RV-List Digest Archive

Tue 04/04/06


Total Messages Posted: 14



Today's Message Index:
----------------------
 
     1. 12:57 AM - Re: towing 6a (Chris W)
     2. 08:30 AM - Towing RV-6 (Dan Ross)
     3. 08:36 AM - experimental aircraft registration information (Bill VonDane)
     4. 09:21 AM - instrument panel water jet cutting (Mickey Coggins)
     5. 10:22 AM - Fw: RV tow bar (Dale Ensing)
     6. 11:16 AM - RV-4 For Sale in Indiana (Hopperdhh@aol.com)
     7. 11:47 AM - Re: instrument panel water jet cutting (Tom Barnes)
     8. 11:47 AM - Re: instrument panel water jet cutting (Steve Allison)
     9. 12:23 PM - Re: instrument panel water jet cutting (Joseph Larson)
    10. 12:59 PM - Re: instrument panel water jet cutting (Rhonda Bewley)
    11. 05:00 PM - Re: experimental aircraft registration information (Brian Alley)
    12. 05:00 PM - Re: instrument panel water jet cutting (William Gill)
    13. 05:00 PM - Re: Towing RV-6 (Brian Alley)
    14. 08:25 PM - Re: Fw: RV tow bar (Charlie England)
 
 
 


Message 1


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    Time: 12:57:02 AM PST US
    From: Chris W <3edcft6@cox.net>
    Subject: Re: towing 6a
    --> RV-List message posted by: Chris W <3edcft6@cox.net> Hopperdhh@aol.com wrote: >What I do now is taxi the plane into the hangar, . . . > > I'm with you on this one and if I ever get around to building my RV I will do almost the same thing. If the prop pitch would reverse, I would back it in(I hate backing out, much more than backing in), but I plan on getting in the plane in the hanger and taxi it out. And yes you can be 110% sure there will be nothing the prop wash can send flying around the hangar -- Chris W KE5GIX Gift Giving Made Easy Get the gifts you want & give the gifts they want One stop wish list for any gift, from anywhere, for any occasion! http://thewishzone.com


    Message 2


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    Time: 08:30:17 AM PST US
    From: "Dan Ross" <dcr@fdltownhomes.com>
    Subject: Towing RV-6
    --> RV-List message posted by: "Dan Ross" <dcr@fdltownhomes.com> I know a fella who uses a garage door opener to pull his C-185 by the tail into his T-hanger. He pushes the remote and the door opener winds up the =BC=94 rope until reaches the limit switch stop. He guides it in by the tail moving it left and right as needed using a painted strip on the floor. Dan


    Message 3


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    Time: 08:36:29 AM PST US
    From: "Bill VonDane" <bill@vondane.com>
    Subject: experimental aircraft registration information
    --> RV-List message posted by: "Bill VonDane" <bill@vondane.com> off topic... i am looking for some good information on the numbers of experimental aircraft started, finished and registered of the past several years... Anyone know of a good source of this information? Thanks! -Bill do not archive


    Message 4


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    Time: 09:21:03 AM PST US
    From: Mickey Coggins <mick-matronics@rv8.ch>
    Subject: instrument panel water jet cutting
    --> RV-List message posted by: Mickey Coggins <mick-matronics@rv8.ch> Hi, Anyone have some suggestions for instrument panel water jet cutting? I've tried experimentalair.com but I'm not getting any response. Perhaps I'm being too impatient. Stein's focusing on complete panels, as is affordable panels. Thanks for any pointers. -- Mickey Coggins http://www.rv8.ch/ #82007 finishing do not archive


    Message 5


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    Time: 10:22:11 AM PST US
    From: "Dale Ensing" <densing@carolina.rr.com>
    Subject: Fw: RV tow bar
    --> RV-List message posted by: "Dale Ensing" <densing@carolina.rr.com> Had sufficient request for this info so am sending to the list. Fabricating TOW BAR for RV nose wheel. Bill of materials 6 feet - .125" wall x 1" square steel tubing 2 ea. - 3/16" thick x 10" x 2" steel flat plate 2 ea. - 5/16" X 3" bolts 4 ea. - 5/16" nuts 2 ea. - 1/4" x 2" bolts 1 ea. - 1/4" lock nut & washers 1 ea. - 1/2" OD steel tubing about 10" long 1 ea. - 1 7/8" ball coupler and mounting hardware 1.) From the square steel tubing, cut 2 one foot long pieces. These two pieces will be the side arms of the towbar. The remaining 4 feet will be the tongue. 2.) Before welding, using a drill press, drill 5/16" holes one inch from an end of both short pieces of the steel tubing. The holes must go thru both sides of the tubing. In the long piece of tubing, drill a 1/2" hole about 28" from one end. 3.) One of the short pieces and the long piece of tubing are now welded between the steel plates. The long piece is centered on the 10" length and is perpendicular to the plates. The 1/2" holes in the long piece must be parallel to the plates and 28" from the plates. The short piece is at one end of the plates, perpendicular to the plates and is in the opposite direction of the long piece. The end with the 5/16" hole is opposite to the steel plates with the holes parallel to the steel plates. 4.) The remaining short piece of tubing is now placed between the plates on the opposite end from the short piece that is welded in place. It must be clamped in place for drilling with the 5/16" holes aligned with the mating holes on the other short arm. It would be best to use a 5/16" rod, about a foot long, running thru both arms to align the holes. Something similar may work as well but these holes are for the engagement pins that insert into the Allen head cap screws on the nose wheel fork so they must align well. When every thing is squared up, drill a 1/4" hole thru the plates and the short arm for the 1/4" bolt that will be the pivot and allow the arm to swing out for engagement of the nose wheel fork. This hole must be placed so that an adjacent 1/4 hole can be drilled that will be for the 1/4" locking pin that is dropped into place after engagement with the nose wheel fork. 5.) A 5/16" nut is welded at the hole on the out side of each arm. This is done with the 5/16" bolt thru the square steel tube and threaded into the nut. The head of the bolt is cut off and the cut end is finished. The bolt quality must be good enough to not bend when it is engaged into the Allen head cap screw as all of the force in towing will be a bending moment on the bolt. A second 5/16" nut is threaded on to the protruding threaded end of each bolt to act as a jam nut when the proper spacing is attained for the width of the nose fork. 6.) A piece of 1/2" OD round steel tubing is welded into the hole that is about midway up the long tongue. This is a hand pull handle and is really optional but I find it very convenient sometime when the towbar is not hooked to the tractor. 7.) Holes are drilled in the end of the tongue and the ball coupler is mounted. Notes: The spacing and length of the arms on my towbar may not fit your nose wheel set up . I have Van's older style nose wheel fairing - not the pressure recovery type. On mine tThe inside dimension between the arms is 8" and the engagement pins are 6" when the arm is in the closed position. The square steel tubing could be a little lighter weight. I used what I had and is probably overkill. Perhaps 3/4"square or may be 1" with a thinner wall thickness would also work ok. To help give an idea how it looks. ______________________ l_l_ _______________ l _ l This arm is fixed. l l l l _ l_________________________________________________ l _ l_________________________________________________l l l __l ________________l _ l l_ l________________ l__ l This arm pivots.


    Message 6


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    Time: 11:16:02 AM PST US
    From: Hopperdhh@aol.com
    Subject: RV-4 For Sale in Indiana
    --> RV-List message posted by: Hopperdhh@aol.com Dennis Shirley has his very nice RV-4 listed for sale on Barnstormers.com. He and his plane are well know in this part of the country. This is a fine airplane that he built himself and finished in, I believe, 1994, and has flown regularly since then. His failing hearing is forcing him to give up cross country flying because he can't hear ATC well enough any more. He says if he can't go places, he doesn't enjoy flying that much. He really has mixed feelings about parting with the airplane, but says that he has to let it go. I think that what he is asking is extremely reasonable. Denny is a good friend of mine, and I think that this will make someone a great airplane. Check the ad and give him a call if you're looking for a ready to enjoy RV-4. Dan Hopper RV-7A Flying 150 hours


    Message 7


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    Time: 11:47:25 AM PST US
    From: "Tom Barnes" <skytop@megsinet.net>
    Subject: Re: instrument panel water jet cutting
    --> RV-List message posted by: "Tom Barnes" <skytop@megsinet.net> Werner Berry of Pacific Panel uses CNC, but the end results are perfect holes. Great service too. http://www.sptpanel.com/ Tom Barnes -6 first flight two years today. ----- Original Message ----- From: "Mickey Coggins" <mick-matronics@rv8.ch> Sent: Tuesday, April 04, 2006 11:17 AM Subject: RV-List: instrument panel water jet cutting > --> RV-List message posted by: Mickey Coggins <mick-matronics@rv8.ch> > > Hi, > > Anyone have some suggestions for instrument panel > water jet cutting? I've tried experimentalair.com > but I'm not getting any response. Perhaps I'm being > too impatient. Stein's focusing on complete panels, > as is affordable panels. > > Thanks for any pointers. > > -- > Mickey Coggins > http://www.rv8.ch/ > #82007 finishing > > > do not archive > >


    Message 8


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    Time: 11:47:25 AM PST US
    From: Steve Allison <stevea@svpal.org>
    Subject: Re: instrument panel water jet cutting
    --> RV-List message posted by: Steve Allison <stevea@svpal.org> Any particular reason you want water jet cutting? NC (numerically controlled) routing is also used to cut instrument panels. The 1/8 inch diameter router bit used can not cut as tight a corner as a water jet, so some filing may be required for tighter corners. Avionics panel shops should be familiar with this. Other than that, the cut panel should come out the same. The avionics shops I talked to use NC routers. My panel is at an avionics shop (as I type this) to be cut, painted, engraved and matte finish epoxy clear coated. Contact me off list if you want to know my experience so far. Steve RV-6A Mickey Coggins wrote: > Anyone have some suggestions for instrument panel > water jet cutting? I've tried experimentalair.com > but I'm not getting any response. Perhaps I'm being > too impatient. Stein's focusing on complete panels, > as is affordable panels. > > Thanks for any pointers.


    Message 9


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    Time: 12:23:08 PM PST US
    From: Joseph Larson <jpl@showpage.org>
    Subject: Re: instrument panel water jet cutting
    --> RV-List message posted by: Joseph Larson <jpl@showpage.org> I think he was asking about water jet cutting as that's what's used at experimentailair.com. This site has what appears to be pretty reasonable prices for designing and cutting your panel, so I can see the attraction. -Joe RV-6A. Well, I think I'm about halfway through the "V" so far :-) On Apr 4, 2006, at 1:45 PM, Steve Allison wrote: > --> RV-List message posted by: Steve Allison <stevea@svpal.org> > > Any particular reason you want water jet cutting? NC (numerically > controlled) routing is also used to cut instrument panels. The 1/8 > inch > diameter router bit used can not cut as tight a corner as a water jet, > so some filing may be required for tighter corners. Avionics panel > shops should be familiar with this. Other than that, the cut panel > should come out the same. The avionics shops I talked to use NC > routers. > > My panel is at an avionics shop (as I type this) to be cut, painted, > engraved and matte finish epoxy clear coated. Contact me off list if > you want to know my experience so far. > > > Steve > RV-6A > > > Mickey Coggins wrote: >> Anyone have some suggestions for instrument panel >> water jet cutting? I've tried experimentalair.com >> but I'm not getting any response. Perhaps I'm being >> too impatient. Stein's focusing on complete panels, >> as is affordable panels. >> >> Thanks for any pointers. >


    Message 10


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    Time: 12:59:41 PM PST US
    Subject: instrument panel water jet cutting
    From: "Rhonda Bewley" <Rhonda@bpaengines.com>
    --> RV-List message posted by: "Rhonda Bewley" <Rhonda@BPAENGINES.com> Experimental Air is owned by Ross Schlotthauer who built an RV-7. I left him a voice mail and will be happy to pass on his phone number as soon as I get the go ahead from him. Rhonda -----Original Message----- From: owner-rv-list-server@matronics.com [mailto:owner-rv-list-server@matronics.com] On Behalf Of Joseph Larson Sent: Tuesday, April 04, 2006 2:19 PM Subject: Re: RV-List: instrument panel water jet cutting --> RV-List message posted by: Joseph Larson <jpl@showpage.org> I think he was asking about water jet cutting as that's what's used at experimentailair.com. This site has what appears to be pretty reasonable prices for designing and cutting your panel, so I can see the attraction. -Joe RV-6A. Well, I think I'm about halfway through the "V" so far :-) On Apr 4, 2006, at 1:45 PM, Steve Allison wrote: > --> RV-List message posted by: Steve Allison <stevea@svpal.org> > > Any particular reason you want water jet cutting? NC (numerically > controlled) routing is also used to cut instrument panels. The 1/8 > inch > diameter router bit used can not cut as tight a corner as a water jet, > so some filing may be required for tighter corners. Avionics panel > shops should be familiar with this. Other than that, the cut panel > should come out the same. The avionics shops I talked to use NC > routers. > > My panel is at an avionics shop (as I type this) to be cut, painted, > engraved and matte finish epoxy clear coated. Contact me off list if > you want to know my experience so far. > > > Steve > RV-6A > > > Mickey Coggins wrote: >> Anyone have some suggestions for instrument panel >> water jet cutting? I've tried experimentalair.com >> but I'm not getting any response. Perhaps I'm being >> too impatient. Stein's focusing on complete panels, >> as is affordable panels. >> >> Thanks for any pointers. >


    Message 11


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    Time: 05:00:30 PM PST US
    From: Brian Alley <n320wt@yahoo.com>
    Subject: Re: experimental aircraft registration information
    --> RV-List message posted by: Brian Alley <n320wt@yahoo.com> The EAA kept records a few years ago and published stats in Sport Aviation. They probably still do. Give them a call!!! BRIAN ALLEY (N320WT) CARBON FIBER COMPOSITES 101 Caroline Circle Hurricane, WV 25526 www.carbonfibercomposites.net 304-562-6800 home 304-395-4932 cell How are you going to win by a nose if you don't stick out your neck?


    Message 12


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    Time: 05:00:30 PM PST US
    From: "William Gill" <wgill10@comcast.net>
    Subject: instrument panel water jet cutting
    --> RV-List message posted by: "William Gill" <wgill10@comcast.net> Mickey, Experimentalair does great work, your patience will payoff. A satisfied customer. Bill -----Original Message----- From: owner-rv-list-server@matronics.com [mailto:owner-rv-list-server@matronics.com] On Behalf Of Mickey Coggins Sent: Tuesday, April 04, 2006 11:17 AM Subject: RV-List: instrument panel water jet cutting --> RV-List message posted by: Mickey Coggins <mick-matronics@rv8.ch> Hi, Anyone have some suggestions for instrument panel water jet cutting? I've tried experimentalair.com but I'm not getting any response. Perhaps I'm being too impatient. Stein's focusing on complete panels, as is affordable panels. Thanks for any pointers. -- Mickey Coggins http://www.rv8.ch/ #82007 finishing do not archive


    Message 13


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    Time: 05:00:53 PM PST US
    From: Brian Alley <n320wt@yahoo.com>
    Subject: Re: Towing RV-6
    --> RV-List message posted by: Brian Alley <n320wt@yahoo.com> We have a electric winch bolted to the floor in the back of the hangar for our Bellanca Viking. It's great when its cold and icey or if your alone with the tires a little low. BRIAN ALLEY (N320WT) CARBON FIBER COMPOSITES 101 Caroline Circle Hurricane, WV 25526 www.carbonfibercomposites.net 304-562-6800 home 304-395-4932 cell How are you going to win by a nose if you don't stick out your neck?


    Message 14


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    Time: 08:25:46 PM PST US
    From: Charlie England <ceengland@bellsouth.net>
    Subject: Re: Fw: RV tow bar
    --> RV-List message posted by: Charlie England <ceengland@bellsouth.net> Dale Ensing wrote: >--> RV-List message posted by: "Dale Ensing" <densing@carolina.rr.com> > > >Had sufficient request for this info so am sending to the list. > > >Fabricating TOW BAR for RV nose wheel. > >Bill of materials >6 feet - .125" wall x 1" square steel tubing >2 ea. - 3/16" thick x 10" x 2" steel flat plate >2 ea. - 5/16" X 3" bolts >4 ea. - 5/16" nuts >2 ea. - 1/4" x 2" bolts >1 ea. - 1/4" lock nut & washers >1 ea. - 1/2" OD steel tubing about 10" long >1 ea. - 1 7/8" ball coupler and mounting hardware > >1.) From the square steel tubing, cut 2 one foot long pieces. These two pieces will be the side arms of the towbar. The remaining 4 feet will be the tongue. > >2.) Before welding, using a drill press, drill 5/16" holes one inch from an end of both short pieces of the steel tubing. The holes must go thru both sides of the tubing. In the long piece of tubing, drill a 1/2" hole about 28" from one end. > >3.) One of the short pieces and the long piece of tubing are now welded between the steel plates. The long piece is centered on the 10" length and is perpendicular to the plates. The 1/2" holes in the long piece must be parallel to the plates and 28" from the plates. > The short piece is at one end of the plates, perpendicular to the plates and is in the opposite direction of the long piece. The end with the 5/16" hole is opposite to the steel plates with the holes parallel to the steel plates. > >4.) The remaining short piece of tubing is now placed between the plates on the opposite end from the short piece that is welded in place. It must be clamped in place for drilling with the 5/16" holes aligned with the mating holes on the other short arm. It would be best to use a 5/16" rod, about a foot long, running thru both arms to align the holes. Something similar may work as well but these holes are for the engagement pins that insert into the Allen head cap screws on the nose wheel fork so they must align well. When every thing is squared up, drill a 1/4" hole thru the plates and the short arm for the 1/4" bolt that will be the pivot and allow the arm to swing out for engagement of the nose wheel fork. This hole must be placed so that an adjacent 1/4 hole can be drilled that will be for the 1/4" locking pin that is dropped into place after engagement with the nose wheel fork. > >5.) A 5/16" nut is welded at the hole on the out side of each arm. This is done with the 5/16" bolt thru the square steel tube and threaded into the nut. The head of the bolt is cut off and the cut end is finished. The bolt quality must be good enough to not bend when it is engaged into the Allen head cap screw as all of the force in towing will be a bending moment on the bolt. A second 5/16" nut is threaded on to the protruding threaded end of each bolt to act as a jam nut when the proper spacing is attained for the width of the nose fork. > >6.) A piece of 1/2" OD round steel tubing is welded into the hole that is about midway up the long tongue. This is a hand pull handle and is really optional but I find it very convenient sometime when the towbar is not hooked to the tractor. > >7.) Holes are drilled in the end of the tongue and the ball coupler is mounted. > >Notes: >The spacing and length of the arms on my towbar may not fit your nose wheel set up . I have Van's older style nose wheel fairing - not the pressure recovery type. On mine tThe inside dimension between the arms is 8" and the engagement pins are 6" when the arm is in the closed position. >The square steel tubing could be a little lighter weight. I used what I had and is probably overkill. Perhaps 3/4"square or may be 1" with a thinner wall thickness would also work ok. > >To help give an idea how it looks. >______________________ >l_l_ _______________ l _ l This arm is fixed. > l l l > l _ l_________________________________________________ > l _ l_________________________________________________l > l l >__l ________________l _ l >l_ l________________ l__ l This arm pivots. > Hey Dale, why not put this on Matt's new wiki?




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