RV-List Digest Archive

Tue 08/29/06


Total Messages Posted: 44



Today's Message Index:
----------------------
 
     1. 01:15 AM - Re: Rant, question, suggestion: errors in ()
     2. 02:34 AM - Re: Re: Rant, question, suggestion: errors in (Mike Kraus)
     3. 04:02 AM - Re: Re: Rant, question, suggestion: errors in (Jim Sears)
     4. 06:22 AM - Re: Day 2 Trio Avionics Autopilot Install (Charles Heathco)
     5. 07:14 AM - Engine mount out of spec (Hopperdhh@aol.com)
     6. 07:19 AM - Re: Rant, question, suggestion: errors in (Rick Galati)
     7. 07:23 AM - Re: Rant, question, suggestion: errors in (kitfoxmike)
     8. 07:30 AM - Rants (John Fasching)
     9. 07:30 AM - Re: RV6 down in Petaluma (Paul Besing)
    10. 07:45 AM - Van's Wheel Fairings (Derrick Aubuchon)
    11. 08:09 AM - Re: Engine mount out of spec (Dan Checkoway)
    12. 08:11 AM - Re: Re: Rant, question, suggestion: errors in (Lockamy, Jack L)
    13. 08:18 AM - Re: Engine Kick-Back IO-360 (Bob)
    14. 08:21 AM - Re: Engine mount out of spec ()
    15. 08:23 AM - Re: Van's Wheel Fairings (Dan Checkoway)
    16. 08:35 AM - Re: Re: Rant, question, suggestion: errors in (Bob Collins)
    17. 08:41 AM - Re: Re: Rant, question, suggestion: errors in (Bob Collins)
    18. 08:53 AM - Re: Engine Kick-Back IO-360 (linn Walters)
    19. 09:08 AM - Re: Engine mount out of spec (Hopperdhh@aol.com)
    20. 09:24 AM - Re: Engine mount out of spec (Hopperdhh@aol.com)
    21. 09:44 AM - Re: Engine mount out of spec (Dale Ensing)
    22. 10:13 AM - Re: Engine mount out of spec (Dan Checkoway)
    23. 10:38 AM - Re: Van's Wheel Fairings (Dave Nellis)
    24. 10:51 AM - Re: Engine mount out of spec (FLYaDIVE@aol.com)
    25. 10:55 AM - Re: Attaching floors with nutplates. (Dean Van Winkle)
    26. 11:01 AM - Re: Van's Wheel Fairings (Dale Ensing)
    27. 11:28 AM - Re: Van's Wheel Fairings (Ron Lee)
    28. 12:57 PM - Re: Re: Rant, question, suggestion: errors in (Sam Buchanan)
    29. 01:09 PM - Re: Re: Rant, question, suggestion: errors in (c.ennis)
    30. 01:13 PM - Re: Van's Wheel Fairings (c.ennis)
    31. 01:24 PM - Re: Van's Wheel Fairings (Sherman Butler)
    32. 02:08 PM - Engine mount out of spec (FLYaDIVE@aol.com)
    33. 02:13 PM - Re: Re: Rant, question, suggestion: errors in (Jim Duckett)
    34. 02:13 PM - Re: Re: Rant, question, suggestion: errors in (JOHN STARN)
    35. 03:12 PM - Re: Attaching floors with nutplates. (FLYaDIVE@aol.com)
    36. 03:29 PM - Re: Re: Rant, question, suggestion: errors in (Paul Trotter)
    37. 03:45 PM - Re: Attaching floors with nutplates. (Ron Lee)
    38. 05:03 PM - Re: Attaching floors with nutplates. (Ed Holyoke)
    39. 05:06 PM - TRUTRACK ADI Pilot 1 (Ian Findlay)
    40. 06:01 PM - Re: Re: Rant, question, suggestion: errors in (Jerry Springer)
    41. 07:14 PM - Re: Van's Wheel Fairings (dick martin)
    42. 07:20 PM - Re: Re: Rant, question, suggestion: errors in (Charlie England)
    43. 08:56 PM - Re: Attaching floors with nutplates. (Larry Bowen)
    44. 09:22 PM - Re: Rant, question, suggestion: errors in plans/drawings (pcowper@webtv.net (Pete Cowper))
 
 
 


Message 1


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    Time: 01:15:29 AM PST US
    From: <gmcjetpilot@yahoo.com>
    Subject: Re: Rant, question, suggestion: errors in
    What does a Cristen Eagle kit cost? Are these Kits even made any more? But there where mistakes right? I would just have to say build what you like. It's a challenge to build, and if it was easy everyone would do it. Sad truth, rarely said is not everyone can build a plane no matter how much desire they have, for one reason or another. You make good observations and the Van's "system" could be better, but it's still a fairly easy to build kit even comparied to the C-Eagle, which was no walk in the park, even with the great instructions. Cheers George M. RV-4, RV-7 >From: "Richard Crosley" <rcrosley@adelphia.net> > >Here is a copy of a letter I wrote in 1999 while building my RV-8. >Doesn't sound like things have changed much, Too bad. > >The plans are usable, but........... > > Take a look at the plans that Frank Christen had for the Christen >Eagle II > twenty years ago. Outstanding!!! A manual for every kit, subdivided >with a general description of what the task is, description of new skills, >an accurate list of parts needed on the next section, tools needed and > preaddressed cards to report back any errors or questions. Isometric > pictures on every page. Change letters on every page, upgrades sent >until you are done with that area. Small parts packaged in plastic boxes >with the part number for each part depicted in the lid of the box when you >flipped the it open...........................<snip> >Rich Crosley >RV-8, N948RC --------------------------------- Get on board. You're invited to try the new Yahoo! Mail.


    Message 2


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    Time: 02:34:31 AM PST US
    From: "Mike Kraus" <n223rv@wolflakeairport.net>
    Subject: Re: Rant, question, suggestion: errors in
    --> RV-List message posted by: "Mike Kraus" <n223rv@wolflakeairport.net> Chris, I couldn't have said it better myself.... I fully agree with you. As an engineer in the auto industry, changes seem easy on the outside until you realize all the checks and balances in the system required to keep accuracy. Just because someone says something does not work does not mean the prints need to be changed.... If you think Van's plans need improvement on their prints, build an RV-4.... Directions are useless, you basically build it by the blueprints. If you think the RV-4 is bad, then go build a Murphy Moose. They start with directions that are as useless as the RV-4, but then they don't even give you blueprints. The RV-10 has best in class instructions. If you have an issue with them, maybe another hobby would be better. After building an RV-4, I personally don't like the RV-10 instructions. They take all the thinking out of building the airplane. They are step-by-step instructions that you can blindly follow without every actually thinking about what you are doing. The instructions are scary because they are so good, that now virtually anyone can build an airplane. It cracked me up when some guy on the -10 list published a list in a rant about all the stuff he was missing on the brand new RV-10 kit... A bold here, a few rivet here, an Adel clamp...... He spend more time and negative energy publishing that than just ordering the stuff and continuing on with the build.... You are going to need tons of extra hardware to maintain the plane, so don't get so caught up on missing stuff..... -----Original Message----- From: owner-rv-list-server@matronics.com [mailto:owner-rv-list-server@matronics.com] On Behalf Of Chris W Sent: Tuesday, August 29, 2006 12:32 AM Subject: Re: RV-List: Re: Rant, question, suggestion: errors in --> RV-List message posted by: Chris W <3edcft6@cox.net> Bob Collins wrote: >I just found one. The bolt callout (3-10A) for connecting the pushrod >between the two control yokes is too short. > Having some experience in this area, I have to comment. I worked for a company that designed and built road construction equipment. So I know a thing or two about creating drawings and fixing the errors. I don't think most people understand just how difficult and time consuming that is. You can't just change a drawing and call it done. First you need a change order to document the changes That has to be approved, then the drawing has to be changed. Once the documentation has all been done, it has to be checked and approved by at least one person in not two. Then the new documents can be released, which is a whole process of it's own. As hard to believe as it may be, the process is even more complex than I just made it sound. Where I worked we would design a machine, build 5 or 10, and the drawings still wouldn't be all corrected. I was once working on drawings for a "one off" machine, a good 6 months after the machine had been shipped. Keep in mind it takes a while to build these huge machines. The level of detail Vans puts in his instructions is pretty amazing to me. Where I worked, you would not get any instructions, just the drawings and parts lists. Granted the people there did this for a living, and they could always walk in the office and ask the engineers and designers if they had a question. Coming from that background, when I hear some one complain about an incorrect bolt callout, I have no sympathy at all. I don't even know why you would waste time looking up what length bolt was called out, just find a bolt that fits and use it. Some have commented that Vans will not fix these errors. That may or may not be true, but I can't think of anything that would have a lower priority on the list of things to do, than fix bolt and rivet callout errors. I'm not saying Vans couldn't or shouldn't do better, but when are working on exciting new projects like the RV-12, fixing trivial errors on drawings, gets put on the back burner. I think it is also important to underscore what has been said by Jerry and others regarding their experience building their planes. Obviously from what they had, it is clear that Vans does improve their drawings. Finally a few friendly suggestions for those who are struggling with some part of the plans that is confusing, try and put that part aside for a while and work on something else, getting more of the big picture and coming back later may make it all very clear. It's always a good idea to read far a head to get a good over view before you start too. Realize the errors are always going to be there, don't get too hung up because you found one. Figure out how it is supposed to work, and move on. do not archive -- Chris W KE5GIX


    Message 3


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    Time: 04:02:39 AM PST US
    From: "Jim Sears" <jmsears@adelphia.net>
    Subject: Re: Rant, question, suggestion: errors in
    --> RV-List message posted by: "Jim Sears" <jmsears@adelphia.net> I've been watching this thread with interest because I had my own issues with the way some in Van's company tend to wave off some of the problems we find. Way back in the early '90's, I was just starting to build the wings on my -6A. I did some preliminary measurements of the holes in the spars at the rib stations. To my horror, most of the holes were off center by as much as 3/16"!. Needless to say, my stomach churned the rest of the day; and, I couldn't get in touch with Van's. I talked with someone at Van's the next day and was laughed at. I didn't think it was one bit funny. I had to spend a lot of extra time working around the problem that should never have been there, in the first place. Amazingly, another builder reported the same problem in his spars five years later! I wonder how many other builders had the problem and never reported it. Of course, that was one of several errors I found in the kits, the plans, and the manuals. How soon some of our builders forget. :-) Since then, I've completed my -6A and have it flying. I've also done a major portion of the work on a QB-9A and am currently working on a new -7A for myself. I'm also watching the construction of a new RV-10 by a friend of mine. All have their problems in drawings, manuals, etc.; but, I must admit the kits, manuals, and such, are much better than what I had to use to build my first RV. I know my experience level helps; but, it's nice to progress at twice the speed as I did on the -6A. Of course, my progress would be much better if I'd just go out the shop and work on the project. :-) BTW, I'm in agreement with another contributor concerning the manual for the -10. I like having a set of plans to work from that are full size for most parts. If I ever need to replace a part, I could use the plans to make the part from. Other than that, the manual is pretty neat. I'm not complaining about the -7A manual, even if I've found an error, or two. It's much better than what I had before. Thanks to the internet, which I didn't have for a goodly portion of the work on my -6A, most of us can work around the builder's problems, in spite of some lacking from Van's. The RV-list, when used for what it was intended, is a great source for answers. I guess that's why I'm still subscribing ten years later. :-) Jim Sears in KY RV-6A N198JS (Scooter) RV-7A #70317 (Fuse bulkheads and holding) EAA Tech Counselor do not archive


    Message 4


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    Time: 06:22:30 AM PST US
    From: "Charles Heathco" <cheathco@cox.net>
    Subject: Re: Day 2 Trio Avionics Autopilot Install
    Hiya Dana, One thing I would sugest is that you should have rivited the hanger and bolt or screwed the module, you will have to take it out. I have had mine out 3 times, this time to be exchanged. Charles heathco


    Message 5


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    Time: 07:14:00 AM PST US
    From: Hopperdhh@aol.com
    Subject: Engine mount out of spec
    With the recent thread, this will sound like whining, but ... I had to replace the engine mount and nose gear leg on my -7A recently. When I put the cowling back on I now have about 5/8 inch gap between the spinner and cowl -- gross. You can look in there and see all the innards. I called Van's to see if perhaps I was sent the wrong mount. I was told that this spec on the mounts was +/- 1/16 inch, and there must be something else causing the problem. Since I am using the same everything else, I can't see what else it could be. With the engine mounted and 2 weeks of connecting up everything already done, I am stuck. Now 1/4 to 3/8 of an inch doesn't sound like much, but The airplane was already too nose heavy, and I am now going to have to do major fiberglass work on the cowl to correct the gross errors in the engine mount. You can't know about these tolerances when you build your airplane because you trim the cowl to fit whatever errors are built into your mount, or anything else on the plane. I can see why Van says that all these airplanes are different! Its still a great airplane. Its still a great airplane. Its still a great airplane. I have to keep reminding myself of that! do not archive Dan Hopper RV-7A 175 hours and holding


    Message 6


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    Time: 07:19:05 AM PST US
    Subject: Re: Rant, question, suggestion: errors in
    From: "Rick Galati" <rick6a@yahoo.com>
    --> RV-List message posted by: "Rick Galati" <rick6a@yahoo.com> n223rv(at)wolflakeairport wrote: > .........If you think Van's plans need improvement on their prints, build an RV-4.... The RV-10 has best in class instructions. If you have an issue with them, maybe another hobby would be better............ Some time ago, a seasoned airline pilot with a wry wit observed that the airline travel experience was being rapidly reduced to just two classes of flyers.......First Class and Third World. As Van's kits and plans increasingly improve, the process has been democratized to the point that a whole new class of builder has emerged. Because of the advanced nature of todays kits, it is now possible to attract the masses. For the first time in history, it is possible for the marginally skilled (and that includes builders who have assembled nothing more complicated than a propane barbeque grill from Lowes or Home Depot), the impatient citizen long accustomed to instant gratification and his cousin....the first time builder and vocal critic who cannot adapt generally well written plans and callouts to a particular building situation. Such are the realities of an efficient marketplace. A place at the table for everyone. I'll go even further than that. I say a prepunched Quickbuild kit is to homebuilt aircraft construction what a Betty Crocker Warm Delights Molten Chocolate cake mix is to the culinary arts. It is generally conceded the devils food treat can be loosely described as cake but demanding purists with a discerning palate would naturally chafe at the notion and the chef a natural impulse to suggest a Herculean effort and superior cooking skill to produce a confection demanding little more than cup water and 1 minute, 45 seconds in the microwave. [Rolling Eyes] Rick Galati RV-6A "Darla" (standard kit) Read this topic online here: http://forums.matronics.com/viewtopic.php?p=58209#58209


    Message 7


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    Time: 07:23:01 AM PST US
    Subject: Re: Rant, question, suggestion: errors in
    From: "kitfoxmike" <kitfoxmike@yahoo.com>
    --> RV-List message posted by: "kitfoxmike" <kitfoxmike@yahoo.com> I just want to put in that I think Vans is excellent. It's the frickin builder, being myself in this case. I'm the one that forgets to do something, or I cut something wrong, I get ahead of myself. Personally, I don't know how the average person can do these kits, that's probably why so many people join these groups, because they are pretty complicated. Myself, I hardly use the manual, I just look at the blueprints and just throw it together so to speak. When I have a problem then I go to the manual, but that still leaves me a little baffled, so then I come here and read a little, then I go to the different web sites and then I go look for an RV at the airport, to look at it. Myself I've built many remote control airplanes in the past. I've always been able to use my hands and put things together, well I do have a transmission shop and build todays transmissions and do the computer systems and electronics. So this gives me a real big boost for building the RV. I love this stuff, I call it my big erector set. Which was my most favorite toy when I was a kid, you couldn't get me away from it. I just love the prepunched holes, but I think most people are putting to much work into these kits. I personally just go through and drill out all the holes to the proper size, then I put them together, forget about match hole drilling, I feel that when you do that, you stand a chance of changing the alignments, just drill them real quick seperately then put them together. Like I said, when I do this and put them together I then check the alignments and there right on. -------- kitfoxmike kitfox4 1200 912ul speedster http://www.frappr.com/kitfoxmike rv7 wingkit reserved 287RV Read this topic online here: http://forums.matronics.com/viewtopic.php?p=58210#58210


    Message 8


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    Time: 07:30:17 AM PST US
    From: "John Fasching" <n1cxo320@salidaco.com>
    Subject: Rants
    DO NOT ARCHIVE I had my share of complaints while building my RV6A, which began in about 1991, so I plead 'guilty' to crabbing too. But it isn't just Van's or other aircraft kits that have problems. I made a grandfather clock, and the wooden case (about 6-ft tall with a lot of detail parts) kit was accompanied with "instructions" - they essentially pointed out which tree I should cut down to make the case. So it isn't just aircraft plans.


    Message 9


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    Time: 07:30:51 AM PST US
    From: Paul Besing <pbesing@yahoo.com>
    Subject: Re: RV6 down in Petaluma
    Yes, that's definately a good point, and the fact that his facts were not straight is definately a plus in our column...we just got lucky that the error was in our favor...too often they make errors without checking facts, and unfortunately there is a negative spin on them. Yeah, couldn't you imagine that if he wrote "Ironically, the airplane was built in someone's garage from a mail order kit" or something like that. Paul Besing "Rob Prior (rv7)" <rv7@b4.ca> wrote: --> RV-List message posted by: "Rob Prior (rv7)" On 20:16:50 2006-08-28 Paul Besing wrote: > "Home-built planes, often referred to as "experimental aircraft," > are inspected by an FAA examiner who looks at the bolts, rivets and > mechanical parts of the craft before the metal skin is installed. If it > passes, the pilot is restricted to flying alone, and over unpopulated > areas, for a period of time, Gregor said, and must pass an annual > inspection." > > Last I checked, the FAA examiner (or DAR if it happens to be) > doesn't check the craft before the metal skin is installed. We all here know that, but to the general public it's a largely irrelevant detail. I commend the reporter in question for at least communicating that homebuilt aircraft are inspected by a regulatory body when they're built, and are inspected regularly when they're flying. That's a lot better than leaving it as "so and so died in a homemade plane". At least this time it doesn't sound like some yahoo who slapped together an engine and some planks of wood and went out trying to fly. -Rob --------------------------------- Get your own web address for just $1.99/1st yr. We'll help. Yahoo! Small Business.


    Message 10


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    Time: 07:45:28 AM PST US
    From: Derrick Aubuchon <n184da@volcano.net>
    Subject: Van's Wheel Fairings
    I am replacing (finally!) my original, old style wheel fairings, for Van's "new" Pressure Recovery fairings. Any ideas on what works best for a minimal tire-to-faring clearance around the lower opening? Thanks, Derrick L. Aubuchon RV-4: N184DA (450+ hrs) Jackson/Westover -Amador County (O70) n184da@volcano.net


    Message 11


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    Time: 08:09:26 AM PST US
    From: "Dan Checkoway" <dan@rvproject.com>
    Subject: Re: Engine mount out of spec
    Thought about shimming the mount away from the firewall? I know it has been done before on RVs when folks upgraded from FP to CS props, and the spinner ended up further away from the cowl... do not archive )_( Dan RV-7 N714D http://www.rvproject.com ----- Original Message ----- From: Hopperdhh@aol.com To: rv-list@matronics.com Sent: Tuesday, August 29, 2006 7:13 AM Subject: RV-List: Engine mount out of spec With the recent thread, this will sound like whining, but ... I had to replace the engine mount and nose gear leg on my -7A recently. When I put the cowling back on I now have about 5/8 inch gap between the spinner and cowl -- gross. You can look in there and see all the innards. I called Van's to see if perhaps I was sent the wrong mount. I was told that this spec on the mounts was +/- 1/16 inch, and there must be something else causing the problem. Since I am using the same everything else, I can't see what else it could be. With the engine mounted and 2 weeks of connecting up everything already done, I am stuck. Now 1/4 to 3/8 of an inch doesn't sound like much, but The airplane was already too nose heavy, and I am now going to have to do major fiberglass work on the cowl to correct the gross errors in the engine mount. You can't know about these tolerances when you build your airplane because you trim the cowl to fit whatever errors are built into your mount, or anything else on the plane. I can see why Van says that all these airplanes are different! Its still a great airplane. Its still a great airplane. Its still a great airplane. I have to keep reminding myself of that! do not archive Dan Hopper RV-7A 175 hours and holding


    Message 12


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    Time: 08:11:10 AM PST US
    Subject: Re: Rant, question, suggestion: errors in
    From: "Lockamy, Jack L" <jack.lockamy@navy.mil>
    I'd like to add some more fuel to the fire here.... I'm no homebuilt-airplane expert, but having been in this 'hobby' for about the last 17 years or so and having built three (3) airplanes, I have run across a LOT of folks attempting to build an airplane that CAN NOT and/or SHOULD NOT be doing so! If you can't figure out, on your own, what size and length of bolt or rivet is required to attach two or more pieces together, you really need to find another hobby and buy a spam can if you want an airplane. My hat is off to the guys who answer the tech support line at Van's. I can not imagine having to answer the same old, tired questions from people who need someone to hold their hand during every step in the project. Study, read, practice, learn it on your own! My personal rule is that if I have spent two or more hours studying the problem and the 'light hasn't come on yet....", I ask for help. But, I did take the time to figure it out on my own first and usually am successful. Not because I am smart (I'm definitely not....), but because most of this stuff is 'common sense' which a lot of wannabe builders seem to lack. I'm sorry if this offends anyone and it is certainly not directed at any one individual, however I think it needs to be acknowledged that not all of us have the same skill set. I tell others I'm not an airplane builder... I am an "assembler". I have buddies who are "builders" and I will never have, or be capable of learning, the skills they have. I think it was Clint Eastwood who said...."A man has to know his limitations". I know mine and when I need help, I, unlike a lot of guys, don't mind admitting my shortcomings and ask for assistance. Not everyone can a build an airplane, even if the plans were perfect..... Jack Lockamy Camarillo, CA RV-7A N174JL 220 hrs www.jacklockamy.com do not archive


    Message 13


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    Time: 08:18:53 AM PST US
    From: Bob <panamared3@brier.net>
    Subject: Re: Engine Kick-Back IO-360
    --> RV-List message posted by: Bob <panamared3@brier.net> > >Interesting! I worked in ignition system design for GM for 15 years. We >always had to meet a 4.5 volt, 30 RPM cranking test. Yes, a low battery >on a GM car can dip to 4.5 volts and the ignition system has to stay in >sync and deliver a spark. It seems to me like a design defect, and LSE >should do the fix for no charge. This is not just a problem with LSE but with magnetos as well. I had the same problem with slick magnetos, my fix, was to go with a 25 year old prestolite starter. It works great and only cost me $150. It cost me more to fix the SkyTec starter the first time, the second time I did not fix it! It seems that this is more a problem with SkyTec and they should fix the problem, of course they told me my magnetos were not timed properly and that was the reason for the kickbacks! I do not like their product, but their management is very innovative on reasons why it is not their fault that their starter does not work. Bob


    Message 14


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    Time: 08:21:44 AM PST US
    From: <rickgray@adelphia.net>
    Subject: Re: Engine mount out of spec
    --> RV-List message posted by: <rickgray@adelphia.net> Not sure which prop you have but...on the C/S Hartzell there are shims put in when you fit the spinner to set the backplate distance....you may gain some 'working area' by looking at the shims. Also.....I'd be tempted to look at my spinner and rework some fiberglass to the back end thus 'extending' the spinner back at tad over the rear bulkhead....this would be a LOT easier and quicker than working on the cowls...I've done a handful of RV's and a couple rebuilds/finishes for others....ask me how I know. Good Luck Rick at the Buffalo Farm http://rv6rick.tripod.com/ohiovalleyrvators/ > Thought about shimming the mount away from the firewall? I know it has been done before on RVs when folks upgraded from FP to CS props, and the spinner ended up further away from the cowl... > > do not archive > )_( Dan > RV-7 N714D > http://www.rvproject.com > ----- Original Message ----- > From: Hopperdhh@aol.com > To: rv-list@matronics.com > Sent: Tuesday, August 29, 2006 7:13 AM > Subject: RV-List: Engine mount out of spec > > > > With the recent thread, this will sound like whining, but ... > > I had to replace the engine mount and nose gear leg on my -7A recently. When I put the cowling back on I now have about 5/8 inch gap between the spinner and cowl -- gross. You can look in there and see all the innards. > > I called Van's to see if perhaps I was sent the wrong mount. I was told that this spec on the mounts was +/- 1/16 inch, and there must be something else causing the problem. Since I am using the same everything else, I can't see what else it could be. With the engine mounted and 2 weeks of connecting up everything already done, I am stuck. Now 1/4 to 3/8 of an inch doesn't sound like much, but The airplane was already too nose heavy, and I am now going to have to do major fiberglass work on the cowl to correct the gross errors in the engine mount. You can't know about these tolerances when you build your airplane because you trim the cowl to fit whatever errors are built into your mount, or anything else on the plane. I can see why Van says that all these airplanes are different! > > Its still a great airplane. Its still a great airplane. Its still a great airplane. I have to keep reminding myself of that! > > do not archive > > Dan Hopper > RV-7A 175 hours and holding > > > >


    Message 15


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    Time: 08:23:39 AM PST US
    From: "Dan Checkoway" <dan@rvproject.com>
    Subject: Re: Van's Wheel Fairings
    Fingertip width clearance imho. Your finger may vary... ;-) do not archive )_( Dan RV-7 N714D http://www.rvproject.com ----- Original Message ----- From: Derrick Aubuchon To: RV List Sent: Tuesday, August 29, 2006 7:44 AM Subject: RV-List: Van's Wheel Fairings I am replacing (finally!) my original, old style wheel fairings, for Van's "new" Pressure Recovery fairings. Any ideas on what works best for a minimal tire-to-faring clearance around the lower opening? Thanks, Derrick L. Aubuchon RV-4: N184DA (450+ hrs) Jackson/Westover -Amador County (O70) n184da@volcano.net


    Message 16


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    Time: 08:35:31 AM PST US
    From: "Bob Collins" <bcollinsrv7a@comcast.net>
    Subject: Re: Rant, question, suggestion: errors in
    --> RV-List message posted by: "Bob Collins" <bcollinsrv7a@comcast.net> >I don't even know why you would > waste time looking up what length bolt was called out, just > find a bolt > that fits and use it. Well, I'm probably a little anal in this area but I like to make sure all of the parts that the designers want in a connection of any importance are installed on the plane. So I actually use the plans more than the instructions because I like to make sure the waashers are where they're supposed to be around rod end bearings etc (I actually, just an aside, am kind of surprised when I look at a number of builders who graciously put their work online, how many rod end bearings are not surrounded by washers. And as a further aside, let me point out the value of -- of at least to me -- of the online log that pointed out the value of surrounding the TruTrak installation with washeres). Anyway, as long as I'm using the plans, it's easier to look at the bolt callout, grab it out of the right bin and install it. Now, it's true, you could just grab a couple of bolts and put one in until one fits properly. But in my case, theat probably wouldn't work. Why? Because I installed those bolts in that control column the other night and put the nutstops on and never noticed it didn't fit until I was disassembling it the other day. Your point on the plans production difficulty is taken which is why I value these lists and databses so much because I CAN make the changes really quick when people find them. I just take a pen, scratch ut what's on the plans and write down the correct part, number, or process. Simple. I've REALLY enjoyed BUILDING the plane so far and if it's half as much fun to fly as it is to build ...well... Great. But I'm a different person than when I started. All my life, my family called me the "Scotch tape kid," because when something wasn't quite right, I'd just Scotch tape it until it was. My dad's fixes were legendary for their -- ummm -- quirkiness and inconsistency of results. That was me. However, since I started building 5 years ago, I answer to "me" now. I want to do things perfectly and though perfection is often not achievable, approaching tasks with that goal is what I like. I go slow and if *I'm* not satisfied, I redo it or do it until I *am* satisfied. I'm the quality control guy on my plane; not the guy at the other end of the phone or the person that laughs at my question or the people who might ridicule me on a bulletin board for not being just like him. Look, sure we'd like the plans to be as good as they can be. But Van's isn't building my plane. I'm building my plane and one of the things you learn in the constructin process is that sometimes the plans are inefficient, and the instructions are in ther ight order and you have to check and doublecheck if you're of that mind to do so. I think questioning and double-checking is a good thing and I think it leads to good habits in every other facet of flying. It's no different, it seems to me, than checking your fuel tank after the line guy has filled it up to be sure that it's full of 100LL and not JetA. So I think in the end we have to live with what we have. But I also think we should accept that everyone is -- as I said before -- different. Brains work differently. Rather than spend endless time characterizing people as being one way or the other -- a completely fruitless exercise in the grand scheme of things -- let's just redouble our efforts to provide information that can help our fellow builders. Let's offer constructive advice and support. Van's is one of the quirkiest companies I've ever dealt with. Heck of a plane, no doubt about it. They're not going to suddenly change their ways any more than I am going to go back to being the Scotch tape kid. We are what we are. Bob RV Builder's Hotline http://home.comcast.net/~rvnewsletter/


    Message 17


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    Time: 08:41:24 AM PST US
    From: "Bob Collins" <bcollinsrv7a@comcast.net>
    Subject: Re: Rant, question, suggestion: errors in
    I can honestly say, then, that I should not have started building the airplane with the skill set I had when starting the project. However, as the project has progressed, I believe I have become "qualified" to build ( <http://tinyurl.com/ph5za> http://tinyurl.com/ph5za for background). I did so because *I* proactively sought out an education in this area and -- perhaps even more important -- folks were positive and energetic in providing the advice to make me a better builder. I'm pretty that's a key idea behind the rule that allows us to build these things anyway. Occasionally, I run into builders who say "I built this myself." I usually say, "no you didn't." (g) Do not archive -----Original Message----- From: owner-rv-list-server@matronics.com [mailto:owner-rv-list-server@matronics.com] On Behalf Of Lockamy, Jack L Sent: Tuesday, August 29, 2006 10:11 AM Subject: Re: RV-List: Re: Rant, question, suggestion: errors in I'd like to add some more fuel to the fire here.... I'm no homebuilt-airplane expert, but having been in this 'hobby' for about the last 17 years or so and having built three (3) airplanes, I have run across a LOT of folks attempting to build an airplane that CAN NOT and/or SHOULD NOT be doing so! If you can't figure out, on your own, what size and length of bolt or rivet is required to attach two or more pieces together, you really need to find another hobby and buy a spam can if you want an airplane. My hat is off to the guys who answer the tech support line at Van's. I can not imagine having to answer the same old, tired questions from people who need someone to hold their hand during every step in the project. Study, read, practice, learn it on your own! My personal rule is that if I have spent two or more hours studying the problem and the 'light hasn't come on yet....", I ask for help. But, I did take the time to figure it out on my own first and usually am successful. Not because I am smart (I'm definitely not....), but because most of this stuff is 'common sense' which a lot of wannabe builders seem to lack.


    Message 18


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    Time: 08:53:15 AM PST US
    From: linn Walters <pitts_pilot@bellsouth.net>
    Subject: Re: Engine Kick-Back IO-360
    --> RV-List message posted by: linn Walters <pitts_pilot@bellsouth.net> Just as another opinion ..... I love my Sky-Tek! No more stuck bendix problems! No more engaged starter if I'm forced to prop it!!! The starter isn't ever the problem with kickback. If you have electronic ignition, you might just want to go to bigger starter cable in the airplane. If the starter is dragging down the voltage then it's only one of two things: bad battery or too small cables. If you have mags, then it's a stupid pilot trick starting on both mags. You surely can't blame that on the starter!!! Well, I guess you did, so that's where we're at. Anyway, my Sky-Tek swings my O-360 fast enough for the non-impulse to fire. I'm grateful for that in case my impulse dies far from home. If the battery is good then I can at least get the plane started. Now, if anyone's still having problems with their Sky-Tek starter, just email Les at lstaples@itexas.net and he'll help you out. I've had cause to use their customer service and was more than happy with the outcome. I now relinquish my soapbox to the next ranter. Linn do not archive Bob wrote: > --> RV-List message posted by: Bob <panamared3@brier.net> > > >> >> Interesting! I worked in ignition system design for GM for 15 >> years. We always had to meet a 4.5 volt, 30 RPM cranking test. Yes, >> a low battery on a GM car can dip to 4.5 volts and the ignition >> system has to stay in sync and deliver a spark. It seems to me like >> a design defect, and LSE should do the fix for no charge. > > > This is not just a problem with LSE but with magnetos as well. I had > the same problem with slick magnetos, my fix, was to go with a 25 year > old prestolite starter. It works great and only cost me $150. It > cost me more to fix the SkyTec starter the first time, the second time > I did not fix it! > > It seems that this is more a problem with SkyTec and they should fix > the problem, of course they told me my magnetos were not timed > properly and that was the reason for the kickbacks! I do not like > their product, but their management is very innovative on reasons why > it is not their fault that their starter does not work. > > > Bob > >


    Message 19


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    Time: 09:08:46 AM PST US
    From: Hopperdhh@aol.com
    Subject: Re: Engine mount out of spec
    Hi Dan, Err, uh, that would make the problem even worse! Dan H In a message dated 8/29/2006 11:12:49 A.M. Eastern Daylight Time, dan@rvproject.com writes: Thought about shimming the mount away from the firewall? I know it has been done before on RVs when folks upgraded from FP to CS props, and the spinner ended up further away from the cowl... do not archive )_( Dan RV-7 N714D _http://www.rvproject.com_ (http://www.rvproject.com/) ----- Original Message ----- From: _Hopperdhh@aol.com_ (mailto:Hopperdhh@aol.com) Sent: Tuesday, August 29, 2006 7:13 AM Subject: RV-List: Engine mount out of spec With the recent thread, this will sound like whining, but ... I had to replace the engine mount and nose gear leg on my -7A recently. When I put the cowling back on I now have about 5/8 inch gap between the spinner and cowl -- gross. You can look in there and see all the innards. I called Van's to see if perhaps I was sent the wrong mount. I was told that this spec on the mounts was +/- 1/16 inch, and there must be something else causing the problem. Since I am using the same everything else, I can't see what else it could be. With the engine mounted and 2 weeks of connecting up everything already done, I am stuck. Now 1/4 to 3/8 of an inch doesn't sound like much, but The airplane was already too nose heavy, and I am now going to have to do major fiberglass work on the cowl to correct the gross errors in the engine mount. You can't know about these tolerances when you build your airplane because you trim the cowl to fit whatever errors are built into your mount, or anything else on the plane. I can see why Van says that all these airplanes are different! Its still a great airplane. Its still a great airplane. Its still a great airplane. I have to keep reminding myself of that! do not archive Dan Hopper RV-7A 175 hours and holding com/Navigator?RV-List (http://www.matronics.com/Navigator?RV-List) (http://www.matronics.com/contribution)


    Message 20


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    Time: 09:24:33 AM PST US
    From: Hopperdhh@aol.com
    Subject: Re: Engine mount out of spec
    Hi Rick, That is a good suggestion. Yes, I have a C/S Hartzell. I went out to the hangar and looked things over again. It seems like the front bulkhead would keep me from gaining more than about 1/8 inch. Can someone tell me how much material extends behind the rear bulkhead on an untrimmed spinner? Replacing the spinner would be preferable to me rather than adding fiberglass. Mine is trimmed even with the bulkhead, and I don't remember how much of it I trimmed away. Dan Hopper RV-7A 200 HP Angle valve engine In a message dated 8/29/2006 11:33:29 A.M. Eastern Daylight Time, rickgray@adelphia.net writes: --> RV-List message posted by: <rickgray@adelphia.net> Not sure which prop you have but...on the C/S Hartzell there are shims put in when you fit the spinner to set the backplate distance....you may gain some 'working area' by looking at the shims. Also.....I'd be tempted to look at my spinner and rework some fiberglass to the back end thus 'extending' the spinner back at tad over the rear bulkhead....this would be a LOT easier and quicker than working on the cowls...I've done a handful of RV's and a couple rebuilds/finishes for others....ask me how I know. Good Luck Rick at the Buffalo Farm http://rv6rick.tripod.com/ohiovalleyrvators/ > Thought about shimming the mount away from the firewall? I know it has been done before on RVs when folks upgraded from FP to CS props, and the spinner ended up further away from the cowl... > > do not archive > )_( Dan > RV-7 N714D > http://www.rvproject.com > ----- Original Message ----- > From: Hopperdhh@aol.com > To: rv-list@matronics.com > Sent: Tuesday, August 29, 2006 7:13 AM > Subject: RV-List: Engine mount out of spec > > > > With the recent thread, this will sound like whining, but ... > > I had to replace the engine mount and nose gear leg on my -7A recently. When I put the cowling back on I now have about 5/8 inch gap between the spinner and cowl -- gross. You can look in there and see all the innards. > > I called Van's to see if perhaps I was sent the wrong mount. I was told that this spec on the mounts was +/- 1/16 inch, and there must be something else causing the problem. Since I am using the same everything else, I can't see what else it could be. With the engine mounted and 2 weeks of connecting up everything already done, I am stuck. Now 1/4 to 3/8 of an inch doesn't sound like much, but The airplane was already too nose heavy, and I am now going to have to do major fiberglass work on the cowl to correct the gross errors in the engine mount. You can't know about these tolerances when you build your airplane because you trim the cowl to fit whatever errors are built into your mount, or anything else on the plane. I can see why Van says that all these airplanes are different! > > Its still a great airplane. Its still a great airplane. Its still a great airplane. I have to keep reminding myself of that! > > do not archive > > Dan Hopper > RV-7A 175 hours and holding > > > >


    Message 21


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    Time: 09:44:33 AM PST US
    From: "Dale Ensing" <densing@carolina.rr.com>
    Subject: Re: Engine mount out of spec
    Dan, My un-trimmed spinner for Hartzell C/S barely had enough to cover the rear bulkhead. Mine was delivered in 1999. Maybe later produced spinners had more. The current spinners sure have a much better finish to them than the one I got seven years ago. Dale Ensing ----- Original Message ----- From: Hopperdhh@aol.com To: rv-list@matronics.com Sent: Tuesday, August 29, 2006 12:23 PM Subject: Re: RV-List: Engine mount out of spec Hi Rick, That is a good suggestion. Yes, I have a C/S Hartzell. I went out to the hangar and looked things over again. It seems like the front bulkhead would keep me from gaining more than about 1/8 inch. Can someone tell me how much material extends behind the rear bulkhead on an untrimmed spinner? Replacing the spinner would be preferable to me rather than adding fiberglass. Mine is trimmed even with the bulkhead, and I don't remember how much of it I trimmed away. Dan Hopper RV-7A 200 HP Angle valve engine In a message dated 8/29/2006 11:33:29 A.M. Eastern Daylight Time, rickgray@adelphia.net writes: --> RV-List message posted by: <rickgray@adelphia.net> Not sure which prop you have but...on the C/S Hartzell there are shims put in when you fit the spinner to set the backplate distance....you may gain some 'working area' by looking at the shims. Also.....I'd be tempted to look at my spinner and rework some fiberglass to the back end thus 'extending' the spinner back at tad over the rear bulkhead....this would be a LOT easier and quicker than working on the cowls...I've done a handful of RV's and a couple rebuilds/finishes for others....ask me how I know. Good Luck Rick at the Buffalo Farm http://rv6rick.tripod.com/ohiovalleyrvators/ > Thought about shimming the mount away from the firewall? I know it has been done before on RVs when folks upgraded from FP to CS props, and the spinner ended up further away from the cowl... > > do not archive > )_( Dan > RV-7 N714D > http://www.rvproject.com > ----- Original Message ----- > From: Hopperdhh@aol.com > To: rv-list@matronics.com > Sent: Tuesday, August 29, 2006 7:13 AM > Subject: RV-List: Engine mount out of spec > > > > With the recent thread, this will sound like whining, but ... > > I had to replace the engine mount and nose gear leg on my -7A recently. When I put the cowling back on I now have about 5/8 inch gap between the spinner and cowl -- gross. You can look in there and see all the innards. > > I called Van's to see if perhaps I was sent the wrong mount. I was told that this spec on the mounts was +/- 1/16 inch, and there must be something else causing the problem. Since I am using the same everything else, I can't see what else it could be. With the engine mounted and 2 weeks of connecting up everything already done, I am stuck. Now 1/4 to 3/8 of an inch doesn't sound like much, but The airplane was already too nose heavy, and I am now going to have to do major fiberglass work on the cowl to correct the gross errors in the engine mount. You can't know about these tolerances when you build your airplane because you trim the cowl to fit whatever errors are built into your mount, or anything else on the plane. I can see why Van says that all these airplanes are different! > > Its still a great airplane. Its still a great airplane. Its still a great airplane. I have to keep reminding myself of that! > > do not archive > > Dan Hopper > RV-7A 175 hours and holding > > > > es Day --> - NEW MATRONICS WEB FORUMS - bsp; --> nbsp; - NEW MATRONICS LIST WIKI -


    Message 22


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    Time: 10:13:49 AM PST US
    From: "Dan Checkoway" <dan@rvproject.com>
    Subject: Re: Engine mount out of spec
    Doh! Got my brain on backwards this morning. Good thing I'm not flying. do not archive )_( Dan ----- Original Message ----- From: Hopperdhh@aol.com To: rv-list@matronics.com Sent: Tuesday, August 29, 2006 9:08 AM Subject: Re: RV-List: Engine mount out of spec Hi Dan, Err, uh, that would make the problem even worse! Dan H In a message dated 8/29/2006 11:12:49 A.M. Eastern Daylight Time, dan@rvproject.com writes: Thought about shimming the mount away from the firewall? I know it has been done before on RVs when folks upgraded from FP to CS props, and the spinner ended up further away from the cowl... do not archive )_( Dan RV-7 N714D http://www.rvproject.com ----- Original Message ----- From: Hopperdhh@aol.com To: rv-list@matronics.com Sent: Tuesday, August 29, 2006 7:13 AM Subject: RV-List: Engine mount out of spec With the recent thread, this will sound like whining, but ... I had to replace the engine mount and nose gear leg on my -7A recently. When I put the cowling back on I now have about 5/8 inch gap between the spinner and cowl -- gross. You can look in there and see all the innards. I called Van's to see if perhaps I was sent the wrong mount. I was told that this spec on the mounts was +/- 1/16 inch, and there must be something else causing the problem. Since I am using the same everything else, I can't see what else it could be. With the engine mounted and 2 weeks of connecting up everything already done, I am stuck. Now 1/4 to 3/8 of an inch doesn't sound like much, but The airplane was already too nose heavy, and I am now going to have to do major fiberglass work on the cowl to correct the gross errors in the engine mount. You can't know about these tolerances when you build your airplane because you trim the cowl to fit whatever errors are built into your mount, or anything else on the plane. I can see why Van says that all these airplanes are different! Its still a great airplane. Its still a great airplane. Its still a great airplane. I have to keep reminding myself of that! do not archive Dan Hopper RV-7A 175 hours and holding com/Navigator?RV-List ="http://www.matronics.com/Navigator?RV-List">http://www.matronics.com/ Navigator?RV-List .matronics.com/">http://forums.matronics.com ronics.com/">http://wiki.matronics.com ://www.matronics.com/contribution">http://www.matronics.com/contribution


    Message 23


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    Time: 10:38:52 AM PST US
    From: Dave Nellis <truflite@yahoo.com>
    Subject: Re: Van's Wheel Fairings
    --> RV-List message posted by: Dave Nellis <truflite@yahoo.com> Pardon my ignorance, but what is a pressure recovery wheel pant as opposed to a regurlar wheel pant? Dave Nellis N416DN (Res.) 7A Emp --- Dan Checkoway <dan@rvproject.com> wrote: > Fingertip width clearance imho. Your finger may > vary... ;-) > > do not archive > )_( Dan > RV-7 N714D > http://www.rvproject.com > ----- Original Message ----- > From: Derrick Aubuchon > To: RV List > Sent: Tuesday, August 29, 2006 7:44 AM > Subject: RV-List: Van's Wheel Fairings > > > I am replacing (finally!) my original, old style > wheel fairings, for Van's "new" Pressure Recovery > fairings. > Any ideas on what works best for a minimal > tire-to-faring clearance around the lower opening? > > > Thanks, > > > > > > > > Derrick L. Aubuchon > > RV-4: N184DA (450+ hrs) > > Jackson/Westover -Amador County (O70) > > n184da@volcano.net > > > > > > > > > > > > __________________________________________________


    Message 24


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    Time: 10:51:01 AM PST US
    From: FLYaDIVE@aol.com
    Subject: Re: Engine mount out of spec
    --> RV-List message posted by: FLYaDIVE@aol.com In a message dated 8/29/06 10:16:28 AM Eastern Daylight Time, Hopperdhh@aol.com writes: > I called Van's to see if perhaps I was sent the wrong mount. I was told > that this spec on the mounts was +/- 1/16 inch, and there must be something > else causing the problem. Since I am using the same everything else, I can't > see what else it could be. With the engine mounted and 2 weeks of connecting > up everything already done, I am stuck. ================================= Dan: Before you go through all that work, I would check one thing ... Check to see if you have the thrust washers on in the correct order and correct location. I have more info but first I need to know which engine and who's vibration mounts? They wouldn't happen to be Lord? Barry "Chop'd Liver" "Show them the first time, correct them the second time, kick them the third time." Yamashiada


    Message 25


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    Time: 10:55:45 AM PST US
    From: "Dean Van Winkle" <dvanwinkle@royell.net>
    Subject: Re: Attaching floors with nutplates.
    Jeff I agree with you on using only torx screws and also with Charley on using only 8-32 screws. I am installing the seat and baggage floors, the baggage bulkheads, and the baggage side covers almost totally with SS 100 degree flush 6 lobe 8-32 machine screws. In a small number of locations that will not accept flush screws/nutplates, I am using SS button head 6 lobe 8-32 screws. These screws are available from Micro Fasteners ( microfasteners.com ) ( 800-892-6917 ) Lebanon, NJ. They use a standard Torx T-15 driver. Dean Van Winkle RV-9A Fuselage/ Finish/ Engine ----- Original Message ----- From: Jeff Dowling To: rv-list@matronics.com Sent: Thursday, August 24, 2006 4:45 PM Subject: Re: RV-List: Attaching floors with nutplates. I would consider using torx screws . I hate removing those #8 phillip heads. Same with the seat panels and baggage panels. Shemp/Jeff Dowling RV-6A, N915JD 295 hours Chicago/Louisville ----- Original Message ----- From: Steve Sampson To: rv-list Sent: Thursday, August 24, 2006 12:35 PM Subject: RV-List: Attaching floors with nutplates. Is it OK to substitute nutplanes and #6 screws for LP4-3 rivets when installing the floors? Thanks, Steve. RV4 #4478 com/Navigator?RV-List ------------------------------------------------------------------------- ------- Try SPAMfighter for free now!


    Message 26


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    Time: 11:01:37 AM PST US
    From: "Dale Ensing" <densing@carolina.rr.com>
    Subject: Re: Van's Wheel Fairings
    --> RV-List message posted by: "Dale Ensing" <densing@carolina.rr.com> They have more rounded sides, front to back, with a taber toward the rear that sort of reverses or becomes neutral at the trailing edge vs. the older fairing which had more flat sides. Van made change in about 2000. New one supposed to have less drag. Dale Ensing ----- Original Message ----- From: "Dave Nellis" <truflite@yahoo.com> Sent: Tuesday, August 29, 2006 1:37 PM Subject: Re: RV-List: Van's Wheel Fairings > --> RV-List message posted by: Dave Nellis <truflite@yahoo.com> > > Pardon my ignorance, but what is a pressure recovery > wheel pant as opposed to a regurlar wheel pant? > > Dave Nellis > N416DN (Res.) > 7A Emp > > --- Dan Checkoway <dan@rvproject.com> wrote: > > > Fingertip width clearance imho. Your finger may > > vary... ;-) > > > > do not archive > > )_( Dan > > RV-7 N714D > > http://www.rvproject.com > > ----- Original Message ----- > > From: Derrick Aubuchon > > To: RV List > > Sent: Tuesday, August 29, 2006 7:44 AM > > Subject: RV-List: Van's Wheel Fairings > > > > > > I am replacing (finally!) my original, old style > > wheel fairings, for Van's "new" Pressure Recovery > > fairings. > > Any ideas on what works best for a minimal > > tire-to-faring clearance around the lower opening? > > > > > > Thanks, > > > > > > > > > > > > > > > > Derrick L. Aubuchon > > > > RV-4: N184DA (450+ hrs) > > > > Jackson/Westover -Amador County (O70) > > > > n184da@volcano.net > > > > > > > > > > > > > > > > > > > > > > > > > > > __________________________________________________ > >


    Message 27


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    Time: 11:28:59 AM PST US
    From: Ron Lee <ronlee@pcisys.net>
    Subject: Re: Van's Wheel Fairings
    --> RV-List message posted by: Ron Lee <ronlee@pcisys.net> At 11:37 AM 8/29/2006, you wrote: >--> RV-List message posted by: Dave Nellis <truflite@yahoo.com> > >Pardon my ignorance, but what is a pressure recovery >wheel pant as opposed to a regurlar wheel pant? The old style are narrower. I doubt that you need to worry about having the old style. Ron Lee Do not archive


    Message 28


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    Time: 12:57:25 PM PST US
    From: Sam Buchanan <sbuc@hiwaay.net>
    Subject: Re: Rant, question, suggestion: errors in
    --> RV-List message posted by: Sam Buchanan <sbuc@hiwaay.net> Bob Collins wrote: > --> RV-List message posted by: "Bob Collins" <bcollinsrv7a@comcast.net> > >> I don't even know why you would >> waste time looking up what length bolt was called out, just >> find a bolt >> that fits and use it. > > Well, I'm probably a little anal in this area but I like to make sure all of > the parts that the designers want in a connection of any importance are > installed on the plane. So I actually use the plans more than the > instructions because I like to make sure the waashers are where they're > supposed to be around rod end bearings etc (I actually, just an aside, am > kind of surprised when I look at a number of builders who graciously put > their work online, how many rod end bearings are not surrounded by washers. > And as a further aside, let me point out the value of -- of at least to me > -- of the online log that pointed out the value of surrounding the TruTrak > installation with washeres). A HIGHLY recommended option for all builders, especially those with no previous aircraft experience, is to put the following publication in your shop and refer to it any time you are flummoxed about anything construction related: http://www.buildersbooks.com/4313.htm A quick look at AC 43.13, Acceptable Methods of Aircraft Repair, can tell you how to properly install bolts, utilize washers, torque fasteners, install safety wiring, etc, etc, etc and will prevent you from calling Vans and asking questions that make it sound like you are clueless concerning aircraft construction. It's true Vans is the manufacturer of the kit and has some responsibility therein, but that doesn't remove our obligations as builders to educate ourselves as much as possible about this endeavor we have undertaken. Sam Buchanan


    Message 29


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    Time: 01:09:18 PM PST US
    From: "c.ennis" <c.ennis@insightbb.com>
    Subject: Re: Rant, question, suggestion: errors in
    --> RV-List message posted by: "c.ennis" <c.ennis@insightbb.com> Lordy, Lordy, Rick, I hope you know what a can of worms you have kicked over on the rug...Em, Em, Em. Charlie Ennis RV6-A Slow Build ----- Original Message ----- From: "Rick Galati" <rick6a@yahoo.com> Sent: Tuesday, August 29, 2006 9:18 AM Subject: RV-List: Re: Rant, question, suggestion: errors in > --> RV-List message posted by: "Rick Galati" <rick6a@yahoo.com> > > > n223rv(at)wolflakeairport wrote: >> .........If you think Van's plans need improvement on their prints, build >> an RV-4.... The RV-10 has best in class instructions. If you have an >> issue with them, maybe another hobby would be better............ > > > Some time ago, a seasoned airline pilot with a wry wit observed that the > airline travel experience was being rapidly reduced to just two classes of > flyers.......First Class and Third World. > > As Van's kits and plans increasingly improve, the process has been > democratized to the point that a whole new class of builder has emerged. > Because of the advanced nature of todays kits, it is now possible to > attract the masses. For the first time in history, it is possible for the > marginally skilled (and that includes builders who have assembled nothing > more complicated than a propane barbeque grill from Lowes or Home Depot), > the impatient citizen long accustomed to instant gratification and his > cousin....the first time builder and vocal critic who cannot adapt > generally well written plans and callouts to a particular building > situation. Such are the realities of an efficient marketplace. A place at > the table for everyone. > > I'll go even further than that. I say a prepunched Quickbuild kit is to > homebuilt aircraft construction what a Betty Crocker Warm Delights Molten > Chocolate cake mix is to the culinary arts. It is generally conceded the > devil?Ts food treat can be loosely described as ?ocake? but demanding > purists with a discerning palate would naturally chafe at the notion and > the ?ochef? a natural impulse to suggest a Herculean effort and > superior cooking skill to produce a confection demanding little more than > cup water and 1 minute, 45 seconds in the microwave. [Rolling Eyes] > > Rick Galati RV-6A "Darla" (standard kit) > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=58209#58209 > > >


    Message 30


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    Time: 01:13:48 PM PST US
    From: "c.ennis" <c.ennis@insightbb.com>
    Subject: Re: Van's Wheel Fairings
    Derrick, If you expect to fly from only asphalt and never have a tire low on pressure..a 1/4 inch around is enough. If on the other hand you will be flying in the real world, 5/8 inch is the minimum side clearance I could stand. Front and rear of the tread I use 1 inch which allows most of the grass I pick up from my home field to exit without excessive buildup. Yes, I did start with 1/4 inch all around and increased the clearance from there. Your results may vary. ;-) Charlie Ennis N60CE ----- Original Message ----- From: Derrick Aubuchon To: RV List Sent: Tuesday, August 29, 2006 9:44 AM Subject: RV-List: Van's Wheel Fairings I am replacing (finally!) my original, old style wheel fairings, for Van's "new" Pressure Recovery fairings. Any ideas on what works best for a minimal tire-to-faring clearance around the lower opening? Thanks, Derrick L. Aubuchon RV-4: N184DA (450+ hrs) Jackson/Westover -Amador County (O70) n184da@volcano.net


    Message 31


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    Time: 01:24:44 PM PST US
    From: Sherman Butler <lsbrv7a@yahoo.com>
    Subject: Re: Van's Wheel Fairings
    I understand there is a high pressure area formed on the trailing portion of this shape that in effect recovers some of the pressure required to push the leading edge through the air. I heard a story of a blimp with this shape collapsed the aft portion of the blimp when sufficient speed and recoverd pressure was obtained. Dave Nellis <truflite@yahoo.com> wrote: --> RV-List message posted by: Dave Nellis Pardon my ignorance, but what is a pressure recovery wheel pant as opposed to a regurlar wheel pant? Do not archive Sherman Butler RV-7a Wings Idaho Falls ---------------------------------


    Message 32


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    Time: 02:08:21 PM PST US
    From: FLYaDIVE@aol.com
    Subject: Engine mount out of spec
    --> RV-List message posted by: FLYaDIVE@aol.com In a message dated 8/29/06 10:16:28 AM Eastern Daylight Time, Hopperdhh@aol.com writes: > I called Van's to see if perhaps I was sent the wrong mount. I was told > that this spec on the mounts was +/- 1/16 inch, and there must be something > else causing the problem. Since I am using the same everything else, I can't > see what else it could be. With the engine mounted and 2 weeks of connecting > up everything already done, I am stuck. ================================= Dan: Before you go through all that work, I would check one thing ... Check to see if you have the thrust washers on in the correct order and correct location. I have more info but first I need to know which engine and who's vibration mounts? They wouldn't happen to be Lord? Barry "Chop'd Liver" "Show them the first time, correct them the second time, kick them the third time." Yamashiada


    Message 33


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    Time: 02:13:54 PM PST US
    From: "Jim Duckett" <perfeng@3rivers.net>
    Subject: Re: Rant, question, suggestion: errors in
    --> RV-List message posted by: "Jim Duckett" <perfeng@3rivers.net> My Lord Rick, you mean you heard all those timers go "DING" too...? Nuff said! Gotta get back to important building stuff ...like trying to decypher what the molecular differences are between AN and MS fasteners used in an RV. Jim D. Please do not Archive! ----- Original Message ----- From: "Rick Galati" <rick6a@yahoo.com> Sent: Tuesday, August 29, 2006 8:18 AM Subject: RV-List: Re: Rant, question, suggestion: errors in > --> RV-List message posted by: "Rick Galati" <rick6a@yahoo.com> > > > n223rv(at)wolflakeairport wrote: >> .........If you think Van's plans need improvement on their prints, build >> an RV-4.... The RV-10 has best in class instructions. If you have an >> issue with them, maybe another hobby would be better............ > > > Some time ago, a seasoned airline pilot with a wry wit observed that the > airline travel experience was being rapidly reduced to just two classes of > flyers.......First Class and Third World. > > As Van's kits and plans increasingly improve, the process has been > democratized to the point that a whole new class of builder has emerged. > Because of the advanced nature of todays kits, it is now possible to > attract the masses. For the first time in history, it is possible for the > marginally skilled (and that includes builders who have assembled nothing > more complicated than a propane barbeque grill from Lowes or Home Depot), > the impatient citizen long accustomed to instant gratification and his > cousin....the first time builder and vocal critic who cannot adapt > generally well written plans and callouts to a particular building > situation. Such are the realities of an efficient marketplace. A place at > the table for everyone. > > I'll go even further than that. I say a prepunched Quickbuild kit is to > homebuilt aircraft construction what a Betty Crocker Warm Delights Molten > Chocolate cake mix is to the culinary arts. It is generally conceded the > devil?Ts food treat can be loosely described as ?ocake? but demanding > purists with a discerning palate would naturally chafe at the notion and > the ?ochef? a natural impulse to suggest a Herculean effort and > superior cooking skill to produce a confection demanding little more than > cup water and 1 minute, 45 seconds in the microwave. [Rolling Eyes] > > Rick Galati RV-6A "Darla" (standard kit) > > > Read this topic online here: > > http://forums.matronics.com/viewtopic.php?p=58209#58209 > > >


    Message 34


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    Time: 02:13:54 PM PST US
    From: "JOHN STARN" <jhstarn@verizon.net>
    Subject: Re: Rant, question, suggestion: errors in
    --> RV-List message posted by: "JOHN STARN" <jhstarn@verizon.net> Lordy, Lordy is right, all this and not one, Do Not Archive. Just send the -10 guys some cheese to go with their whine. 'sides iffen ya'll R alooken fir a challenge, build the RV-4 Derivative (what Van's himself calls them), (HRII for those in Rio Linda) 8*) KABONG ----- Original Message ----- From: "c.ennis" <c.ennis@insightbb.com> Sent: Tuesday, August 29, 2006 2:01 PM Subject: Re: RV-List: Re: Rant, question, suggestion: errors in > --> RV-List message posted by: "c.ennis" <c.ennis@insightbb.com> > > Lordy, Lordy, Rick, > I hope you know what a can of worms you have kicked over on the rug...Em, > Em, Em. > Charlie Ennis > RV6-A Slow Build > ----- Original Message ----- > From: "Rick Galati" <rick6a@yahoo.com> > To: <rv-list@matronics.com> > Sent: Tuesday, August 29, 2006 9:18 AM > Subject: RV-List: Re: Rant, question, suggestion: errors in > > >> --> RV-List message posted by: "Rick Galati" <rick6a@yahoo.com> >> >> >> n223rv(at)wolflakeairport wrote: >>> .........If you think Van's plans need improvement on their prints, >>> build an RV-4.... The RV-10 has best in class instructions. If you have >>> an issue with them, maybe another hobby would be better............ >> >> >> Some time ago, a seasoned airline pilot with a wry wit observed that the >> airline travel experience was being rapidly reduced to just two classes >> of flyers.......First Class and Third World. >> >> As Van's kits and plans increasingly improve, the process has been >> democratized to the point that a whole new class of builder has emerged. >> Because of the advanced nature of todays kits, it is now possible to >> attract the masses. For the first time in history, it is possible for >> the marginally skilled (and that includes builders who have assembled >> nothing more complicated than a propane barbeque grill from Lowes or Home >> Depot), the impatient citizen long accustomed to instant gratification >> and his cousin....the first time builder and vocal critic who cannot >> adapt generally well written plans and callouts to a particular building >> situation. Such are the realities of an efficient marketplace. A place >> at the table for everyone. >> >> I'll go even further than that. I say a prepunched Quickbuild kit is to >> homebuilt aircraft construction what a Betty Crocker Warm Delights Molten >> Chocolate cake mix is to the culinary arts. It is generally conceded the >> devil?Ts food treat can be loosely described as ?ocake? but demanding >> purists with a discerning palate would naturally chafe at the notion and >> the ?ochef? a natural impulse to suggest a Herculean effort and >> superior cooking skill to produce a confection demanding little more than >> cup water and 1 minute, 45 seconds in the microwave. [Rolling Eyes] >> >> Rick Galati RV-6A "Darla" (standard kit) >> >> >> >> >> Read this topic online here: >> >> http://forums.matronics.com/viewtopic.php?p=58209#58209 >> >> >> >> >> >> >> >> >> > > >


    Message 35


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    Time: 03:12:04 PM PST US
    From: FLYaDIVE@aol.com
    Subject: Re: Attaching floors with nutplates.
    --> RV-List message posted by: FLYaDIVE@aol.com Jeff & Dean: I like the look of Torx head screws and they work very well. But, why add a part that is not, shall we say standard? If you are away from home and need to do a little maintenance or something works its way down into no-man's land ... Your girlfriends diamond from the engagement ring. It will be just a stumbling block to obtain a driver. Barry "Chop'd Liver" "Show them the first time, correct them the second time, kick them the third time." Yamashiada


    Message 36


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    Time: 03:29:41 PM PST US
    From: Paul Trotter <ptrotter@acm.org>
    Subject: Re: Rant, question, suggestion: errors in
    --> RV-List message posted by: Paul Trotter <ptrotter@acm.org> I think some peope have missed the main point of this discussion. I don't think anyone is arguing that a builder should not have a basic skill level to build a plane or that he should be able to research all the appropriate sources for information before doing something. In addition, very few are saying that Van's instructions are inadequate. I think that the main point is that if the instructions do make a statement on how to do something, then that statement should be correct. Or, if the drawings show a particular fastener, then that should also be correct. If there is no specific information, then the builder should apply the appropriate thought and research to find the answer, but builder's should not have to second guess Van's instructions when they do contain specific information. I have found that when Van's says something will fit, and it doesn't, then I am usually doing something wrong, so I study it until I figure out what the problem is and it usually fits properly in the end. However, spending a lot of time trying to figure out why it doesn't work out like the drawing shows, only to find the the drawing is incorrect, is very frustrating. In many cases no information would be better than bad information, then I would just apply the normal standards and move on. Fixing the errors is not that big a deal. Van's is not a huge organization with complicated procceses for this. All it would take is a short note on a web page. Most of these they alraedy know about anyway and must share the info internally as many times you will call them and get an answer like "Oh yea, that should be.....". It would save them a lot of support time if they would just post this information. A little effort could make a great product even better. Just my $.02, or maybe $.05 by now :-) Do Not Archive Paul Trotter RV-8 82080 Fuselage Kit


    Message 37


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    Time: 03:45:35 PM PST US
    From: Ron Lee <ronlee@pcisys.net>
    Subject: Re: Attaching floors with nutplates.
    --> RV-List message posted by: Ron Lee <ronlee@pcisys.net> >I like the look of Torx head screws and they work very well. But, why add a >part that is not, shall we say standard? If you are away from home and need >to do a little maintenance or something works its way down into no-man's land >... Your girlfriends diamond from the engagement ring. It will be just a >stumbling block to obtain a driver. You mean the torx driver is not in your travel kit? A fishing tackle box can contain many items that will help you with repairs away from home. Ron Lee


    Message 38


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    Time: 05:03:16 PM PST US
    From: "Ed Holyoke" <bicyclop@pacbell.net>
    Subject: Attaching floors with nutplates.
    --> RV-List message posted by: "Ed Holyoke" <bicyclop@pacbell.net> You don't carry a tool kit? Pax, Ed Holyoke -----Original Message----- From: owner-rv-list-server@matronics.com [mailto:owner-rv-list-server@matronics.com] On Behalf Of FLYaDIVE@aol.com Sent: Tuesday, August 29, 2006 3:11 PM Subject: Re: RV-List: Attaching floors with nutplates. --> RV-List message posted by: FLYaDIVE@aol.com Jeff & Dean: I like the look of Torx head screws and they work very well. But, why add a part that is not, shall we say standard? If you are away from home and need to do a little maintenance or something works its way down into no-man's land ... Your girlfriends diamond from the engagement ring. It will be just a stumbling block to obtain a driver. Barry "Chop'd Liver" "Show them the first time, correct them the second time, kick them the third time." Yamashiada


    Message 39


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    Time: 05:06:59 PM PST US
    Subject: TRUTRACK ADI Pilot 1
    From: "Ian Findlay" <ianjo7@bigpond.com>
    --> RV-List message posted by: "Ian Findlay" <ianjo7@bigpond.com> Hello Listers, I am new here so hope this works ok. I am seriously considering purchase of Trutrack's ADI Pilot 1 as it is autopilot and attitude instrument using one valuable panel hole in RV8 panel. The company seems to have a first class reputation. Has anyone out there had experience with this unit? Ian from Downunder. Read this topic online here: http://forums.matronics.com/viewtopic.php?p=58334#58334


    Message 40


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    Time: 06:01:47 PM PST US
    From: Jerry Springer <jsflyrv@verizon.net>
    Subject: Re: Rant, question, suggestion: errors in
    --> RV-List message posted by: Jerry Springer <jsflyrv@verizon.net> kitfoxmike wrote: >well I do have a transmission shop and build todays transmissions and do the computer systems and electronics. > > >-------- >kitfoxmike > > Darn wish you lived closer the transmission is going out in my 2002 Ford (Fix Or Repair Daily) Ranger 4x4. :-) Jerry do not archive


    Message 41


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    Time: 07:14:15 PM PST US
    From: "dick martin" <martin@gbonline.com>
    Subject: Re: Van's Wheel Fairings
    Derrick, When I built my RV8 in 1999, I experimented with several wheelpant and tire variations. My objective was to obtain the most speed and the least drag possible. I found out that when I used any of the various cheap tires, I needed at least a 1/2 inch clearance around the tire casing, because when landing etc. the cheap tires would expand and rub the wheelpant. I solved the problem by installing Goodyear Custom III tires and tubes. The Custom III series has a much stiffer tred and side casing and holds its shape even with a hard landing. Note: the lower (closer to ground) you install the wheel pant, the faster you will go. I tried Vans pressure recovery pants first and then went to Sam James pressure recovery pants because they went faster and looked better. Good luck with your project. Dick Martin RV8 N233M the fast one 1350 hours - it gets better every day ----- Original Message ----- From: Derrick Aubuchon To: RV List Sent: Tuesday, August 29, 2006 9:44 AM Subject: RV-List: Van's Wheel Fairings I am replacing (finally!) my original, old style wheel fairings, for Van's "new" Pressure Recovery fairings. Any ideas on what works best for a minimal tire-to-faring clearance around the lower opening? Thanks, Derrick L. Aubuchon RV-4: N184DA (450+ hrs) Jackson/Westover -Amador County (O70) n184da@volcano.net


    Message 42


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    Time: 07:20:14 PM PST US
    From: Charlie England <ceengland@bellsouth.net>
    Subject: Re: Rant, question, suggestion: errors in
    --> RV-List message posted by: Charlie England <ceengland@bellsouth.net> Jerry Springer wrote: > --> RV-List message posted by: Jerry Springer <jsflyrv@verizon.net> > > kitfoxmike wrote: > >> well I do have a transmission shop and build todays transmissions and >> do the computer systems and electronics. >> > > >> -------- >> kitfoxmike >> >> > Darn wish you lived closer the transmission is going out in my 2002 > Ford (Fix Or Repair Daily) Ranger 4x4. :-) > > Jerry > do not archive Now, now, don't whine. (Pun intended) Rebuilding a tranny should be a learning experience. (Yes, I've done it, a long time ago at age 19 with a bad repair manual that didn't have all the details.) Charlie (are we having fun yet?) :-)


    Message 43


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    Time: 08:56:52 PM PST US
    From: "Larry Bowen" <Larry@bowenaero.com>
    Subject: Attaching floors with nutplates.
    --> RV-List message posted by: "Larry Bowen" <Larry@BowenAero.com> Ditto. I've swapped many of the torx or hex screws I used initially out for SS phillips for that very reason. Some places they make sense (forward baggage floor still has hex cap screws, very helpful.) Other places, there's no point (spinner). IMO. - Larry Bowen, RV-8, RV-7 VS Larry@BowenAero.com http://BowenAero.com > -----Original Message----- > From: FLYaDIVE@aol.com [mailto:FLYaDIVE@aol.com] > Sent: Tuesday, August 29, 2006 6:11 PM > To: rv-list@matronics.com > Subject: Re: RV-List: Attaching floors with nutplates. > > --> RV-List message posted by: FLYaDIVE@aol.com > > Jeff & Dean: > > I like the look of Torx head screws and they work very well. > But, why add a part that is not, shall we say standard? If > you are away from home and need to do a little maintenance or > something works its way down into no-man's land ... Your > girlfriends diamond from the engagement ring. It will be > just a stumbling block to obtain a driver. > > Barry > "Chop'd Liver" > > "Show them the first time, correct them the second time, kick > them the third time." > Yamashiada > > Photoshare, and much much more: > > >


    Message 44


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    Time: 09:22:31 PM PST US
    From: pcowper@webtv.net (Pete Cowper)
    Subject: Re: Rant, question, suggestion: errors in plans/drawings
    --> RV-List message posted by: pcowper@webtv.net (Pete Cowper) Now you guys have got me worried. I have the tail & wings done, the fuselage side and bottom skins drilled to the fuselage and have moved on to the gearleg boxes . . . and have found the instructions and plans to be fine with none of the errors confusing others. I have, however, spent many hours waving parts in the air until I figure out what I am trying to do though! Pete Cowper RV8 #81139




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