RV-List Digest Archive

Fri 10/29/04


Total Messages Posted: 31



Today's Message Index:
----------------------
 
     1. 12:33 AM - Re: Lubrication (Vanremog@aol.com)
     2. 04:26 AM - Re: countersunk rivets (cgalley)
     3. 05:00 AM - Re: JB Aircraft Engine Services - references (Ollie Washburn)
     4. 06:06 AM - FW: Re: Flightline Interiors question (Glen Matejcek)
     5. 06:14 AM - Re: RV-List Digest: 39 Msgs - 10/28/04 (Frazier, Vincent A)
     6. 06:20 AM - Re: RV-List Digest: 39 Msgs - 10/28/04 (Frazier, Vincent A)
     7. 06:29 AM - Looking for backer board for interior panels (Jeff Dowling)
     8. 06:42 AM - Re: Looking for backer board for interior panels (Paul Besing)
     9. 06:46 AM - Re: Re: countersunk rivets (Rick Galati)
    10. 06:49 AM - Re: countersunk rivets (Hopperdhh@aol.com)
    11. 07:24 AM - Check out AC 43-13 Acceptable Methods, Techniques, and Practices - Aircraft I (Oldsfolks@aol.com)
    12. 07:53 AM - Re: Looking for backer board for interior panels (HAL KEMPTHORNE)
    13. 08:01 AM - Re: Check out AC 43-13 Acceptable Methods, Techniques, and Practices - Aircraft I (Aircraft Technical Book Company)
    14. 08:52 AM - Re: Looking for backer board for interior panels (Steven DiNieri)
    15. 09:21 AM - 2002 RV-8A FOR SALE (Bill VonDane)
    16. 09:46 AM - Re: Looking for backer board for interior panels (linn walters)
    17. 09:50 AM - Re: Looking for backer board for interior panels (Andy Karmy)
    18. 09:59 AM - Seat Description (Donald Mei)
    19. 10:28 AM - Re: Looking for backer board for interior panels (Jeff Point)
    20. 10:34 AM - Re: Looking for backer board for interior panels (linn walters)
    21. 10:41 AM - Re: Looking for backer board for interior panels (David Burton)
    22. 11:20 AM - Re: Looking for backer board for interior panels (steve zicree)
    23. 12:39 PM - Re: Avionics (HAL KEMPTHORNE)
    24. 02:10 PM - Re: Re: Re: countersunk rivets (cgalley)
    25. 03:30 PM - Re: Looking for backer board for interior panels (Vanremog@aol.com)
    26. 05:52 PM - Re: Looking for backer board for interior panels (Doug Gray)
    27. 06:11 PM - Re: countersunk rivets (Brian Kraut)
    28. 06:57 PM - Trutrak Tracking (Larry Bowen)
    29. 07:30 PM - Re: Trutrak Tracking (rmickey@ix.netcom.com)
    30. 07:46 PM - Your Airplane at Home (Richard Sipp)
    31. 10:19 PM - RV8 Sale (BRUCE GRAY)
 
 
 


Message 1


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    Time: 12:33:34 AM PST US
    From: Vanremog@aol.com
    Subject: Re: Lubrication
    --> RV-List message posted by: Vanremog@aol.com In a message dated 10/28/2004 10:44:59 PM Pacific Daylight Time, ckhand@earthlink.net writes: no lubricant is necessary as the blocks are a teflon based plastic. =========================================== Not really Teflon, which is PolyTetraFluoroEthylene (PTFE) but another polymer, UHMW (Ultra High Molecular Weight) Polyethylene naturally has a low coefficient of friction. To say that no lubrication is necessary assumes that dry running causes so little wear as to be not worth the effort. I think you will find that UHMW holds up pretty well as a lightly loaded bearing surface, but, as they say in adult film business, a little lubrication couldn't hurt. GV (RV-6A N1GV O-360-A1A C/S, flying 725 hrs)


    Message 2


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    Time: 04:26:07 AM PST US
    From: "cgalley" <cgalley@qcbc.org>
    Subject: Re: countersunk rivets
    --> RV-List message posted by: "cgalley" <cgalley@qcbc.org> I believe the number is 0.040 as min for countersinking. Check AC 43.13-1B Cy Galley - Chair, AirVenture Emergency Aircraft Repair A Service Project of Chapter 75 EAA Safety Programs Editor - TC EAA Sport Pilot ----- Original Message ----- From: "Brian Kraut" <brian.kraut@engalt.com> Subject: RV-List: countersunk rivets > --> RV-List message posted by: "Brian Kraut" <brian.kraut@engalt.com> > > Can anyone tell a mainly plastic airplane builder what the general rule of > thumb is for when you can countersink sheet metal instead of dimple for a > flush rivet. > > > Brian Kraut > Engineering Alternatives, Inc. > www.engalt.com > >


    Message 3


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    Time: 05:00:55 AM PST US
    From: "Ollie Washburn" <ollie-6a@prodigy.net>
    Subject: Re: JB Aircraft Engine Services - references
    --> RV-List message posted by: "Ollie Washburn" <ollie-6a@prodigy.net> ----- Original Message ----- From: <sjhdcl@kingston.net> Subject: RV-List: JB Aircraft Engine Services - references > --> RV-List message posted by: sjhdcl@kingston.net > > Anybody on the list dealt with JB Aircraft Engine Services, Inc in > Sebring, Florida? > > Steve > RV7A #2 > > Steve--- They reworked 4 cylinders for my O-235 in the PA-12 and have done > 6 cylinders on my friends Bonanza. We both have been satisfied with their > work and if our O-360 in the 6a needed work I would take it to them. Ollie 6A Central Fl.


    Message 4


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    Time: 06:06:09 AM PST US
    From: "Glen Matejcek" <aerobubba@earthlink.net>
    Subject: Re: FW: Re: Flightline Interiors question
    --> RV-List message posted by: "Glen Matejcek" <aerobubba@earthlink.net> Lucky- Here's a copy of an e I sent to some other listers the other day. To answer the QQ you asked, IIRC, the two foams you reference are basically the same. They are both visco elastic. This means that unlike regular foam rubber, it isn't springy. It's the same kind of stuff the good disposable earplugs are made of. When you squish it, it tends to stay squished for a while instead of springing right back. The less expensive stuff is just a bit stiffer when cold. Perhaps a little springier too. The visco elastic characteristic means a couple of things. First, when you sit down on it, it takes a moment or two to conform to your rear end, especially when cold. Foam rubber would conform instantly. Next. foam rubber being a form of spring will create a pressure point where it is most highly compressed. The visco elastic foams spread the load out and are therefore very much more comfortable. This is why Vans sells a layer of visco elastic foam - comfort only. The last issue has to do with crashworthiness. Recall that conventional foam is a spring. In a crash, you compress the cushion. As the G's cease, the 'spring' cushion launches you, contributing to the secondary impacts with the aircraft structure. These are often much more damaging than the primary impact. Recall the video of Wayne Handley crashing the Turbo Raven. His head peaked 3 feet above the normal sitting position before his belts slammed him back down into the cockpit, THAT'S the part that almos t killed him. The visco elastic foams are more like shock absorbers than springs. Upon impact it compresses and stays compressed for some time. It doesn't launch you into the belts like regular foam. Putting a less dense / softer layer (comfort) on top of a bunch of more dense / stiffer foam is probably the ultimate in comfort AND crashworthiness. This is why Oregon uses 100% visco elastic foam in their military and other high end seats. It's also why I went that route with Abby's cushions. FWIW Glen Matejcek aerobubba@earthlink.net ----- Original Message ----- From: Glen Matejcek Subject: Re: Flightline Interiors question Hi Guys- Well, I'm back in town, so here's some pix of my new seats. I tried to show the overall configuration as well as some details. Note some points of interest: The front bottom seat is contoured to the odd space in the -8. My front seat back is 3/4 inch taller than std due to the 'tall man' seat back option (no extra charge!). The removable bolster velcroed to the bottom of the rear seat to adjust for different height backseaters. 100% confor foam construction, unlike van's seat materials. All that blue padding, being dense and non-rebounding, will add a huge amount of protection to my spine in a crash. The little pad is a headrest for the rear seat. I hadn't known that was included.... All this is wrapped in a synthetic leather. It is very supple, durable, and comfortable. This cost me just over one third of what Oregon Aero charges for their leather rv-8 seat cushions. I believe that Oregon's cushions are more complex / highly tailored than Abby's, but given that mine are made of confor foam, I don't see that as relevant. Abby will do custom embroidery and / or help you achieve whatever effect you want for your interior. Given that I am building a plane to sit in and fly as opposed to one to stand next to and show off, I opted for an utilitarian interior vs. a flashy one. Once the plane is flying, we may choose to add a complete cloth interior for the sake of sound and abrasion proofing, but we aren't doing that at this time. Sorry for the lack of pix of the cushions in the plane, but all the floorboards are out at the moment as I string wire, and string wire, and string wire.... FWIW Glen Matejcek aerobubba@earthlink.net


    Message 5


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    Time: 06:14:58 AM PST US
    Subject: RE: RV-List Digest: 39 Msgs - 10/28/04
    From: "Frazier, Vincent A" <VFrazier@usi.edu>
    --> RV-List message posted by: "Frazier, Vincent A" <VFrazier@usi.edu> **********SNIP Subject: RV-List: another EFIS? vansairforce <vansairforce@yahoogroups.com> --> RV-List message posted by: Bill VonDane <bill@vondane.com> http://www.ba-elec.com/New%20avionics/products.html SNIP************ I sure hope their product is better than their crappy website. Vince


    Message 6


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    Time: 06:20:56 AM PST US
    Subject: RE: RV-List Digest: 39 Msgs - 10/28/04
    From: "Frazier, Vincent A" <VFrazier@usi.edu>
    --> RV-List message posted by: "Frazier, Vincent A" <VFrazier@usi.edu> SNIP*******Time: 10:06:26 AM PST US From: luckymacy@comcast.net (lucky) Subject: Re: RV-List: EFIS Horizon --> RV-List message posted by: luckymacy@comcast.net (lucky) Got better shots of most of the functions than their web site does? They seem to gloss over details of their moving map and that leads me to think it's not a very good page. > No, they don't pay me to say this stuff....but they should!!! > > Vince Frazier > F-1H Rocket, N540VF > http://www.usi.edu/science/chemistry/vfrazier/page1.html SNIP *********** Their map page is fine. It even gives obstacle alerts. Here's a couple links. http://www.usi.edu/science/chemistry/vfrazier/Instruments%20and%20electr ical.htm http://www.usi.edu/science/chemistry/vfrazier/2004-05-17/More%20EFIS%20d isplays%203.jpg not a good picture since it was taken during construction, but a picture nonetheless. The map page has several options for how it is displayed, including HSI.


    Message 7


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    Time: 06:29:47 AM PST US
    From: "Jeff Dowling" <shempdowling@earthlink.net>
    Subject: Looking for backer board for interior panels
    --> RV-List message posted by: "Jeff Dowling" <shempdowling@earthlink.net> Any suggestions on a light backer board for interior panels. My bird is already a little on the plumpy side so Im trying to keep her from becoming a static display while making her a little more eye friendly. Jeff Dowling RV-6A, N915JD 140 hours Chicago/Louisville


    Message 8


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    Time: 06:42:44 AM PST US
    From: "Paul Besing" <azpilot@extremezone.com>
    Subject: Re: Looking for backer board for interior panels
    --> RV-List message posted by: "Paul Besing" <azpilot@extremezone.com> Foam core works well. Not the best fire retardent product in the world, but it works well. You can get it as thin as 1/8" from craft stores like Michaels. Paul Besing RV-6A Sold RV-10 Soon http://www.lacodeworks.com/besing Kitlog Pro Builder's Log Software http://www.kitlog.com ----- Original Message ----- From: "Jeff Dowling" <shempdowling@earthlink.net> Subject: RV-List: Looking for backer board for interior panels > --> RV-List message posted by: "Jeff Dowling" <shempdowling@earthlink.net> > > Any suggestions on a light backer board for interior panels. My bird is already a little on the plumpy side so Im trying to keep her from becoming a static display while making her a little more eye friendly. > > Jeff Dowling > RV-6A, N915JD > 140 hours > Chicago/Louisville > >


    Message 9


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    Time: 06:46:18 AM PST US
    From: Rick Galati <rick6a@yahoo.com>
    Subject: Re: re: Re: countersunk rivets
    --> RV-List message posted by: Rick Galati <rick6a@yahoo.com> Cy, My preliminary search through AC-43 has proved fruitless. Perhaps you can steer me towards the relevant part of AC-43 that documents .040 as the minimum material thickness to machine countersink for a 426-AD3 rivet. I ask this because many people refer to Section 5(E), page 5-3 of Van's manual which would seem to indicate otherwise. Rick Galati RV-6A "finishing" I believe the number is 0.040 as min for countersinking. Check AC 43.13-1B Cy Galley - Chair, AirVenture Emergency Aircraft Repair A Service Project of Chapter 75 EAA Safety Programs Editor - TC EAA Sport Pilot


    Message 10


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    Time: 06:49:06 AM PST US
    From: Hopperdhh@aol.com
    Subject: Re: countersunk rivets
    --> RV-List message posted by: Hopperdhh@aol.com Brian, While you can countersink .032 for a 3/32 rivet, dimpling makes a much stronger joint. For the wing and fuselage skins, I would dimple. I found that a single hammer blow made a nice dimple without distorting the skin. Squeezing distorted the skin more. My breakpoint would be to machine countersink no less than .040. On the fuselage bottom where the skins join the carry-through spar, I would dimple including the .040 spar. The exception to this is nutplates, where there is really no structural load. When installing nutplates with standard rivets its impossible to avoid a knife edge unless you carefully deburr. You also have to countersink the nutplate slightly so that the rivet will be flush. There are always exceptions to rules, so this is just one opinion. Welcome to the wonderful world of sheet metal. It won't be as smooth as glass, but it flies just as good. Dan Hopper RV-7A N766DH (flying about 62 hours) In a message dated 10/28/04 10:39:46 PM US Eastern Standard Time, brian.kraut@engalt.com writes: > > --> RV-List message posted by: "Brian Kraut" <brian.kraut@engalt.com> > > Can anyone tell a mainly plastic airplane builder what the general rule of > thumb is for when you can countersink sheet metal instead of dimple for a > flush rivet. > > > Brian Kraut > Engineering Alternatives, Inc. > www.engalt.com > >


    Message 11


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    Time: 07:24:02 AM PST US
    From: Oldsfolks@aol.com
    Subject: Check out AC 43-13 Acceptable Methods, Techniques, and Practices
    - Aircraft I --> RV-List message posted by: Oldsfolks@aol.com Click here: AC 43-13 Acceptable Methods, Techniques, and Practices - Aircraft Inspection and Repair This URL will get the appropiate Advisory Circular for you. Save it in your list of favorites for future reference - you WILL need it. You can also purchase it from Gov't. Printing Office. Bob Olds RV-4 , N1191X A&P , EAA Tech. Counselor Charleston,Arkansas Real Aviators Fly Taildraggers


    Message 12


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    Time: 07:53:07 AM PST US
    From: HAL KEMPTHORNE <hal_kempthorne@sbcglobal.net>
    Subject: Re: Looking for backer board for interior panels
    --> RV-List message posted by: HAL KEMPTHORNE <hal_kempthorne@sbcglobal.net> I'm using half inch foam insulating board with thin cloth. Total interior weight will be less than 1.5 lbs. hal Jeff Dowling <shempdowling@earthlink.net> wrote: --> RV-List message posted by: "Jeff Dowling" Any suggestions on a light backer board for interior panels. My bird is already a little on the plumpy side so Im trying to keep her from becoming a static display while making her a little more eye friendly.


    Message 13


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    Time: 08:01:30 AM PST US
    From: "Aircraft Technical Book Company" <winterland@rkymtnhi.com>
    Subject: Re: Check out AC 43-13 Acceptable Methods, Techniques, and Practices
    - Aircraft I --> RV-List message posted by: "Aircraft Technical Book Company" <winterland@rkymtnhi.com> And you can also get it at Builder's Bookstore at http://buildersbooks.com/4313.htm Andy 800 780-4115 > Click here: AC 43-13 Acceptable Methods, Techniques, and Practices - Aircraft > Inspection and Repair > > This URL will get the appropiate Advisory Circular for you. Save it in your > list of favorites for future reference - you WILL need it. > You can also purchase it from Gov't. Printing Office. > > Bob Olds RV-4 , N1191X > A&P , EAA Tech. Counselor > Charleston,Arkansas > Real Aviators Fly Taildraggers > >


    Message 14


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    Time: 08:52:23 AM PST US
    From: "Steven DiNieri" <capsteve@adelphia.net>
    Subject: Looking for backer board for interior panels
    --> RV-List message posted by: "Steven DiNieri" <capsteve@adelphia.net> Try chloroplast or corrugated plastic sheets from a graphics supplier. It's the same stuff that I received from airtex for an "approved install". It's easy to work with and water proof. My local guy sells it for 14 bucks a sheet (48" x 96"). Steve N221RV Foam core works well. Not the best fire retardent product in the world, but it works well. You can get it as thin as 1/8" from craft stores like Michaels. > Any suggestions on a light backer board for interior panels. My bird is already a little on the plumpy side so Im trying to keep her from becoming a static display while making her a little more eye friendly. > > Jeff Dowling > RV-6A, N915JD > 140 hours > Chicago/Louisville > >


    Message 15


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    Time: 09:21:48 AM PST US
    From: Bill VonDane <bill@vondane.com>
    Subject: 2002 RV-8A FOR SALE
    vansairforce <vansairforce@yahoogroups.com> --> RV-List message posted by: Bill VonDane <bill@vondane.com> I am entertaining the thought of selling my RV-8A... Please feel free to contact me with any questions! More info and pix can be found here: http://www.vondane.com/forsale/rv8a/ -Bill * Price: $85,000 * Year: 2002 * Type: VAN'S RV-8A * Registration: N8WV * Airframe Total Time: (approximate) 196 Hours * Airframe Empty Weight: 1029 lbs * Useful Load: 771 lbs * Engine Time: (approximate) 4956 Hours TT, 32 SMOH * Engine/HP: Lycoming 0-320-E3D @ 170HP - wide deck 2004 Overhaul to within factory new specs New ASI performance cam and Lycoming lifter bodies New ECI 9:1 pistons, rings, and Superior pins All hard parts cleaned, magnafluxed, and measured to be within factory new specs All new bearings, rod bolts, rod nuts, valve springs and keepers All 4 cyls (channel chrome) overhauled and returned to factory new specs Single Lightspeed Plasma II+ Electronic Ignition Vetterman Crossover Exhaust 35 Amp Lightweight Alternator SkyTech Lightweight Starter Stewart Warner Oil Cooler with cockpit controllable door * Prop: Catto three blade - 66x72 * Avionics: Microair 760-8.33 Transceiver Microair T2000 transponder Ameri-king Altitude Encoder PS Engineering PCD7100I Stereo Intercom / CD Player * Flight Instruments: Airspeed Altitude VSI Needle & Ball LRI Digital AOA G-Meter Compass * Engine Instruments: Grand Rapids Technologies - EIS4000 Tachometer MAP All 4 EGT All 4 CHT Oil Pressure Oil Temperature Outside Air Temperature Carb Temp Fuel Levels Fuel Flow Voltmeter Ammeter Hour meter Flight Timer * Other Equipment: Van's new "Sheared" Wingtips CreativAir Strobe Package - Wings & Tail CreativAir Wingtip mounted 75 Watt Halogen Landing/Taxi Lights with Alternating Flasher Unit and integrated LED Nav lights AK-450 ELT Van's fuel gauges 3 Interior Fresh Air Vents - Upgraded Aluminum Vents * Exterior: The plane is unpainted * Interior: Painted gray to match Van's powder coating, ComforFoam cloth seats, 4 point seat harnesses


    Message 16


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    Time: 09:46:16 AM PST US
    From: linn walters <lwalters2@cfl.rr.com>
    Subject: Re: Looking for backer board for interior panels
    --> RV-List message posted by: linn walters <lwalters2@cfl.rr.com> Jeff Dowling wrote: >--> RV-List message posted by: "Jeff Dowling" <shempdowling@earthlink.net> > >Any suggestions on a light backer board for interior panels. My bird is already a little on the plumpy side so Im trying to keep her from becoming a static display while making her a little more eye friendly. > >Jeff Dowling >RV-6A, N915JD >140 hours >Chicago/Louisville > Go to a sign shop and get some plastic corrugated sign material ...... or run out and get some from the political signs on Tuesday night!!! Linn > > > >


    Message 17


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    Time: 09:50:10 AM PST US
    From: Andy Karmy <andy@karmy.com>
    Subject: Re: Looking for backer board for interior panels
    --> RV-List message posted by: Andy Karmy <andy@karmy.com> The next question would be... What do you all use for glue to hold the material to the board? I used the plastic board product, covered with 1/8" sound foam and vinyl, but all the glue's I have used to date let go when it gets hot outside! I wrapped the vinyl around the edges and overlapped about 1" on the back to hold. Seems to need some other form of holding than just glue. Tried Spray 77, contact cement, automotive trim & emblem glue. - Andy Karmy andy@karmy.com On Oct 29, 2004, at 8:51 AM, Steven DiNieri wrote: > --> RV-List message posted by: "Steven DiNieri" <capsteve@adelphia.net> > > Try chloroplast or corrugated plastic sheets from a graphics supplier. > It's > the same stuff that I received from airtex for an "approved install". > It's > easy to work with and water proof. My local guy sells it for 14 bucks a > sheet (48" x 96"). > Steve > N221RV > > > Foam core works well. Not the best fire retardent product in the > world, but > it works well. You can get it as thin as 1/8" from craft stores like > Michaels. > >> Any suggestions on a light backer board for interior panels. My bird >> is > already a little on the plumpy side so Im trying to keep her from > becoming a > static display while making her a little more eye friendly. >> >> Jeff Dowling >> RV-6A, N915JD >> 140 hours >> Chicago/Louisville >> >> > > > _- > ======================================================================= > _- > ======================================================================= > _- > ======================================================================= > _- > ======================================================================= > > > >


    Message 18


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    Time: 09:59:38 AM PST US
    From: "Donald Mei" <don_mei@hotmail.com>
    Subject: Seat Description
    --> RV-List message posted by: "Donald Mei" <don_mei@hotmail.com> Abby used temperfoam for my seat. I don't know how many layers, but it is very comfortable. She also uses some kind of batting to "puff up" the seat, so it looks nice when you're not sitting in it. I'll post some pics to www.3b9.com/planeseats.html by the end of the day, in case anyone wants to see mine. Don


    Message 19


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    Time: 10:28:35 AM PST US
    From: Jeff Point <jpoint@mindspring.com>
    Subject: Re: Looking for backer board for interior panels
    --> RV-List message posted by: Jeff Point <jpoint@mindspring.com> Try 3M 90, a high-strength version of 77, should be available on the same shelf at the hardware store. Or try Pli-o-bond contact cement. Jeff Point RV-6 Milwaukee WI > >Tried Spray 77, contact cement, automotive trim & emblem glue. > > > > >


    Message 20


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    Time: 10:34:37 AM PST US
    From: linn walters <lwalters2@cfl.rr.com>
    Subject: Re: Looking for backer board for interior panels
    --> RV-List message posted by: linn walters <lwalters2@cfl.rr.com> Andy Karmy wrote: >--> RV-List message posted by: Andy Karmy <andy@karmy.com> > >The next question would be... What do you all use for glue to hold the >material to the board? > >I used the plastic board product, covered with 1/8" sound foam and >vinyl, but all the glue's I have used to date let go when it gets hot >outside! > >I wrapped the vinyl around the edges and overlapped about 1" on the >back to hold. Seems to need some other form of holding than just glue. > >Tried Spray 77, contact cement, automotive trim & emblem glue. > >- Andy Karmy > andy@karmy.com > You may have to scuff the plastic with some 80 grit sandpaper .... and the spray 99 should work ..... follow the instructions. Linn > >On Oct 29, 2004, at 8:51 AM, Steven DiNieri wrote: > > > >>--> RV-List message posted by: "Steven DiNieri" <capsteve@adelphia.net> >> >>Try chloroplast or corrugated plastic sheets from a graphics supplier. >>It's >>the same stuff that I received from airtex for an "approved install". >>It's >>easy to work with and water proof. My local guy sells it for 14 bucks a >>sheet (48" x 96"). >>Steve >>N221RV >> >> >>Foam core works well. Not the best fire retardent product in the >>world, but >>it works well. You can get it as thin as 1/8" from craft stores like >>Michaels. >> >> >> >>>Any suggestions on a light backer board for interior panels. My bird >>>is >>> >>> >>already a little on the plumpy side so Im trying to keep her from >>becoming a >>static display while making her a little more eye friendly. >> >> >>>Jeff Dowling >>>RV-6A, N915JD >>>140 hours >>>Chicago/Louisville >>> >>> >>> >>> >>_- >>======================================================================= >>_- >>======================================================================= >>_- >>======================================================================= >>_- >>======================================================================= >> >> >> >> > > > >


    Message 21


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    Time: 10:41:50 AM PST US
    From: "David Burton" <dburton@nwlink.com>
    Subject: Re: Looking for backer board for interior panels
    --> RV-List message posted by: "David Burton" <dburton@nwlink.com> Upholstery shops use a glue pot with hot liquid glue. They can spray it on with a gun. They also use steam to heat and soften the material so it stretches and wraps around the backing board without wrinkles. I'm sure that if you took your parts to them they would be happy to stick the fabric on for you. I've got a buddy who owns an upholstery shop. He does mostly furniture but when he gets back from hunting I'll ask him what he recommends. An upholstery shop that does automotive interiors is really what you want if you take it to someone. The best glue I've ever found is the contact adhesive used to attach plastic laminate (Formica). Don't use the water based stuff. Use the one with the warnings about not blowing your house up with the fumes. It's the only thing I've ever used that would not come loose over time. Dave Burton RV6 (lots of custom interiors over the years) ----- Original Message ----- From: "Jeff Point" <jpoint@mindspring.com> Subject: Re: RV-List: Looking for backer board for interior panels > --> RV-List message posted by: Jeff Point <jpoint@mindspring.com> > > Try 3M 90, a high-strength version of 77, should be available on the > same shelf at the hardware store. Or try Pli-o-bond contact cement. > > Jeff Point > RV-6 > Milwaukee WI > > > > >Tried Spray 77, contact cement, automotive trim & emblem glue. > > > > > > > > > > > >


    Message 22


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    Time: 11:20:01 AM PST US
    From: "steve zicree" <szicree@adelphia.net>
    Subject: Re: Looking for backer board for interior panels
    --> RV-List message posted by: "steve zicree" <szicree@adelphia.net> Contact cement, if used according to directions (both surfaces, wait to flash) is bomb-proof but also sort of unforgiving to work with. You get one chance to line things up and then you're "stuck". Also, should we be concerned about the flammability of the dried glue? I know that wet contact cement is super flammable. Steve Zicree ----- Original Message ----- From: "David Burton" <dburton@nwlink.com> Subject: Re: RV-List: Looking for backer board for interior panels > --> RV-List message posted by: "David Burton" <dburton@nwlink.com> > > Upholstery shops use a glue pot with hot liquid glue. They can spray it on > with a gun. They also use steam to heat and soften the material so it > stretches and wraps around the backing board without wrinkles. I'm sure > that if you took your parts to them they would be happy to stick the fabric > on for you. I've got a buddy who owns an upholstery shop. He does mostly > furniture but when he gets back from hunting I'll ask him what he > recommends. An upholstery shop that does automotive interiors is really > what you want if you take it to someone. > > The best glue I've ever found is the contact adhesive used to attach plastic > laminate (Formica). Don't use the water based stuff. Use the one with the > warnings about not blowing your house up with the fumes. It's the only > thing I've ever used that would not come loose over time. > > Dave Burton > RV6 > (lots of custom interiors over the years) > ----- Original Message ----- > From: "Jeff Point" <jpoint@mindspring.com> > To: <rv-list@matronics.com> > Subject: Re: RV-List: Looking for backer board for interior panels > > > > --> RV-List message posted by: Jeff Point <jpoint@mindspring.com> > > > > Try 3M 90, a high-strength version of 77, should be available on the > > same shelf at the hardware store. Or try Pli-o-bond contact cement. > > > > Jeff Point > > RV-6 > > Milwaukee WI > > > > > > > >Tried Spray 77, contact cement, automotive trim & emblem glue. > > > > > > > > > > > > > > > > > > > > >


    Message 23


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    Time: 12:39:25 PM PST US
    From: HAL KEMPTHORNE <hal_kempthorne@sbcglobal.net>
    Subject: Re: Avionics
    --> RV-List message posted by: HAL KEMPTHORNE <hal_kempthorne@sbcglobal.net> I have a Narco MK12 in my Debonair which now requires a slight side pressure on one of the tuning knobs to get next frequency. It is only 12 years old. hal Jim & Bev Cone <jimnbev@olypen.com> wrote: --> RV-List message posted by: "Jim & Bev Cone" MK12D+ is bullet proof. It is the best radio/nav I have ever used, period.


    Message 24


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    Time: 02:10:01 PM PST US
    From: "cgalley" <cgalley@qcbc.org>
    Subject: Re: re: Re: countersunk rivets
    --> RV-List message posted by: "cgalley" <cgalley@qcbc.org> After I wrote about AC 43-13 I went looking and could not find it. I even checked a Bingalis Book. I then consulted an old time metal working A&P. He said that the thickness depends on the rivet head size. Regular #3 needs 0.032, #4 0.040 thick material. Cessna uses a special small head #4 so they can countersink as thin as 0.032 with a #4. Cy Galley - Chair, AirVenture Emergency Aircraft Repair A Service Project of Chapter 75 EAA Safety Programs Editor - TC EAA Sport Pilot ----- Original Message ----- From: "Rick Galati" <rick6a@yahoo.com> Subject: RV-List: re: Re: countersunk rivets > --> RV-List message posted by: Rick Galati <rick6a@yahoo.com> > > Cy, > > My preliminary search through AC-43 has proved fruitless. Perhaps you can steer me towards the relevant part of AC-43 that documents .040 as the minimum material thickness to machine countersink for a 426-AD3 rivet. > > I ask this because many people refer to Section 5(E), page 5-3 of Van's manual which would seem to indicate otherwise. > > Rick Galati RV-6A "finishing" > > > I believe the number is 0.040 as min for countersinking. Check AC 43.13-1B > > Cy Galley - Chair, > AirVenture Emergency Aircraft Repair > A Service Project of Chapter 75 > EAA Safety Programs Editor - TC > EAA Sport Pilot > >


    Message 25


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    Time: 03:30:41 PM PST US
    From: Vanremog@aol.com
    Subject: Re: Looking for backer board for interior panels
    --> RV-List message posted by: Vanremog@aol.com In a message dated 10/29/2004 6:30:38 AM Pacific Daylight Time, shempdowling@earthlink.net writes: Any suggestions on a light backer board for interior panels. My bird is already a little on the plumpy side so Im trying to keep her from becoming a static display while making her a little more eye friendly. ============================================= I used the gray corrugated polypropylene signboard available from Tap Plastics. GV (RV-6A N1GV O-360-A1A C/S, flying 725 hrs)


    Message 26


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    Time: 05:52:09 PM PST US
    From: Doug Gray <dgra1233@bigpond.net.au>
    Subject: Re: Looking for backer board for interior panels
    --> RV-List message posted by: Doug Gray <dgra1233@bigpond.net.au> > > Any suggestions on a light backer board for interior panels. My bird is > already a little on the plumpy side so Im trying to keep her from becoming a > static display while making her a little more eye friendly. > > > ============================================= > > I used the gray corrugated polypropylene signboard available from Tap > Plastics. > I had in mind to use some 0.016 Al sheet. Weight for weight I was thinking this would be more durable. Is this overkill? Doug Gray


    Message 27


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    Time: 06:11:23 PM PST US
    From: "Brian Kraut" <brian.kraut@engalt.com>
    Subject: countersunk rivets
    --> RV-List message posted by: "Brian Kraut" <brian.kraut@engalt.com> Thanks to all that replied. Brian Kraut Engineering Alternatives, Inc. www.engalt.com -----Original Message----- From: owner-rv-list-server@matronics.com [mailto:owner-rv-list-server@matronics.com]On Behalf Of Hopperdhh@aol.com Subject: Re: RV-List: countersunk rivets --> RV-List message posted by: Hopperdhh@aol.com Brian, While you can countersink .032 for a 3/32 rivet, dimpling makes a much stronger joint. For the wing and fuselage skins, I would dimple. I found that a single hammer blow made a nice dimple without distorting the skin. Squeezing distorted the skin more. My breakpoint would be to machine countersink no less than .040. On the fuselage bottom where the skins join the carry-through spar, I would dimple including the .040 spar. The exception to this is nutplates, where there is really no structural load. When installing nutplates with standard rivets its impossible to avoid a knife edge unless you carefully deburr. You also have to countersink the nutplate slightly so that the rivet will be flush. There are always exceptions to rules, so this is just one opinion. Welcome to the wonderful world of sheet metal. It won't be as smooth as glass, but it flies just as good. Dan Hopper RV-7A N766DH (flying about 62 hours) In a message dated 10/28/04 10:39:46 PM US Eastern Standard Time, brian.kraut@engalt.com writes: > > --> RV-List message posted by: "Brian Kraut" <brian.kraut@engalt.com> > > Can anyone tell a mainly plastic airplane builder what the general rule of > thumb is for when you can countersink sheet metal instead of dimple for a > flush rivet. > > > Brian Kraut > Engineering Alternatives, Inc. > www.engalt.com > >


    Message 28


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    Time: 06:57:52 PM PST US
    From: "Larry Bowen" <Larry@bowenaero.com>
    Subject: Trutrak Tracking
    --> RV-List message posted by: "Larry Bowen" <Larry@BowenAero.com> I have a TruTrak DF200VS driven by a Garmin 196. It follows a route very nicely, except it will not anticipate a turn. I have to go to, and through, a waypoint before it begins to turn for the next waypoint. Is there a way to program either box so turns begin just prior to reaching a waypoint...ie, rounding the corner? - Larry Bowen Larry@BowenAero.com http://BowenAero.com


    Message 29


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    Time: 07:30:08 PM PST US
    From: rmickey@ix.netcom.com
    Subject: Re: Trutrak Tracking
    --> RV-List message posted by: rmickey@ix.netcom.com This is called GPS Steering (GPSS). The TruTrak will do this IF the GPS it is recieveing its signal from is putting out the signal. I do not know if the Garmin 196 has this capability. My Apollo GX60 has this GPSS output and my DFC250 anticipates turns as advertized. Ross Mickey TruTrak DFC250 N9PT -----Original Message----- From: Larry Bowen <Larry@bowenaero.com> Subject: RV-List: Trutrak Tracking --> RV-List message posted by: "Larry Bowen" <Larry@BowenAero.com> I have a TruTrak DF200VS driven by a Garmin 196. It follows a route very nicely, except it will not anticipate a turn. I have to go to, and through, a waypoint before it begins to turn for the next waypoint. Is there a way to program either box so turns begin just prior to reaching a waypoint...ie, rounding the corner? - Larry Bowen Larry@BowenAero.com http://BowenAero.com


    Message 30


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    Time: 07:46:25 PM PST US
    From: "Richard Sipp" <rsipp@earthlink.net>
    <OhioValleyRVators@yahoogroups.com>, <rvsoutheast-list@matronics.com>, <teamrv@yahoogroups.com>
    Subject: Your Airplane at Home
    --> RV-List message posted by: "Richard Sipp" <rsipp@earthlink.net> We have decided to market our home (by owner) at Eagle Neck Airpark in Georgia. Your RV would be the 5th here and parked in your heated, airconditioned hangar a few steps from the front door. Please see: http://www.airporthomes.com/hm0862.htm if you are interested or contact rsipp@earthlink.net for more detailed information. Dick Sipp RV4 N250DS RV10 110DV do not archive


    Message 31


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    Time: 10:19:20 PM PST US
    From: "BRUCE GRAY" <brucerv84us@hotmail.com>
    Subject: RV8 Sale
    --> RV-List message posted by: "BRUCE GRAY" <brucerv84us@hotmail.com> I am curious to all that are unloading there RV8's? Is winter coming and everyone is itching to build something else or what? It is funny to see people let go of there aircraft and have nothing to fall back on for there "rotate the world 3g get away". Like I said, just curious? On the road to retirement? Check out MSN Life Events for advice on how to get there! http://lifeevents.msn.com/category.aspx?cid=Retirement




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