RV-List: prop spacer thanks > --> RV-List message posted by: HCRV6@aol.com > > Chris: What pitch did you have and what did you change to? > > Harry Crosby > Pleasanton, California > RV-6, firewall forward > >


    Message 23


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    Time: 02:42:17 PM PST US
    From: "RV6 Flyer" <rv6_flyer@hotmail.com>
    Subject: Re: High compression Pistons
    --> RV-List message posted by: "RV6 Flyer" <rv6_flyer@hotmail.com> Not sure of the part number but here is the source. http://www.lycon.com/nfs.htm Gary A. Sobek "My Sanity" RV-6 N157GS O-320 Hartzell, 1,294 + Flying Hours So. CA, USA http://SoCAL_WVAF.rvproject.com ----Original Message Follows---- From: <315@cox.net> Subject: RV-List: High compression Pistons --> RV-List message posted by: <315@cox.net> Anyone know the part numbers for high compresion pistons for the O320 E2G engine? I believe it is a wide deck. I am looking for HC pistons of either 9.5 or 10:1. Thanks


    Message 24


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    Time: 03:27:11 PM PST US
    From: "Mike Robertson" <mrobert569@hotmail.com>
    Subject: Re: IFR and TSO'd instruments ??
    --> RV-List message posted by: "Mike Robertson" <mrobert569@hotmail.com> I would supoort what ronnie said. The reg says that the encoder and instruments must meet the TSO requirements, but it does not say they must have a TSO or be TSO'd. If the instruemtns meets the requriements for the inspection then it can be assumed that they meet the TSO. This is a position that I have researched and now take. Mike Robertson Das Fed >From: "Ronnie Brown" <romott@adelphia.net> >Reply-To: rv-list@matronics.com >To: <rv-list@matronics.com> >Subject: RV-List: IFR and TSO'd instruments ?? >Date: Wed, 25 Jun 2003 13:58:06 -0400 > >--> RV-List message posted by: "Ronnie Brown" <romott@adelphia.net> > >No, the instruments do not have to be TSO'd. > >I just had my Velocity static and transponder systems certified by a local >avionics shop for IFR use. I have a Rocky Mountain >uEncoder (I built it from the kit) which provides the gray code altitude >for the Garmin transponder. I also have non TSO'd >altimeter, and airspeed. No problem. All worked fine and met the accuracy >requirements so it got signed off. > >If the instance where the shop replaced all of the instruments just because >they weren't TSO'd rather than they weren't meeting >accuracy requirements, I'd go back and get my old instruments back and >demand a refund or at least educate the shop. > >


    Message 25


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    Time: 03:53:54 PM PST US
    From: "Jordan Grant" <jgrant@sw.rr.com>
    Subject: Looking for Cargo Trailer to move RV-6
    --> RV-List message posted by: "Jordan Grant" <jgrant@sw.rr.com> To all: I am going to have to move across the country next month, and that will necessitate moving my RV-6 project. Since I will also need storage at my new home, and because renting a U-Haul one-way seems to be very expensive, I am now in the market for a cargo trailer. Used cargo trailers seem to be rather scarce, so if anyone has or knows of a 20' or better enclosed cargo trailer for sale, I would appreciate the lead. Of course, I live in Texas so it would have to be within reasonable driving distance. Thanks everyone, Jordan Grant RV-6 N198G Mounting cowling Only indirectly RV-related, so DO NOT ARCHIVE


    Message 26


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    Time: 05:35:18 PM PST US
    From: Kevin Horton <khorto1537@rogers.com>
    Subject: Re: Raim Prediction
    --> RV-List message posted by: Kevin Horton <khorto1537@rogers.com> >--> RV-List message posted by: "Ronnie Brown" <romott@adelphia.net> > >The free Garmin 430/530 simulators available from www.Garmin.com >appear to have the Raim prediction enabled. > Yeah, but the predictions won't be worth anything because the simulator won't be receiving the info on satellite status and orbits that a real receiver gets from the satellites. -- Kevin Horton RV-8 (finishing kit) Ottawa, Canada http://go.phpwebhosting.com/~khorton/rv8/


    Message 27


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    Time: 09:15:46 PM PST US
    From: RobHickman@aol.com
    Subject: Re: Looking for Cargo Trailer to move RV-6
    --> RV-List message posted by: RobHickman@aol.com Jordan, I moved my RV-4 from Alabama to Oregon 6 years ago. What I did was purchase a brand new Haul Mark trailer. I found that they are made in the South and can be purchased far cheaper than out West. I used it for 3 months and then sold it for $100 more than I paid for it. I crated the wings and stored them under the fuselage which was on the gear with no engine yet. I wrapped the plane in foam and packed all our stuff that would not fit in the moving truck around the plane. In 2500 miles the plane did not get one scratch. My wife even drove our pickup truck pulling it all the way to Oregon, and yes I still here about it. Rob Hickman N401RH RV-4 250+ Hours DO NOT ARCHIVE


    Message 28


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    Time: 10:09:12 PM PST US
    From: Jeff Bertsch <noms1reqd@yahoo.com>
    Subject: RE: "All Shook Up" ... and in search of help ...
    --> RV-List message posted by: Jeff Bertsch <noms1reqd@yahoo.com> Sorry, I don't remember exactly where the leak was. It seems like it was in a threaded fitting, possibly a fitting with a threaded plug. It was an RV-6 and it took a while to figure out what was going on. It would also miss and stumble on the ground until the engine cooled down. I don't know how to find an induction leak, and would also appreciate anyone's advice on that topic. Jeff Bertsch RV-4 Subject: RE: "All Shook Up" ... and in search of help ...From: James E. Clark (james@nextupventures.com)Date: Wed Jun 25 - 6:37 AM --> RV-List message posted by: "James E. Clark" <james@nextupventures.com>Thanks Jeff,Induction leak has been mentioned and I did take a look at the clamps aroundthe hoses connecting the sump to the induction pipes.Do you know exactly where you friend's induction leak occurred?Do you (or anyone on the list) know if there is some "tell-tale" sign thatmakes it easy to determine if there is a leak? I took a clean paper towelwith alchohol on it and wiped around the pipes as I was told or readsomewhere that sometimes there might be a blue stain (fuel dye) if there wassuch a leak.Again, thanks.James> -----Original Message-----> From: owner-rv-list-server@matronics.com> [mailto:owner-rv-list-server@matronics.com]On Behalf Of Jeff Bertsch> Sent: Wednesday, June 25, 2003 1:50 AM> To: rv-list@matronics.com> Subject: Re: "All Shook Up" ... and in search of help ...>>> --> RV-List message posted by: Jeff Bertsch <noms1reqd@yahoo.com>>> A friend had a problem with an engine miss that caused> roughness. It was caused by an induction leak. The> trick was that the leak did not start until the engine> heated up and the "crack" expanded.> This sounds like what you are experiencing too.> I hope this helps.>> Jeff Bertsch> RV-4> --- "James E. Clark" <james@nextupventures.com> wrote:> > --> RV-List message posted by: "James E. Clark"> > <james@nextupventures.com>> >> > HELP ...> >> > Our RV has a bit of "the shakes" and I cannot seem> > to find out why. When the> > plane is first started, it is barely there and it> > seems to deliver power as> > expected.> >> > But, after about 5-10 minutes of flight, I can feel> > the vibes 'a coming on.> > Subtle, but there.> >> > It does NOT go away. It exists at all RPMs though> > seemingly more so at some> > and maybe a bit less with a throttle back/nose down> > condition of "less> > load". In other words it **seems** be maybe power> > related and not just> > rotational but I cannot say that for sure.> >> > The cylinder head temps and exhaust gas temps seem> > low to me (CHT in the low> > 300's and EGTs about 1200). The oil temp is around> > 190-200 with OAT about> > 80-90 degress F. Have tried different leanings and> > carb heat settings> > without any change.> >> >> > Aircraft Background:> >> > - RV6 with O-320 B2B (160 HP)> > - ~150 hours on aircraft and engine> > - Ed Sterba Wood Prop> > - ElectroAir Ignition + 1 mag> > - "Harmonic Balancer" Ring> > - Conical Mount> >> >> > Checked to date (not necessarily in this order):> >> > 1. Electronic ignition ... verified and replaced> > (including a couple of> > cracked plugs and wires) <thanks Jeff>... NO JOY> > 2. Prop re-balanced and blade angles re-checked> > <thanks Ed>... NO JOY> > 3. Engine mount sag ... "washered up" and snugged up> > ... NO JOY> > 4. Ring removed and engine run with just prop ... NO> > JOY> > 5. Earlier dynamic balancing of prop ... NO JOY> > 6. Timing ... all checked and reset ... NO JOY> > 7. Prop "tracked" to ~ 1/16" (Ed's book says to get> > within 1/8")> >> >> > Did notice in the archives a case of engine mounts> > being replaced solved a> > vibration problem after the person had gone through> > a similar list of things> > but it just *seems* that we have a problem> > elsewhere.> >> > We are at the point of taking the plane to a> > "trusted" shop> > ("professionals") for further (engine related)> > analysis but I figured it> > could not hurt to get the view of those on the list> > with significant> > experience.> >> > ==> (????) Do any of you listers have any idea as to> > what *might* be going> > on here? Although I have just a few more, I am> > running out of things to> > check.> >> > If you have some insight into matters like this, and> > prefer to contact me> > "off-list", please do so at> > james@nextupventures.com. Later I will summarize> > the findings to the list.> >> >> > Thanks,> >> > James ---------------------------------


    Message 29


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    Time: 10:11:54 PM PST US
    From: "James E. Clark" <james@nextupventures.com>
    Subject: "All Shook Up" ... and in search of help ...
    --> RV-List message posted by: "James E. Clark" <james@nextupventures.com> Thanks Glenn. The engine is overhauled. No change in the spinner since first flight, so I think it is basically true. Prop bolts have been torqued (prop removed a few times) I have noticed that one of the wheel pants is a little more loose than the other so I guess that is something to check and tighten up. Baffling seems fine. Again, thanks. James > -----Original Message----- > From: owner-rv-list-server@matronics.com > [mailto:owner-rv-list-server@matronics.com]On Behalf Of > glenn.williams@businessacft.bombardier.com > Sent: Wednesday, June 25, 2003 12:15 PM > To: rv-list@matronics.com > Subject: RE: RV-List: "All Shook Up" ... and in search of help ... > > > --> RV-List message posted by: glenn.williams@businessacft.bombardier.com > > > Is the engine new or overhauled? Have you checked the spinner and attach > hardware? Is the spinner true? Also have the prop bolts been torqued? > > another thing to check is > > vibration could be coming through numerous sources and feel like they are > coming from somewhere else. I would check several items > > wheel pants and leg fairings > > wing to fuselage attach fairings > > baffling security > > I hope this helps you > > Glenn > >




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