RV-List Digest Archive

Sat 11/12/05


Total Messages Posted: 33



Today's Message Index:
----------------------
 
     1. 01:36 AM - Riveting in dimpled skins (Dan Charrois)
     2. 04:52 AM - Re: Riveting in dimpled skins (John Porter)
     3. 06:06 AM - Re: Riveting in dimpled skins (Charlie England)
     4. 07:06 AM - Re: Riveting in dimpled skins (wskimike)
     5. 07:46 AM - stainless steel hole cutter (Mickey Coggins)
     6. 08:30 AM - OT: AOPA flight planner?? (Charlie England)
     7. 08:59 AM - Re: OT: AOPA flight planner?? (Ron Lee)
     8. 09:14 AM - Re: OT: AOPA flight planner?? (Charlie England)
     9. 09:21 AM - Re: OT: AOPA flight planner?? (Rusty)
    10. 09:30 AM - Re: OT: AOPA flight planner?? (Sam Buchanan)
    11. 09:39 AM - Re: stainless steel hole cutter (Larry Mac Donald)
    12. 09:54 AM - Re: stainless steel hole cutter (Bob)
    13. 10:49 AM - Re: OT: AOPA flight planner?? (Trainnut01@aol.com)
    14. 11:14 AM - Re: Riveting in dimpled skins (Rob Prior (rv7))
    15. 11:27 AM - Re: OT: AOPA flight planner?? (Ron Lee)
    16. 11:40 AM - Highlight One (Matt Dralle)
    17. 11:49 AM - [ Steve Irving ] : New Email List Photo Share Available! (Email List Photo Shares)
    18. 01:24 PM - Cowl flap (PGLong@aol.com)
    19. 05:41 PM - Re:Cowl flap (Oldsfolks@AOL.COM)
    20. 05:54 PM - GPS problems (Bud Newhall)
    21. 06:10 PM - Re: stainless steel hole cutter (Vincent Himsl)
    22. 06:12 PM - Re: GPS problems (linn walters)
    23. 06:18 PM - Re: GPS problems (Jerry Springer)
    24. 06:34 PM - Re: GPS problems (James Clark)
    25. 06:43 PM - Re: OT: AOPA flight planner?? (Richard Reynolds)
    26. 06:44 PM - Re: OT: AOPA flight planner?? (James Clark)
    27. 06:48 PM - Dynon Failure Mode (Larry Pardue)
    28. 07:25 PM - Re: GPS problems (Dick DeCramer)
    29. 08:04 PM - Re: GPS problems (Jerry Springer)
    30. 08:11 PM - Re: Dynon Failure Mode (Jeff Dowling)
    31. 08:13 PM - Re: GPS problems (Mannan J. Thomason)
    32. 08:16 PM - Re: OT: AOPA flight planner?? (Charlie England)
    33. 08:54 PM - Re: Dynon Failure Mode (Sam Buchanan)
 
 
 


Message 1


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    Time: 01:36:21 AM PST US
    From: Dan Charrois <danlist@syz.com>
    Subject: Riveting in dimpled skins
    --> RV-List message posted by: Dan Charrois <danlist@syz.com> Hi there. I asked a somewhat related question a little while ago and got a great response from this list, but I'm still a bit unsure on something. Please feel free to let me know if I'm being a bit overzealous and shouldn't worry about this sort of thing. As you probably all know, creating a dimple in a skin enlarges the hole. An AN476AD3 rivet that would otherwise fit in a #40 hole nice and snugly rattles around quite loosely when the hole has been dimpled. My concern is having enough of a shop head on the end of the rivet when set in two sheets that are both dimpled. I'm using the rivet lengths as suggested by Van's (AN476AD3-3.5), which would make a nice shop head if there weren't the enlarged hole in the dimple. But I'm finding that the shop head isn't as large as I'd like, since: 1 - on setting, the rivet expands a bit more to fill the enlarged hole, making the amount of material available for a shop head somewhat less than if the hole fit more snugly. 2 - a larger shop head is needed to cover the enlarged hole comfortably than if the hole weren't enlarged. In particular, I'm finding that if a rivet bends even slightly while being set (even if the tail moves 1/64 of an inch or so off vertical), the shop head doesn't appear to completely cover the enlarged hole (at least, with any kind of overlap - it's not that I can see through to the other side, but one edge of the shop head seems to my eye to be lined up pretty evenly with the side of the hole). And it's all too easy to have a slightly bent rivet with it rattling around loosely in the enlarged dimple hole when I'm trying to set it. I've tried the trick with a rubber washer on the shop end, and though it seems to help somewhat, some rivets still don't seem to cover the hole all the way around with a comfortable (at least to me) overlap. It's most obvious when viewing the head from the side, as on one side, the raised skin of the dimple rises up significantly higher before meeting the shop head than on the other side. Is this a common problem, or am I just being too particular? There doesn't seem to be a way of creating the dimple without enlarging the central hole, as after all, the aluminum just stretches when making the dimple. Drilling the hole smaller wouldn't help, since the dimple die's central pin would enlarge it to a #40 anyway. It seems the ideal situation would be to use rivets a bit larger in diameter, but that's not what the plans call for (and such rivets doubtless don't exist anyway, unless going all the way to an "oops" rivet size, which is definitely overkill). A longer rivet wouldn't help, since it's tough enough to keep them relatively unbent as it is. What seems to be an ideal solution would be to drill a somewhat smaller hole (like #43 or something) and use a dimple die with a similarly sized central pin, which would then enlarge the rivet by the dimpling process to an end size of #40. But I doubt that such dimple dies exist, and that just doesn't seem to be the "way it's done" anyway. Since I can't imagine how anyone wouldn't have this problem, and the plans don't call for anything special to be done, I'm left to conclude that I'm just probably being overcautious. I guess I can have some consolation that rivets aren't intended for tension forces, but rather shear forces, which shouldn't be as affected by the rivet shop head not having a significant overlap over the dimpled hole. That, plus the fact that Vans tends to overengineer their planes so if the odd rivet popped its shop head out through the skin it wouldn't be a catastrophic problem. I'm just curious as to what others' thoughts are on this, not that I know what could be done about it anyway (of course, if I'm missing something obvious, please let me know!). I know that some may say to stop overengineering and just do what Van's instructions call for. But I'm the sort of guy that likes to know *why* something is okay instead of just accepting it because "that's the way it's done". Dan -- Syzygy Research & Technology Box 83, Legal, AB T0G 1L0 Canada Phone: 780-961-2213


    Message 2


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    Time: 04:52:08 AM PST US
    From: "John Porter" <december29@bellsouth.net>
    Subject: Re: Riveting in dimpled skins
    --> RV-List message posted by: "John Porter" <december29@bellsouth.net> Dan, I wonder if you are deburring your holes too much. Yes, the hole is larger after dimpling but not so much that the correct set rivet doesn't "fill" the hole. If you deburr too long it's like using a machine countersink on the hole before you dimple. This can make the hole way too big. (ask me how I know, ha,ha) I just gave each hole about two light turns when deburring. This might be the problem. Later, John #80002 (I'm getting there, really)


    Message 3


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    Time: 06:06:27 AM PST US
    From: Charlie England <ceengland@bellsouth.net>
    Subject: Re: Riveting in dimpled skins
    --> RV-List message posted by: Charlie England <ceengland@bellsouth.net> Dan Charrois wrote: >--> RV-List message posted by: Dan Charrois <danlist@syz.com> > >Hi there. I asked a somewhat related question a little while ago and >got a great response from this list, but I'm still a bit unsure on >something. Please feel free to let me know if I'm being a bit >overzealous and shouldn't worry about this sort of thing. > >As you probably all know, creating a dimple in a skin enlarges the >hole. An AN476AD3 rivet that would otherwise fit in a #40 hole nice >and snugly rattles around quite loosely when the hole has been dimpled. > >My concern is having enough of a shop head on the end of the rivet >when set in two sheets that are both dimpled. I'm using the rivet >lengths as suggested by Van's (AN476AD3-3.5), which would make a nice >shop head if there weren't the enlarged hole in the dimple. But I'm >finding that the shop head isn't as large as I'd like, since: > >1 - on setting, the rivet expands a bit more to fill the enlarged >hole, making the amount of material available for a shop head >somewhat less than if the hole fit more snugly. >2 - a larger shop head is needed to cover the enlarged hole >comfortably than if the hole weren't enlarged. > >In particular, I'm finding that if a rivet bends even slightly while >being set (even if the tail moves 1/64 of an inch or so off >vertical), the shop head doesn't appear to completely cover the >enlarged hole (at least, with any kind of overlap - it's not that I >can see through to the other side, but one edge of the shop head >seems to my eye to be lined up pretty evenly with the side of the >hole). And it's all too easy to have a slightly bent rivet with it >rattling around loosely in the enlarged dimple hole when I'm trying >to set it. I've tried the trick with a rubber washer on the shop >end, and though it seems to help somewhat, some rivets still don't >seem to cover the hole all the way around with a comfortable (at >least to me) overlap. It's most obvious when viewing the head from >the side, as on one side, the raised skin of the dimple rises up >significantly higher before meeting the shop head than on the other >side. > >Is this a common problem, or am I just being too particular? There >doesn't seem to be a way of creating the dimple without enlarging the >central hole, as after all, the aluminum just stretches when making >the dimple. Drilling the hole smaller wouldn't help, since the >dimple die's central pin would enlarge it to a #40 anyway. It seems >the ideal situation would be to use rivets a bit larger in diameter, >but that's not what the plans call for (and such rivets doubtless >don't exist anyway, unless going all the way to an "oops" rivet size, >which is definitely overkill). > >A longer rivet wouldn't help, since it's tough enough to keep them >relatively unbent as it is. > >What seems to be an ideal solution would be to drill a somewhat >smaller hole (like #43 or something) and use a dimple die with a >similarly sized central pin, which would then enlarge the rivet by >the dimpling process to an end size of #40. But I doubt that such >dimple dies exist, and that just doesn't seem to be the "way it's >done" anyway. > >Since I can't imagine how anyone wouldn't have this problem, and the >plans don't call for anything special to be done, I'm left to >conclude that I'm just probably being overcautious. I guess I can >have some consolation that rivets aren't intended for tension forces, >but rather shear forces, which shouldn't be as affected by the rivet >shop head not having a significant overlap over the dimpled hole. >That, plus the fact that Vans tends to overengineer their planes so >if the odd rivet popped its shop head out through the skin it >wouldn't be a catastrophic problem. > >I'm just curious as to what others' thoughts are on this, not that I >know what could be done about it anyway (of course, if I'm missing >something obvious, please let me know!). I know that some may say to >stop overengineering and just do what Van's instructions call for. >But I'm the sort of guy that likes to know *why* something is okay >instead of just accepting it because "that's the way it's done". > >Dan >-- >Syzygy Research & Technology >Box 83, Legal, AB T0G 1L0 Canada >Phone: 780-961-2213 > Your evaluation of the problem is spot-on. You can find hundreds of messages in the archives emotionally championing various positions on the subject. The only technique I've seen that doesn't provoke a strong emotional negative response is to start with a longer rivet & 'presqueeze' it slightly in a hand squeezer to fatten the shank of the rivet. The technique works, but is very time consuming & it's a pain to do the presqueezing & get exactly the right amount of fattening without tipping the shank on the head. Enjoy.... Charlie


    Message 4


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    Time: 07:06:40 AM PST US
    From: "wskimike" <wskimike@mchsi.com>
    Subject: Re: Riveting in dimpled skins
    --> RV-List message posted by: "wskimike" <wskimike@mchsi.com> I just want to expand on the deburring. The correct way to deburr is to lightly turn the tool just enough to smooth out the protruding metal and not start countersinking. If you notice a countersink, you have probably used too much pressure or turned the tool too many times, or both. You want to go just enough to feel a smooth skin when you run you hand over the holes. I hope this helps. Mike ----- Original Message ----- From: "John Porter" <december29@bellsouth.net> Subject: Re: RV-List: Riveting in dimpled skins > --> RV-List message posted by: "John Porter" <december29@bellsouth.net> > > Dan, > I wonder if you are deburring your holes too much. Yes, the hole is > larger after dimpling but not so much that the correct set rivet doesn't > "fill" the hole. If you deburr too long it's like using a machine > countersink on the hole before you dimple. This can make the hole way too > big. (ask me how I know, ha,ha) > I just gave each hole about two light turns when deburring. This might > be > the problem. > > Later, > > John > #80002 (I'm getting there, really) > > >


    Message 5


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    Time: 07:46:00 AM PST US
    From: Mickey Coggins <mick-matronics@rv8.ch>
    Subject: stainless steel hole cutter
    --> RV-List message posted by: Mickey Coggins <mick-matronics@rv8.ch> Hi, I'm trying to cut about a 2" hole in about 1/8" stainless steel, and found out that my trusty fly cutter, which works so well on aluminum, has a very hard time with SS. I was turning the thing very slowly, with lots of oil and pressure, but no dice. On Monday I'll probably take it to a machine shop, but I was curious if there are any tips or tricks that I'm missing. BTW, this will be for a firewall penetration seal. Thanks, Mickey -- Mickey Coggins http://www.rv8.ch/ #82007 finishing do not archive


    Message 6


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    Time: 08:30:01 AM PST US
    From: Charlie England <ceengland@bellsouth.net>
    Subject: OT: AOPA flight planner??
    --> RV-List message posted by: Charlie England <ceengland@bellsouth.net> I've had a couple of folks say they can't find my home airport in the AOPA 'real time flight planner'. I got around to trying it for the 1st time today, & sure enough, MS71 isn't found. I then clicked on the 'help' tab and at around a half hour or so, I'm still waiting for the 'help' file to load (around 17 megs, so far). Not exactly 'real time' for those of us stuck with dialup.... Does anyone know if they only include airports for jet jockeys? Charlie


    Message 7


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    Time: 08:59:21 AM PST US
    From: Ron Lee <ronlee@pcisys.net>
    Subject: Re: OT: AOPA flight planner??
    --> RV-List message posted by: Ron Lee <ronlee@pcisys.net> >I've had a couple of folks say they can't find my home airport in the >AOPA 'real time flight planner'. Perhaps because it is private and seems not to be even a US airport: Slobovia Outernational Airport Pocahontas, Mississippi, USA Ron Lee


    Message 8


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    Time: 09:14:08 AM PST US
    From: Charlie England <ceengland@bellsouth.net>
    Subject: Re: OT: AOPA flight planner??
    --> RV-List message posted by: Charlie England <ceengland@bellsouth.net> Ron Lee wrote: >--> RV-List message posted by: Ron Lee <ronlee@pcisys.net> > > > > >>I've had a couple of folks say they can't find my home airport in the >>AOPA 'real time flight planner'. >> >> > >Perhaps because it is private and seems not to be even a US airport: > >Slobovia Outernational Airport >Pocahontas, Mississippi, USA > >Ron Lee > Well, we did try to secede a while back, but it seems that the Union just couldn't survive without us. 'Private' doesn't mean 'outside the US'. A flight planner that ignores private airports won't allow much planning. Ahh, well... I guess their lobbying efforts are worth the membership cost. Charlie


    Message 9


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    Time: 09:21:54 AM PST US
    From: "Rusty" <13brv3c@bellsouth.net>
    Subject: OT: AOPA flight planner??
    --> RV-List message posted by: "Rusty" <13brv3c@bellsouth.net> Does anyone know if they only include airports for jet jockeys? Charlie The program was probably written by a canard guy :-) Rusty


    Message 10


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    Time: 09:30:38 AM PST US
    From: Sam Buchanan <sbuc@hiwaay.net>
    Subject: Re: OT: AOPA flight planner??
    --> RV-List message posted by: Sam Buchanan <sbuc@hiwaay.net> Charlie England wrote: > --> RV-List message posted by: Charlie England <ceengland@bellsouth.net> > > Ron Lee wrote: > > >>--> RV-List message posted by: Ron Lee <ronlee@pcisys.net> >> >> >> >> >> >>>I've had a couple of folks say they can't find my home airport in the >>>AOPA 'real time flight planner'. >>> >>> >> >>Perhaps because it is private and seems not to be even a US airport: >> >>Slobovia Outernational Airport >>Pocahontas, Mississippi, USA >> >>Ron Lee >> > > Well, we did try to secede a while back, but it seems that the Union > just couldn't survive without us. > > 'Private' doesn't mean 'outside the US'. > > A flight planner that ignores private airports won't allow much planning. > > Ahh, well... I guess their lobbying efforts are worth the membership cost. > > Charlie Charlie, if it makes you feel any better, Aeroplanner.com's EAA flight planner knows where Slobovia Outernational is located. :-) Seceding might still be a good idea, however. Sam Buchanan


    Message 11


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    Time: 09:39:17 AM PST US
    Subject: Re: stainless steel hole cutter
    From: Larry Mac Donald <lm4@juno.com>
    --> RV-List message posted by: Larry Mac Donald <lm4@juno.com> Mickey, You might try running a two inch hole saw thru the part and then fly-cutting the edge of the hole ! Larry Mac Donald Rochester N.Y. Do not achcive On Sat, 12 Nov 2005 16:45:06 +0100 Mickey Coggins <mick-matronics@rv8.ch> writes: > --> RV-List message posted by: Mickey Coggins <mick-matronics@rv8.ch> > > Hi, > > I'm trying to cut about a 2" hole in about 1/8" > stainless steel, and found out that my trusty > fly cutter, which works so well on aluminum, has > a very hard time with SS. I was turning the > thing very slowly, with lots of oil and pressure, > but no dice. > > On Monday I'll probably take it to a machine > shop, but I was curious if there are any tips > or tricks that I'm missing. > > BTW, this will be for a firewall penetration > seal. > > Thanks, > Mickey > -- > Mickey Coggins > http://www.rv8.ch/ > #82007 finishing


    Message 12


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    Time: 09:54:43 AM PST US
    From: Bob <panamared3@brier.net>
    Subject: Re: stainless steel hole cutter
    --> RV-List message posted by: Bob <panamared3@brier.net> >I'm trying to cut about a 2" hole in about 1/8" >stainless steel, and found out that my trusty >fly cutter, which works so well on aluminum, has >a very hard time with SS. I was turning the >thing very slowly, with lots of oil and pressure, >but no dice. On my firewall I have used a metal hole saw cutter. It chucks into a drill and you must buy the exact size for the hole you want. It works as well as any other technique for stainless. But, nothing is easy when it comes to cutting stainless steel, or any steel for that matter. Bob RV6 NightFigher


    Message 13


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    Time: 10:49:03 AM PST US
    From: Trainnut01@aol.com
    Subject: Re: OT: AOPA flight planner??
    --> RV-List message posted by: Trainnut01@aol.com Charlie I have the same problem with my home airport. My solution is to enter a nearby airport that the flight planner does recognize, then I open the en route map, drag and drop the end of the course line on the airport that I want and the program will recalculate the complete flight correctly. Some times you will have to zoom in to get smaller airports to show and if your airport is "unverified" it will not show at all. Carroll Jernigan RV7A Finishing


    Message 14


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    Time: 11:14:09 AM PST US
    From: "Rob Prior (rv7)" <rv7@b4.ca>
    Subject: Re: Riveting in dimpled skins
    --> RV-List message posted by: "Rob Prior (rv7)" <rv7@b4.ca> On 7:05:37 2005-11-12 "wskimike" <wskimike@mchsi.com> wrote: > I just want to expand on the deburring. The correct way to deburr is > to lightly turn the tool just enough to smooth out the protruding > metal and not start countersinking. If you notice a countersink, you > have probably used too much pressure or turned the tool too many > times, or both. You want to go just enough to feel a smooth skin when > you run you hand over the holes. I hope this helps. For what it's worth, I overheard one of Vans' employees at Arlington last year talking about deburring... He says they deburr skins with a scotchbrite pad. Just run it back and forth along the line of holes a couple of times, and then do a quick visual check that no material is trapped in the holes. It seems to work quite well, and almost guarantees you won't get any unwanted or inadvertent countersinking. Of course, this may not be an ideal method if you plan on polishing your skins instead of painting... -Rob


    Message 15


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    Time: 11:27:45 AM PST US
    From: Ron Lee <ronlee@pcisys.net>
    Subject: Re: OT: AOPA flight planner??
    --> RV-List message posted by: Ron Lee <ronlee@pcisys.net> >'Private' doesn't mean 'outside the US'. > >A flight planner that ignores private airports won't allow much planning. I have never used the system but can you show that ALL private airports are not included? If AIRNAV can show it perhaps you should call AOPA and have them remedy the error. Ron Lee do not archive


    Message 16


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    Time: 11:40:54 AM PST US
    From: Matt Dralle <dralle@matronics.com>
    Subject: Highlight One
    --> RV-List message posted by: Matt Dralle <dralle@matronics.com> Dear Listers, Please make a Contribution to support the continued operation and upgrade of the Email List Forums at Matronics. There is no commercial advertising on any of the Lists to support their operation, and it is solely YOUR CONTRIBUTIONS that keeps these Lists up and running. Please take a second to make your Contribution today at the secure website: http://www.matronics.com/contribution Over the next few days I will be highlighting each one of the awesome Free Gifts available along with this year's List Fund Raiser. In most cases, these gifts have been either donated or provided at exceptional discounts by aviation vendors that participate regularly on these vary same Lists. I want to thank each of them for the generous support of the Lists during this Fund Raiser. Please show your support for their efforts by visiting their respective web sites. Thank you for your kind support! Matt Dralle Matronics Email List Administrator ------------------------------------------- Gift Highlight Number One - List Archive CD ------------------------------------------- With your $50 or greater Contribution, you can register to receive a free copy of the Matronics Email List Archive CDROM. This CD contains well over 500MB of List Archive data! Archives for each List are available on the CD and each date back to the respective List's inception. Also included is a copy of BF Gibbion's List Search Engine along with a pre-compiled index for each List. Archives are stored on the CD in standard ASCII Text format and you can use any number of other programs to view and modify the data according to your personal preferences. This is a great resource that everyone that's ever been subscribed to a Matronics List should have in their library! The CD will be created with archives current as of December 1 of 2005. To receive your copy, head over to the List Contribution Web site: http://www.matronics.com/contribution do not archive


    Message 17


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    Time: 11:49:57 AM PST US
    Subject: [ Steve Irving ] : New Email List Photo Share Available!
    From: Email List Photo Shares <pictures@matronics.com>
    --> RV-List message posted by: Email List Photo Shares <pictures@matronics.com> A new Email List Photo Share is available: Poster: Steve Irving <vwbugin@sbcglobal.net> Lists: RV-List,Rocket-List Subject: New Harmon Rocket 1 http://www.matronics.com/photoshare/vwbugin@sbcglobal.net.11.12.2005/index.html o Main Photo Share Index http://www.matronics.com/photoshare o Submitting a Photo Share If you wish to submit a Photo Share of your own, please include the following information along with your email message and files: 1) Email List or Lists that they are related to: 2) Your Full Name: 3) Your Email Address: 4) One line Subject description: 5) Multi-line, multi-paragraph description of topic: 6) One-line Description of each photo or file: Email the information above and your files and photos to: pictures@matronics.com


    Message 18


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    Time: 01:24:55 PM PST US
    From: PGLong@aol.com
    Subject: Cowl flap
    vansairforce@yahoogroups.com, OhioValleyRVators@yahoogroups.com, ExperimentalAvionics@yahoogroups.com.INNOCENT.GLOBAL.0.0000.1.0000.-4.4912 --> RV-List message posted by: PGLong@aol.com Looking to make a cowl flap that I can operate from the cockpit for my RV-4. Does anyone have any pictures or plan I might look at? I have my oil cooler blocked with aluminum tape and also restricted the cowl inlets approximately one third. Finally got my oil heated up to 185 F. Without the cowl inlets restricted, can only get about 120 F on the oil. Not sure whether to restrict the inlet or outlet flow. Any advice? Thanks in advance. Pat Long PGLong@aol.com N120PL RV4 Bay City, Michigan 3CM


    Message 19


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    Time: 05:41:03 PM PST US
    From: Oldsfolks@AOL.COM
    Subject: Re:Cowl flap
    --> RV-List message posted by: Oldsfolks@aol.com Pat; Does your engine have a Vernatherm valve in the oil system ? If so it may be sticking in the open position; this allows the oil to circulate through the cooler all the time. The Vernatherm valve allows oil through the cooler only when the temperature reaches a certain point. You can remove the Vernatherm valve and submerse it in a can of automatic transmission fluid , heated with a propane torch. You can put a candy thermometer in the can to keep track of the temperature up to 400 - 500 degrees. BE CAREFUL !! That is HOT !! You can see if the valve moves and what temperature it reaches when it moves. Bob Olds RV-4 , N1191X A&P , EAA Tech. Counselor Charleston,Arkansas Real Aviators Fly Taildraggers


    Message 20


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    Time: 05:54:49 PM PST US
    From: Bud Newhall <RV-6@comcast.net>
    Subject: GPS problems
    --> RV-List message posted by: Bud Newhall <RV-6@comcast.net> Lately my GPS seem to have a problem picking up the satellites. It's been taking longer to get a good lock and a couple of times it dropped the signal in flight. Today I was about 10 minutes into the flight before it got a good signal than after about another 10 minutes it lost it. This is Garmin GPS 150 panel mount about 10 years old. I'm thinking either the antenna connections or the antenna itself. Do the antennas go bad? Any Ideas on how to check it would help. Bud Newhall


    Message 21


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    Time: 06:10:57 PM PST US
    From: "Vincent Himsl" <vhimsl@turbonet.com>
    Subject: stainless steel hole cutter
    --> RV-List message posted by: "Vincent Himsl" <vhimsl@turbonet.com> I am fortunate to have access to Greenlee chassis Punches. You might check their site www.greenlee.com to see if their punches will work on 1/8 stainless steel. I used them on the firewall itself and they work really well. Down side is that they're not cheap. But the machine show you mentioned may 'rent' them to you for the one or two holes you will need. They have a line that an electrician would use for running conduit. You might check with local electricians to see if they have them at the size you need. Regards, Vince H Moscow, ID --> RV-List message posted by: Mickey Coggins <mick-matronics@rv8.ch> Hi, I'm trying to cut about a 2" hole in about 1/8" stainless steel, and found out that my trusty fly cutter, which works so well on aluminum, has a very hard time with SS. I was turning the thing very slowly, with lots of oil and pressure, but no dice. On Monday I'll probably take it to a machine shop, but I was curious if there are any tips or tricks that I'm missing. BTW, this will be for a firewall penetration seal. Thanks, Mickey -- Mickey Coggins http://www.rv8.ch/ #82007 finishing do not archive


    Message 22


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    Time: 06:12:00 PM PST US
    From: linn walters <lwalters2@cfl.rr.com>
    Subject: Re: GPS problems
    --> RV-List message posted by: linn walters <lwalters2@cfl.rr.com> Bud, you might look for ignition noise as the culprit. Turn on the GPS and let it stabilize. Check the time in the GPS too, as correct date/time helps the unit acquire satellites faster. If the date/time is wrong, it'll be looking for satellites that may be over the horizon .... and not receivable. If you get a good lock and it stays that way for 1/2 hour (you may need to hook up a battery charger to prevent running down the battery) on the ground, start the engine and see if it loses lock like it did before. Linn Bud Newhall wrote: >--> RV-List message posted by: Bud Newhall <RV-6@comcast.net> > >Lately my GPS seem to have a problem picking up the satellites. >It's been taking longer to get a good lock and a couple of times it >dropped the signal in flight. >Today I was about 10 minutes into the flight before it got a good signal >than after about another 10 minutes it lost it. >This is Garmin GPS 150 panel mount about 10 years old. >I'm thinking either the antenna connections or the antenna itself. Do >the antennas go bad? >Any Ideas on how to check it would help. > >Bud Newhall > -- Checked by AVG Free Edition.


    Message 23


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    Time: 06:18:07 PM PST US
    From: Jerry Springer <jsflyrv@comcast.net>
    Subject: Re: GPS problems
    --> RV-List message posted by: Jerry Springer <jsflyrv@comcast.net> Bud Newhall wrote: >--> RV-List message posted by: Bud Newhall <RV-6@comcast.net> > >Lately my GPS seem to have a problem picking up the satellites. >It's been taking longer to get a good lock and a couple of times it >dropped the signal in flight. >Today I was about 10 minutes into the flight before it got a good signal >than after about another 10 minutes it lost it. >This is Garmin GPS 150 panel mount about 10 years old. >I'm thinking either the antenna connections or the antenna itself. Do >the antennas go bad? >Any Ideas on how to check it would help. > >Bud Newhall > > > > 10 years old means the internal battery is most likely dead. Jerry


    Message 24


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    Time: 06:34:57 PM PST US
    From: James Clark <jclarkmail@gmail.com>
    Subject: Re: GPS problems
    --> RV-List message posted by: James Clark <jclarkmail@gmail.com> There have been references to the internal battery. That may be the case, BUT, I seem to recal some time ago there was a change in the satellite datastream and all older GPS's needed to be updated. Don't know if this is the case with yours but something to consider **IF** it is not a battery problem. James On 11/12/05, Bud Newhall <RV-6@comcast.net> wrote: > > --> RV-List message posted by: Bud Newhall <RV-6@comcast.net> > > Lately my GPS seem to have a problem picking up the satellites. > It's been taking longer to get a good lock and a couple of times it > dropped the signal in flight. > Today I was about 10 minutes into the flight before it got a good signal > than after about another 10 minutes it lost it. > This is Garmin GPS 150 panel mount about 10 years old. > I'm thinking either the antenna connections or the antenna itself. Do > the antennas go bad? > Any Ideas on how to check it would help. > > Bud Newhall > > > , > > -- This is an alternate email. Please continue to email me at james@nextupventures.com .


    Message 25


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    Time: 06:43:12 PM PST US
    From: Richard Reynolds <rvreynolds@macs.net>
    Subject: Re: OT: AOPA flight planner??
    --> RV-List message posted by: Richard Reynolds <rvreynolds@macs.net> Try Golden Eagle Flight Prep http://www.flightprep.com/rootpage.php?page=infogoldeneagle Yes, it has all the "private" airports. Its free and can be downloaded to be used off line. After deciding on your route, it will connect to csc duats for the briefing. I pay $29 a year for 56 day database updates because I have a very sloooooooow modem. Richard Reynolds Norfolk, VA


    Message 26


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    Time: 06:44:22 PM PST US
    From: James Clark <jclarkmail@gmail.com>
    Subject: Re: OT: AOPA flight planner??
    --> RV-List message posted by: James Clark <jclarkmail@gmail.com> Hmmmmm Worked for me!!! (AOPA RTFP) Seems that MS71 is on the 258 or 159 degree radial of the JACKSON VOR, Southeast of the OCARO intersection. It even knows it as Slobovia Outernational, 1 mile N or Pocahontas. James On 11/12/05, Charlie England <ceengland@bellsouth.net> wrote: > > --> RV-List message posted by: Charlie England <ceengland@bellsouth.net> > > I've had a couple of folks say they can't find my home airport in the > AOPA 'real time flight planner'. > > I got around to trying it for the 1st time today, & sure enough, MS71 > isn't found. I then clicked on the 'help' tab and at around a half hour > or so, I'm still waiting for the 'help' file to load (around 17 megs, so > far). > > Not exactly 'real time' for those of us stuck with dialup.... > > Does anyone know if they only include airports for jet jockeys? > > Charlie > > > , > > -- This is an alternate email. Please continue to email me at james@nextupventures.com .


    Message 27


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    Time: 06:48:37 PM PST US
    From: "Larry Pardue" <n5lp@warpdriveonline.com>
    Subject: Dynon Failure Mode
    --> RV-List message posted by: "Larry Pardue" <n5lp@warpdriveonline.com> Greetings: When I was evaluating the Dynon D-10A for purchase I decided that one thing that made it compelling was the failure modes. The mechanical gyro instruments tend to fail in a way that makes them dangerous. If a vacuum pump fails, the instruments slowly give worse and worse information. I had worn mechanical gyro instruments that were inconsistent, sometimes working fine and sometimes giving erroneous readings. I figured the Dynon would either work or not. I was wrong. Today, after takeoff, I noticed the Dynon was not right, first because zero rate of climb was indicated when I was climbing about 1,500 fpm. Then I noticed more and more problems. The indicated altitude was about 27,000 feet and the airspeed was about 410 knots. My RV-6 is a high performance airplane, but not that high performance. I turned the instrument off and on several times. Nothing helped. The heading seemed roughly correct but was not stable and hunted through several tens of degrees. The attitude indicator was sometimes about right and other times drifted to completely wrong attitudes. All in all, this is disturbing to me. Guess I will contact Dyon on Monday for advice and I am hoping I can just reinstall system software or something. Larry Pardue Carlsbad, NM RV-6 N441LP Flying http://n5lp.net


    Message 28


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    Time: 07:25:22 PM PST US
    From: "Dick DeCramer" <diesel@rconnect.com>
    Subject: Re: GPS problems
    --> RV-List message posted by: "Dick DeCramer" <diesel@rconnect.com> I have a GPS-150 in a Cessna 170 since 1993 (+ or -) which I flew until November 2004 when I started flying my RV6. That GPS had a dead internal battery and all I had at start up was a message saying "Battery Requires Service" and my user waypoints would be lost. It still functioned normal in all respects with the Garmin database chip (Jeppeson data) and all those fixes worked fine meaning I had no reason to replace the battery. Garmin wants a flat rate $250 to replace the battery and will not supply dealers with parts as they did a few years ago. I prefer to just fly the RV6 with a new Garmin GNC300XL so this unit now sits. Dick DeCramer RV6 N500DD 97 hours > [Original Message] > From: James Clark <jclarkmail@gmail.com> > To: <rv-list@matronics.com> > Date: 11/12/2005 8:51:44 PM > Subject: Re: RV-List: GPS problems > > --> RV-List message posted by: James Clark <jclarkmail@gmail.com> > > There have been references to the internal battery. That may be the case, > BUT, I seem to recal some time ago there was a change in the satellite > datastream and all older GPS's needed to be updated. Don't know if this is > the case with yours but something to consider **IF** it is not a battery > problem. > > James > >


    Message 29


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    Time: 08:04:48 PM PST US
    From: Jerry Springer <jsflyrv@comcast.net>
    Subject: Re: GPS problems
    --> RV-List message posted by: Jerry Springer <jsflyrv@comcast.net> Dick DeCramer wrote: >--> RV-List message posted by: "Dick DeCramer" <diesel@rconnect.com> > >I have a GPS-150 in a Cessna 170 since 1993 (+ or -) which I flew until >November 2004 when I started flying my RV6. That GPS had a dead internal >battery and all I had at start up was a message saying "Battery Requires >Service" and my user waypoints would be lost. It still functioned normal >in all respects with the Garmin database chip (Jeppeson data) and all those >fixes worked fine meaning I had no reason to replace the battery. Garmin >wants a flat rate $250 to replace the battery and will not supply dealers >with parts as they did a few years ago. I prefer to just fly the RV6 with >a new Garmin GNC300XL so this unit now sits. > >Dick DeCramer >RV6 N500DD >97 hours > > > > >>[Original Message] >>From: James Clark <jclarkmail@gmail.com> >>To: <rv-list@matronics.com> >>Date: 11/12/2005 8:51:44 PM >>Subject: Re: RV-List: GPS problems >> >>--> RV-List message posted by: James Clark <jclarkmail@gmail.com> >> >>There have been references to the internal battery. That may be the case, >>BUT, I seem to recal some time ago there was a change in the satellite >>datastream and all older GPS's needed to be updated. Don't know if this is >>the case with yours but something to consider **IF** it is not a battery >>problem. >> >>James >> >> >> >> Your right Garmin wants way to much money to replace a battery, when mine went dead in my panel mounted FlyBuddy I opened it up and found the battery, (they are the soldered in type) and got the number off of it and found a place on the internet that sold that type of battery. It was pretty easy to unsolder and solder in the new battery. Has been working great since with no loss of signal. The way Bud described his problem sounds just exactely like what my FlyBuddy was doing. Jerry


    Message 30


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    Time: 08:11:50 PM PST US
    From: "Jeff Dowling" <shempdowling2@earthlink.net>
    Subject: Re: Dynon Failure Mode
    --> RV-List message posted by: "Jeff Dowling" <shempdowling2@earthlink.net> Thats why I have 2 backups, vacuum gyro and autopilot. This stuff is experimental for a reason. Shemp/Jeff Dowling RV-6A, N915JD 235 hours Chicago/Louisville ----- Original Message ----- From: "Larry Pardue" <n5lp@warpdriveonline.com> Subject: RV-List: Dynon Failure Mode > --> RV-List message posted by: "Larry Pardue" <n5lp@warpdriveonline.com> > > Greetings: > > When I was evaluating the Dynon D-10A for purchase I decided that one > thing > that made it compelling was the failure modes. The mechanical gyro > instruments tend to fail in a way that makes them dangerous. If a vacuum > pump fails, the instruments slowly give worse and worse information. I > had > worn mechanical gyro instruments that were inconsistent, sometimes working > fine and sometimes giving erroneous readings. I figured the Dynon would > either work or not. I was wrong. > > Today, after takeoff, I noticed the Dynon was not right, first because > zero > rate of climb was indicated when I was climbing about 1,500 fpm. Then I > noticed more and more problems. The indicated altitude was about 27,000 > feet and the airspeed was about 410 knots. My RV-6 is a high performance > airplane, but not that high performance. I turned the instrument off and > on > several times. Nothing helped. The heading seemed roughly correct but > was > not stable and hunted through several tens of degrees. The attitude > indicator was sometimes about right and other times drifted to completely > wrong attitudes. > > All in all, this is disturbing to me. Guess I will contact Dyon on Monday > for advice and I am hoping I can just reinstall system software or > something. > > Larry Pardue > Carlsbad, NM > > RV-6 N441LP Flying > http://n5lp.net > > >


    Message 31


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    Time: 08:13:10 PM PST US
    From: "Mannan J. Thomason" <mannanj@alltel.net>
    Subject: Re: GPS problems
    --> RV-List message posted by: "Mannan J. Thomason" <mannanj@alltel.net> Bud This happened to me the other day on my handheld. I later discovered that I hadn't completely plugged the external antenna in all the way. It was trying to find its way with the internal antenna while buried down where it couldn't see all the sattellites. Double check your antenna connections. Mannan Do not archive. > Bud Newhall wrote: > >>--> RV-List message posted by: Bud Newhall <RV-6@comcast.net> >> >>Lately my GPS seem to have a problem picking up the satellites. >>It's been taking longer to get a good lock and a couple of times it >>dropped the signal in flight. >>Today I was about 10 minutes into the flight before it got a good signal >>than after about another 10 minutes it lost it. >>This is Garmin GPS 150 panel mount about 10 years old. >>I'm thinking either the antenna connections or the antenna itself. Do >>the antennas go bad? >>Any Ideas on how to check it would help. >> >>Bud Newhall >> > >


    Message 32


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    Time: 08:16:45 PM PST US
    From: Charlie England <ceengland@bellsouth.net>
    Subject: Re: OT: AOPA flight planner??
    --> RV-List message posted by: Charlie England <ceengland@bellsouth.net> Hmmmm, indeed. Zooming the map shown at startup will show MS71 but if I click 'preflight' > 'plan route' & enter MS71 in either the departure or destination field, it responds "No airport was found corresponding to 'MS71....." Did it work for you entering the identifier on the plan route popup? I've never used this flight planner before; the only reason I noticed this is that I've had people tell me twice that they couldn't find it using AOPA's flt planner. Charlie James Clark wrote: >--> RV-List message posted by: James Clark <jclarkmail@gmail.com> > >Hmmmmm > >Worked for me!!! (AOPA RTFP) > >Seems that MS71 is on the 258 or 159 degree radial of the JACKSON VOR, >Southeast of the OCARO intersection. > >It even knows it as Slobovia Outernational, 1 mile N or Pocahontas. > >James > > >On 11/12/05, Charlie England <ceengland@bellsouth.net> wrote: > > >>--> RV-List message posted by: Charlie England <ceengland@bellsouth.net> >> >>I've had a couple of folks say they can't find my home airport in the >>AOPA 'real time flight planner'. >> >>I got around to trying it for the 1st time today, & sure enough, MS71 >>isn't found. I then clicked on the 'help' tab and at around a half hour >>or so, I'm still waiting for the 'help' file to load (around 17 megs, so >>far). >> >>Not exactly 'real time' for those of us stuck with dialup.... >> >>Does anyone know if they only include airports for jet jockeys? >> >>Charlie >>


    Message 33


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    Time: 08:54:45 PM PST US
    From: Sam Buchanan <sbuc@hiwaay.net>
    Subject: Re: Dynon Failure Mode
    --> RV-List message posted by: Sam Buchanan <sbuc@hiwaay.net> Larry Pardue wrote: > --> RV-List message posted by: "Larry Pardue" <n5lp@warpdriveonline.com> > > Greetings: > > When I was evaluating the Dynon D-10A for purchase I decided that one thing > that made it compelling was the failure modes. The mechanical gyro > instruments tend to fail in a way that makes them dangerous. If a vacuum > pump fails, the instruments slowly give worse and worse information. I had > worn mechanical gyro instruments that were inconsistent, sometimes working > fine and sometimes giving erroneous readings. I figured the Dynon would > either work or not. I was wrong. Sorry you had problems with your Dynon. But it sounds like you experienced exactly the kind of failure mode you expected from the Dynon; the unit definitely wasn't working and there was no way you would be tempted to use it as a flight reference. I'm confident you and Dynon will be able to quickly solve the problem. The Dynon seems to be racking up a solid reputation in the field and there is obviously a gross error in the pitot-static section of your unit or the software has been corrupted. Just be thankful that the kind of failure you described for the vacuum system is not likely to happen with the Dynon. Sam Buchanan =================== > > Today, after takeoff, I noticed the Dynon was not right, first because zero > rate of climb was indicated when I was climbing about 1,500 fpm. Then I > noticed more and more problems. The indicated altitude was about 27,000 > feet and the airspeed was about 410 knots. My RV-6 is a high performance > airplane, but not that high performance. I turned the instrument off and on > several times. Nothing helped. The heading seemed roughly correct but was > not stable and hunted through several tens of degrees. The attitude > indicator was sometimes about right and other times drifted to completely > wrong attitudes. > > All in all, this is disturbing to me. Guess I will contact Dyon on Monday > for advice and I am hoping I can just reinstall system software or > something.




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