RV-List Digest Archive

Tue 03/30/05


Total Messages Posted: 37



Today's Message Index:
----------------------
 
     1. 04:01 AM - Re: Flap Brace Dimpling (Jamie Painter)
     2. 04:25 AM - Re: Weight reduction (Vic Jacko)
     3. 05:17 AM - Re: Weight reduction (James E. Clark)
     4. 05:34 AM - Re: Re: Rivet Cutting  (Hopperdhh@aol.com)
     5. 05:35 AM - Re: Weight reduction (Bob 1)
     6. 05:40 AM - Re: Weight reduction (Kevin Williams)
     7. 06:01 AM - Re: Weight reduction now LSA  (CBRxxDRV@aol.com)
     8. 06:13 AM - Re: Weight reduction (Dwight Frye)
     9. 06:17 AM - Re: 7A - lower cowl exit air attach brackets (Hopperdhh@aol.com)
    10. 06:40 AM - Re: Weight reduction (Vic Jacko)
    11. 06:56 AM - Re: Weight reduction (dsvs@comcast.net)
    12. 07:20 AM - Re: Weight reduction (Evan and Megan Johnson)
    13. 07:24 AM - Re: Capacitance Fuel sender instructions (Evan and Megan Johnson)
    14. 07:48 AM - Re: Weight reduction (Doug Rozendaal)
    15. 08:35 AM - Re: Capacitance Fuel sender instructions (Bobby Hester)
    16. 08:53 AM - Items for sale (Paul Brown)
    17. 10:07 AM - Re: Capacitance Fuel sender instructions (John Danielson)
    18. 10:08 AM - Re: Weight reduction (John Danielson)
    19. 10:49 AM - Re: Weight reduction (Jeff Point)
    20. 10:51 AM - Re: Weight reduction (linn walters)
    21. 11:45 AM - Re: Weight reduction (Vic Jacko)
    22. 11:47 AM - Re: Weight reduction (Vic Jacko)
    23. 03:57 PM - Re: Handheld Radio (Gould, Richard AE1 NAVTESTWINGPAC 561000E)
    24. 06:14 PM - Re: Weight reduction (Kevin Horton)
    25. 06:14 PM - Re: EXPERIMENTAL Signage/ WAS: Weight reduction (John D. Heath)
    26. 07:06 PM - acro LSA was Re: Weight reduction (luckymacy@comcast.net (lucky))
    27. 07:34 PM - Re: Re: Capacitance Fuel sender instructions ()
    28. 08:07 PM - Re: Rivet Cutting (Steve & Denise)
    29. 08:08 PM - Re: Re: Capacitance Fuel sender instructions (DonVS)
    30. 08:09 PM - Re: Capacitance Fuel sender instructions (Bobby Hester)
    31. 08:27 PM - RV-10 HS building question (Bill and Tami Britton)
    32. 08:48 PM - RV-10 wing kit shipping price (Bill and Tami Britton)
    33. 10:02 PM - Re: RV-10 wing kit shipping price (Paul Rice)
    34. 10:06 PM - Re: Handheld Radio (Mickey Coggins)
    35. 10:09 PM - Re: acro LSA was Re: Weight reduction (Alison and Neil)
    36. 11:32 PM - Re: Weight reduction (Bob 1)
    37. 11:49 PM - Re: EXPERIMENTAL Signage/ WAS: Weight reduction (Bob 1)
 
 
 


Message 1


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    Time: 04:01:53 AM PST US
    Subject: Flap Brace Dimpling
    From: "Jamie Painter" <jdpainter@jpainter.org>
    --> RV-List message posted by: "Jamie Painter" <jdpainter@jpainter.org> > --> RV-List message posted by: "Charles Becker" <ctbecker@atlanticbb.net> > > I just made the same mistake and the callout for the blind rivets for the QB > asks for a CR3212 4-6 which is a flush head cherry max. Any thoughts as to > why a flush head is requested? Where do you see this callout? Is this a different drawing the Quickbuilders get? do not archive > > Charlie Becker > N464CB(r) RV8A > Wings > > -----Original Message----- > From: owner-rv-list-server@matronics.com > [mailto:owner-rv-list-server@matronics.com] On Behalf Of Jamie Painter > To: rv-list@matronics.com > Subject: RE: RV-List: Flap Brace Dimpling > > --> RV-List message posted by: "Jamie Painter" <jdpainter@jpainter.org> > > >> I would do just that, we QB builders us the MS-142 (I think) "pop" rivets. >> Those rivets can't be seen once the flap is mounted anyway so no one will >> know you "cheated".The idea of drilling out rivets almost always seems > more >> painful than it turns out to be. I've wasted weeks agonizing over drilling >> out a few rivets, thinking of alternatives etc when 30 minutes of work and >> the problem would have been solved. >> >> Neil McLeod >> 7 QB N748M Finishing > > I called Van's, talked to Ken, and he said the 'best' thing to do would be > to > just drill out the flap brace and then put it back on with MSP-42's. I hate > to do that, since now my wings will look like QB wings. ;-) You're right > though, no one will ever see it. I'll just chalk this one up to a lesson > learned and drill 'em out. > > -- > Jamie D. Painter > RV-7A wings almost done... > http://rv.jpainter.org > > -- Jamie D. Painter RV-7A wings N622JP (reserved) http://rv.jpainter.org


    Message 2


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    Time: 04:25:46 AM PST US
    From: "Vic Jacko" <vicwj@earthlink.net>
    Subject: Re: Weight reduction
    --> RV-List message posted by: "Vic Jacko" <vicwj@earthlink.net> Jim, I played the part of Don Quixote in the musical Man of La Mancha and I encourage you to pursue your dream of the super light Van,s! Just a few points: If you really get the weight down the stall speed will fall with the weight reduction. If you were to build the RV-9 which has the longer wing and put a 115 horse 914 Rotax in it you may achieve your weight goal. An have an airplane which will stall "just right" The VW engine also sounds good. How to balance the plane is the next issue. How about sweeping the wings back as far as practical which will move the center of effect lift to the rear. Mount the battery in the rear. Do not use strobes or nav lights and use minimum radios and instruments. I was shocked to see the RV-10 that Van flew into New Braunfels, TX did not have nav lights or strobes. If you make it a one passenger airplane then you do not need a ELT as I remember nor do you need the little placard on the dash warning passengers this is an experimental! You don't even need the word "experimental" on the airplane another gram of weight saved. "This is my quest to follow that star no matter how hopeless no matter how far" "to fight for the right to keep flying" Good luck with your quest. Now if I could only find my horse, sword and Dulcinea. Vic ----- Original Message ----- From: <j1j2h3@juno.com> Subject: RV-List: Weight reduction > --> RV-List message posted by: j1j2h3@juno.com > > "To dream the impossible dream, to fight the unbeatable foe, to bear with > unbearable sorrow, to run where the brave dare not go... " > > The FAA is forcing me to go to Light Sport Aircraft by making it > impossibly expensive to maintain my medical. Among many other things, > they are requiring that I get a test of my pacemaker every 4 weeks (my > doctor says once every 6 months is adequate). This costs about $330 and > there is no way my insurance will pay for it that often. Then I will > need a stress test with ECG and eye evaluation with field of vision test > Then since my medical is a special issuance, it can not be renewed by a > local AME, but must be submitted to Oklahoma City. I had to get all of > these tests last year to get my medical reinstated, but I thought it was > a one-time requirement, and my doctors were able to do the tests as part > of my post-operative checkup. After I submitted all of the data, it took > 6 months for approval. Altogether, I figure it will cost me $1500 - > $2000 a year for 6 months of flying. > > Sooo .... this is where the impossible dream starts - I want to build my > RV-7 as a Light Sport Aircraft. Requirements are 1320 lb gross weight, > 138 mph top speed straight and level, and 51 mph stall speed w/o flaps. > Stall speed of the RV-7 at 1400 lb gross weight is 51 mph (probably with > flaps). Weight of 1320 pounds will lower this, but I may have to add > vortex generators to get it lower without flaps. Limiting speed to 138 > mph maximum is no problem - I'll just use a prop that can not get above > this at max engine rpm's, and I'll have terrific climb performance. The > weight is the biggie. > > I figure I could bring the plane in at about 1000 lb empty weight with an > O-320 engine by watching construction carefully, foregoing paint, and > eliminating any luxuries such as sound insulation. However, this is > still about 200 lb too much to make the gross weight of 1320 lb., even > with only 20 gallons of fuel. > > Sooo, I'm going to have to take some drastic measures. The RV 7 will > cruise at 172 mph with 88 horsepower (55% of 160). Extrapolating, I > would only need 55 hp for 138 mph. I can get a VW-based engine with a > PSRU that will give me 100 hp. With a prop that limited top speed to 138 > mph, this should still give me an acceptable climb rate. This engine > would weigh 100 lb less than the O-320. To maintain the center of > gravity, I would extend the motor mount and cowl. > > Now, I still need 100 lb more weight reduction, and this is where the > going gets tough and is the real reason for this post. With the reduced > gross weight and speed, I should be able to reduce some of the structure. > The question is how much and where. I would appreciate any suggestions. > If need be, I can eliminate the electrical system, since I'll only be > able to fly day VFR anyway. > > I've checked the archives using "weight reduction" as a search string, > but didn't find a whole lot. > > I know I am committing heresy by proposing to cripple a fine plane in > this manner, but I can't find any other aircraft that would measure up to > it, even in its crippled condition. It still will cruise faster than a > 172, still be aerobatic, and will still have the same delightful control > harmony. > > Jim Hasper - RV7 > > Jim Hasper - RV-7 > Giving new meaning to the term "slow build" > Franklin, TN > > Do not archive > > >


    Message 3


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    Time: 05:17:19 AM PST US
    From: "James E. Clark" <james@nextupventures.com>
    Subject: Weight reduction
    --> RV-List message posted by: "James E. Clark" <james@nextupventures.com> Jim, Have you considered waiting until Van's finishes their LSA effort? I don't know how fast you can make the mod's you mention or what is involved in getting it "approved" but it may in the end be faster and cheaper to see what they come up with. Not trying to delay the dream, just point out a potentially different, but at least as effective route to get there. James {SNIP}


    Message 4


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    Time: 05:34:42 AM PST US
    From: Hopperdhh@aol.com
    Subject: Re: Rivet Cutting
    --> RV-List message posted by: Hopperdhh@aol.com Me too. do not archive Dan Hopper RV-7A (Flying -- thinking about building another one) In a message dated 3/29/05 10:12:41 P.M. US Eastern Standard Time, rv7ator@yahoo.com writes: Sure Steve, I'd really like to know the supplier that you get your rivets from. Thanks, Ed -7 waiting on QB wings and fuse


    Message 5


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    Time: 05:35:55 AM PST US
    From: "Bob 1" <rv3a.1@comcast.net>
    Subject: Re: Weight reduction
    --> RV-List message posted by: "Bob 1" <rv3a.1@comcast.net> > > How to balance the plane is the next issue. > > How about sweeping the wings back as far as practical which will move the > center of effect lift to the rear. Certainly in the spirit of.... "To dream the impossible dream, to fight the unbeatable foe, to bear with unbearable sorrow, to run where the brave dare not go... " > remember nor do you need the little placard on the dash warning passengers > this is an experimental! You don't even need the word "experimental" on the > airplane another gram of weight saved. ?> Vic What FAR makes this so? My A&P/AI won't sign off my annual condition inspection without these on my single place RV-3. Do not archive.


    Message 6


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    Time: 05:40:06 AM PST US
    From: "Kevin Williams" <kevinsky18@hotmail.com>
    Subject: Re: Weight reduction
    --> RV-List message posted by: "Kevin Williams" <kevinsky18@hotmail.com> I think vik is spot on with the suggestion of a rotax engine. They have really evolved over the years and are a great option for ecconomy and light weight builds. Further, I wasn't aware that vans was coming out with a LSA class of plane. Does anyone have any links? Jim you might also want to consider trading you're RV7 project for an RV3 i.e. something smaller and lighter this would give you a lighter airframe and you could drop in a 100hp continental or possibly a rotax. From: "Vic Jacko" <vicwj@earthlink.net> Subject: Re: RV-List: Weight reduction --> RV-List message posted by: "Vic Jacko" <vicwj@earthlink.net> Jim, I played the part of Don Quixote in the musical Man of La Mancha and I encourage you to pursue your dream of the super light Van,s! Just a few points: If you really get the weight down the stall speed will fall with the weight reduction. If you were to build the RV-9 which has the longer wing and put a 115 horse 914 Rotax in it you may achieve your weight goal. An have an airplane which will stall "just right" The VW engine also sounds good. How to balance the plane is the next issue. How about sweeping the wings back as far as practical which will move the center of effect lift to the rear. Mount the battery in the rear. Do not use strobes or nav lights and use minimum radios and instruments. I was shocked to see the RV-10 that Van flew into New Braunfels, TX did not have nav lights or strobes. If you make it a one passenger airplane then you do not need a ELT as I remember nor do you need the little placard on the dash warning passengers this is an experimental! You don't even need the word "experimental" on the airplane another gram of weight saved. "This is my quest to follow that star no matter how hopeless no matter how far" "to fight for the right to keep flying" Good luck with your quest. Now if I could only find my horse, sword and Dulcinea. Vic ----- Original Message ----- From: <j1j2h3@juno.com> Subject: RV-List: Weight reduction > --> RV-List message posted by: j1j2h3@juno.com > > "To dream the impossible dream, to fight the unbeatable foe, to bear with > unbearable sorrow, to run where the brave dare not go... " > > The FAA is forcing me to go to Light Sport Aircraft by making it > impossibly expensive to maintain my medical. Among many other things, > they are requiring that I get a test of my pacemaker every 4 weeks (my > doctor says once every 6 months is adequate). This costs about $330 and > there is no way my insurance will pay for it that often. Then I will > need a stress test with ECG and eye evaluation with field of vision test > Then since my medical is a special issuance, it can not be renewed by a > local AME, but must be submitted to Oklahoma City. I had to get all of > these tests last year to get my medical reinstated, but I thought it was > a one-time requirement, and my doctors were able to do the tests as part > of my post-operative checkup. After I submitted all of the data, it took > 6 months for approval. Altogether, I figure it will cost me $1500 - > $2000 a year for 6 months of flying. > > Sooo .... this is where the impossible dream starts - I want to build my > RV-7 as a Light Sport Aircraft. Requirements are 1320 lb gross weight, > 138 mph top speed straight and level, and 51 mph stall speed w/o flaps. > Stall speed of the RV-7 at 1400 lb gross weight is 51 mph (probably with > flaps). Weight of 1320 pounds will lower this, but I may have to add > vortex generators to get it lower without flaps. Limiting speed to 138 > mph maximum is no problem - I'll just use a prop that can not get above > this at max engine rpm's, and I'll have terrific climb performance. The > weight is the biggie. > > I figure I could bring the plane in at about 1000 lb empty weight with an > O-320 engine by watching construction carefully, foregoing paint, and > eliminating any luxuries such as sound insulation. However, this is > still about 200 lb too much to make the gross weight of 1320 lb., even > with only 20 gallons of fuel. > > Sooo, I'm going to have to take some drastic measures. The RV 7 will > cruise at 172 mph with 88 horsepower (55% of 160). Extrapolating, I > would only need 55 hp for 138 mph. I can get a VW-based engine with a > PSRU that will give me 100 hp. With a prop that limited top speed to 138 > mph, this should still give me an acceptable climb rate. This engine > would weigh 100 lb less than the O-320. To maintain the center of > gravity, I would extend the motor mount and cowl. > > Now, I still need 100 lb more weight reduction, and this is where the > going gets tough and is the real reason for this post. With the reduced > gross weight and speed, I should be able to reduce some of the structure. > The question is how much and where. I would appreciate any suggestions. > If need be, I can eliminate the electrical system, since I'll only be > able to fly day VFR anyway. > > I've checked the archives using "weight reduction" as a search string, > but didn't find a whole lot. > > I know I am committing heresy by proposing to cripple a fine plane in > this manner, but I can't find any other aircraft that would measure up to > it, even in its crippled condition. It still will cruise faster than a > 172, still be aerobatic, and will still have the same delightful control > harmony. > > Jim Hasper - RV7 > > Jim Hasper - RV-7 > Giving new meaning to the term "slow build" > Franklin, TN > > Do not archive > > >


    Message 7


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    Time: 06:01:40 AM PST US
    From: CBRxxDRV@aol.com
    Subject: Re: Weight reduction now LSA
    --> RV-List message posted by: CBRxxDRV@aol.com In a message dated 3/30/05 8:41:28 AM Eastern Standard Time, kevinsky18@hotmail.com writes: > Further, I wasn't aware that vans was coming out with a LSA class of plane. > > Does anyone have any links? > Go to Vansaicraft.com and then "Whats New" Not much there just a little tease :) Low Wing, 2 place side by side, Rotax 912 80 to 100hp Van needs to loose the Rotax Idea and at least use a Jabaru if not a small Cont or Lyco. RV-4 RV-8 QB .... Fuselage (canoe) Sal Capra Lakeland, FL My Home Page


    Message 8


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    Time: 06:13:27 AM PST US
    From: Dwight Frye <dwight@openweave.org>
    Subject: Re: Weight reduction
    --> RV-List message posted by: Dwight Frye <dwight@openweave.org> On Wed Mar 30 08:39:25 2005, Kevin Williams wrote : >[ ... snip ... ] >Further, I wasn't aware that vans was coming out with a LSA class of plane. >Does anyone have any links? >[ ... snip ... ] Look at : http://www.vansaircraft.com/public/what-new.htm ... the third section on the page. Interesting! -- Dwight


    Message 9


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    Time: 06:17:56 AM PST US
    From: Hopperdhh@aol.com
    Subject: Re: 7A - lower cowl exit air attach brackets
    --> RV-List message posted by: Hopperdhh@aol.com Walter, You're right it is tight in that area. I think I used 5 minute epoxy to hold the washers and nuts in place. You can put short screws or bolts with washers (too short to engage the nylon) in from the bottom with no U-620B piece in there, and let the epoxy set up. Then remove the bolts and install the U-620B. It never has to be taken off again. Don't worry about weakening the mount, it has lots of other gussets and welds in that area. I doubt seriously if those 2 small holes will put it over the edge. Hope this helps. Dan Hopper Walton, IN RV-7A (Flying -- now in the paint shop) hopperdhh at aol.com In a message dated 3/29/05 12:14:04 P.M. US Eastern Standard Time, walter@tondu.com writes: Applies to 7A builders only. Sorry for the double post. The lower cowl exit air attach brackets specify attaching the U-620B to the lower weldment gusset on the engine mount gear socket by drilling two holes in the gusset and bolting the 620 to it. Unfortunately, the plans that Vans provides are outdated and were probably drawn for RV6 installations, not sure. http://www.rv7-a.com/Plans/45%20cowling%20installation%20rv-7.pdf The problem is that the gusset is so small that drilling two holes in it (#12) is next to impossible. Getting washers and nuts behind the gusset will be an acrobatic act or near impossible, plus, I don't really want to drill any holes in the gussets, I would like to keep my nosegear assembly as strong as possible. I called Vans and Tom wasn't aware of any changes in the gear weldment but was going to check. I suggested that I could use Adel clamps on the engine mount tubes and hold it in place that way and he agreed this would be satisfactory and in fact might add some shock absorbing too. I just wanted to know if there was a better way. Am I the only one that has run into this issue? Thanks, -- Walter Tondu http://www.rv7-a.com


    Message 10


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    Time: 06:40:17 AM PST US
    From: "Vic Jacko" <vicwj@earthlink.net>
    Subject: Re: Weight reduction
    --> RV-List message posted by: "Vic Jacko" <vicwj@earthlink.net> Sorry, I don't know where to find the info but it is there. The purpose of the placard and the word experimental is for the benefit of the passenger you would be carrying. I suspect you won't be taking anyone with you in the RV_3! Regards, Vic Do not archive ----- Original Message ----- From: "Bob 1" <rv3a.1@comcast.net> Subject: Re: RV-List: Weight reduction > --> RV-List message posted by: "Bob 1" <rv3a.1@comcast.net> > >> >> How to balance the plane is the next issue. >> >> How about sweeping the wings back as far as practical which will move the >> center of effect lift to the rear. > > Certainly in the spirit of.... > "To dream the impossible dream, to fight the unbeatable foe, to bear with > unbearable sorrow, to run where the brave dare not go... " > > >> remember nor do you need the little placard on the dash warning >> passengers >> this is an experimental! You don't even need the word "experimental" on > the >> airplane another gram of weight saved. > > ?> Vic > > > What FAR makes this so? > My A&P/AI won't sign off my annual condition inspection without these on > my > single place RV-3. > > > Do not archive. > > >


    Message 11


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    Time: 06:56:17 AM PST US
    From: dsvs@comcast.net
    Subject: Re: Weight reduction
    --> RV-List message posted by: dsvs@comcast.net Vic, When I registered my single place glider the FAA and I had the same argument. Their response was put the experimental placard in or you can nopt register it. I fought and looked hard for any help from the FAR's. There is no exemption for single seat experimental as far as the placard. Don ASW20C RV7 Fuse > --> RV-List message posted by: "Vic Jacko" <vicwj@earthlink.net> > > Sorry, I don't know where to find the info but it is there. The purpose > of the placard and the word experimental is for the benefit of the passenger > you would be carrying. I suspect you won't be taking anyone with you in > the RV_3! > > Regards, > > Vic > > Do not archive > > > ----- Original Message ----- > From: "Bob 1" <rv3a.1@comcast.net> > To: <rv-list@matronics.com> > Subject: Re: RV-List: Weight reduction > > > > --> RV-List message posted by: "Bob 1" <rv3a.1@comcast.net> > > > >> > >> How to balance the plane is the next issue. > >> > >> How about sweeping the wings back as far as practical which will move the > >> center of effect lift to the rear. > > > > Certainly in the spirit of.... > > "To dream the impossible dream, to fight the unbeatable foe, to bear with > > unbearable sorrow, to run where the brave dare not go... " > > > > > >> remember nor do you need the little placard on the dash warning > >> passengers > >> this is an experimental! You don't even need the word "experimental" on > > the > >> airplane another gram of weight saved. > > > > ?> Vic > > > > > > What FAR makes this so? > > My A&P/AI won't sign off my annual condition inspection without these on > > my > > single place RV-3. > > > > > > Do not archive. > > > > > > > > > > > >


    Message 12


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    Time: 07:20:32 AM PST US
    From: "Evan and Megan Johnson" <evmeg@snowcrest.net>
    Subject: Re: Weight reduction
    --> RV-List message posted by: "Evan and Megan Johnson" <evmeg@snowcrest.net> There it is!....That's what I would be doing! Sell the RV7, buy a piper cub and bank the extra money until the new Vans LSA is available. The value of the Cub is consistently climbing so you may even make a few bucks on it in the couple of years you need it. There is really no good reason to try to slow down and lighten your RV7.....if nothing else you will likely destroy its value. Cheers.. Evan Johnson www.evansaviationproducts.com (530)247-0375 (530)351-1776 cell ----- Original Message ----- From: "James E. Clark" <james@nextupventures.com> Subject: RE: RV-List: Weight reduction > --> RV-List message posted by: "James E. Clark" <james@nextupventures.com> > > Jim, > > Have you considered waiting until Van's finishes their LSA effort? > > I don't know how fast you can make the mod's you mention or what is involved > in getting it "approved" but it may in the end be faster and cheaper to see > what they come up with. > > Not trying to delay the dream, just point out a potentially different, but > at least as effective route to get there. > > James > > > {SNIP} > >


    Message 13


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    Time: 07:24:02 AM PST US
    From: "Evan and Megan Johnson" <evmeg@snowcrest.net>
    Subject: Re: Capacitance Fuel sender instructions
    --> RV-List message posted by: "Evan and Megan Johnson" <evmeg@snowcrest.net> Happy to help Eric. If you have any fuel tank questions, feel free to contact me anytime. I have built hundreds of them and I can likely help you with any problems that may arise. Sealing some RV 10 tanks today....big job, lots of goo. cheers.... Evan Johnson www.evansaviationproducts.com (530)247-0375 (530)351-1776 cell ----- Original Message ----- From: "Eric Parlow" <ericparlow@hotmail.com> Subject: Re: RV-List: Capacitance Fuel sender instructions > --> RV-List message posted by: "Eric Parlow" <ericparlow@hotmail.com> > > Evan, > > We received the drawing and instructions today. > Thanks for sending the info, it will be a great help to "know" what we're > doing! > Let us know if we can help you in any way. > > Eric & Andy. > RV-8A in NC > > > ----Original Message Follows---- > From: "Evan and Megan Johnson" <evmeg@snowcrest.net> > To: <rv-list@matronics.com> > Subject: Re: RV-List: Capacitance Fuel sender instructions > Date: Mon, 21 Mar 2005 07:13:04 -0800 > > --> RV-List message posted by: "Evan and Megan Johnson" > <evmeg@snowcrest.net> > > Send me your address Eric....I believe I have an extra set of drawings for > this. I have installed a ton of these now and its no big deal....just takes > time. > > Evan Johnson > www.evansaviationproducts.com > (530)247-0375 > (530)351-1776 cell > > > ----- Original Message ----- > From: "Eric Parlow" <ericparlow@hotmail.com> > To: <rv-list@matronics.com> > Subject: RV-List: Capacitance Fuel sender instructions > > > > --> RV-List message posted by: "Eric Parlow" <ericparlow@hotmail.com> > > > > We're building a RV-8 fuel tank with capacitance fuel senders. > > > > The capacitance sensor kit is second hand and did not come with > > instructions. > > > > Could some tell us were to go to get the instruction or fax/scan them to > us? > > > > Thanks > > ERic- > > RV-8 wings/tanks > > > > > >


    Message 14


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    Time: 07:48:58 AM PST US
    From: "Doug Rozendaal" <dougr@petroblend.com>
    Subject: Re: Weight reduction
    --> RV-List message posted by: "Doug Rozendaal" <dougr@petroblend.com> Buy a Taylorcraft instead. They fly 10 times better than a Cub, (same airfoil as an RV), they are cheaper and 10 to 20 mph faster. I have an L-2 which is not on the LSA list, 5# too heavy is what I hear, but I tell people, The L-2 is a Cub with leg room and they hooked up the ailerons. The BC-65's and BC-12D's are great little airplanes and one of the best values in aviation. Cubs are highly over-rated, unless you are doing Bush work. Then they beat the T-crate hands down. That should start a "discussion." Standing by with my asbestos underwear! Tailwinds, Doug Rozendaal Do not archive! " <evmeg@snowcrest.net> > > There it is!....That's what I would be doing! Sell the RV7, buy a piper > cub > and bank the extra money until the new Vans LSA is available. The value of > the Cub is consistently climbing so you may even make a few bucks on it in


    Message 15


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    Time: 08:35:34 AM PST US
    From: Bobby Hester <bhester@hopkinsville.net>
    Subject: Re: Capacitance Fuel sender instructions
    --> RV-List message posted by: Bobby Hester <bhester@hopkinsville.net> Evan and Megan Johnson wrote: >--> RV-List message posted by: "Evan and Megan Johnson" <evmeg@snowcrest.net> > >Happy to help Eric. If you have any fuel tank questions, feel free to >contact me anytime. I have built hundreds of them and I can likely help you >with any problems that may arise. Sealing some RV 10 tanks today....big job, >lots of goo. >cheers.... >Evan Johnson >www.evansaviationproducts.com >(530)247-0375 >(530)351-1776 cell > > How do you reccomend sealing the round plate on the end? I used fuel lube on the cork gasket and prosealed around the edge but I do not think it is going to be a good seal. I am thinking about removeing it cleaning it up and just prosealing the cover in place with out the cork. -- Surfing the Web from Hopkinsville, KY Visit my web site at: http://www.geocities.com/hester-hoptown/RVSite/ RV7A Slowbuild wings-QB Fuse :-)


    Message 16


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    Time: 08:53:33 AM PST US
    From: "Paul Brown" <nightmare@adelphia.net>
    Subject: Items for sale
    --> RV-List message posted by: "Paul Brown" <nightmare@adelphia.net> Listers, I am updating my panel and have some items that I will be putting on E-bay soon. I thought I would give you guys a chance first. If anybody is interested, let me know. SIZE MAKE Description YEAR 3 1/8 Bendix Airspeed 240MPH 3 1/8 RC Allen Horizon Indicator Mod RCA22-7 2002 3 1/8 Mitchell Aircraft Recording Manual Tach 327 on meter TSO'ed 3 1/8 United Instruments Alt 20K 1981 3 1/8 Cessna DG 3 1/8 United Instruments VSI 0-4000 Type III 1995 3 1/8 Navaid AP-1 no servo 2 1/4 UMA Manufold Pressure Mechanical 10-35 inhg 2 1/4 UMA Fuel Pressure Mechanical 0-10 psi 2 1/4 UMA Suction Mechanical 1-10 in Mercury 2 1/4 Isspro (2) Fuel gauges 2 1/4 Westach Voltmeter 0-16V 2 1/4 KS Avionis Mixture Mizer EGT Monitor 2 1/4 Aerospace Logic EGT fro 4 cy EGT-100-4 New Paul


    Message 17


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    Time: 10:07:04 AM PST US
    From: "John Danielson" <johnd@wlcwyo.com>
    Subject: Capacitance Fuel sender instructions
    --> RV-List message posted by: "John Danielson" <johnd@wlcwyo.com> I used just fuel lube without any problems. Easy to remove the sending unit if you need to. John L. Danielson RV-6 -----Original Message----- From: owner-rv-list-server@matronics.com [mailto:owner-rv-list-server@matronics.com] On Behalf Of Bobby Hester Subject: Re: RV-List: Capacitance Fuel sender instructions --> RV-List message posted by: Bobby Hester <bhester@hopkinsville.net> Evan and Megan Johnson wrote: >--> RV-List message posted by: "Evan and Megan Johnson" <evmeg@snowcrest.net> > >Happy to help Eric. If you have any fuel tank questions, feel free to >contact me anytime. I have built hundreds of them and I can likely help you >with any problems that may arise. Sealing some RV 10 tanks today....big job, >lots of goo. >cheers.... >Evan Johnson >www.evansaviationproducts.com >(530)247-0375 >(530)351-1776 cell > > How do you reccomend sealing the round plate on the end? I used fuel lube on the cork gasket and prosealed around the edge but I do not think it is going to be a good seal. I am thinking about removeing it cleaning it up and just prosealing the cover in place with out the cork.


    Message 18


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    Time: 10:08:21 AM PST US
    From: "John Danielson" <johnd@wlcwyo.com>
    Subject: Weight reduction
    --> RV-List message posted by: "John Danielson" <johnd@wlcwyo.com> I totally agree with Doug. You'll save a bunch of money, and you'll always get your money out of the Taylorcraft. John L. Danielson -----Original Message----- From: owner-rv-list-server@matronics.com [mailto:owner-rv-list-server@matronics.com] On Behalf Of Doug Rozendaal Subject: Re: RV-List: Weight reduction --> RV-List message posted by: "Doug Rozendaal" <dougr@petroblend.com> Buy a Taylorcraft instead. They fly 10 times better than a Cub, (same airfoil as an RV), they are cheaper and 10 to 20 mph faster. I have an L-2 which is not on the LSA list, 5# too heavy is what I hear, but I tell people, The L-2 is a Cub with leg room and they hooked up the ailerons. The BC-65's and BC-12D's are great little airplanes and one of the best values in aviation. Cubs are highly over-rated, unless you are doing Bush work. Then they beat the T-crate hands down. That should start a "discussion." Standing by with my asbestos underwear! Tailwinds, Doug Rozendaal Do not archive! " <evmeg@snowcrest.net> > > There it is!....That's what I would be doing! Sell the RV7, buy a piper > cub > and bank the extra money until the new Vans LSA is available. The value of > the Cub is consistently climbing so you may even make a few bucks on it in


    Message 19


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    Time: 10:49:05 AM PST US
    From: Jeff Point <jpoint@mindspring.com>
    Subject: Re: Weight reduction
    --> RV-List message posted by: Jeff Point <jpoint@mindspring.com> This is half right. The EXPERIMENTAL placard needs to be in place even in a single place. The "This aircraft is amatuer built...blah blah" placard is not needed for a single place. Jeff Point >nor do you need the little placard on the dash warning passengers >this is an experimental! You don't even need the word "experimental" on the >airplane another gram of weight saved. > > > > >


    Message 20


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    Time: 10:51:48 AM PST US
    From: linn walters <lwalters2@cfl.rr.com>
    Subject: Re: Weight reduction
    --> RV-List message posted by: linn walters <lwalters2@cfl.rr.com> The passenger warning doesn't have to be there on a single place, but the word 'experimental' still has to be there. I was the unfortunate spotlight for the NTSB on my Pitts, and they accepted the 'experimental' on the data-plate affixed to the baggage door .... on the turtledeck. They did discuss that fact that it was a single place (no passenger warning) and that the 'experimental' placard must be visible as you enter the cockpit ..... and in my case it did. Linn Vic Jacko wrote: >--> RV-List message posted by: "Vic Jacko" <vicwj@earthlink.net> > >Sorry, I don't know where to find the info but it is there. The purpose >of the placard and the word experimental is for the benefit of the passenger >you would be carrying. I suspect you won't be taking anyone with you in >the RV_3! > >Regards, > >Vic > >Do not archive > > >----- Original Message ----- >From: "Bob 1" <rv3a.1@comcast.net> >To: <rv-list@matronics.com> >Subject: Re: RV-List: Weight reduction > > > > >>--> RV-List message posted by: "Bob 1" <rv3a.1@comcast.net> >> >> >> >>> How to balance the plane is the next issue. >>> >>>How about sweeping the wings back as far as practical which will move the >>>center of effect lift to the rear. >>> >>> >>Certainly in the spirit of.... >>"To dream the impossible dream, to fight the unbeatable foe, to bear with >>unbearable sorrow, to run where the brave dare not go... " >> >> >> >> >>>remember nor do you need the little placard on the dash warning >>>passengers >>>this is an experimental! You don't even need the word "experimental" on >>> >>> >>the >> >> >>>airplane another gram of weight saved. >>> >>> >>?> Vic >> >> >>What FAR makes this so? >>My A&P/AI won't sign off my annual condition inspection without these on >>my >>single place RV-3. >> >> >>Do not archive. >> >> >> >> >> > > > >


    Message 21


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    Time: 11:45:24 AM PST US
    From: "Vic Jacko" <vicwj@earthlink.net>
    Subject: Re: Weight reduction
    --> RV-List message posted by: "Vic Jacko" <vicwj@earthlink.net> Ok, just trying to save a gram or two! Regards Vic do not archive ----- Original Message ----- From: <dsvs@comcast.net> Subject: Re: RV-List: Weight reduction > --> RV-List message posted by: dsvs@comcast.net > > Vic, > When I registered my single place glider the FAA and I had the same > argument. Their response was put the experimental placard in or you can > nopt register it. I fought and looked hard for any help from the FAR's. > There is no exemption for single seat experimental as far as the placard. > Don > > ASW20C > RV7 Fuse > > >> --> RV-List message posted by: "Vic Jacko" <vicwj@earthlink.net> >> >> Sorry, I don't know where to find the info but it is there. The >> purpose >> of the placard and the word experimental is for the benefit of the >> passenger >> you would be carrying. I suspect you won't be taking anyone with you in >> the RV_3! >> >> Regards, >> >> Vic >> >> Do not archive >> >> >> ----- Original Message ----- >> From: "Bob 1" <rv3a.1@comcast.net> >> To: <rv-list@matronics.com> >> Subject: Re: RV-List: Weight reduction >> >> >> > --> RV-List message posted by: "Bob 1" <rv3a.1@comcast.net> >> > >> >> >> >> How to balance the plane is the next issue. >> >> >> >> How about sweeping the wings back as far as practical which will move >> >> the >> >> center of effect lift to the rear. >> > >> > Certainly in the spirit of.... >> > "To dream the impossible dream, to fight the unbeatable foe, to bear >> > with >> > unbearable sorrow, to run where the brave dare not go... " >> > >> > >> >> remember nor do you need the little placard on the dash warning >> >> passengers >> >> this is an experimental! You don't even need the word "experimental" >> >> on >> > the >> >> airplane another gram of weight saved. >> > >> > ?> Vic >> > >> > >> > What FAR makes this so? >> > My A&P/AI won't sign off my annual condition inspection without these >> > on >> > my >> > single place RV-3. >> > >> > >> > Do not archive. >> > >> > >> > >> >> >> >> >> >> > > >


    Message 22


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    Time: 11:47:55 AM PST US
    From: "Vic Jacko" <vicwj@earthlink.net>
    Subject: Re: Weight reduction
    --> RV-List message posted by: "Vic Jacko" <vicwj@earthlink.net> Thanks for the info, I don't mind being half right as long as I am half right all the time! Vic do not archive ----- Original Message ----- From: "Jeff Point" <jpoint@mindspring.com> Subject: Re: RV-List: Weight reduction > --> RV-List message posted by: Jeff Point <jpoint@mindspring.com> > > This is half right. The EXPERIMENTAL placard needs to be in place even > in a single place. The "This aircraft is amatuer built...blah blah" > placard is not needed for a single place. > > Jeff Point > >>nor do you need the little placard on the dash warning passengers >>this is an experimental! You don't even need the word "experimental" on >>the >>airplane another gram of weight saved. >> >> >> >> >> > > >


    Message 23


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    Time: 03:57:54 PM PST US
    Subject: Handheld Radio
    From: "Gould, Richard AE1 NAVTESTWINGPAC 561000E" <richard.j.gould@navy.mil>
    --> RV-List message posted by: "Gould, Richard AE1 NAVTESTWINGPAC 561000E" <richard.j.gould@navy.mil> Ed, I have a Vertex-Standard (formerly Yaesu) VXA-200 and I love it. I can't say that I use it everyday, but I have certainly used it enough to get to know it well. LIKES: Sturdy metal construction (tough little sucker) Lighted Keyboard Able to display frequency OR alphanumeric (CMA ATIS, JOSHUA APP, etc) Jacks for headset Altimeter/Barometer/Temperature Sensor MANY Pre-Programmed frequencies VOR Indicator DISLIKES: Not terribly intuitive, but manageable (just takes practice) Doesn't inflate into a liferaft Rick Gould RV-4 Whidbey Island, WA FLY NAVY! __I__ --O--O--( )--O--X--


    Message 24


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    Time: 06:14:04 PM PST US
    From: Kevin Horton <khorton01@rogers.com>
    Subject: Re: Weight reduction
    --> RV-List message posted by: Kevin Horton <khorton01@rogers.com> >--> RV-List message posted by: "Vic Jacko" <vicwj@earthlink.net> > >Jim, I played the part of Don Quixote in the musical Man of La Mancha and I >encourage you to pursue your dream of the super light Van,s! > > >Just a few points: > > >If you really get the weight down the stall speed will fall with the weight >reduction. If you were to build the RV-9 which has the longer wing and put >a 115 horse 914 Rotax in it you may achieve your weight goal. An have an >airplane which will stall "just right" The VW engine also sounds good. > > How to balance the plane is the next issue. > >How about sweeping the wings back as far as practical which will move the >center of effect lift to the rear. Mount the battery in the rear. Do not >use strobes or nav lights and use minimum radios and instruments. I was >shocked to see the RV-10 that Van flew into New Braunfels, TX did not have >nav lights or strobes. > >If you make it a one passenger airplane then you do not need a ELT as I >remember nor do you need the little placard on the dash warning passengers >this is an experimental! You don't even need the word "experimental" on the >airplane another gram of weight saved. > >"This is my quest to follow that star no matter how hopeless no matter how >far" "to fight for the right to keep flying" > >Good luck with your quest. Now if I could only find my horse, sword and >Dulcinea. > >Vic > > >----- Original Message ----- >From: <j1j2h3@juno.com> >To: <rv-list@matronics.com> >Subject: RV-List: Weight reduction > > >> --> RV-List message posted by: j1j2h3@juno.com >> >> "To dream the impossible dream, to fight the unbeatable foe, to bear with >> unbearable sorrow, to run where the brave dare not go... " >> >> The FAA is forcing me to go to Light Sport Aircraft by making it >> impossibly expensive to maintain my medical. Among many other things, >> they are requiring that I get a test of my pacemaker every 4 weeks (my >> doctor says once every 6 months is adequate). This costs about $330 and >> there is no way my insurance will pay for it that often. Then I will >> need a stress test with ECG and eye evaluation with field of vision test >> Then since my medical is a special issuance, it can not be renewed by a >> local AME, but must be submitted to Oklahoma City. I had to get all of >> these tests last year to get my medical reinstated, but I thought it was >> a one-time requirement, and my doctors were able to do the tests as part >> of my post-operative checkup. After I submitted all of the data, it took >> 6 months for approval. Altogether, I figure it will cost me $1500 - >> $2000 a year for 6 months of flying. >> >> Sooo .... this is where the impossible dream starts - I want to build my >> RV-7 as a Light Sport Aircraft. Requirements are 1320 lb gross weight, >> 138 mph top speed straight and level, and 51 mph stall speed w/o flaps. >> Stall speed of the RV-7 at 1400 lb gross weight is 51 mph (probably with >> flaps). Weight of 1320 pounds will lower this, but I may have to add >> vortex generators to get it lower without flaps. Limiting speed to 138 >> mph maximum is no problem - I'll just use a prop that can not get above >> this at max engine rpm's, and I'll have terrific climb performance. The >> weight is the biggie. >> >> I figure I could bring the plane in at about 1000 lb empty weight with an >> O-320 engine by watching construction carefully, foregoing paint, and >> eliminating any luxuries such as sound insulation. However, this is >> still about 200 lb too much to make the gross weight of 1320 lb., even >> with only 20 gallons of fuel. >> >> Sooo, I'm going to have to take some drastic measures. The RV 7 will >> cruise at 172 mph with 88 horsepower (55% of 160). Extrapolating, I >> would only need 55 hp for 138 mph. I can get a VW-based engine with a >> PSRU that will give me 100 hp. With a prop that limited top speed to 138 >> mph, this should still give me an acceptable climb rate. This engine >> would weigh 100 lb less than the O-320. To maintain the center of > > gravity, I would extend the motor mount and cowl. >> >> Now, I still need 100 lb more weight reduction, and this is where the >> going gets tough and is the real reason for this post. With the reduced >> gross weight and speed, I should be able to reduce some of the structure. >> The question is how much and where. I would appreciate any suggestions. >> If need be, I can eliminate the electrical system, since I'll only be >> able to fly day VFR anyway. >> >> I've checked the archives using "weight reduction" as a search string, >> but didn't find a whole lot. >> >> I know I am committing heresy by proposing to cripple a fine plane in >> this manner, but I can't find any other aircraft that would measure up to >> it, even in its crippled condition. It still will cruise faster than a >> 172, still be aerobatic, and will still have the same delightful control >> harmony. >> > > Jim Hasper - RV7 Jim, It seems like you have already started construction on the RV-7 when the health issue roadblock came up. That is a crying shame, as it is extremely unlikely that you will be able to modify the RV-7 to be a worthwhile LSA. You want to cut out 100 lb of structure, yet you still want it to be strong enough to be aerobatic. These requirements are incompatible. You might think that reducing the engine weight would allow you to lighten the structure in the forward fuselage. But, as you noted, you will need to extend the engine mount for CG reasons. The longer engine mount will increase the loads on the engine mount attach points, so that will eat up much of the margin. Sweeping the wing is not really an option, as that would require a whole new spar design, and it greatly increases the torsional loads at the wing attachment, as the lift on the outer parts of the wing would be trying to twist the wing nose down. So, you would need to increase the structure to carry this increased torsional loads (i.e. you need to increase the weight). Sweeping the wing would also probably add a need for two more bellcranks in the aileron pushrods (even more weight). It seems very unlikely you could remove 100 lb of structure and still have an aircraft that is safe to fly, let alone do aerobatics in. If there is no hope of sorting out the license issue, then you really should sell the kit. Then either purchase a real LSA, or wait for Van to bring his LSA to the market (or both). Good luck. -- Kevin Horton RV-8 (finishing kit) Ottawa, Canada http://www.kilohotel.com/rv8


    Message 25


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    Time: 06:14:04 PM PST US
    From: "John D. Heath" <Alto_Q@direcway.com>
    Subject: Re: EXPERIMENTAL Signage/ WAS: Weight reduction
    --> RV-List message posted by: "John D. Heath" <Alto_Q@direcway.com> Look at AC20-27F paragraph 9. John D. Heath ----- Original Message ----- From: "Jeff Point" <jpoint@mindspring.com> Subject: Re: RV-List: Weight reduction > --> RV-List message posted by: Jeff Point <jpoint@mindspring.com> > > This is half right. The EXPERIMENTAL placard needs to be in place even > in a single place. The "This aircraft is amatuer built...blah blah" > placard is not needed for a single place. > > Jeff Point > >>nor do you need the little placard on the dash warning passengers >>this is an experimental! You don't even need the word "experimental" on >>the >>airplane another gram of weight saved. >> >> >> >> >> > > >


    Message 26


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    Time: 07:06:32 PM PST US
    From: luckymacy@comcast.net (lucky)
    Subject: Re: Weight reduction
    --> RV-List message posted by: luckymacy@comcast.net (lucky) Have't paid attention to the list of approved LSA A/C. Is there a respectable acro capable plane in the bunch? do not archive -------------- Original message -------------- > --> RV-List message posted by: Kevin Horton > > >--> RV-List message posted by: "Vic Jacko" > > > >Jim, I played the part of Don Quixote in the musical Man of La Mancha and I > >encourage you to pursue your dream of the super light Van,s! > > > > > >Just a few points: > > > > > >If you really get the weight down the stall speed will fall with the weight > >reduction. If you were to build the RV-9 which has the longer wing and put > >a 115 horse 914 Rotax in it you may achieve your weight goal. An have an > >airplane which will stall "just right" The VW engine also sounds good. > > > > How to balance the plane is the next issue. > > > >How about sweeping the wings back as far as practical which will move the > >center of effect lift to the rear. Mount the battery in the rear. Do not > >use strobes or nav lights and use minimum radios and instruments. I was > >shocked to see the RV-10 that Van flew into New Braunfels, TX did not have > >nav lights or strobes. > > > >If you make it a one passenger airplane then you do not need a ELT as I > >remember nor do you need the little placard on the dash warning passengers > >this is an experimental! You don't even need the word "experimental" on the > >airplane another gram of weight saved. > > > >"This is my quest to follow that star no matter how hopeless no matter how > >far" "to fight for the right to keep flying" > > > >Good luck with your quest. Now if I could only find my horse, sword and > >Dulcinea. > > > >Vic > > > > > >----- Original Message ----- > >From: > >To: > >Subject: RV-List: Weight reduction > > > > > >> --> RV-List message posted by: j1j2h3@juno.com > >> > >> "To dream the impossible dream, to fight the unbeatable foe, to bear with > >> unbearable sorrow, to run where the brave dare not go... " > >> > >> The FAA is forcing me to go to Light Sport Aircraft by making it > >> impossibly expensive to maintain my medical. Among many other things, > >> they are requiring that I get a test of my pacemaker every 4 weeks (my > >> doctor says once every 6 months is adequate). This costs about $330 and > >> there is no way my insurance will pay for it that often. Then I will > >> need a stress test with ECG and eye evaluation with field of vision test > >> Then since my medical is a special issuance, it can not be renewed by a > >> local AME, but must be submitted to Oklahoma City. I had to get all of > >> these tests last year to get my medical reinstated, but I thought it was > >> a one-time requirement, and my doctors were able to do the tests as part > >> of my post-operative checkup. After I submitted all of the data, it took > >> 6 months for approval. Altogether, I figure it will cost me $1500 - > >> $2000 a year for 6 months of flying. > >> > >> Sooo .... this is where the impossible dream starts - I want to build my > >> RV-7 as a Light Sport Aircraft. Requirements are 1320 lb gross weight, > >> 138 mph top speed straight and level, and 51 mph stall speed w/o flaps. > >> Stall speed of the RV-7 at 1400 lb gross weight is 51 mph (probably with > >> flaps). Weight of 1320 pounds will lower this, but I may have to add > >> vortex generators to get it lower without flaps. Limiting speed to 138 > >> mph maximum is no problem - I'll just use a prop that can not get above > >> this at max engine rpm's, and I'll have terrific climb performance. The > >> weight is the biggie. > >> > >> I figure I could bring the plane in at about 1000 lb empty weight with an > >> O-320 engine by watching construction carefully, foregoing paint, and > >> eliminating any luxuries such as sound insulation. However, this is > >> still about 200 lb too much to make the gross weight of 1320 lb., even > >> with only 20 gallons of fuel. > >> > >> Sooo, I'm going to have to take some drastic measures. The RV 7 will > >> cruise at 172 mph with 88 horsepower (55% of 160). Extrapolating, I > >> would only need 55 hp for 138 mph. I can get a VW-based engine with a > >> PSRU that will give me 100 hp. With a prop that limited top speed to 138 > >> mph, this should still give me an acceptable climb rate. This engine > >> would weigh 100 lb less than the O-320. To maintain the center of > > > gravity, I would extend the motor mount and cowl. > >> > >> Now, I still need 100 lb more weight reduction, and this is where the > >> going gets tough and is the real reason for this post. With the reduced > >> gross weight and speed, I should be able to reduce some of the structure. > >> The question is how much and where. I would appreciate any suggestions. > >> If need be, I can eliminate the electrical system, since I'll only be > >> able to fly day VFR anyway. > >> > >> I've checked the archives using "weight reduction" as a search string, > >> but didn't find a whole lot. > >> > >> I know I am committing heresy by proposing to cripple a fine plane in > >> this manner, but I can't find any other aircraft that would measure up to > >> it, even in its crippled condition. It still will cruise faster than a > >> 172, still be aerobatic, and will still have the same delightful control > >> harmony. > >> > > > Jim Hasper - RV7 > > Jim, > > It seems like you have already started construction on the RV-7 when > the health issue roadblock came up. That is a crying shame, as it is > extremely unlikely that you will be able to modify the RV-7 to be a > worthwhile LSA. You want to cut out 100 lb of structure, yet you > still want it to be strong enough to be aerobatic. These > requirements are incompatible. > > You might think that reducing the engine weight would allow you to > lighten the structure in the forward fuselage. But, as you noted, > you will need to extend the engine mount for CG reasons. The longer > engine mount will increase the loads on the engine mount attach > points, so that will eat up much of the margin. > > Sweeping the wing is not really an option, as that would require a > whole new spar design, and it greatly increases the torsional loads > at the wing attachment, as the lift on the outer parts of the wing > would be trying to twist the wing nose down. So, you would need to > increase the structure to carry this increased torsional loads (i.e. > you need to increase the weight). Sweeping the wing would also > probably add a need for two more bellcranks in the aileron pushrods > (even more weight). > > It seems very unlikely you could remove 100 lb of structure and still > have an aircraft that is safe to fly, let alone do aerobatics in. > > If there is no hope of sorting out the license issue, then you really > should sell the kit. Then either purchase a real LSA, or wait for > Van to bring his LSA to the market (or both). > > Good luck. > -- > Kevin Horton RV-8 (finishing kit) > Ottawa, Canada > http://www.kilohotel.com/rv8 > > > > > > Have't paid attention to the list of approved LSA A/C. Is there a respectable acro capable plane in the bunch? do not archive -------------- Original message -------------- -- RV-List message posted by: Kevin Horton <KHORTON01@ROGERS.COM> -- RV-List message posted by: "Vic Jacko" <VICWJ@EARTHLINK.NET> Jim, I played the part of Don Quixote in the musical Man of La Mancha and I encourage you to pursue your dream of the super light Van,s! Just a few points: If you really get the weight down the stall speed will fall with the weight reduction. If you were to build the RV-9 which has the longer wing and put a 115 horse 914 Rotax in it you may achieve your weight goal. An have an airplane which will stall "just right" The VW engine also sounds good. How to balance the plane is the next issue. How about sweeping the wings back as far as practical which will move the center of effect lift to the rear. Mount the battery in the rear. Do not use strobes or nav lights and use minimum radios and instruments. I was shocked to see the RV-10 that Van flew into New Braunfels, TX did not have nav lights or strobes. If you make it a one passenger airplane then you do not need a ELT as I remember nor do you need the little placard on the dash warning passengers this is an experimental! You don't even need the word "experimental" on the airplane another gram of weight saved. "This is my quest to follow that star no matter how hopeless no matter how far" "to fight for the right to keep flying" Good luck with your quest. Now if I could only find my horse, sword and &g t; Dulcinea. Vic ----- Original Message ----- From: <J1J2H3@JUNO.COM> To: <RV-LIST@MATRONICS.COM> Subject: RV-List: Weight reduction -- RV-List message posted by: j1j2h3@juno.com "To dream the impossible dream, to fight the unbeatable foe, to bear with unbearable sorrow, to run where the brave dare not go... " The FAA is forcing me to go to Light Sport Aircraft by making it impossibly expensive to maintain my medical. Among many other things, they are requiring that I get a test of my pacemaker every 4 weeks (my doctor says once every 6 months is adequate). This costs about $330 and there is no way my insurance will pay for it that often. Then I will need a stress test with ECG and eye evaluation with field of vision test Then since my medical is a special issuance, it can not be renewed by a local AME, but must be submitted to Oklahoma City. I had to get all of these tests last year to get my medical reinstated, but I thought it was a one-time requirement, and my doctors were able to do the tests as part of my post-operative checkup. After I submitted all of the data, it took 6 months for approval. Altogether, I figure it will cost me $1500 - $2000 a year for 6 months of flying. Sooo .... this is where the impossible dream starts - I want to build my RV-7 as a Light Sport Aircraft. Requirements are 1320 lb gross weight, 138 mph top speed straight and level, and 51 mph stall speed w/o flaps. Stall sp eed of the RV-7 at 1400 lb gross weight is 51 mph (probably with flaps). Weight of 1320 pounds will lower this, but I may have to add vortex generators to get it lower without flaps. Limiting speed to 138 mph maximum is no problem - I'll just use a prop that can not get above this at max engine rpm's, and I'll have terrific climb performance. The weight is the biggie. I figure I could bring the plane in at about 1000 lb empty weight with an O-320 engine by watching construction carefully, foregoing paint, and eliminating any luxuries such as sound insulation. However, this is still about 200 lb too much to make the gross weight of 1320 lb., even with only 20 gallons of fuel. Sooo, I'm going to have to take some drastic measures. The RV 7 will <B R> cruise at 172 mph with 88 horsepower (55% of 160). Extrapolating, I would only need 55 hp for 138 mph. I can get a VW-based engine with a PSRU that will give me 100 hp. With a prop that limited top speed to 138 mph, this should still give me an acceptable climb rate. This engine would weigh 100 lb less than the O-320. To maintain the center of gravity, I would extend the motor mount and cowl. Now, I still need 100 lb more weight reduction, and this is where the going gets tough and is the real reason for this post. With the reduced gross weight and speed, I should be able to reduce some of the structure. The question is how much and where. I would appreciate any suggestions. If need be, I can eliminate the electrical system, since I'll only be ab le to fly day VFR anyway. I've checked the archives using "weight reduction" as a search string, but didn't find a whole lot. I know I am committing heresy by proposing to cripple a fine plane in this manner, but I can't find any other aircraft that would measure up to it, even in its crippled condition. It still will cruise faster than a 172, still be aerobatic, and will still have the same delightful control harmony. Jim Hasper - RV7 Jim, It seems like you have already started construction on the RV-7 when the health issue roadblock came up. That is a crying shame, as it is extremely unlikely that you will be able to modify the RV-7 to be a worthwhile LSA. You want to cut out 100 lb of structure, yet you st ill want it to be strong enough to be aerobatic. These requirements are incompatible. You might think that reducing the engine weight would allow you to lighten the structure in the forward fuselage. But, as you noted, you will need to extend the engine mount for CG reasons. The longer engine mount will increase the loads on the engine mount attach points, so that will eat up much of the margin. Sweeping the wing is not really an option, as that would require a whole new spar design, and it greatly increases the torsional loads at the wing attachment, as the lift on the outer parts of the wing would be trying to twist the wing nose down. So, you would need to increase the structure to carry this increased torsional loads (i.e. you need to increase the weight). Sweeping the wing would also probably add a need for two more bellcranks in the ail eron pushrods (even more weight). It seems very unlikely you could remove 100 lb of structure and still have an aircraft that is safe to fly, let alone do aerobatics in. If there is no hope of sorting out the license issue, then you really should sell the kit. Then either purchase a real LSA, or wait for Van to bring his LSA to the market (or both). Good luck. -- Kevin Horton RV-8 (finishing kit) Ottawa, Canada http://www.kilohotel.com/rv8 www.matronics.com/Navigator?RV-List


    Message 27


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    Time: 07:34:48 PM PST US
    From: <smileyburnett@charter.net>
    Subject: Re: Capacitance Fuel sender instructions
    --> RV-List message posted by: <smileyburnett@charter.net> Where do you find fuel lube? ACS doesn't carry it. > > From: "John Danielson" <johnd@wlcwyo.com> > Date: 2005/03/30 Wed PM 06:04:55 GMT > To: <rv-list@matronics.com> > Subject: RE: RV-List: Capacitance Fuel sender instructions > >


    Message 28


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    Time: 08:07:31 PM PST US
    From: "Steve & Denise" <sjhdcl@kingston.net>
    Subject: Re: Rivet Cutting
    --> RV-List message posted by: "Steve & Denise" <sjhdcl@kingston.net> For all those who asked here is the contact I use to complete my rivet collection. Not too much info on the website but give them a call. They have all 1/2 sizes. I didn't publish the company originally because I was emailing on company time and info was at home. Rapid Rivet & Fastener Corp. 121 Toledo St Farmingdale, NY 11735 1-800-727-4378 http://www.rapidrivet.thomasregister.com/ Steve Rv7A > Time: 07:12:04 PM PST US > From: Ed Van <rv7ator@yahoo.com> > Subject: Re: RV-List: Re: Rivet Cutting > > --> RV-List message posted by: Ed Van <rv7ator@yahoo.com> > > Sure Steve, > > I'd really like to know the supplier that you get your rivets from. > > Thanks, > Ed -7 > waiting on QB wings and fuse > > > --------------------------------- > > > ________________________________ Message 34 ____________________________________ > > > Time: 07:29:55 PM PST US > From: "James E. Clark" <james@nextupventures.com> > Subject: RE: RV-List: GNS430 - Navaid coupling (was Navaid works!) > > --> RV-List message posted by: "James E. Clark" <james@nextupventures.com> > > Tom, > > I use the CDI out feature of our KMD 150 to drive out Navaid. It works. > > It will "hunt" though for a while. What I find works best is to "re-center" > the CDI and basically get as close to on course as you can and then engage > the AP to track. > > That is, line things up if you can and let it stabilized. > > There are some sensitivity settings that you might want to check on for the > Navaid (if you haven't already). I am assuming that the not holding track > was that it was swinging from side to side (overshoot). > > Does the Garmin show how far you are "off-course"? > > James > > to little > > > {SNIP} > disable > > > ________________________________ Message 35 ____________________________________ > > > Time: 09:54:56 PM PST US > Subject: RV-List: Weight reduction > From: j1j2h3@juno.com > > --> RV-List message posted by: j1j2h3@juno.com > > "To dream the impossible dream, to fight the unbeatable foe, to bear with > unbearable sorrow, to run where the brave dare not go... " > > The FAA is forcing me to go to Light Sport Aircraft by making it > impossibly expensive to maintain my medical. Among many other things, > they are requiring that I get a test of my pacemaker every 4 weeks (my > doctor says once every 6 months is adequate). This costs about $330 and > there is no way my insurance will pay for it that often. Then I will > need a stress test with ECG and eye evaluation with field of vision test > Then since my medical is a special issuance, it can not be renewed by a > local AME, but must be submitted to Oklahoma City. I had to get all of > these tests last year to get my medical reinstated, but I thought it was > a one-time requirement, and my doctors were able to do the tests as part > of my post-operative checkup. After I submitted all of the data, it took > 6 months for approval. Altogether, I figure it will cost me $1500 - > $2000 a year for 6 months of flying. > > Sooo .... this is where the impossible dream starts - I want to build my > RV-7 as a Light Sport Aircraft. Requirements are 1320 lb gross weight, > 138 mph top speed straight and level, and 51 mph stall speed w/o flaps. > Stall speed of the RV-7 at 1400 lb gross weight is 51 mph (probably with > flaps). Weight of 1320 pounds will lower this, but I may have to add > vortex generators to get it lower without flaps. Limiting speed to 138 > mph maximum is no problem - I'll just use a prop that can not get above > this at max engine rpm's, and I'll have terrific climb performance. The > weight is the biggie. > > I figure I could bring the plane in at about 1000 lb empty weight with an > O-320 engine by watching construction carefully, foregoing paint, and > eliminating any luxuries such as sound insulation. However, this is > still about 200 lb too much to make the gross weight of 1320 lb., even > with only 20 gallons of fuel. > > Sooo, I'm going to have to take some drastic measures. The RV 7 will > cruise at 172 mph with 88 horsepower (55% of 160). Extrapolating, I > would only need 55 hp for 138 mph. I can get a VW-based engine with a > PSRU that will give me 100 hp. With a prop that limited top speed to 138 > mph, this should still give me an acceptable climb rate. This engine > would weigh 100 lb less than the O-320. To maintain the center of > gravity, I would extend the motor mount and cowl. > > Now, I still need 100 lb more weight reduction, and this is where the > going gets tough and is the real reason for this post. With the reduced > gross weight and speed, I should be able to reduce some of the structure. > The question is how much and where. I would appreciate any suggestions. > If need be, I can eliminate the electrical system, since I'll only be > able to fly day VFR anyway. > > I've checked the archives using "weight reduction" as a search string, > but didn't find a whole lot. > > I know I am committing heresy by proposing to cripple a fine plane in > this manner, but I can't find any other aircraft that would measure up to > it, even in its crippled condition. It still will cruise faster than a > 172, still be aerobatic, and will still have the same delightful control > harmony. > > Jim Hasper - RV7 > > Jim Hasper - RV-7 > Giving new meaning to the term "slow build" > Franklin, TN > > Do not archive > > > ________________________________ Message 36 ____________________________________ > > > Time: 11:59:08 PM PST US > From: Jeff Point <jpoint@mindspring.com> > Subject: Re: RV-List: Part needed- Van's spinner bulkhead > > --> RV-List message posted by: Jeff Point <jpoint@mindspring.com> > > Thanks to all who responded. I got quite a few calls quickly. In fact > I had the part arranged for within 30 minutes of posting. This list is > great. > > Jeff > do no archive > > > > > > > >


    Message 29


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    Time: 08:08:27 PM PST US
    From: "DonVS" <dsvs@comcast.net>
    Subject: Capacitance Fuel sender instructions
    --> RV-List message posted by: "DonVS" <dsvs@comcast.net> ACS does carry EZ Turn, it is the same basic material. Don -----Original Message----- From: owner-rv-list-server@matronics.com [mailto:owner-rv-list-server@matronics.com]On Behalf Of smileyburnett@charter.net Subject: Re: RE: RV-List: Capacitance Fuel sender instructions --> RV-List message posted by: <smileyburnett@charter.net> Where do you find fuel lube? ACS doesn't carry it. > > From: "John Danielson" <johnd@wlcwyo.com> > Date: 2005/03/30 Wed PM 06:04:55 GMT > To: <rv-list@matronics.com> > Subject: RE: RV-List: Capacitance Fuel sender instructions > >


    Message 30


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    Time: 08:09:17 PM PST US
    From: Bobby Hester <bhester@hopkinsville.net>
    Subject: Re: Capacitance Fuel sender instructions
    --> RV-List message posted by: Bobby Hester <bhester@hopkinsville.net> smileyburnett@charter.net wrote: >--> RV-List message posted by: <smileyburnett@charter.net> > >Where do you find fuel lube? ACS doesn't carry it. > > They have it, it's called EZ Turn: http://www.aircraftspruce.com/catalog/cspages/ezturnlube.php Check Wicks I think they have a smaller container. -- Surfing the Web from Hopkinsville, KY Visit my web site at: http://www.geocities.com/hester-hoptown/RVSite/ RV7A Slowbuild wings-QB Fuse :-)


    Message 31


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    Time: 08:27:10 PM PST US
    From: "Bill and Tami Britton" <william@gbta.net>
    Subject: RV-10 HS building question
    spamd4.ruraltel.net --> RV-List message posted by: "Bill and Tami Britton" <william@gbta.net> RV-List: RV-10 List: When final drilling the skin holes on the horizontal stab with the #40 drill, are the fairing attachment screw holes supposed to be drilled out also??? Bill Britton RV-10 Emp #40137


    Message 32


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    Time: 08:48:41 PM PST US
    From: "Bill and Tami Britton" <william@gbta.net>
    Subject: RV-10 wing kit shipping price
    spamd2.ruraltel.net --> RV-List message posted by: "Bill and Tami Britton" <william@gbta.net> RV-10 List: I'm getting ready to order the RV-10 wing kit (slow build) and was curious about shipping charges. I live in southwest Kansas. Anybody got any ballpark figures??? Bill Britton RV-10 Emp #40137


    Message 33


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    Time: 10:02:01 PM PST US
    From: "Paul Rice" <rice737@msn.com>
    Subject: Re: RV-10 wing kit shipping price
    Seal-Send-Time: Thu, 31 Mar 2005 01:00:18 -0500 --> RV-List message posted by: "Paul Rice" <rice737@msn.com> Hey Bill and Tami, Don't know how much it would be to ship you wings, but I just got the bill for my RV8QB wings and fuselage crates to NJ. $2000, a little more than I had expected, but at least they will be here in a couple more days. That was for about 1000 pounds of cargo. Good luck with you 10 Paul ----- Original Message ----- From: "Bill and Tami Britton" <william@gbta.net> Subject: RV-List: RV-10 wing kit shipping price > --> RV-List message posted by: "Bill and Tami Britton" <william@gbta.net> > > RV-10 List: > > I'm getting ready to order the RV-10 wing kit (slow build) and was curious > about shipping charges. I live in southwest Kansas. Anybody got any > ballpark figures??? > > Bill Britton > RV-10 Emp #40137 > > >


    Message 34


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    Time: 10:06:27 PM PST US
    From: Mickey Coggins <mick-matronics@rv8.ch>
    Subject: Re: Handheld Radio
    --> RV-List message posted by: Mickey Coggins <mick-matronics@rv8.ch> > Rick Gould > RV-4 Whidbey Island, WA > FLY NAVY! > __I__ > --O--O--( )--O--X-- > Hi Rick, Did your P-3 lose an engine? Mickey -- Mickey Coggins http://www.rv8.ch/ #82007 Wiring


    Message 35


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    Time: 10:09:17 PM PST US
    From: Alison and Neil <alisonandneil@direcway.com>
    Subject: Re: Weight reduction
    --> RV-List message posted by: Alison and Neil <alisonandneil@direcway.com> I not sure what "list" or "respectable" mean in this context but the subject has been bandied about the Acro list a bit and the speculation was that possibly a small engined, simple and light example of Pitts S-1 appropriately propped to limit top speed, clipped Cub, or Taylorcraft might qualify. Then there is the Rans S-9 and S-10.... Neil ----- Original Message ----- From: "lucky" <luckymacy@comcast.net> Subject: acro LSA was Re: RV-List: Weight reduction > --> RV-List message posted by: luckymacy@comcast.net (lucky) > > Have't paid attention to the list of approved LSA A/C. > > Is there a respectable acro capable plane in the bunch? > > do not archive > -------------- Original message -------------- > >> --> RV-List message posted by: Kevin Horton >> >> >--> RV-List message posted by: "Vic Jacko" >> > >> >Jim, I played the part of Don Quixote in the musical Man of La Mancha >> >and I >> >encourage you to pursue your dream of the super light Van,s! >> > >> > >> >Just a few points: >> > >> > >> >If you really get the weight down the stall speed will fall with the >> >weight >> >reduction. If you were to build the RV-9 which has the longer wing and >> >put >> >a 115 horse 914 Rotax in it you may achieve your weight goal. An have an >> >airplane which will stall "just right" The VW engine also sounds good. >> > >> > How to balance the plane is the next issue. >> > >> >How about sweeping the wings back as far as practical which will move >> >the >> >center of effect lift to the rear. Mount the battery in the rear. Do not >> >use strobes or nav lights and use minimum radios and instruments. I was >> >shocked to see the RV-10 that Van flew into New Braunfels, TX did not >> >have >> >nav lights or strobes. >> > >> >If you make it a one passenger airplane then you do not need a ELT as I >> >remember nor do you need the little placard on the dash warning >> >passengers >> >this is an experimental! You don't even need the word "experimental" on >> >the >> >airplane another gram of weight saved. >> > >> >"This is my quest to follow that star no matter how hopeless no matter >> >how >> >far" "to fight for the right to keep flying" >> > >> >Good luck with your quest. Now if I could only find my horse, sword and >> >Dulcinea. >> > >> >Vic >> > >> > >> >----- Original Message ----- >> >From: >> >To: >> >Subject: RV-List: Weight reduction >> > >> > >> >> --> RV-List message posted by: j1j2h3@juno.com >> >> >> >> "To dream the impossible dream, to fight the unbeatable foe, to bear >> >> with >> >> unbearable sorrow, to run where the brave dare not go... " >> >> >> >> The FAA is forcing me to go to Light Sport Aircraft by making it >> >> impossibly expensive to maintain my medical. Among many other things, >> >> they are requiring that I get a test of my pacemaker every 4 weeks (my >> >> doctor says once every 6 months is adequate). This costs about $330 >> >> and >> >> there is no way my insurance will pay for it that often. Then I will >> >> need a stress test with ECG and eye evaluation with field of vision >> >> test >> >> Then since my medical is a special issuance, it can not be renewed by >> >> a >> >> local AME, but must be submitted to Oklahoma City. I had to get all of >> >> these tests last year to get my medical reinstated, but I thought it >> >> was >> >> a one-time requirement, and my doctors were able to do the tests as >> >> part >> >> of my post-operative checkup. After I submitted all of the data, it >> >> took >> >> 6 months for approval. Altogether, I figure it will cost me $1500 - >> >> $2000 a year for 6 months of flying. >> >> >> >> Sooo .... this is where the impossible dream starts - I want to build >> >> my >> >> RV-7 as a Light Sport Aircraft. Requirements are 1320 lb gross weight, >> >> 138 mph top speed straight and level, and 51 mph stall speed w/o >> >> flaps. >> >> Stall speed of the RV-7 at 1400 lb gross weight is 51 mph (probably >> >> with >> >> flaps). Weight of 1320 pounds will lower this, but I may have to add >> >> vortex generators to get it lower without flaps. Limiting speed to 138 >> >> mph maximum is no problem - I'll just use a prop that can not get >> >> above >> >> this at max engine rpm's, and I'll have terrific climb performance. >> >> The >> >> weight is the biggie. >> >> >> >> I figure I could bring the plane in at about 1000 lb empty weight with >> >> an >> >> O-320 engine by watching construction carefully, foregoing paint, and >> >> eliminating any luxuries such as sound insulation. However, this is >> >> still about 200 lb too much to make the gross weight of 1320 lb., even >> >> with only 20 gallons of fuel. >> >> >> >> Sooo, I'm going to have to take some drastic measures. The RV 7 will >> >> cruise at 172 mph with 88 horsepower (55% of 160). Extrapolating, I >> >> would only need 55 hp for 138 mph. I can get a VW-based engine with a >> >> PSRU that will give me 100 hp. With a prop that limited top speed to >> >> 138 >> >> mph, this should still give me an acceptable climb rate. This engine >> >> would weigh 100 lb less than the O-320. To maintain the center of >> > > gravity, I would extend the motor mount and cowl. >> >> >> >> Now, I still need 100 lb more weight reduction, and this is where the >> >> going gets tough and is the real reason for this post. With the >> >> reduced >> >> gross weight and speed, I should be able to reduce some of the >> >> structure. >> >> The question is how much and where. I would appreciate any >> >> suggestions. >> >> If need be, I can eliminate the electrical system, since I'll only be >> >> able to fly day VFR anyway. >> >> >> >> I've checked the archives using "weight reduction" as a search string, >> >> but didn't find a whole lot. >> >> >> >> I know I am committing heresy by proposing to cripple a fine plane in >> >> this manner, but I can't find any other aircraft that would measure up >> >> to >> >> it, even in its crippled condition. It still will cruise faster than a >> >> 172, still be aerobatic, and will still have the same delightful >> >> control >> >> harmony. >> >> >> > > Jim Hasper - RV7 >> >> Jim, >> >> It seems like you have already started construction on the RV-7 when >> the health issue roadblock came up. That is a crying shame, as it is >> extremely unlikely that you will be able to modify the RV-7 to be a >> worthwhile LSA. You want to cut out 100 lb of structure, yet you >> still want it to be strong enough to be aerobatic. These >> requirements are incompatible. >> >> You might think that reducing the engine weight would allow you to >> lighten the structure in the forward fuselage. But, as you noted, >> you will need to extend the engine mount for CG reasons. The longer >> engine mount will increase the loads on the engine mount attach >> points, so that will eat up much of the margin. >> >> Sweeping the wing is not really an option, as that would require a >> whole new spar design, and it greatly increases the torsional loads >> at the wing attachment, as the lift on the outer parts of the wing >> would be trying to twist the wing nose down. So, you would need to >> increase the structure to carry this increased torsional loads (i.e. >> you need to increase the weight). Sweeping the wing would also >> probably add a need for two more bellcranks in the aileron pushrods >> (even more weight). >> >> It seems very unlikely you could remove 100 lb of structure and still >> have an aircraft that is safe to fly, let alone do aerobatics in. >> >> If there is no hope of sorting out the license issue, then you really >> should sell the kit. Then either purchase a real LSA, or wait for >> Van to bring his LSA to the market (or both). >> >> Good luck. >> -- >> Kevin Horton RV-8 (finishing kit) >> Ottawa, Canada >> http://www.kilohotel.com/rv8 >> >> >> >> >> >> > > Have't paid attention to the list of approved LSA A/C. > > Is there a respectable acro capable plane in the bunch? > > do not archive > -------------- Original message -------------- > > -- RV-List message posted by: Kevin Horton <KHORTON01@ROGERS.COM> > > -- RV-List message posted by: "Vic Jacko" <VICWJ@EARTHLINK.NET> > > Jim, I played the part of Don Quixote in the musical Man of La Mancha and > I > encourage you to pursue your dream of the super light Van,s! > > > Just a few points: > > > If you really get the weight down the stall speed will fall with the > weight > reduction. If you were to build the RV-9 which has the longer wing and put > a 115 horse 914 Rotax in it you may achieve your weight goal. An have an > airplane which will stall "just right" The VW engine also sounds good. > > How to balance the plane is the next issue. > > > How about sweeping the wings back as far as practical which will move the > center of effect lift to the rear. Mount the battery in the rear. Do not > use strobes or nav lights and use minimum radios and instruments. I was > shocked to see the RV-10 that Van flew into New Braunfels, TX did not have > nav lights or strobes. > > If you make it a one passenger airplane then you do not need a ELT as I > remember nor do you need the little placard on the dash warning passengers > this is an experimental! You don't even need the word "experimental" on > the > airplane another gram of weight saved. > > "This is my quest to follow that star no matter how hopeless no matter how > far" "to fight for the right to keep flying" > > Good luck with your quest. Now if I could only find my horse, sword and > &g > t; Dulcinea. > > Vic > > > ----- Original Message ----- > From: <J1J2H3@JUNO.COM> > To: <RV-LIST@MATRONICS.COM> > Subject: RV-List: Weight reduction > > > -- RV-List message posted by: j1j2h3@juno.com > > "To dream the impossible dream, to fight the unbeatable foe, to bear with > unbearable sorrow, to run where the brave dare not go... " > > The FAA is forcing me to go to Light Sport Aircraft by making it > impossibly expensive to maintain my medical. Among many other things, > they are requiring that I get a test of my pacemaker every 4 weeks (my > doctor says once every 6 months is adequate). This costs about $330 and > there is no way my insurance will pay for it that often. Then I will > > need a stress test with ECG and eye evaluation with field of vision test > Then since my medical is a special issuance, it can not be renewed by a > local AME, but must be submitted to Oklahoma City. I had to get all of > these tests last year to get my medical reinstated, but I thought it was > a one-time requirement, and my doctors were able to do the tests as part > of my post-operative checkup. After I submitted all of the data, it took > 6 months for approval. Altogether, I figure it will cost me $1500 - > $2000 a year for 6 months of flying. > > Sooo .... this is where the impossible dream starts - I want to build my > RV-7 as a Light Sport Aircraft. Requirements are 1320 lb gross weight, > 138 mph top speed straight and level, and 51 mph stall speed w/o flaps. > Stall sp > eed of the RV-7 at 1400 lb gross weight is 51 mph (probably with > flaps). Weight of 1320 pounds will lower this, but I may have to add > vortex generators to get it lower without flaps. Limiting speed to 138 > mph maximum is no problem - I'll just use a prop that can not get above > this at max engine rpm's, and I'll have terrific climb performance. The > weight is the biggie. > > I figure I could bring the plane in at about 1000 lb empty weight with an > O-320 engine by watching construction carefully, foregoing paint, and > eliminating any luxuries such as sound insulation. However, this is > still about 200 lb too much to make the gross weight of 1320 lb., even > with only 20 gallons of fuel. > > Sooo, I'm going to have to take some drastic measures. The RV 7 will <B > R> cruise at 172 mph with 88 horsepower (55% of 160). Extrapolating, I > would only need 55 hp for 138 mph. I can get a VW-based engine with a > PSRU that will give me 100 hp. With a prop that limited top speed to 138 > mph, this should still give me an acceptable climb rate. This engine > would weigh 100 lb less than the O-320. To maintain the center of > gravity, I would extend the motor mount and cowl. > > Now, I still need 100 lb more weight reduction, and this is where the > going gets tough and is the real reason for this post. With the reduced > gross weight and speed, I should be able to reduce some of the structure. > The question is how much and where. I would appreciate any suggestions. > If need be, I can eliminate the electrical system, since I'll only be > ab > le to fly day VFR anyway. > > I've checked the archives using "weight reduction" as a search string, > but didn't find a whole lot. > > I know I am committing heresy by proposing to cripple a fine plane in > this manner, but I can't find any other aircraft that would measure up to > it, even in its crippled condition. It still will cruise faster than a > 172, still be aerobatic, and will still have the same delightful control > harmony. > > Jim Hasper - RV7 > > Jim, > > It seems like you have already started construction on the RV-7 when > the health issue roadblock came up. That is a crying shame, as it is > extremely unlikely that you will be able to modify the RV-7 to be a > worthwhile LSA. You want to cut out 100 lb of structure, yet you > st > ill want it to be strong enough to be aerobatic. These > requirements are incompatible. > > You might think that reducing the engine weight would allow you to > lighten the structure in the forward fuselage. But, as you noted, > you will need to extend the engine mount for CG reasons. The longer > engine mount will increase the loads on the engine mount attach > points, so that will eat up much of the margin. > > Sweeping the wing is not really an option, as that would require a > whole new spar design, and it greatly increases the torsional loads > at the wing attachment, as the lift on the outer parts of the wing > would be trying to twist the wing nose down. So, you would need to > increase the structure to carry this increased torsional loads (i.e. > you need to increase the weight). Sweeping the wing would also > probably add a need for two more bellcranks in the ail > eron pushrods > (even more weight). > > It seems very unlikely you could remove 100 lb of structure and still > have an aircraft that is safe to fly, let alone do aerobatics in. > > If there is no hope of sorting out the license issue, then you really > should sell the kit. Then either purchase a real LSA, or wait for > Van to bring his LSA to the market (or both). > > Good luck. > -- > Kevin Horton RV-8 (finishing kit) > Ottawa, Canada > http://www.kilohotel.com/rv8 > > > www.matronics.com/Navigator?RV-List > > >


    Message 36


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    Time: 11:32:13 PM PST US
    From: "Bob 1" <rv3a.1@comcast.net>
    Subject: Re: Weight reduction
    --> RV-List message posted by: "Bob 1" <rv3a.1@comcast.net> > Buy a Taylorcraft instead. They fly 10 times better than a Cub, (same > airfoil as an RV), they are cheaper and 10 to 20 mph faster > > That should start a "discussion." Standing by with my asbestos underwear! > > Tailwinds, > Doug Rozendaal ====================================== From unreliable memory..... The T-Craft and Bonanza share the same 23012 airfoil. Most Vans RV's use 24013. RV-9 uses "a new Roncz airfoil".. The old RV-3 used 21012? Bob - no cub fan [airplane or baseball] Do not archive


    Message 37


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    Time: 11:49:28 PM PST US
    From: "Bob 1" <rv3a.1@comcast.net>
    Subject: Re: EXPERIMENTAL Signage/ WAS: Weight reduction
    --> RV-List message posted by: "Bob 1" <rv3a.1@comcast.net> > Look at AC20-27F paragraph 9. > > John D. Heath ++++++++++++++++++++++++++++++++++ You can also look here.... 45.23 Display of marks; general ((b) When marks that include only the Roman capital letter "N" and the registration number are displayed on limited or restricted category aircraft or experimental or provisionally certificated aircraft, the operator shall also display on that aircraft near each entrance to the cabin or cockpit, in letters not less than 2 inches nor more than 6 inches in height, the words "limited," "restricted," "experimental," or "provisional airworthiness," as the case may be.




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