RV-List Digest Archive

Sat 01/10/04


Total Messages Posted: 16



Today's Message Index:
----------------------
 
     1. 01:22 AM - Re: Sonex crash (was ELT antenna mounting RV8A) (Jack Lockamy)
     2. 03:37 AM - Re: Microair 760 (Neil Henderson)
     3. 06:10 AM - Re: Microair 760 (RVEIGHTA@aol.com)
     4. 06:28 AM - Re: EIS-4000 Fuel Senders (czechsix@juno.com)
     5. 07:03 AM - Re: Christian Inverted Oil System (Bob U.)
     6. 07:21 AM - Re: Microair 760 (Bob U.)
     7. 09:00 AM - Re: Microair 760 (Vic Jacko)
     8. 09:04 AM - Re: Re: Prop indexing (Michael McGee)
     9. 09:58 AM - Re: Microair 760 (Fiveonepw@aol.com)
    10. 10:05 AM - More Starter Suff (Fiveonepw@aol.com)
    11. 11:00 AM - Re: Microair 760 (Vic Jacko)
    12. 11:40 AM - RV6A flap brace - big oops! (Brad Benson)
    13. 01:44 PM - Re: RV6A flap brace - big oops! (Fiveonepw@aol.com)
    14. 01:47 PM - Re: Re: Prop indexing (Heinrich Gerhardt)
    15. 01:54 PM - Re: Forseling Exhaust (Mark Delano)
    16. 05:34 PM - SCAT Tubing ()
 
 
 


Message 1


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    Time: 01:22:31 AM PST US
    From: "Jack Lockamy" <jacklockamy@att.net>
    Subject: Re: Sonex crash (was ELT antenna mounting RV8A)
    --> RV-List message posted by: "Jack Lockamy" <jacklockamy@att.net> Glen, The Sonex crash details...... so others may benefit from my misfortune: I installed a VW Type 4 engine in the Sonex (see www.jacklockamy.com/Engine.html) . The engine conversion kit I purchased from Great Plains Aircraft Supply who specializes in VW conversions for aircraft. The Force One prop hub disconnected from the crankshaft while I was taking off and at 400 FT AGL over the departure end of the runway at Oxnard Airport on 9/8/02. I had 100.2 hours on the engine/prop. Landing straight ahead was nasty.... lemon grove (at that time....today the field is plowed dirt and level....). Looked to my LT and there was the parallel taxiway. Looked better than the orchard and despite hearing the voices, "land straight ahead... never turn back", I went for it. Immediately notified the tower of the engine failure and intentions to land on the taxiway. Turned LT... tried to get lined up on the taxiway and made it around through 160 degrees of turn when the LT wingtip caught dirt next to the taxiway. I hit the ground at approx. 85 MPH which was the Best Glide Speed for the Sonex. I was very aware of the 'stall/spin' occurances in this situation, thus I was locked into the 85 MPH glide speed and kept the turn as smooth as possible. Just didn't have enough altitude to get that last 20 degrees of turn.... Plane cartwheeled, and I was ejected from the cockpit. I was only wearing the lapbelts (which held) and not the sholder harness. Bad mistake! I was literally "sucked" out of the lapbelt and ejected through the plexiglass canopy and thrown/slid 135 FT from impact. Plane then proceeded to roll over me before it stopped approx 165 FT from the point of impact. During the post accident investigation, the FAA inspector confirmed the seatbelt was still buckled and intact in the plane. The Sonex is a very strong design. Probably saved my life. Broken nose, broken ribs, punctured/collasped RT lung, broken LT hand, 50 or so stitches in the face, dislocated LT hip/leg, and MASSIVE amounts of 'road rash' from sliding on the asphalt pavement. All in all... a very bad day. But I survived!!! Airplane was totaled. Spent a week in ICU. I was out of work for 8 weeks. Great Plains Aircraft had another builder experience the same prop hub failure a week later. That engine builder was fortunate in that his plane was tied down and the prop ended up in splinters about 8-10 FT out in front of the plane. He had approx 80 hours on his plane/engine. Great Plains has since issued a Service Bulletin on the VW Type 4 crankshaft they were machining and no longer recommend it. They now recommend the SCAT Type 4 crankshaft which is machined differently for the prop hub attachment. Lessons learned..... have full coverage insurance and ALWAYS wear the sholder harnesses!!! Oh.... and time passes very quickly when you have an in-flight emergency. Jack "installing a lycoming" Lockamy Camarillo, CA RV-7A QB Instrument panel/wiring www.jacklockamy.com DO NOT ARCHIVE


    Message 2


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    Time: 03:37:49 AM PST US
    From: "Neil Henderson" <neil.mo51@btopenworld.com>
    Subject: Re: Microair 760
    --> RV-List message posted by: "Neil Henderson" <neil.mo51@btopenworld.com> Bob What defines a good Antenna. As far as I can see these are very simple affairs comprising a means of terminating the coax cable and connecting the centre core to a length of metal of a defined length. Am I missing something? Neil Henderson Bob wrote: I have about 1 watt for transmit and can talk 100 miles if need be. Doubling or tripling the power increases range very little. A good antenna is a must to hear and talk any practical distance. To talk farther, altitude is far more important than power Do not archive


    Message 3


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    Time: 06:10:26 AM PST US
    From: RVEIGHTA@aol.com
    Subject: Re: Microair 760
    --> RV-List message posted by: RVEIGHTA@aol.com Vic, I realize you can use PTT switches (or even toggles, for that matter) so that in between conversations with the passenger the intercom is silent, but what about during the conversation? Since you still have a hot mike, doesn't it pick up ambient noise, making conversation difficult? In my case, I have some hearing loss and nice, crisp communications are a must. Walt P.S. I will post results of my flighttech intercom installation


    Message 4


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    Time: 06:28:00 AM PST US
    Subject: Re: EIS-4000 Fuel Senders
    From: czechsix@juno.com
    --> RV-List message posted by: czechsix@juno.com Scott, I have an EIS-4000 with the Princeton capacitive probes, I'm not flying yet but they were very easy to install and the calibration procedure looks pretty straightforward. They aren't cheap but appear to be high quality and are less likely to give you problems down the road than the float type senders. I can't send you any pics because mine are already installed in my tanks. FWIW, I might have considered using Vans kit if I were still building my tanks. It's cheaper than the Princeton probes but takes more time and might be harder to service if you ever need to in the future. When I was building tanks I seriously considered Vans capacitive kit but steered away from it because at the time they said it was made to work with the EI Fuel Quantity Indicator which was very pricey ($300 range??). Anyhow Greg Toman has since set up the EIS-4000 so it can work with Vans kit and so that might be the way to go for the least expensive option... --Mark Navratil Cedar Rapids, Iowa RV-8A N2D baffles... Subject: RV-List: EIS-4000 Fuel Senders From: "" <tx_jayhawk@excite.com> --> RV-List message posted by: "" <tx_jayhawk@excite.com> All, I've decided on the Grand Rapids EIS-4000 for fuel monitoring, and I was needing some help on the fuel sender decision. I think I am going to go with the Princeton capacitive probes that GRT sells, but I am having a hard time understanding what they look like. Does anyone have a picture of the Princeton capacitive and the Stewart Warner float type senders for comparison? Those using the Princeton...do they seem to be closer to the float-type or the Van's capacitive plates in accuracy? For others interested...I thought I'd share what I know (details below applicable to the EIS). Order of accuracy would be as follows: 1) Van's capacitive plates - require a separate converter ($95 x 2), must be built into tanks, plates are $60 through vans (total) 2) Princeton capacitive probes - no converters required, sell for $95 each, mount through access plate, can be purchased pre-bent for RVs, are calibrated during installation by filling and acknowledging levels 3) Float-type senders - cheapest ($23 per side), unit is calibrated during install, no converters required THanks, Scott Haskins 7A WIngs


    Message 5


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    Time: 07:03:44 AM PST US
    From: "Bob U." <rv3@comcast.net>
    Subject: Re: Christian Inverted Oil System
    --> RV-List message posted by: "Bob U." <rv3@comcast.net> Vanremog@aol.com wrote: >--> RV-List message posted by: Vanremog@aol.com > >In a message dated 1/9/2004 8:55:27 AM Pacific Standard Time, >scottbrown@precisionjet.com writes: > >I have a Christian Inverted Oil system on my RV4. I do not fly inverted so >much that I would need such a thing. > >Do you also happen to have an agnostic one? > Arrgh. Just think.... This will be in the archives forever. Bob - DO NOT ARCHIVE <---<<<<


    Message 6


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    Time: 07:21:03 AM PST US
    From: "Bob U." <rv3@comcast.net>
    Subject: Re: Microair 760
    --> RV-List message posted by: "Bob U." <rv3@comcast.net> Neil Henderson wrote: >--> RV-List message posted by: "Neil Henderson" <neil.mo51@btopenworld.com> > >Bob > >What defines a good Antenna. As far as I can see these are very simple affairs comprising a means of terminating the coax cable and connecting the centre core to a length of metal of a defined length. Am I missing something? > >Neil Henderson > For me, a good antenna is..... A quarter wave aircraft design, mounted VERTICALLY on the belly as my first choice. Second choice is - vertically on top of the fuselage, clear of other metallic obstructions. If I didn't give a ratz butt about reliable radio performance.... I'd mount it horizontally in a wingtip, inside the fuselage, etcetera. :-) YMMV. Bob - retired 35 year Motorola two-radio tech and crop duster > >Bob wrote: > >I have about 1 watt for transmit and can talk 100 miles if need be. > Doubling or tripling the power increases range very little. A good > antenna is a must to hear and talk any practical distance. To talk > farther, altitude is far more important than power > >Do not archive >


    Message 7


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    Time: 09:00:51 AM PST US
    From: "Vic Jacko" <vicwj@earthlink.net>
    Subject: Re: Microair 760
    --> RV-List message posted by: "Vic Jacko" <vicwj@earthlink.net> I agree with all comments made concerning antenna choice and location with one more provision: The most important three things you can do to make cure your radio works most of the time are: connection/ connection/ connection. Please make all connections by the book! Almost all failures in communication equipment is the lack of good solid antenna to radio connections. The most often problem is a bad ground connection at the antenna! The second is the mike and head set connections. The third, everything else! Vic ----- Original Message ----- From: "Bob U." <rv3@comcast.net> Subject: Re: RV-List: Microair 760 > --> RV-List message posted by: "Bob U." <rv3@comcast.net> > > Neil Henderson wrote: > > >--> RV-List message posted by: "Neil Henderson" <neil.mo51@btopenworld.com> > > > >Bob > > > >What defines a good Antenna. As far as I can see these are very simple affairs comprising a means of terminating the coax cable and connecting the centre core to a length of metal of a defined length. Am I missing something? > > > >Neil Henderson > > > > For me, a good antenna is..... > A quarter wave aircraft design, mounted VERTICALLY on the belly as my > first choice. Second choice is - vertically on top of the fuselage, > clear of other metallic obstructions. > > If I didn't give a ratz butt about reliable radio performance.... > I'd mount it horizontally in a wingtip, inside the fuselage, etcetera. :-) > > YMMV. > > > Bob - retired 35 year Motorola two-radio tech and crop duster > > > > > >Bob wrote: > > > >I have about 1 watt for transmit and can talk 100 miles if need be. > > Doubling or tripling the power increases range very little. A good > > antenna is a must to hear and talk any practical distance. To talk > > farther, altitude is far more important than power > > > >Do not archive > > > >


    Message 8


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    Time: 09:04:28 AM PST US
    From: Michael McGee <jmpcrftr@teleport.com>
    Subject: Re: Prop indexing
    --> RV-List message posted by: Michael McGee <jmpcrftr@teleport.com> At 22:53 2004-01-09, you wrote: >--> RV-List message posted by: j1j2h3@juno.com > >McMaster-Carr sells a hand held vibration analyzer for $680. It will >measure vibration acceleration, displacement, and velocity > >http://www.mcmaster.com/ > >Jim Hasper - RV-7 just starting empennage (setting up shop in Franklin, >Tennessee) > >Do not archive > > >--> RV-List message posted by: "LarryRobertHelming" ><lhelming@sigecom.net> >(snip) > >What type of device could be used to measure the vibrations to do such a >test? The Digital Vibration tester in McMaster Carr would only give the vibration amplitude and not provide any prop angle information. That is if you are trying to balance the rotating assembly you need to know where to put the balance weight. Of course trial and error and some trigonometry combined with your weight and balance skills should get you close after 3-5 runs. Mike McGee, RV-4 N996RV, O320-E2G, Hillsboro, OR 13B in gestation mode


    Message 9


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    Time: 09:58:10 AM PST US
    From: Fiveonepw@aol.com
    Subject: Re: Microair 760
    --> RV-List message posted by: Fiveonepw@aol.com In a message dated 1/10/04 8:11:24 AM Central Standard Time, RVEIGHTA@aol.com writes: > Since you still have a hot mike, > doesn't it pick up ambient noise, making conversation difficult? But don't you still have to break squelch for the sidetone/intercom to function, and therefore no ambient noise when not talking? Mark


    Message 10


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    Time: 10:05:36 AM PST US
    From: Fiveonepw@aol.com
    Subject: More Starter Suff
    --> RV-List message posted by: Fiveonepw@aol.com Howdy agin', My O-320 has a 122 tooth ring gear and last nite I bolted up a geared prestolite borrowed from a friend to see if it runs better than my direct-drive Delco. Both starters have nine teeth on the pinions, but the geared starter only engages about a third of the depth of the ring gear teeth (no, I'm not going to run it!) Does this indicate that the geared motor came from a 149 tooth engine? Thanks again for all the help! Mark


    Message 11


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    Time: 11:00:48 AM PST US
    From: "Vic Jacko" <vicwj@earthlink.net>
    Subject: Re: Microair 760
    --> RV-List message posted by: "Vic Jacko" <vicwj@earthlink.net> The intercom with the current Microair is either on or off depending whether you ground or un-ground the correct pin for intercom. When the pin is grounded the intercom is live. when the pin is un-grounded the headset is dead with no noise except what might be received on the radio receiver. I heard of some transceiver system (can't recall) that has a squelch built into the intercom which is part of the radio intercom system. It might be the new Becker! anyone know ? Yes the system is noisy when turned on but so are most other systems when you break the squelch and talk. They all pick up cockpit, air and engine noise. some more than others Vic ----- Original Message ----- From: <Fiveonepw@aol.com> Subject: Re: RV-List: Microair 760 > --> RV-List message posted by: Fiveonepw@aol.com > > In a message dated 1/10/04 8:11:24 AM Central Standard Time, RVEIGHTA@aol.com > writes: > > > Since you still have a hot mike, > > doesn't it pick up ambient noise, making conversation difficult? > > But don't you still have to break squelch for the sidetone/intercom to > function, and therefore no ambient noise when not talking? > > Mark > >


    Message 12


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    Time: 11:40:03 AM PST US
    Subject: RV6A flap brace - big oops!
    From: "Brad Benson" <brad@notamd.com>
    --> RV-List message posted by: "Brad Benson" <brad@notamd.com> Argh. I just came in from the shop, where I discovered what appears to be a rather large error on my part. Being a rational person, I thought I would seek the wisdom of the group before I freak out :-). I have a RV6A QB, which I've recently been able to start working on again. The last thing I did last year before taking time from the project to finish off a basement was to attach the flap braces to both wings and fit the flaps. Getting backing into the project, I fit the flaps to the wings again this morning and noticed that the flap for the left wing is not placed right; vertically, it sits perhaps 3/8" higher than it should. I dug out the airfoil templates, and sure enough, the flap needs to be lowered about 3/8" at the inboard end and about 1/4" outboard. One solution is to lower the flap brace (W-621) on the rear spar web (W-607A). I'm concerned about doing this, however, since new rivet holes will be needed in the rear spar and they will be too close to the existing holes. Since I already have extra holes in this piece anyway (from another earlier mistake...grumble grumble grumble), I don't have a lot of confidence in this approach. The next solution, not one I'm really very excited about, is replacing the rear spar web (W-607A). This is a much bigger task, but if I have to do it I will. It looks like the hardest part of this approach will be riveting the top inboard skin back on, since the bottom skin is already in place. I should be able to transfer the doublers, aileron brackets, etc. without any problems. Thanks! Brad Benson, Software Engineer / RV6A Builder brad@notamd.com


    Message 13


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    Time: 01:44:20 PM PST US
    From: Fiveonepw@aol.com
    Subject: Re: RV6A flap brace - big oops!
    --> RV-List message posted by: Fiveonepw@aol.com In a message dated 1/10/04 1:42:27 PM Central Standard Time, brad@notamd.com writes: > I dug > out the airfoil templates, and sure enough, the flap needs to be > lowered about 3/8" at the inboard end and about 1/4" outboard. > You ain't the first & neither wuz I! 8-) Did the same thing, drilled out the rivets and re-positioned the brace- Ken at Van's was consulted at the time & he said this was fine, and that you could just call all the extras "lightening holes" <G> This may depend of course on where and how many you mean by the "other" holes. Might be best to go to the mountain top on that one......... I'll send a photo of my F . From The PossumWorks in TN Mark


    Message 14


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    Time: 01:47:26 PM PST US
    From: "Heinrich Gerhardt" <hgerhardt@earthlink.net>
    Subject: Re: Prop indexing
    --> RV-List message posted by: "Heinrich Gerhardt" <hgerhardt@earthlink.net> I have an IO-360 A3B6D that came off of a Mooney. The thing about the -A3B6(D) is that the prop bushings are replaced with a set that re-indexes the prop 60deg from "normal". This was done to reduce vibration. The original prop for the engine was a Hartzell 2-blade. Anyone have any info on how re-indexing the prop in this manner changes the harmonics of the whole package? I intend to use this engine in my RV-6 with the Hartzell that Van's sells (the older version, not the new scimitar).


    Message 15


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    Time: 01:54:47 PM PST US
    From: "Mark Delano" <m.delano@worldnet.att.net>
    Subject: Re: Forseling Exhaust
    --> RV-List message posted by: "Mark Delano" <m.delano@worldnet.att.net> 303-841-6049 ----- Original Message ----- From: "J. R. Dial" <jrdial@hal-pc.org> Subject: RV-List: Forseling Exhaust > --> RV-List message posted by: "J. R. Dial" <jrdial@hal-pc.org> > > > I bought my exhaust from John Forseling (Forseling Aviation) > in Colorado and I need to call him with a question. I have lost his > number and wondered if anybody on the list has it. You can answer off > list. > Thanks, > > DO NOT ARCHIVE > >


    Message 16


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    Time: 05:34:02 PM PST US
    From: <jlisler@alltel.net>
    Subject: SCAT Tubing
    --> RV-List message posted by: <jlisler@alltel.net> How much 2" SCAT tubing does it normally take to plumb a typical RV-4? I have an 0-320 with a 4 pipe Vetterman exhaust and a Robbins heat muff. Of course I'll have cabin heat to the firewall and carburetor heat. Where is a good place to get tubing? Thanks, Jerry Isler RV-4 # 1070 N455J




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