Today's Message Index:
----------------------
 
     1. 05:19 AM - Re: Jacking up gear legs for wheel mtnce. (Stewart, Michael (ISS Atlanta))
     2. 05:50 AM - Fw: Thank you from Jon Johanson (Eustace Bowhay)
     3. 07:08 AM - Another Quick Baffle Question... (RV6AOKC@aol.com)
     4. 07:54 AM - Re: Jacking up gear legs for wheel mtnce. (DAVID REEL)
     5. 08:30 AM - Re: Jacking up gear legs for wheel mtnce. (Kyle Boatright)
     6. 09:07 AM - Re: Jacking up gear legs for wheel mtnce. (John)
     7. 09:08 AM - Re: Jacking up gear legs for wheel mtnce. (Dan Checkoway)
     8. 09:22 AM - Jon Johanson's Thank you Letter (Eustace Bowhay)
     9. 09:34 AM - Re: Flying with Bob Archer Com Antennas? (Ross Mickey)
    10. 09:38 AM - RV-6/7/9 Wiring instructions (Ken Simmons)
    11. 10:26 AM - Re: Jacking up gear legs for wheel mtnce. (Garry Legare)
    12. 10:29 AM - Re: RV-6/7/9 Wiring instructions (David Carter)
    13. 10:45 AM - Rod end bearing length (Jeff Point)
    14. 11:06 AM - Re: RV-6/7/9 Wiring instructions (Ken Simmons)
    15. 11:07 AM - Re: RV-6/7/9 Wiring instructions (Ken Simmons)
    16. 11:24 AM - Re: Rod end bearing length (Richard E. Tasker)
    17. 11:45 AM - Re: Jacking up gear legs for wheel mtnce. (Dave Bristol)
    18. 12:46 PM - Re: Rod end bearing length (Sam Buchanan)
    19. 05:04 PM - Camloc Fasteners RV6 (Mickey & Paula)
    20. 05:45 PM - Re: Rod end bearing length (Alex Peterson)
    21. 05:49 PM - Re: Rod end bearing length (Dana Overall)
    22. 05:57 PM - Re: Camloc Fasteners RV6 (Paul Besing)
    23. 07:31 PM - Re: Rod end bearing length (Dave Bristol)
    24. 09:03 PM - Re: Rod end bearing length (Sam Buchanan)
    25. 10:50 PM - Re: Rod end bearing length (Mickey Coggins)
    26. 11:04 PM - Re: Camloc Fasteners RV6 (Jeff Point)
    27. 11:12 PM - Re: Rod end bearing length (Jeff Point)
 
 
 
Message 1
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  | 
      
      
| Subject:  | Jacking up gear legs for wheel mtnce. | 
      
      --> RV-List message posted by: "Stewart, Michael (ISS Atlanta)" <mstewart@iss.net>
      
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Message 2
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  | 
      
      
| Subject:  | Fw: Thank you from Jon Johanson | 
      
      --> RV-List message posted by: "Eustace Bowhay" <ebowhay@jetstream.net>
      
      
      ----- Original Message -----
      From: "Jon Johanson" <jonj@senet.com.au>
      Subject: Thank you from Jon Johanson
      
      
      > Hi,
      > There are so many people I want to say thanks to. I hope the attached will
      > help to do that and to provide some interesting facts.
      >
      > Please feel free to forward the attached letter to anyone you think may be
      > interested.
      >
      > Season's greetings and regards,
      >
      >
      > Jon Johanson
      
      
      
      
      
      
Message 3
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  | 
      
      
| Subject:  | Another Quick Baffle Question... | 
      
      --> RV-List message posted by: RV6AOKC@aol.com
      
      Baffling...what fun!!!!  Anyway...I'm almost done....trying to do the seal 
      material btwn the alum and cowl.  All is going well, except.....   Near the 
      front of the cowl those pesky ramps that you have to fiberglass into the cowl 
      don't allow enough room for the material to seal with the cowl.  It looks like
      I 
      can trim the material down to almost 1/2 and get it to work (maybe) or get out
      
      the dremmel and hack away at the ramp.  (I would need to remove about 1.5 in 
      of the ramp on the outboard side).  Anyone been down this road??
      
      Kurt in OKC ...again....
      
      Do Not Archive....
      
      
      
      
      
      
Message 4
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  | 
      
      
| Subject:  | Re: Jacking up gear legs for wheel mtnce. | 
      
      --> RV-List message posted by: "DAVID REEL" <dreel@cox.net>
      
      Perhaps I'm missing something.  How can you get a wheel off to change a tire or
      grease a bearing when jack and jack point are inserted in the axle from outside
      the wheel?  Please enlighten.
      
      Dave Reel - RV8A
      
      
      
      
      
      
Message 5
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  | 
      
      
| Subject:  | Re: Jacking up gear legs for wheel mtnce. | 
      
      --> RV-List message posted by: "Kyle Boatright" <kyle.boatright@adelphia.net>
      
      I wondered that myself once upon a time.  Anyway, here's how you do it...
      
      1) Jack up the wheel using the jack fixture that inserts into the axle.
      
      2) Slide the wheel outboard.
      
      3) Put a wood block under the axle so the axle rests on it when you lower
      the jack.  This block must be tall enough to prevent the wheel from touching
      the ground.
      
      4) Lower the jack and remove the jack fixture.
      
      5) Pull the wheel off.
      
      6) Reverse the procedure to remount the wheel.
      
      KB
      ----- Original Message ----- 
      From: "DAVID REEL" <dreel@cox.net>
      Subject: Re: RV-List: Jacking up gear legs for wheel mtnce.
      
      
      > --> RV-List message posted by: "DAVID REEL" <dreel@cox.net>
      >
      > Perhaps I'm missing something.  How can you get a wheel off to change a
      tire or grease a bearing when jack and jack point are inserted in the axle
      from outside the wheel?  Please enlighten.
      >
      > Dave Reel - RV8A
      >
      >
      
      
      
      
      
      
Message 6
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  | 
      
      
| Subject:  | Re: Jacking up gear legs for wheel mtnce. | 
      
      --> RV-List message posted by: "John" <n1cxo320@salidaco.com>
      
      A word of caution about using the tie down point and a jack to raise the
      wing to remove the wheels. I have done this using a bolt welded onto a pipe
      cap that fit over the head of a bottle jack...prevents any chance of
      slipping...BUT there seems to be some pressures on the fuel tank, because
      after doing this I found a small fuel leak that was not present before using
      the tie-down point to jack up the wing...might just have been a coincidence,
      but I bought the axle jack and feel better about using it....removing fuel
      tanks and fixing leaks is not as much fun as you might expect.
      
      John
      
      
      
      
      
      
Message 7
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  | 
      
      
| Subject:  | Re: Jacking up gear legs for wheel mtnce. | 
      
      --> RV-List message posted by: "Dan Checkoway" <dan@rvproject.com>
      
      - jack it up
      - loosen axle nut
      - slide wheel over on the shaft
      - lower jack, lowering axle onto blocks
      - pull jack stand out of axle
      - wheel is free
      
      )_( Dan
      RV-7 N714D
      http://www.rvproject.com
      
      ----- Original Message ----- 
      From: "DAVID REEL" <dreel@cox.net>
      Subject: Re: RV-List: Jacking up gear legs for wheel mtnce.
      
      
      > --> RV-List message posted by: "DAVID REEL" <dreel@cox.net>
      >
      > Perhaps I'm missing something.  How can you get a wheel off to change a
      tire or grease a bearing when jack and jack point are inserted in the axle
      from outside the wheel?  Please enlighten.
      >
      > Dave Reel - RV8A
      >
      >
      
      
      
      
      
      
Message 8
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  | 
      
      
| Subject:  | Jon Johanson's Thank you Letter | 
      
      --> RV-List message posted by: "Eustace Bowhay" <ebowhay@jetstream.net>
      
      The following is a attachment that was part of Jon's thank you letter. I tried
      to forward it to the list but realize this didn't work so will send it as a post
      by myself. It is long but I think it is something that all RVer's would be
      interested in.
      
      Eustace Bowhay
      
      
      Dear friends:
      
      Since returning to Adelaide last Tuesday afternoon I haven't had time to think,
      let alone work out what day it is. I am only just becoming aware of the tremendous
      amount of help that so many offered to the "mission control" team in Adelaide
      over the past eleven days - A mission control like no other, as so many
      people around the world have discovered.
      Thank you does not seem to cover my gratitude adequately, still all I can say is
      thank you, thank you, thank you.
      
      What an amazing couple of weeks it has been. On the 17th of December the 100th
      anniversary of the first powered flight - achieved by a couple of home builders
      in their experimental aircraft, the Wright Flyer. On the 8th of December, almost
      100 years later, it was another home built, experimental aircraft that was
      flown solo over the South Pole. RV-4TE VH-NOJ, the first aircraft to be flown
      solo to the South Pole. It is all a bit hard to believe.
      
      Despite the years of planning and knowing that we could do this safely, it has
      happened quickly enough for me to be tempted to feel that it is all a dream.
      
      Over the eleven days we were away, VH-NOJ carried me 8,282 nautical miles (15,338
      km) in 61 hours and 15 minutes at an average speed of 135 knots (250 kph).
      The years of planning to conquer the South Pole safely have paid off with even
      the bureaucrats getting their moment in the sun. In time the bureaucracy will
      be forgotten, as it should be, and only the achievement will be remembered.
      
      Something that should never be forgotten though, is the generosity of one adventurous
      spirit to another - Polly Vacher and her team's selfless generosity in
      allowing me to use some of the fuel to safely complete my polar flight. How disappointing
      it must have been for Polly not to be able to reach her goal, but
      how typical of a team who have dedicated their time to helping disabled people
      gain their ultimate freedom through FLYING SCHOLARSHIPS FOR THE DISABLED ww.reachforthesky@btinternet.com
      
      May I again say thank you to everyone and wish you season's greetings and a happy
      prosperous new year.
      
      Kind Regards
      
      Jon Johanson
      An ordinary Australian doing extraordinary things.
      
      Pilot: Jon Johanson
      License: Australian Air Transport License (ATPL) with command multi engine instrument
      rating (CIR).
      Total flying experience: 5.890 hrs.
      Total time on type (RV 4) 3,242 hrs.
      Previous Polar experience: Northern Canada flight in company with Eustace Bowhay
      who has a life time of arctic experience, Yellowknife to the Northern Canadian
      coast, 1998. Trans -Polar flight, CYZF (Yellowknife) - CYEU (Eureka) - ENSB
      (Longyear, Spitsbergen) 2000.
      Aircraft: RV 4TE VH-NOJ
      Engine: AERO SPORT POWER (I0-360 M1B6) 180 HP. Turbo normalized, 5.8 litre four
      cylinder horizontally opposed, air cooled with programmable ignition.
      Fuel: Avgas/Mogas
      Fuel burn: Average 30 litres per hour, (Uses 10 litres per 100km, slightly better
      than a V6 Toyota Camry).
      Speed: Average 162kts (300 kph)
      Range: Still air average - 5,832 nm (10,800km)
      Endurance: Average - 36 hours non stop.
      
      Safety Equipment:
      
      EMERGENCY CHEST PACK
      
      Singe place life raft
      Life Jacket
      406 satellite/GPS emergency locator beacon
      121.5/243 emergency locator beacon
      Emergency flares
      Desalination unit
      Emergency rations (7 days)
      Water
      Sun Block
      Signaling mirror
      Anti emetic medicine
      General first aid equipment
      Safety Knife
      
      POLAR SURVIVAL PACK
      
      Polar, down sleeping bag
      Space blanket
      Thermal protection mattress
      Polar bivvy (sleeping bag tent)
      Backpackers pillow
      
      Electrically heated jacket, pants, socks and gloves
      Freezer over-suit
      Thermal underwear
      Nomex fire resistant flying suit
      Leather extreme weather hiking boots
      
      Sponsors:
      
      Aero Sport Power - Engine building
      Air BP/Castrol - Fuel and oil
      Andair - Quality fuel selectors etc.
      Aviaquip - Aircraft part supplies
      Bennet Built - Carbon fiber wheel spats
      Custom Aero - Custom aircraft rebuild, engine/turbo fit and tune
      Dayton Signs - Sign writing
      Fairydown - Discount polar survival equipment
      Garmin - GPS technology
      Good Year - Aircraft tyres
      JPinstruments - Engine monitoring instruments
      Lightspeed Engineering - electronic ignition
      Micro Aerodynamics Inc. - Vortex generators
      MT Propeller - Custom built, three blade constant speed propeller
      QBE Aviation - Insurance
      Riverina Airmotive- Engine tuning and consultancy
      
      
      
      
      
      
Message 9
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  | 
      
      
| Subject:  | Re: Flying with Bob Archer Com Antennas? | 
      
      --> RV-List message posted by: "Ross Mickey" <rmickey@ix.netcom.com>
      
      ----- Original Message ----- 
      From: "Laird Owens" <owens@aerovironment.com>
      > Ross,
      > It sounds like your confusing the VOR antenna I have and the COM
      > antenna.  I've heard the COM antenna doesn't work well in the
      > wingtip, but I've also 2 local friends that like theirs.
      > Laird
      
      You are right.  I have the Com antenna and find it very weak compared to my
      belly mounted standard com antenna.  Since my Apollo GX 60 GPS/COM has a
      monitoring function, I am only using the Nav/Com as a backup and will
      probably leave it as is.  If there are folks who are satisfied with tier Com
      wingtip installations, I would like to know how they installed them.
      
      Ross Mickey
      N9PT
      20 hours....almost there
      
      
      
      
      
      
Message 10
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  | 
      
      
| Subject:  | RV-6/7/9 Wiring instructions | 
      
      --> RV-List message posted by: "Ken Simmons" <ken@truckstop.com>
      
      As someone suggested on the list, I bought the instruction set for the wiring harness
      that Van's has to help plan my wiring. I'm building an RV-8, but for some
      reason they sent me the instructions set for the 6/7/9. They did send me the
      correct set, but they didn't want the other one back.
      
      So... I've got a set of RV6/7/9 Wiring harness instructions free to the first taker.
      This is just the instruction/drawing set not the entire harness kit.
      
      Ken
      
      DO NOT ARCHIVE     
      
      
                         
      
      
      
      
      
      
Message 11
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  | 
      
      
| Subject:  | Re: Jacking up gear legs for wheel mtnce. | 
      
      --> RV-List message posted by: Garry Legare <versadek@earthlink.net>
      
      Dave,
      I hate to even mention this, but hey I've got a really good delete key, 
      so hear goes. What I've done many times is crouch under the wing with my 
      shoulder blades against the wing spar and just lift it up. I have a 
      piece of  foam between my back and the underside of the wing. I have the 
      axle nut loose, the brake caliper apart. and a appropriate sized block 
      of wood or auto jack stand ready to put in place. An assistant just 
      undoes the axle nut the rest of the way, slides the wheel assembly off 
      and sets the stand under the axle.
      Of coarse all the caveats about hurting your back etc. do apply. Also 
      it's a lot easier if you have no fuel in the tanks.
      If you use both the jacking/ tie down point on a tail dragger at the 
      same time they will fall on their nose.
       Casper
      Have a great holiday season.
      
      DAVID DAVENPORT wrote:
      
      >--> RV-List message posted by: "DAVID  DAVENPORT" <ddavenport5@nc.rr.com>
      >
      >How are you guys jacking up RV-6 gear legs for wheel maintenance when you've done
      the gear stiffening modification. I've seen the attachment that can go onto
      the gear leg that Van's sells, but the u-bolt in that arrangement would seem
      to crush the wood in the stiffener. Any flashes of brilliance would be appreciated.
      >
      >
      >  
      >
      
      
      
      
      
      
Message 12
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  | 
      
      
| Subject:  | Re: RV-6/7/9 Wiring instructions | 
      
      --> RV-List message posted by: "David Carter" <dcarter@datarecall.net>
      
      Ken, I'd like to look at the Van's wiring plan:  David Carter, 619 S. 16th
      St, Nederland, Texas 77627
      
      Thanks for the offer.
      
      David
      
      ----- Original Message ----- 
      From: "Ken Simmons" <ken@truckstop.com>
      Subject: RV-List: RV-6/7/9 Wiring instructions
      
      
      > --> RV-List message posted by: "Ken Simmons" <ken@truckstop.com>
      >
      > As someone suggested on the list, I bought the instruction set for the
      wiring harness that Van's has to help plan my wiring. I'm building an RV-8,
      but for some reason they sent me the instructions set for the 6/7/9. They
      did send me the correct set, but they didn't want the other one back.
      >
      > So... I've got a set of RV6/7/9 Wiring harness instructions free to the
      first taker. This is just the instruction/drawing set not the entire harness
      kit.
      >
      > Ken
      >
      > DO NOT ARCHIVE
      >
      >
      
      
      
      
      
      
Message 13
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  | 
      
      
| Subject:  | Rod end bearing length | 
      
      --> RV-List message posted by: Jeff Point <jpoint@mindspring.com>
      
      While doing the final fit of my elevators and pushrods, I found that the 
      rear pushrod is a bit too short, maybe 3/16 inch.  Each rod end bearing 
      has about 3/16 inch less than the required 1/2 of the threads screwed 
      in.  It occured to me that by using more than one jamb nut (essentially 
      double-nutting the jamb nuts) I could reduce the length of exposed 
      thread so that the bearings could not back out at either end.  Is this 
      acceptable practice?
      
      Jeff Point
      RV-6 at airport, final assembly
      Milwaukee WI
      
      
      
      
      
      
Message 14
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  | 
      
      
| Subject:  | Re: RV-6/7/9 Wiring instructions | 
      
      --> RV-List message posted by: "Ken Simmons" <ken@truckstop.com>
      
      As expected, that didn't take long. They're spoken for.
      
      Ken
      
      
      ---------- Original Message ----------------------------------
      From: "Ken Simmons" <ken@truckstop.com>
      
      >--> RV-List message posted by: "Ken Simmons" <ken@truckstop.com>
      >
      >As someone suggested on the list, I bought the instruction set for the wiring
      harness that Van's has to help plan my wiring. I'm building an RV-8, but for some
      reason they sent me the instructions set for the 6/7/9. They did send me the
      correct set, but they didn't want the other one back.
      >
      >So... I've got a set of RV6/7/9 Wiring harness instructions free to the first
      taker. This is just the instruction/drawing set not the entire harness kit.
      >
      >Ken
      >
      >DO NOT ARCHIVE     
      >
      >
      >                   
           
      
      
                         
      
      
      
      
      
      
Message 15
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  | 
      
      
| Subject:  | Re: RV-6/7/9 Wiring instructions | 
      
      --> RV-List message posted by: "Ken Simmons" <ken@truckstop.com>
      
      Sorry, already gone.
      
      Ken
      
      
      ---------- Original Message ----------------------------------
      From: "David Carter" <dcarter@datarecall.net>
      
      >--> RV-List message posted by: "David Carter" <dcarter@datarecall.net>
      >
      >Ken, I'd like to look at the Van's wiring plan:  David Carter, 619 S. 16th
      >St, Nederland, Texas 77627
      >
      >Thanks for the offer.
      >
      >David
      >
      >----- Original Message ----- 
      >From: "Ken Simmons" <ken@truckstop.com>
      >To: <rv-list@matronics.com>
      >Subject: RV-List: RV-6/7/9 Wiring instructions
      >
      >
      >> --> RV-List message posted by: "Ken Simmons" <ken@truckstop.com>
      >>
      >> As someone suggested on the list, I bought the instruction set for the
      >wiring harness that Van's has to help plan my wiring. I'm building an RV-8,
      >but for some reason they sent me the instructions set for the 6/7/9. They
      >did send me the correct set, but they didn't want the other one back.
      >>
      >> So... I've got a set of RV6/7/9 Wiring harness instructions free to the
      >first taker. This is just the instruction/drawing set not the entire harness
      >kit.
      >>
      >> Ken
      >>
      >> DO NOT ARCHIVE
      >>
      >>
      >
      >
           
      
      
                         
      
      
      
      
      
      
Message 16
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  | 
      
      
| Subject:  | Re: Rod end bearing length | 
      
      --> RV-List message posted by: "Richard E. Tasker" <retasker@optonline.net>
      
      You should ask Vans, but my I believe that it is not the fact that the 
      thread is "exposed" but the fact there is not enough thread length that 
      is screwed into the end fitting.  Adding jam nuts will not affect that.
      
      For example, if we carried your solution to the extreme we could end up 
      with only one thread in the fitting and the rest "covered" by jam nuts - 
      not likely very airworthy  :-) !
      
      just my $0.02
      
      Dick Tasker, RV9A 90573
      
      Jeff Point wrote:
      
      >--> RV-List message posted by: Jeff Point <jpoint@mindspring.com>
      >
      >While doing the final fit of my elevators and pushrods, I found that the 
      >rear pushrod is a bit too short, maybe 3/16 inch.  Each rod end bearing 
      >has about 3/16 inch less than the required 1/2 of the threads screwed 
      >in.  It occured to me that by using more than one jamb nut (essentially 
      >double-nutting the jamb nuts) I could reduce the length of exposed 
      >thread so that the bearings could not back out at either end.  Is this 
      >acceptable practice?
      >
      >Jeff Point
      >RV-6 at airport, final assembly
      >Milwaukee WI
      >
      
      
      
      
      
      
Message 17
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  | 
      
      
| Subject:  | Re: Jacking up gear legs for wheel mtnce. | 
      
      --> RV-List message posted by: Dave Bristol <bj034@lafn.org>
      
      Or, just attach a screw clamp to the gear leg just below the fairing and 
      use any floor or scissors jack. The clamp can be turned and left on the 
      gear leg.
      If you use a "jack fixture" then you'll have to cart it around with you 
      unless you have some other way of jacking the airplane.
      
      Dave -6, So Cal
      
      
      Kyle Boatright wrote:
      
      >--> RV-List message posted by: "Kyle Boatright" <kyle.boatright@adelphia.net>
      >
      >I wondered that myself once upon a time.  Anyway, here's how you do it...
      >
      >1) Jack up the wheel using the jack fixture that inserts into the axle.
      >
      >2) Slide the wheel outboard.
      >
      >3) Put a wood block under the axle so the axle rests on it when you lower
      >the jack.  This block must be tall enough to prevent the wheel from touching
      >the ground.
      >
      >4) Lower the jack and remove the jack fixture.
      >
      >5) Pull the wheel off.
      >
      >6) Reverse the procedure to remount the wheel.
      >
      >KB
      >----- Original Message ----- 
      >From: "DAVID REEL" <dreel@cox.net>
      >To: "rvlist" <rv-list@matronics.com>
      >Subject: Re: RV-List: Jacking up gear legs for wheel mtnce.
      >
      >
      >  
      >
      >>--> RV-List message posted by: "DAVID REEL" <dreel@cox.net>
      >>
      >>Perhaps I'm missing something.  How can you get a wheel off to change a
      >>    
      >>
      >tire or grease a bearing when jack and jack point are inserted in the axle
      >from outside the wheel?  Please enlighten.
      >  
      >
      >>Dave Reel - RV8A
      >>
      >>
      >>    
      >>
      >
      >
      >  
      >
      
      
      
      
      
      
Message 18
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  | 
      
      
| Subject:  | Re: Rod end bearing length | 
      
      --> RV-List message posted by: Sam Buchanan <sbuc@hiwaay.net>
      
      Jeff Point wrote:
      > --> RV-List message posted by: Jeff Point <jpoint@mindspring.com>
      > 
      > While doing the final fit of my elevators and pushrods, I found that the 
      > rear pushrod is a bit too short, maybe 3/16 inch.  Each rod end bearing 
      > has about 3/16 inch less than the required 1/2 of the threads screwed 
      > in.  It occured to me that by using more than one jamb nut (essentially 
      > double-nutting the jamb nuts) I could reduce the length of exposed 
      > thread so that the bearings could not back out at either end.  Is this 
      > acceptable practice?
      > 
      > Jeff Point
      > RV-6 at airport, final assembly
      > Milwaukee WI
      > 
      
      Jeff, using an additional nut should work fine as long as you are 
      satisfied that enough thread is engaged in the pushrod to insure safety. 
      I have also seen spacers installed between the nut and bearing to 
      prevent the rod from rotating and "unscrewing" one of the bearings. Your 
      suggestion accomplishes the same objective.
      
      Sam Buchanan
      http://thervjournal.com
      
      
      
      
      
      
Message 19
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  | 
      
      
| Subject:  | Camloc Fasteners RV6 | 
      
      --> RV-List message posted by: "Mickey & Paula" <mimartin@sweetwaterhsa.com>
      
      Is there any dis-advantage to using the camloc fasteners for the cowling rather
      than the hinges used in the plans?
      It looks like the hinge pins would be a nuisance.
      
      
      
      
      
      
Message 20
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  | 
      
      
| Subject:  | Rod end bearing length | 
      
      --> RV-List message posted by: "Alex Peterson" <alexpeterson@usjet.net>
      
      
      > > While doing the final fit of my elevators and pushrods, I 
      > found that 
      > > the
      > > rear pushrod is a bit too short, maybe 3/16 inch.  Each rod 
      > end bearing 
      > > has about 3/16 inch less than the required 1/2 of the 
      > threads screwed 
      > > in.  It occured to me that by using more than one jamb nut 
      > (essentially 
      > > double-nutting the jamb nuts) I could reduce the length of exposed 
      > > thread so that the bearings could not back out at either 
      > end.  Is this 
      > > acceptable practice?
      > > 
      > > Jeff Point
      > > RV-6 at airport, final assembly
      > > Milwaukee WI
      > > 
      > 
      > Jeff, using an additional nut should work fine as long as you are 
      > satisfied that enough thread is engaged in the pushrod to 
      > insure safety. 
      > I have also seen spacers installed between the nut and bearing to 
      > prevent the rod from rotating and "unscrewing" one of the 
      > bearings. Your 
      > suggestion accomplishes the same objective.
      > 
      > Sam Buchanan
      > http://thervjournal.com
      
      I would agree, but an additional requirement is that enough threads are
      captured EVEN if the whole thing rotates all the way towards one end.
      If there is any doubt, buy a new tube and rebuild the thing.  Otherwise,
      you will lie awake wondering about it, as you should.
      
      Alex Peterson
      Maple Grove, MN
      RV6-A N66AP 424  hours
      www.usfamily.net/web/alexpeterson
      
      
      
      
      
      
Message 21
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  | 
      
      
| Subject:  | Re: Rod end bearing length | 
      
      --> RV-List message posted by: "Dana Overall" <bo124rs@hotmail.com>
      
      Jeff, yes a spacer, extra nut etc. to take up the space which would allow 
      you have have less exposed thread than internal thread would be acceptable.  
      You're thinking along the correct lines.
      
      
      Dana Overall
      Richmond, KY
      RV-7 slider, Imron black, "Black Magic"
      Finish kit
      Buying Instruments. Hangar flying my Dynon.
      http://rvflying.tripod.com
      do not archive
      
      Make your home warm and cozy this winter with tips from MSN House & Home.  
      http://special.msn.com/home/warmhome.armx
      
      
      
      
      
      
Message 22
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  | 
      
      
| Subject:  | Re: Camloc Fasteners RV6 | 
      
      --> RV-List message posted by: "Paul Besing" <azpilot@extremezone.com>
      
      The hinges are a nuisance for some people.  I had problems, and used Skybolt
      fasteners along the top and bottom.  I kept the hinges on the sides, which
      seemed to provide a better grip along the sides.
      
      Paul Besing
      RV-6A Sold (RV-10 Soon)
      http://www.lacodeworks.com/besing
      Kitlog Builder's Log Software
      http://www.kitlog.com
      
      ----- Original Message ----- 
      From: "Mickey & Paula" <mimartin@sweetwaterhsa.com>
      Subject: RV-List: Camloc Fasteners RV6
      
      
      > --> RV-List message posted by: "Mickey & Paula"
      <mimartin@sweetwaterhsa.com>
      >
      > Is there any dis-advantage to using the camloc fasteners for the cowling
      rather than the hinges used in the plans?
      > It looks like the hinge pins would be a nuisance.
      >
      >
      
      ----- Original Message ----- 
      From: "Mickey & Paula" <mimartin@sweetwaterhsa.com>
      Subject: RV-List: Camloc Fasteners RV6
      
      
      > --> RV-List message posted by: "Mickey & Paula"
      <mimartin@sweetwaterhsa.com>
      >
      > Is there any dis-advantage to using the camloc fasteners for the cowling
      rather than the hinges used in the plans?
      > It looks like the hinge pins would be a nuisance.
      >
      >
      
      
      
      
      
      
Message 23
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  | 
      
      
| Subject:  | Re: Rod end bearing length | 
      
      --> RV-List message posted by: Dave Bristol <bj034@lafn.org>
      
      Jeff,
      
      I'd be concerned about WHY it's too short - something is amiss 
      somewhere. Have you checked the front pushrod to see if it's adjusted 
      too short? Or is the rear tube actually cut too short? I'd want to 
      correct the cause of the problem, not just fix the symptom.
      
      Dave Bristol  -6 So Cal,
      EAA Technical counselor
      
      
      Jeff Point wrote:
      
      >--> RV-List message posted by: Jeff Point <jpoint@mindspring.com>
      >
      >While doing the final fit of my elevators and pushrods, I found that the 
      >rear pushrod is a bit too short, maybe 3/16 inch.  Each rod end bearing 
      >has about 3/16 inch less than the required 1/2 of the threads screwed 
      >in.  It occured to me that by using more than one jamb nut (essentially 
      >double-nutting the jamb nuts) I could reduce the length of exposed 
      >thread so that the bearings could not back out at either end.  Is this 
      >acceptable practice?
      >
      >Jeff Point
      >RV-6 at airport, final assembly
      >Milwaukee WI
      >
      >
      >  
      >
      
      
      
      
      
      
Message 24
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  | 
      
      
| Subject:  | Re: Rod end bearing length | 
      
      --> RV-List message posted by: Sam Buchanan <sbuc@hiwaay.net>
      
      Alex Peterson wrote:
      
      > --> RV-List message posted by: "Alex Peterson" <alexpeterson@usjet.net>
      > 
      > 
      >>>While doing the final fit of my elevators and pushrods, I 
      >>
      >>found that 
      >>
      >>>the
      >>>rear pushrod is a bit too short, maybe 3/16 inch.  Each rod 
      >>
      >>end bearing 
      >>
      >>>has about 3/16 inch less than the required 1/2 of the 
      >>
      >>threads screwed 
      >>
      >>>in.  It occured to me that by using more than one jamb nut 
      >>
      >>(essentially 
      >>
      >>>double-nutting the jamb nuts) I could reduce the length of exposed 
      >>>thread so that the bearings could not back out at either 
      >>
      >>end.  Is this 
      >>
      >>>acceptable practice?
      >>>
      >>>Jeff Point
      >>>RV-6 at airport, final assembly
      >>>Milwaukee WI
      >>>
      >>
      >>Jeff, using an additional nut should work fine as long as you are 
      >>satisfied that enough thread is engaged in the pushrod to 
      >>insure safety. 
      >>I have also seen spacers installed between the nut and bearing to 
      >>prevent the rod from rotating and "unscrewing" one of the 
      >>bearings. Your 
      >>suggestion accomplishes the same objective.
      >>
      >>Sam Buchanan
      >>http://thervjournal.com
      > 
      > 
      > I would agree, but an additional requirement is that enough threads are
      > captured EVEN if the whole thing rotates all the way towards one end.
      > If there is any doubt, buy a new tube and rebuild the thing.  Otherwise,
      > you will lie awake wondering about it, as you should.
      > 
      > Alex Peterson
      > Maple Grove, MN
      > RV6-A N66AP 424  hours
      > www.usfamily.net/web/alexpeterson
      
      
      I am assisting the builders of a Pitts S-1 as their EAA Tech Counselor. 
      We discussed the remote possibility of having an aileron pushrod rotate 
      enough to disconnect a rod end bearing if the bearings aren't installed 
      properly; one idea we pursued (even after insuring adequate threads were 
      inside the pushrod) was to put a length of rubber hose on the rod end 
      bearings to prevent a bearing from unscrewing more than a turn or so 
      even if the lock nut was completely loose. After studying this setup, I 
      think it will be included in all rod end bearing installations I make 
      from now on.
      
      Sam Buchanan
      
      
      
      
      
      
Message 25
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  | 
      
      
| Subject:  | Re: Rod end bearing length | 
      
      --> RV-List message posted by: Mickey Coggins <mick-matronics@rv8.ch>
      
      
      >... one idea we pursued (even after insuring adequate threads were 
      >inside the pushrod) was to put a length of rubber hose on the rod end 
      >bearings to prevent a bearing from unscrewing more than a turn or so 
      >even if the lock nut was completely loose. ...
      
      Hi Sam,
      
      I'm having a bit of trouble understanding how this would
      work.  Perhaps my morning cup of caffeine has not yet gotten
      into the bloodstream.  Do you have any pictures of this you
      can point me to?
      
      Thanks,
      Mickey
      
      
      --
      Mickey Coggins  
      GSM: +41-79-210-3762  
      FAX: +41-86-079-210-3762 
      http://www.rv8.ch/
      #82007 
      Empennage complete, waiting for wings to arrive  
      
      
      
      
      
      
Message 26
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  | 
      
      
| Subject:  | Re: Camloc Fasteners RV6 | 
      
      --> RV-List message posted by: Jeff Point <jpoint@mindspring.com>
      
      The major disadvantage is cost, about $450 from Skybolt.  They usually 
      have a 30% off sale around the major airshows, I bought mine last year 
      during Sun and Fun (not at the show) and saved a bundle.  They make cowl 
      removal a snap, I highly recommend them.
      
      Jeff Point
      
      Mickey & Paula wrote:
      
      >--> RV-List message posted by: "Mickey & Paula" <mimartin@sweetwaterhsa.com>
      >
      >Is there any dis-advantage to using the camloc fasteners for the cowling rather
      than the hinges used in the plans?
      >It looks like the hinge pins would be a nuisance.
      >
      >
      >  
      >
      
      
      
      
      
      
Message 27
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| Subject:  | Re: Rod end bearing length | 
      
      --> RV-List message posted by: Jeff Point <jpoint@mindspring.com>
      
      Thanks to all who responded about the rod ends.  In the end, I remade 
      the forward tube by shortening it about 3/4 inch (it was too long, even 
      with the bearings screwed in all the way) which solved the problem with 
      the rear pushrod.  I tested both by rotating them to both extremes and 
      the rod ends remain intact.
      
      On a related note, someone mentioned the minimum thread engagement.  
      What is the minimum thread engagement for a rod end bearing?  For 
      example, the elevator and rudder bearings, where the bearing rotating 
      out is not an issue.  While getting everything ready for final assmebly, 
      I removed and inspected the bearings.  I was surprised to find that some 
      of them were only engaged into the nutplates about 5 threads (as shown 
      by the wear marks on the threads.)  This is using the proper dimensions 
      for the elevator/ HS gap.  Is this normal?
      
      There sure is a lot to this "final assembly" stuff...
      
      Jeff Point
      RV-6 final assembly
      Milwaukee, WI
      
      
      >  
      >
      
      
      
      
      
      
 
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