RV-List Digest Archive

Fri 08/28/09


Total Messages Posted: 3



Today's Message Index:
----------------------
 
     1. 04:30 AM - Re: recommended RV brake fluid (Ed Anderson)
     2. 05:43 AM - Re: recommended RV brake fluid (Kevin Horton)
     3. 06:41 AM - Re: recommended RV brake fluid (Bob Leffler)
 
 
 


Message 1


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    Time: 04:30:59 AM PST US
    From: "Ed Anderson" <eanderson@carolina.rr.com>
    Subject: recommended RV brake fluid
    Having experienced a ruptured brake line and ensuing brake fluid fire while using the 5606 fluid (Flash point around 240F), I strongly agree - use the Mi.-PRF-83232 - it's flash point is around 440F. The nice part is - it's fully compatible with the 5606 fluid so you don't have to flush your lines or replace type of seal. Naturally the more 5606 left in the system the lower the flash point from that of pure 83232. So using this fluid requires no changes to the installation - and since it is compatible with 5606 - you could always add 5606 (available at any FB0) if you find yourself needing brake fluid while away from your gallon of 83232. I would also suggest considering stainless steel, Teflon lined or other "real" brake lines. My aluminum tubing apparently fatigued and blew a chunk of the tubing wall out after an aborted take off (hot rotors). This could have been a result of me "working" hardening it while curving it around the landing rod, unnoticed damage or just material failure - but whatever the cause, you want to avoid it. But, the spraying of the low flash point 5606 on the hot rotor caused the real excitement. The resulting fire ball rose above the wing (as seen in video made by nephew), the brake peddle went to the floor and an excursion off the runway followed. Upon stopping, I popped the canopy and smelled burning resin - yes, the wheel pant was on fire and burning just below the full wing tank!! Fortunately, the fire was quickly put out and no damage to aircraft thanks to a small shallow ditch which arrested further progress. I know the aluminum tubing has been around a long time and used successfully, but there have also been several reports of brake failure. At least the SS brake lines are more likely to start seeping fluid than having a catastrophic failure. The SS brake line less likely to fail. I even went to the effort of adding rotors with double the thickness of standard rotors. The idea was that given twice the mass of the thicker rotor the same heat content would raise its temperature less. The side benefit of the thicker rotors are no brake fade, more even wear on the pads and less frequent pad replacement. Just my $0.02 YMMV Ed Ed Anderson Rv-6A N494BW Rotary Powered Matthews, NC eanderson@carolina.rr.com <http://www.andersonee.com> http://www.andersonee.com <http://www.dmack.net/mazda/index.html> http://www.dmack.net/mazda/index.html http://www.flyrotary.com/ <http://members.cox.net/rogersda/rotary/configs.htm> http://members.cox.net/rogersda/rotary/configs.htm#N494BW http://www.rotaryaviation.com/Rotorhead%20Truth.htm <http://www.dmack.net/mazda/index.html> _____ From: owner-rv-list-server@matronics.com [mailto:owner-rv-list-server@matronics.com] On Behalf Of Vanremog@aol.com Sent: Friday, August 28, 2009 1:33 AM Subject: Re: RV-List: recommended RV brake fluid IMO, don't bother with the crappy old 80 yr old MIL-H-5606 fluid. Get Viton O-rings installed in your calipers and go with the updated (50 yr old) higher performance fluid MIL-PRF-83282 developed after the military got tired of putting out brake fires. Check the archives and get with the program. A brake fire will ruin your day. -N1GV In a message dated 8/27/2009 7:56:01 P.M. Pacific Daylight Time, bmeyette@gmail.com writes: my RV-7A construction manual says I must not use automotive brake, but instead "use only the aircraft brake fluid recommended by the manufacturer". But they don't say what this fluid is. Does anyone know what fluids are recommended for use with the standard Van's Cleveland disk brakes? _____ __________ Information from ESET NOD32 Antivirus, version of virus signature database 3267 (20080714) __________ The message was checked by ESET NOD32 Antivirus.


    Message 2


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    Time: 05:43:39 AM PST US
    From: Kevin Horton <khorton01@rogers.com>
    Subject: Re: recommended RV brake fluid
    The problem with MIL-H-5606 fluid is that it has quite a low flash point (about 215 deg F). If your brakes are hot, and a line fails, spraying brake fluid on the brake disk, you will have a fire. The wheel pant will catch on fire too, and this whole thing is burning away below the fuel tank. Several RVs have had brake fires. Fortunately everyone so far has managed to get the fire put out without losing the aircraft, but it is still something to attempt to avoid. MIL-PRF-83282 is a replacement to MIL-H-5606 that was developed by the military, with a flash point of 470 deg F, or higher. It is fully compatible with all the seals. It is not that much more expensive, but it is a little harder to find. If you are on the road, and need to top up your brake system, you can add some MIL-H-5606 fluid to the MIL-PRF-83282, but the resulting mixture has a slightly lower flash point. I found Royco 782, a MIL-PRF-83282 fluid, at a local supplier (Leavens Brothers in Toronto) for $12 a quart. It should be cheaper in the USA. This fluid is specified for some corporate aircraft, so you may find it at a local FBO. -- Kevin Horton Ottawa, Canada On Thu, Aug 27, 2009 at 23:42, Brian Meyette<bmeyette@gmail.com> wrote: > Would you, or anyone, happen to know the Cleveland web site? I googled > "cleveland brakes" before sending the original message, but all I got was > sellers, not the mfg site. Or their phone number woudl work, too. > thanks, > brian > ________________________________ > From: owner-rv-list-server@matronics.com > [mailto:owner-rv-list-server@matronics.com] On Behalf Of Randy Difani > Sent: Thursday, August 27, 2009 11:08 PM > To: rv-list@matronics.com > Subject: Re: RV-List: recommended RV brake fluid > > Mil H 5606 normally is used for brake fluid and you can find it here > http://www.aircraftspruce.com/search/search.php. Recommend that you go to > the Cleveland website to be sure. Also, it's probably in your Cleveland > Brake instructions. Do not use automotive, it'll melt the seals... Good > luck and fly safe. > > ----- Original Message ----- > From: Brian Meyette > To: RV7A@yahoogroups.com ; rv-list@matronics.com > Sent: Thursday, August 27, 2009 10:52 PM > Subject: RV-List: recommended RV brake fluid > my RV-7A construction manual says I must not use automotive brake, but > instead "use only the aircraft brake fluid recommended by the > manufacturer". But they don't say what this fluid is. Does anyone know > what fluids are recommended for use with the standard Van's Cleveland disk > brakes? > thanks, > brian >


    Message 3


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    Time: 06:41:16 AM PST US
    From: "Bob Leffler" <rv@thelefflers.com>
    Subject: recommended RV brake fluid
    Skygeek has Royco 782 for $8.14 a quart http://www.skygeek.com/royco-782-synthetic-fire-resistant-hydraulic-fluid.ht ml bob -----Original Message----- From: owner-rv-list-server@matronics.com [mailto:owner-rv-list-server@matronics.com] On Behalf Of Kevin Horton Sent: Friday, August 28, 2009 8:42 AM Subject: Re: RV-List: recommended RV brake fluid The problem with MIL-H-5606 fluid is that it has quite a low flash point (about 215 deg F). If your brakes are hot, and a line fails, spraying brake fluid on the brake disk, you will have a fire. The wheel pant will catch on fire too, and this whole thing is burning away below the fuel tank. Several RVs have had brake fires. Fortunately everyone so far has managed to get the fire put out without losing the aircraft, but it is still something to attempt to avoid. MIL-PRF-83282 is a replacement to MIL-H-5606 that was developed by the military, with a flash point of 470 deg F, or higher. It is fully compatible with all the seals. It is not that much more expensive, but it is a little harder to find. If you are on the road, and need to top up your brake system, you can add some MIL-H-5606 fluid to the MIL-PRF-83282, but the resulting mixture has a slightly lower flash point. I found Royco 782, a MIL-PRF-83282 fluid, at a local supplier (Leavens Brothers in Toronto) for $12 a quart. It should be cheaper in the USA. This fluid is specified for some corporate aircraft, so you may find it at a local FBO. -- Kevin Horton Ottawa, Canada On Thu, Aug 27, 2009 at 23:42, Brian Meyette<bmeyette@gmail.com> wrote: > Would you, or anyone, happen to know the Cleveland web site? I googled > "cleveland brakes" before sending the original message, but all I got was > sellers, not the mfg site. Or their phone number woudl work, too. > thanks, > brian > ________________________________ > From: owner-rv-list-server@matronics.com > [mailto:owner-rv-list-server@matronics.com] On Behalf Of Randy Difani > Sent: Thursday, August 27, 2009 11:08 PM > To: rv-list@matronics.com > Subject: Re: RV-List: recommended RV brake fluid > > Mil H 5606 normally is used for brake fluid and you can find it here > http://www.aircraftspruce.com/search/search.php. Recommend that you go to > the Cleveland website to be sure. Also, it's probably in your Cleveland > Brake instructions. Do not use automotive, it'll melt the seals... Good > luck and fly safe. > > ----- Original Message ----- > From: Brian Meyette > To: RV7A@yahoogroups.com ; rv-list@matronics.com > Sent: Thursday, August 27, 2009 10:52 PM > Subject: RV-List: recommended RV brake fluid > my RV-7A construction manual says I must not use automotive brake, but > instead "use only the aircraft brake fluid recommended by the > manufacturer". But they don't say what this fluid is. Does anyone know > what fluids are recommended for use with the standard Van's Cleveland disk > brakes? > thanks, > brian >




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