RV-List Digest Archive

Tue 12/14/04


Total Messages Posted: 19



Today's Message Index:
----------------------
 
     1. 04:24 AM - Re: Please, oh PLEASE trim your messages (Bluecavu@aol.com)
     2. 05:18 AM - Re: Please, oh PLEASE trim your messages (Chuck Jensen)
     3. 05:20 AM - Re: Slow build switch to QB (Dwight Frye)
     4. 05:51 AM - Re: Auto Pilot choices (Charles Rowbotham)
     5. 06:18 AM - Re: Battery Box (Gary Zilik)
     6. 06:29 AM - Re: Aircraft Insurance: USAA (JT Helms)
     7. 07:19 AM - Re: Wheel pant brackets cracking? (SportAV8R@aol.com)
     8. 07:22 AM - Tail Wheel wear (Wheeler North)
     9. 07:40 AM - Trio (Wheeler North)
    10. 07:45 AM - Re: Wheel pant brackets cracking? (Bill VonDane)
    11. 09:27 AM - -8 rear weldment dimensions... (Bill VonDane)
    12. 12:22 PM - Re: Wheel pant brackets cracking? (Hopperdhh@aol.com)
    13. 12:47 PM - Re: Wheel pant brackets cracking? (SportAV8R@aol.com)
    14. 02:30 PM - Re: Wheel pant brackets cracking? (Stein Bruch)
    15. 02:58 PM - Re: Oil Cooler Location ()
    16. 03:40 PM - Re: Oil Cooler Location (Dan Checkoway)
    17. 04:30 PM - Re: Wheel pant brackets cracking? (Tom & Cathy Ervin)
    18. 04:47 PM - Re: Wheel pant brackets cracking? (Hopperdhh@aol.com)
    19. 08:01 PM - Re: Wheel pant brackets cracking? (Stein Bruch)
 
 
 


Message 1


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    Time: 04:24:03 AM PST US
    From: Bluecavu@aol.com
    Subject: Re: Please, oh PLEASE trim your messages
    --> RV-List message posted by: Bluecavu@aol.com > > >> Forcing??? Seems like he was asking people to just follow the usage >> guidelines. And if Matt is running the list, where is the Democracy? >> Have >> we had a vote I missed? >> >> do not archive >> > I've always wondered whether or not some of these long paste-it posters have actually read the usage guidelines... like where Matt says: Please do not quote the entire post when replying to a post if at all possible. I just don't think so.


    Message 2


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    Time: 05:18:04 AM PST US
    From: Chuck Jensen <cjensen@dts9000.com>
    Subject: Please, oh PLEASE trim your messages
    --> RV-List message posted by: Chuck Jensen <cjensen@dts9000.com> Bert, True, it is a democracy--at least we try out best, but a democracy does not exempt us from being curteous, thoughtful and cooperative of simple rules that benefit all. Snipping, clipping and Do Not Archive seems to fall into this favorable puralistic behavior that Andrew was encouraging. Chuck -----Original Message----- From: owner-rv-list-server@matronics.com [mailto:owner-rv-list-server@matronics.com]On Behalf Of bertrv6@highstream.net Subject: Re: RV-List: Please, oh PLEASE trim your messages --> RV-List message posted by: bertrv6@highstream.net Quoting Andrew Douglas <adouglas@optonline.net>: > --> RV-List message posted by: Andrew Douglas <adouglas@optonline.net> > > <rant> > Okay, I know that "list police" messages are totally OT and can be annoying, > but what I got this morning is just ridiculous. Message 1 in last night's > digest was SO LONG from not being trimmed that I just had to find out how > bad it was. I copied and pasted that one message into Word and came up with > the following: > > Pages: 16 (!) Note: this is at 12-point type > Words: 2,534 > Characters (no spaces): 11,396 > Characters (with spaces): 14,590 > > SIXTEEN PAGES of text for ONE email? > > Here's the kicker: The actual message sitting on top of all of this quoted, > re-quoted and re-re-quoted text was.... > > 72 words long. > > And did not have a "do not archive" in it. > > With all due respect, this is way over the top. Please edit your replies. > </rant> > > We now return you to your RV discussion, which is already in progress. > > PS: If you choose to reply to this, please DON'T QUOTE IT and DON'T ARCHIVE > IT. > > Andrew Douglas > Do not archive > > Andrew: all you have to do is go to the next as I do. You do not have to read anythinbg you do not like right? This is a democracy, let's keep it that way. People waste so much time, forcing their opinion on some one else, they could use their time in a much productive way. Bert DO NOT ARCHIVE > >


    Message 3


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    Time: 05:20:24 AM PST US
    From: Dwight Frye <dwight@openweave.org>
    Subject: Re: Slow build switch to QB
    --> RV-List message posted by: Dwight Frye <dwight@openweave.org> Scott, I did exactly the same thing (though, not because of a move) and what I was told to send back was all the stuff for the center section which came wrapped in a plastic bundle. If you kept your center section wrapped as shipped, you are in good shape. Still, I'd get Van's on the phone and make sure that is what they still want as I ordered mine well over a year ago and the drill may have changed. -- Dwight do not archive On Mon Dec 13 22:49:36 2004, tx_jayhawk@excite.com wrote : > >--> RV-List message posted by: "" <tx_jayhawk@excite.com> > > >All, > >I could not get ahold of Vans today (kept getting that damn voicemail), but I thought others might be able to help. > >Due to a job change and move from Austin to Kansas City, I have no clear picture on when I will again have a garage/workspace to resume building. Wings are completely done, and fuselage is scheduled to be delivered 12/27. I have now decided that I may "cheat" and go ahead and order the QB fuse (since I likely won't be building for 6 months anyway). I know I need to send the center section back...can anyone tell me exactly which parts need to go back and how best to send them? I know the two gold center pieces...what about the smaller anodized tabs or fuselage angle? > >Thanks, >Scott >www.scottsrv7a.com > > >Join Excite! - http://www.excite.com >The most personalized portal on the Web! > >


    Message 4


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    Time: 05:51:56 AM PST US
    From: "Charles Rowbotham" <crowbotham@hotmail.com>
    Subject: Auto Pilot choices
    --> RV-List message posted by: "Charles Rowbotham" <crowbotham@hotmail.com> Charlie, We started out with the TruTrak wing leveler and then added the Alt hold. Been very happy with the units, from both performance and support prespectives, for over 150 hrs. Chuck & Dave Rowbotham RV-8A >From: "Charles Heathco" <cheathco@comcast.net> >Reply-To: rv-list@matronics.com >To: <rv-list@matronics.com> >Subject: RV-List: Auto Pilot choices


    Message 5


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    Time: 06:18:02 AM PST US
    From: Gary Zilik <zilik@excelgeo.com>
    Subject: Re: Battery Box
    --> RV-List message posted by: Gary Zilik <zilik@excelgeo.com> Buy the PC680MJ and your halfway there. The MJ stands for Metal Jacket and this jacket is what Van's uses for the battery box. The PC680MJ battery is supplied with the metal jacket and is glued into the box with RTV and can be removed easily using a chip chaser to to cut battery loose. A couple of added pieces of angle and you have a battery box ready to mount on the firewall. Or take a look at this http://www.odysseybatteries.com/pc680hd.htm Gary Pete Howell wrote: > --> RV-List message posted by: "Pete Howell" <pete.howell@gecko-group.com> > > Has anyone designed a home brew battery box for the PC680 or similar sized > batteries for the -9A or -7A that they would be willing to share? I thought > I would look into it before I went with Van's kit. > > Thanks, > > Pete > > > > > > >


    Message 6


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    Time: 06:29:08 AM PST US
    From: "JT Helms" <jhelms@nationair.com>
    Subject: Re: Aircraft Insurance: USAA
    --> RV-List message posted by: "JT Helms" <jhelms@nationair.com> USAIG has not been competitive on homebuilts in the past. With all the changes (Phoenix pulling back) leaving us with fewer competitors, apparently USAIG's formerly non-competitive prices are now competitive. I never would have thought that they'd compete on coverages like that for homebuilts. It's never been a forte of theirs. That's great. I've got a query in to my USAIG underwriter to get the low-down on what types of things they will/won't do. (i.e. some companies want to only write builders risk coverage if the person building it has the experience they're looking for to cover it when flying.) As for the ballpark you got for AIG coverage, that is pretty easy for them to say now. I gave realistic figures for what I've seen for coverage for the type of pilot I was queried about from my experience with over 1200 RVs insured. I did not include an AOPA discount in any of my previous indications as not all are members. That would be a nice surprise for those who are. AIG does a 5% discount for AOPA members on any type of plane. JT ----- Original Message ----- From: "lucky" <luckymacy@comcast.net> Subject: Re: RV-List: Aircraft Insurance: USAA > --> RV-List message posted by: luckymacy@comcast.net (lucky) > > I called and talked to Shannon today at USAA. > > I got $50K builders insurance which includes anything up to starting the engine. I'll haggle that or change it when the time comes but it does include the move as long as I move it and not professionals, strangely enough, and at the airport while hangaring it. I am paying $500. I think $60K was $541. Liability was like another $250. Didn't seem worth it so I didn't get it though it might be required when moved to the airport per airport rules.. > > There's a $200 deductable and it's through USAIG (NOT AIG). > > Then I threw out a hypothetical worst case number for full flight RV 8 tailwheel coverage thinking it can only get better from here: I forgot my notes at work but I think that asked if I had 200 hours overall, 40 hours tailwheel, and 5 hours dual in an RV with a CFI what would it would cost. About $2000 through AIG (not USAIG) with the 5% AOPA discount was the answer. That was for $1M each person liability, $70K to $80K Hull, and some other stuff I can't remember. But it's better than the $2700 or whatever figure I thought I read on this list. > > Lucky > -------------- Original message -------------- > > > --> RV-List message posted by: "JT Helms" > > > > USAA is a broker just like NationAir, Falcon, and anyone else whom you'd > > talk to about aviation insurance (except AVEMCO the direct writer). > > > > JT (former Army officer and USAA member) > > ----- Original Message ----- > > From: "lucky" > > To: "RV-List" ; "RV yahoo" > > > > Subject: RV-List: Aircraft Insurance: USAA > > > > > > > --> RV-List message posted by: luckymacy@comcast.net (lucky) > > > > > > Just an FYI for USAA insurance members (ie, qualified current & > > ex-military members). I was on their web site this morning and saw they do > > provide Aviation service. Their minute blurb is copied below. They probably > > don't do the underwriting but it's at least worth looking into if you > > haven't already. If their airplane insurance is anything like their car > > insurance it probably can't be beat now that Phoenix is out. Since just > > about every military officer is a usaa member, they surely have dealt with a > > LOT of pilots and pilot questions/demands. I'll call Monday myself and let > > you know what I find out. > > > > > > If anyone's already insured by them on the list, would you mind sharing > > what you know? > > > Thanks, > > > Lucky > > > > > > USA Toll-Free 1-800-343-1547 > > > Monday - Friday, 7:30 a.m. - 6 p.m. CT > > > > > > > > > Aviation Insurance > > > > > > > > > The Sky's the Limit > > > >From coverages for hull damage and liability to medical payments, the > > USAA General Agency can provide competitive quotes, personalized attention, > > and a highly trained staff of professionals. We understand your needs as a > > pilot. Contact Us. > > > > > > Before purchasing aviation insurance, it is important to look at some of > > the contract coverages that are not always so obvious. Besides comparing > > hull and liability coverage and premium, these are some questions to ask > > when you shop for coverage: > > > Can other pilots fly my aircraft? If so, what are the requirements? > > > How much expense reimbursement will the policy allow for other pilots > > flying the aircraft? > > > Does the policy provide coverage for the use of a non-owned aircraft? > > > Does this company provide legal representation if I'm sued? > > > What rating has A.M. Best assigned to this insurance company? > > > Is there premises liability coverage for the hangar or tie-down space? > > > > > > Just an FYI for USAA insurance members (ie, qualified current ex-military > > members). I was on their web site this morning and saw they do > > provideAviation service. Their minute blurb is copied below. They probably > > don't do the underwriting but it's at least worth looking into if you > > haven't already. If their airplane insurance is anything like their car > > insurance it probably can't be beat now that Phoenix is out. Since just > > about every military officer is a usaa member, they surely have dealt with a > > LOT of pilots and pilot questions/demands. I'll call Monday myself and let > > you know what I find out. > > > > > > If anyone's already insured by them on the list, would you mind sharing > > what you know? > > > Thanks, > > > Lucky > > > > > > > > > USA > > > > > > Toll-Free > > > > > > 1-800-343-1547 > > > Monday - Friday, 7:30 a.m. - 6 p.m. CT > > > > > > > > > > > > > > method=post> > > > > Aviation Insurance > > > > > > > The Sky's the LimitFrom coverages for hull damage and liability to medical > > payments, the USAA General Agency can provide competitive quotes, > > personalized attention, and a highly trained staff of professionals. We > > understand your needs as a pilot. Contact Us. > > > > > > Before purchasing aviation insurance, it is important to look at some of > > the contract coverages that are not always so obvious. Besides comparing > > hull and liability coverage and premium, these are some questions to ask > > when you shop for coverage: > > > > > > > > > > > > > > > Can other pilots fly my aircraft? If so, what are the requirements? > > > How much expense reimbursement will the policy allow for other pilots > > flying the aircraft? > > > Does the policy provide coverage for the use of a non-owned aircraft? > > > Does this company provide legal representation if I'm sued? > > > What rating has A.M. Best assigned to this insurance company? > > > Is there premises liability coverage for the hangar or tie-down space? > > > > > > > > > > > > > > > > > > > > I called and talked to Shannon today at USAA. > > I got $50K builders insurance which includes anything up to starting the engine. I'll haggle that or change it when the time comes but it does include the move as long as I move it and not professionals, strangely enough, and at the airport whilehangaring it. I am paying $500. I think $60K was $541. Liability was like another $250. Didn't seem worth it so I didn't get it though it might be required when moved to the airport per airport rules.. > > There's a $200 deductable and it's through USAIG (NOT AIG). > > Then I threw out ahypothetical worst case number for full flight RV 8 tailwheel coverage thinking it can only get better from here: I forgot my notes at work but I think that askedif I had 200 hours overall, 40 hours tailwheel, and 5 hours dual in an RV with a CFIwhat would it would cost. About $2000 through AIG (not USAIG) with the 5% AOPA discount was the answer. That was for $1M each person liability, $70K to $80K Hull, and some other stuff I can't remember. But it's better than the $2700 or whatever figure I thought I read on this list. > > Lucky > -------------- Original message -------------- > > -- RV-List message posted by: "JT Helms" <JHELMS@NATIONAIR.COM> > > USAA is a broker just like NationAir, Falcon, and anyone else whom you'd > talk to about aviation insurance (except AVEMCO the direct writer). > > JT (former Army officer and USAA member) > ----- Original Message ----- > From: "lucky" <LUCKYMACY@COMCAST.NET> > To: "RV-List" <RV-LIST@MATRONICS.COM>; "RV yahoo" > <VANSAIRFORCE@YAHOOGROUPS.COM> > Subject: RV-List: Aircraft Insurance: USAA > > > -- RV-List message posted by: luckymacy@comcast.net (lucky) > > Just an FYI for USAA insurance members (ie, qualified current > ex-military members). I was on their web site this morning and saw they do > provide Aviation service. The > ir minute blurb is copied below. They probably > don't do the underwriting but it's at least worth looking into if you > haven't already. If their airplane insurance is anything like their car > insurance it probably can't be beat now that Phoenix is out. Since just > about every military officer is a usaa member, they surely have dealt with a > LOT of pilots and pilot questions/demands. I'll call Monday myself and let > you know what I find out. > > If anyone's already insured by them on the list, would you mind sharing > what you know? > Thanks, > Lucky > > USA Toll-Free 1-800-343-1547 > Monday - Friday, 7:30 a.m. - 6 p.m. CT > > > Aviation Insurance > > > The Sky's the Limit > From coverages for hull damage and liability to medical payments, the > > USAA General Agency can provide competitive quotes, personalized attention, > and a highly trained staff of professionals. We understand your needs as a > pilot. Contact Us. > > Before purchasing aviation insurance, it is important to look at some of > the contract coverages that are not always so obvious. Besides comparing > hull and liability coverage and premium, these are some questions to ask > when you shop for coverage: > Can other pilots fly my aircraft? If so, what are the requirements? > How much expense reimbursement will the policy allow for other pilots > flying the aircraft? > Does the policy provide coverage for the use of a non-owned aircraft? > Does this company provide legal representation if I'm sued? > What rating has A.M. Best assigned to this insurance company? > Is there premises liability coverage for the hangar or > tie-down space? > > Just an FYI for USAA insurance members (ie, qualified current ex-military > members). I was on their web site this morning and saw they do > provideAviation service. Their minute blurb is copied below. They probably > don't do the underwriting but it's at least worth looking into if you > haven't already. If their airplane insurance is anything like their car > insurance it probably can't be beat now that Phoenix is out. Since just > about every military officer is a usaa member, they surely have dealt with a > LOT of pilots and pilot questions/demands. I'll call Monday myself and let > you know what I find out. > > If anyone's already insured by them on the list, would you mind sharing > what you know? > Thanks, > Lucky > > > <NOBR>USA</NOBR> > > <NOBR>Toll-Free< > /NOBR> > > 1-800-343-1547 > <NOBR>Monday - Friday, 7:30 a.m. - 6 p.m. CT</NOBR> > <!-- prodwas9a,low_impact_01 --> > > > <FORM id=pc_aviation name=pc_aviation action=/inet/gas_pc/StaticPages > method=post > > <H1>Aviation Insurance</H1> > > The Sky's the LimitFrom coverages for hull damage and liability to medical > payments, the USAA General Agency can provide competitive quotes, > personalized attention, and a highly trained staff of professionals. We > understand your needs as a pilot. Contact Us. > > Before purchasing aviation insurance, it is important to look at some of > the contract coverages that are not always so obvious. Besides comparing > hull and liability coverage and premium, these are some questions to ask > when you shop for coverage: > > > <IMG height=1 alt="" src="https://ww4.usaa.com/media/g_blank.gif" width=1> > > Can other pilots fly my aircraft? If so, what are the requirements? > How much expense reimbursement will the policy allow for other pilots > flying the aircraft? > Does t > he policy provide coverage for the use of a non-owned aircraft? > Does this company provide legal representation if I'm sued? > What rating has A.M. Best assigned to this insurance company? > Is there premises liability coverage for the hangar or tie-down space? > > > ch Engine: http://www.matronics.com/search > >


    Message 7


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    Time: 07:19:10 AM PST US
    From: SportAV8R@aol.com
    Subject: Re: Wheel pant brackets cracking?
    --> RV-List message posted by: SportAV8R@aol.com Yep; replaced the nosewheel brackets on my 6A twice already... these parts take a lot of punishment when you taxi through a pothole; the entire weight supported by the wheel can be transferred to the pant and brackets if the pothole or ditch is just the right size for the tire to drop into. Vibration loads on rough strips don't help the aluminum last a long time either. -BB


    Message 8


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    Time: 07:22:45 AM PST US
    From: Wheeler North <wnorth@sdccd.cc.ca.us>
    Subject: Tail Wheel wear
    --> RV-List message posted by: Wheeler North <wnorth@sdccd.cc.ca.us> Ah Ha, I got you beat, I already measured mine. New its 5.875" diameter; mine, at 800 hours, is at 4.812"D which means I have worn off about 1/2". I wonder what the increase on tail wheel wieght is because of this? Less rubber but the CG is moved aft a tad due to the shift in attitude. I do agree, it does get hung up in tie down potholes a lot more. Hmmm, still don't know if its worn out yet????? W do not archive


    Message 9


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    Time: 07:40:40 AM PST US
    From: Wheeler North <wnorth@sdccd.cc.ca.us>
    Subject: Trio
    --> RV-List message posted by: Wheeler North <wnorth@sdccd.cc.ca.us> Time: 06:56:48 AM PST US From: "Charles Heathco" <cheathco@comcast.net> Subject: RV-List: Auto Pilot choice C, suggest you check the archives, lots on both Trutrak and Trio. I don't agree that customer support will tell you much because the two top contenders both have great support. Both are also developing really neat features, although I think I like some of the display features of the trio better than the trutrak. The Trio will display all the data stream that it is reading from the GPS, so if you are in a different screen on your GPS, like changing your DRCT TO you can leave it there until you actually hit the current way point then push the last button to activate the new waypoint in the GPS. The Trio will display the data while the GPS is not. I don't know if the Trutrak does the turn anticipation like the Trio does, but if your GPS has this in the data stream its an awesome feature. It virtually eleminates the need for a procedure turn or vectors to the next heading. The darned thing just turns early and pegs the next track line within one tick everytime. The one advantage the Trutrak has is an integrated two axis AP, but it is my understanding that the Trio guys are hard at developing the altitude solutions as well. If I were to buy right now I would probably still go with the Trio because I like the features it offers and I don't need anything other than the alt hold for the other axis. That said, though, if you really want two axis with vertical management capabilities go with the full boat of the Trutrak. If you are not in a hurry though, I would wait a while and see what features the Trio guys come up with on their newest developments. W


    Message 10


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    Time: 07:45:49 AM PST US
    From: Bill VonDane <bill@vondane.com>
    Subject: Re: Wheel pant brackets cracking?
    --> RV-List message posted by: Bill VonDane <bill@vondane.com> RV-6 builder Robby Attaway sells stainless steel brackets... I don't have them, but have heard good things about them... http://www.attawayair.com/rv6_products.htm -Bill ----- Original Message ----- From: <SportAV8R@aol.com> Subject: Re: RV-List: Wheel pant brackets cracking? --> RV-List message posted by: SportAV8R@aol.com Yep; replaced the nosewheel brackets on my 6A twice already... these parts take a lot of punishment when you taxi through a pothole; the entire weight supported by the wheel can be transferred to the pant and brackets if the pothole or ditch is just the right size for the tire to drop into. Vibration loads on rough strips don't help the aluminum last a long time either. -BB


    Message 11


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    Time: 09:27:38 AM PST US
    From: Bill VonDane <bill@vondane.com>
    Subject: -8 rear weldment dimensions...
    --> RV-List message posted by: Bill VonDane <bill@vondane.com> Any -8 builders near their airplanes at the moment? I was hoping top get some measurements of the weldment between the seats... Contact me off list please... -Bill bill@vondane.com


    Message 12


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    Time: 12:22:54 PM PST US
    From: Hopperdhh@aol.com
    Subject: Re: Wheel pant brackets cracking?
    --> RV-List message posted by: Hopperdhh@aol.com I haven't had the brackets crack yet, but the bolts holding the brackets to the axle (on the main gears) keep working loose. This happens within about 20 to 30 landings. I don't have the wood dampeners. Will they help this problem? Also, there was a post a few weeks ago about balancing the fairings. The Grumman fairings have lead weights in the front of them. It seems like these 2 things might help. I can see where letting the bolts get loose would lead to more problems. I fly out of a grass strip. Do others have this same problem? Dan Hopper RV-7A


    Message 13


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    Time: 12:47:16 PM PST US
    From: SportAV8R@aol.com
    Subject: Re: Wheel pant brackets cracking?
    --> RV-List message posted by: SportAV8R@aol.com I've had to tighten the main pant bracket bolts _really tight_ a few times to prevent the work-loose problem (live on a grass strip here, and it is definitely a vibration issue.) -BB


    Message 14


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    Time: 02:30:01 PM PST US
    From: "Stein Bruch" <stein@steinair.com>
    Subject: Wheel pant brackets cracking?
    --> RV-List message posted by: "Stein Bruch" <stein@steinair.com> Just an FYI, but make sure you don't install the wheel pant brackets with Nyloc nuts. They will for sure come loose sooner or later just due to the heat from braking. However, if you never use the breaks obviously it won't be as big of a deal, but likewise flying of a bumpy short grass strip, mine were also loose until I switched to nice high temp nuts (no nyloc's). Been tight now for 200+hrs. Cheers, Stein. -----Original Message----- From: owner-rv-list-server@matronics.com [mailto:owner-rv-list-server@matronics.com]On Behalf Of SportAV8R@aol.com Subject: Re: RV-List: Wheel pant brackets cracking? --> RV-List message posted by: SportAV8R@aol.com I've had to tighten the main pant bracket bolts _really tight_ a few times to prevent the work-loose problem (live on a grass strip here, and it is definitely a vibration issue.) -BB


    Message 15


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    Time: 02:58:47 PM PST US
    DomainKey-Signature: a=rsa-sha1; q=dns; c=nofws; s=s1024; d=yahoo.com; b=1bO7XPL/icUqsjf8GBXGH1xec0wfrhyMortCmI314/39gHRHphlb/srX/XU0hmfRHZbkMU7FiBbP0R0w6FAt++zFaxFFXAVt5KcUWSCoVJKLd4u2oGFHK0vjb3dsVeq5tvWcme4O3yATZj8/B/j1RV+aaUgVIaSux2HGRq2+w3E= ;
    From: <gmcjetpilot@yahoo.com>
    Subject: Re: Oil Cooler Location
    --> RV-List message posted by: <gmcjetpilot@yahoo.com> My reference to band-aid and baffle reinforcement was not a put down. I dont think an aerospace structural engineer could do better. I have seen many builders design great looking supports for their OC, and no doubt it works good - lasts a long time. My experience was not so good. Let me know in 200-400 hours what you think. Also I did not mean to imply pressure at the rear baffle is not available to do cooling work, just that airflow in the cowl at the rear baffle may not be directed ideally to go thru the OC just bolted up to the rear baffle (without some help). OCs mounted directly to the baffle work OK and get the job done, but there are advantages to other methods. If it works it works. I feel better pressure recovery and efficiency is available. Plus (possible) baffle cracking, oil cooler cracking and reduced cylinder head cooling are (3) good reasons to consider NOT bolting up directly to the baffle. Isolating the OC can be done with little or no extra weight. I have done both OC mounts and prefer to mount it off the engine mount and connect it with a short flexible duct. Design of the duct-work needs to be done properly to work well. When I moved my OC off the baffle. I went from a 9row to a 7row OC. Oil temps stayed the same (190F) and climb #4 CHT was better by (20F), about 380-390F. Consider not mounting the cooler directly to the baffle or firewall, but to the engine mount tubes. Use Adel clamps, or if you are a welder, add a few mounting tabs. (3) mounting points are plenty. You don't have to make it Hell-for-Stout like when mounting it on a shaking baffle. It also can be at any crazy angle you want, within reason, to fit between the tubes. Less baffle reinforcement offsets the duct-work weight. Maintenance was restricted to the L-Mag. However it's easy to move the OC, w/ 3 bolts and a clamp. Oil line route allows cooler to swung up and forward, out-of-way. How much Mag service is needed? Do you have a L-Mag? Baffles are crack prone anyway, even without the weight (oil cooler) hanging on it. The back rear baffle is not real stiff or is totally un-supported. Adding a diagonal brace to the engine case split line bolt & heaver gage sheet metal will help no doubt, but the Lyc shakes like a wet dog. Nuff said. Two people I know of had #4 valve problems (burnt, sticking), and their OC was mounted adjacent on the baffle. I think taking air away from the head area, at the most critical area, may not be ideal. I have no data, just empirical evidence. With a short duct connection, the OC inlet on the baffle can be located away from the cyl head, plus isolate it from vibration. Maintenance on many items is vibration related. On my RV-7 I am trying to improve on things repair on the RV-4, like baffles and Vans carb airbox, which needs a brace on the forward part to help support and stop vibration movement. ( The carb airbox tends to crack the plate where it bolts on the carb - vibration, flat plate in bending, cutouts, stress concentrationCRACKS.) [Note: interesting picture Dan sent on this thread. It shows a box (plenum) of ample volume to act like a reservoir. I think OCs mounted direct to baffle would have improved cooling with an offset volume or box. Only a Scientific Wild Ass Guess (SWAG).] From Dan: http://images.rvproject.com/m20j/images/engine/firewall.jpg This one shows the "duct" built into the baffles. http://images.rvproject.com/m20j/images/engine/baffle.jpg (thats a big hole) Anyway you mount it, it can work; Use a good quality oil cooler like SW and (CHT) gage (not Westach/Westberg). Have fun . Cheers


    Message 16


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    Time: 03:40:12 PM PST US
    From: "Dan Checkoway" <dan@rvproject.com>
    Subject: Re: Oil Cooler Location
    --> RV-List message posted by: "Dan Checkoway" <dan@rvproject.com> > >From Dan: > > http://images.rvproject.com/m20j/images/engine/firewall.jpg > > This one shows the "duct" built into the baffles. > > http://images.rvproject.com/m20j/images/engine/baffle.jpg (thats a big hole) I forgot to mention...on that Mooney 201 with the firewall-mounted oil cooler, I had consistently high oil temps in all ambient temps above 51F (below 51F was never a problem, but that was the magic number). I often had to open the cowl flaps in cruise during the summer. Usually just opened to the "in trail" position, but occasionally opened further. It was a pain (lost speed!). That oil loved to run hot. I'm not suggesting it had anything to do with firewall versus baffle mouting, just wanted to throw this data point out there. YMMV Something else I've been saying I'm gonna do one of these days but still haven't gotten around to is making heat shields for a few spots on the exhaust where it comes close to the sump, and also where it comes close to cylinder #1. I've been told and believe that the proximity of the exhaust to the sump in these spots contributes to higher oil temps, especially in the climb. I figure a little aluminum standoff shield between there can go a long way. We'll see. Need to stop flying for a day or two in order to work on the plane...fly...or work? Hm.... ;-) Hard to rationalize when there's not a "problem" to solve per se. )_( Dan RV-7 N714D http://www.rvproject.com


    Message 17


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    Time: 04:30:34 PM PST US
    From: "Tom & Cathy Ervin" <tcervin@valkyrie.net>
    Subject: Re: Wheel pant brackets cracking?
    --> RV-List message posted by: "Tom & Cathy Ervin" <tcervin@valkyrie.net> Dan, My bolts are safety wired per the plans. Tom in Ohio ----- Original Message ----- From: <Hopperdhh@aol.com> Subject: Re: RV-List: Wheel pant brackets cracking? > --> RV-List message posted by: Hopperdhh@aol.com > > > I haven't had the brackets crack yet, but the bolts holding the brackets > to > the axle (on the main gears) keep working loose. This happens within > about 20 > to 30 landings. I don't have the wood dampeners. Will they help this > problem? Also, there was a post a few weeks ago about balancing the > fairings. The > Grumman fairings have lead weights in the front of them. It seems like > these 2 > things might help. I can see where letting the bolts get loose would lead > to > more problems. I fly out of a grass strip. Do others have this same > problem? > > Dan Hopper > RV-7A > > >


    Message 18


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    Time: 04:47:02 PM PST US
    From: Hopperdhh@aol.com
    Subject: Re: Wheel pant brackets cracking?
    --> RV-List message posted by: Hopperdhh@aol.com In a message dated 12/14/04 7:31:38 PM US Eastern Standard Time, tcervin@valkyrie.net writes: > Dan, My bolts are safety wired per the plans. > Tom > in Ohio > Tom, The bolts that I am having trouble with are the 3 bolts that mount the inner main fairing bracket to the brake mounting flange. My plans didn't show any safety wire there. Have they changed? I thought about using castle nuts with cotter keys. Dan Hopper RV-7A


    Message 19


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    Time: 08:01:29 PM PST US
    From: "Stein Bruch" <stein@steinair.com>
    Subject: Wheel pant brackets cracking?
    --> RV-List message posted by: "Stein Bruch" <stein@steinair.com> I'll try this hint again.....Use the High Temp Self Locking Nuts.... They don't come loose, don't melt, and you don't have to fiddl with cotter keys, etc.. Cheers, Stein Do Not Archive (already there) -----Original Message----- From: owner-rv-list-server@matronics.com [mailto:owner-rv-list-server@matronics.com]On Behalf Of Hopperdhh@aol.com Subject: Re: RV-List: Wheel pant brackets cracking? Tom, The bolts that I am having trouble with are the 3 bolts that mount the inner main fairing bracket to the brake mounting flange. My plans didn't show any safety wire there. Have they changed? I thought about using castle nuts with cotter keys. Dan Hopper RV-7A




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