Today's Message Index:
----------------------
 
     1. 01:14 AM - Re: Engine Hesitation (RICHARD MILLER)
     2. 04:52 AM - Re:RV-List Cowl Louvers (was engine hesitation) (rveighta@comcast.net)
     3. 04:55 AM - Re: Engine Hesitation (Richard McBride)
     4. 05:29 AM - Re: RV-List Cowl Louvers (was engine hesitation) (N395V)
     5. 06:06 AM - Re: Engine Hesitation (rveighta@comcast.net)
     6. 06:22 AM - Re: Initial Baffle-To-Top-Cowling Fit... (rv6n@optonline.net)
     7. 06:50 AM - Re: Re: RV-List Cowl Louvers (was engine hesitation) (David Cudney)
     8. 08:06 AM - Re: Initial Baffle-To-Top-Cowling Fit... (Valovich, Paul)
     9. 08:42 AM - Engine Hesitation -Oil temps (Charles Brame)
    10. 01:13 PM - Re: Waterproofing RV-4's (Mike Kellems)
    11. 02:47 PM - Re: Engine Hesitation -Oil temps (Jim)
    12. 05:19 PM - Re: Engine Hesitation (khorton)
    13. 05:45 PM - Re: Re:RV-List Cowl Louvers (was engine hesitation) ()
    14. 07:03 PM - Re: Re: Engine Hesitation (wgill10@comcast.net)
    15. 07:22 PM - Re: Initial Baffle-To-Top-Cowling Fit... (halbenjamin@optonline.net)
    16. 10:11 PM - Re: RV-List Digest: 20 Msgs - 09/14/09 (DEAN PSIROPOULOS)
    17. 10:23 PM - Re: Initial Baffle-To-Top-Cowling Fit... (Matt Dralle)
    18. 10:42 PM - Re: Engine Hesitation -Oil temps (RICHARD MILLER)
 
 
 
Message 1
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| Subject:  | Engine Hesitation | 
      
      
      Walt
      
      you have already tried the shotgun approach to solve this problem. Without a logging
      engine monitor, i have to go back to the basics. As said before, it is air,
      fuel or fire. 
      
      you have yet to tell us how old this engine is.
      
      you have played with the fuel side, this is not something you should do without
      the right tools. if you over lean these engines at max power you will be buying
      another one.
      
      On the fire side i need to know what you have installed.
      
      
      One the air side there could be any number of things that could be causing this.
      
      
      The problem with any experimental airplane, is that it is an experimental airplane.
      They are all one offs. There is no decent customer support, since almost
      everyone builds them a little different. 
      
      rick
      a+p/ia 25+ yrs.
      
      
      --- On Mon, 9/14/09, Mike Robertson <mrobert569@hotmail.com> wrote:
      
      > From: Mike Robertson <mrobert569@hotmail.com>
      > Subject: RE: RV-List: Engine Hesitation
      > To: "rv list" <rv-list@matronics.com>
      > Date: Monday, September 14, 2009, 2:50 PM
      > 
      > 
      > 
      > #yiv892795043 .hmmessage P
      > {
      > margin:0px;padding:0px;}
      > #yiv892795043 {
      > font-size:10pt;font-family:Verdana;}
      > 
      > 
      >  
      > Walt,
      > 
      > 
      > 
      > Try tightening all the clamps and bolts on the intake
      > system from the oil sump to the cylinder head and do a
      > visual check on the rubber connectors for condition.
      > If everything appears ok then, very carefully, spray soapy
      > wateron the intake system while the engine is
      > running. You won't see bubbles because it is
      > sucking but the engine will stumble if it a big leak, or you
      > will see EGT and cylinder head temp changes.
      > 
      > 
      > 
      > Mike
      > 
      > 
      > 
      > Date: Mon, 14 Sep 2009 20:05:03 +0000
      > From: rveighta@comcast.net
      > To: rv-list@matronics.com
      > Subject: Re: RV-List: Engine Hesitation
      > 
      > 
      > 
      > #yiv892795043 .ExternalClass p
      > {}
      > 
      > 
      > 
      > Mike, I'm not sure what you mean by checking for an
      > intake leak. How do you go about doing that?
      > 
      > 
      > 
      > Walt
      > 
      > 
      > ----- Original Message -----
      > From: "Mike Robertson"
      > <mrobert569@hotmail.com>
      > To: "rv list" <rv-list@matronics.com>
      > Sent: Monday, September 14, 2009 10:21:26 AM GMT -05:00
      > US/Canada Eastern
      > Subject: RE: RV-List: Engine Hesitation
      > 
      > 
      > 
      > #yiv892795043 .ExternalClass .EC_hmmessage P
      > {padding:0px;}
      > #yiv892795043 .ExternalClass body.EC_hmmessage
      > {font-size:10pt;font-family:Verdana;}
      > 
      > Walt,
      > 
      > have you tried checking for an intake leak. It can
      > cause exactly what you are talking about.
      > 
      > Mike Robertson
      > 
      > 
      > 
      > 
      > 
      > 
      > 
      > 
      > Date: Mon, 14 Sep 2009 12:56:45 +0000
      > From: rveighta@comcast.net
      > To: rv-list@matronics.com
      > Subject: RV-List: Engine Hesitation
      > 
      > 
      > 
      > 
      > #yiv892795043 .ExternalClass p
      > {}
      > 
      > 
      > I
      > have a Lycoming IO-360 in my RV8A which exhibits an
      > engine hesitancy or "stumble" that is proving very
      > difficult to diagnose.
      > This problem shows up when taxiing back in after a flight,
      > and in an RPM range of 750-1300. In flight there is no
      > evidence of a stumble,
      > and no stumble at initial start up, taxiing out for take
      > off or during run-up. In other words, the engine only
      > exhibits this behavior when it
      > is warm. 
      > 
      > I have talked to some very knowledgable folks and have
      > tried several things: (1) Reset the idle mixture, (2)
      > removed and cleaned the
      > servo finger screen, (3) removed the nozzles and placed
      > them in a cup of acetone, which was then placed in a sonic
      > cleaner for about
      > an hour. After the nozzles were reinstalled, I test flew
      > the plane and the stumble was gone. However, a subsequent
      > test flight revealed
      > that although the engine was running much smoother, an
      > occasional stumble was still there. 
      > 
      > Additional facts:
      > 
      > Oil temps are normal (around 180 deg F)
      > Compression test is normal (all cylinders mid 70's)
      > I'm using a Catto 3 blade prop
      > 
      > Any and all suggestions you may have will be greatly
      > appreciated.
      > 
      > Thanks,
      > 
      > Walt Shipley
      > 
      > 
      > 
      > 3D============================================
      > 3D============================================
      > 3D============================================
      > 3D============================================
      > 
      > 
      > 
      > 
      > Your E-mail and More On-the-Go. Get Windows Li/'
      > target='_new'>Sign up now. 
      > 
      > t=_blank>http://www.matronics.com/Navigator?RV-List
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      > blank>http://www.matronics.com/contribution
      > 
      > 
      > 
      > p://www.matronics.com/Navigator?RV-List
      > ronics.com
      > ww.matronics.com/contribution
      > 
      > 
      > Your E-mail and More
      > On-the-Go. Get Windows Li/'
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      > 
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Message 2
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| Subject:  | Re:RV-List Cowl Louvers (was engine hesitation) | 
      
      
      Vince, one of the other listers asked me where I got my louvers but I can't
       remember his name. I believe however that he has stopped 
      
      making them.=C2- If any on the list knows where to get them now, please a
      dvise. 
      
      
      Also, if you go with the louvers, you will need some way to block them off 
      in cold weather. An electric mac servo might be a good 
      
      approach. Right now I just use metal covers when the weather turns cold. 
      
      
      Walt 
      
      
      ----- Original Message ----- 
      From: "Vincent Welch" <welchvincent@hotmail.com> 
      Sent: Monday, September 14, 2009 9:57:37 PM GMT -05:00 US/Canada Eastern 
      Subject: RE: RV-List: Engine Hesitation 
      
      I was looking at the louvers also.=C2- I was holding that option as a las
      t resort but it looks like I may have to go that way by next summer.=C2- 
      Thanks for the info. 
      =C2- 
      Vince 
      =C2- 
      
      
      From: rveighta@comcast.net 
      Subject: Re: RV-List: Engine Hesitation 
      
      
      Vince, I too had temps above 200 F on warm days. That was before I installe
      d=C2-louvered vents=C2-in the lower cowl. Now I have the reverse proble
      m; 
      hard to get the oil temps up on cold days. 
      =C2- 
      Walt 
      
      ----- Original Message ----- 
      From: "Vincent Welch" <welchvincent@hotmail.com> 
      Sent: Monday, September 14, 2009 6:28:47 PM GMT -05:00 US/Canada Eastern 
      Subject: RE: RV-List: Engine Hesitation 
      
      Walt, 
      =C2- 
      I know that it is off the subject but how did you end up with oil temps in 
      the 180's?=C2- I also have an RV-8A with an IO-360-A1A and a Hartzell con
      stant speed prop, I have one mag and one lightspeed ignition.=C2- On a wa
      rm day I will see 205 - 210 in cruise.=C2- The only time I see 180 is in 
      the winter.=C2- My oil cooler is located behind #4 on the baffle.=C2- I
      t has a 1" C-Channel stand off=C2-and is well sealed to the baffle.=C2-
       I have cleaned up as much as I can, the baffle seal is good as evidenced b
      y=C2-CHT's in the low to mid 300's.=C2- I even cut about two inches off
       the bottom of the cowl to open up the exit a bit.=C2- How did you get 18
      0's????? 
      =C2- 
      Vince=C2- 
      =C2- 
      
      
      From: rveighta@comcast.net 
      Subject: RV-List: Engine Hesitation 
      
      
      I have a Lycoming IO-360 in my RV8A which=C2- exhibits an engine hesitanc
      y or "stumble" that is proving very difficult to diagnose. 
      This problem shows up when taxiing back in after a flight, and in an RPM ra
      nge of 750-1300. In flight there is no evidence of a stumble, 
      and no stumble at initial start up, taxiing out for take off or during run-
      up. In other words, the engine only exhibits this behavior when it 
      is warm. 
      =C2- 
      I have talked to some very knowledgable folks and have tried several things
      : (1) Reset the idle mixture, (2) removed and cleaned the 
      servo finger screen, (3) removed the nozzles and placed them in a cup of ac
      etone, which was then placed in a sonic cleaner for about 
      an hour. After the nozzles were reinstalled, I test flew the plane and the 
      stumble was gone. However, a subsequent test flight revealed 
      that although the engine was running much smoother, an occasional stumble w
      as still there. 
      =C2- 
      Additional facts: 
      =C2- 
      Oil temps are normal (around 180 deg F) 
      Compression test is normal (all cylinders mid 70's) 
      I'm using a Catto 3 blade prop 
      =C2- 
      Any and all suggestions you may have will be greatly appreciated. 
      =C2- 
      Thanks, 
      =C2- 
      Walt Shipley 
      
      3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=
      3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=
      3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=
      3D
      3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=
      3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=
      3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=
      3D
      3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=
      3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=
      3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=
      3D
      3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=
      3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=
      3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=
      3D 
      
      Your E-mail and More On-the-Go. Get Windows Li/' target='_new'>Sign up no
      w. t=_blank>http://www.matronics.com/Navigator?RV-List p://forums.matroni
      cs.com blank>http://www.matronics.com/contribution p://www.matronics.com/Na
      vigator?RV-List ronics.com ww.matronics.com/contribution 
      
      =========
      ==
      
Message 3
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| Subject:  | Re: Engine Hesitation | 
      
      No I'm not.  I suspect my temps are due to a larger cooler, which is  
      probably not a viable option for you.  The louvers sound like a good  
      solution.
      
      Rick
      On Sep 14, 2009, at 9:58 PM, Vincent Welch wrote:
      
      > Are you using the cowl louvers also Rick?
      >
      > Vince
      >
      > From: rick.mcbride@me.com
      > To: rv-list@matronics.com
      > Subject: Re: RV-List: Engine Hesitation
      > Date: Mon, 14 Sep 2009 19:30:56 -0400
      >
      > Vince,
      >
      > Just as another point of reference, I have an IO360-A3B6D in my -8  
      > with dual Lightspeed.   It has a firewall mounted oil cooler (13 row  
      > if I recall).  The plenum into the cooler has a butterfly valve.   
      > Without shutting the valve I rarely see temperatures about 200  
      > degrees unless in a climb on a hot day.  It's not uncommon that I  
      > have to close the valve partially to get temps to 180 or above.   
      > With the valve open on a warm day my temps are usually in the 170s.
      >
      > Rick McBride
      >
      > On Sep 14, 2009, at 6:28 PM, Vincent Welch wrote:
      >
      > Walt,
      >
      > I know that it is off the subject but how did you end up with oil  
      > temps in the 180's?  I also have an RV-8A with an IO-360-A1A and a  
      > Hartzell constant speed prop, I have one mag and one lightspeed  
      > ignition.  On a warm day I will see 205 - 210 in cruise.  The only  
      > time I see 180 is in the winter.  My oil cooler is located behind #4  
      > on the baffle.  It has a 1" C-Channel stand off and is well sealed  
      > to the baffle.  I have cleaned up as much as I can, the baffle seal  
      > is good as evidenced by CHT's in the low to mid 300's.  I even cut  
      > about two inches off the bottom of the cowl to open up the exit a  
      > bit.  How did you get 180's?????
      >
      > Vince
      >
      > Date: Mon, 14 Sep 2009 12:56:45 +0000
      > From: rveighta@comcast.net
      > To: rv-list@matronics.com
      > Subject: RV-List: Engine Hesitation
      >
      > I have a Lycoming IO-360 in my RV8A which  exhibits an engine  
      > hesitancy or "stumble" that is proving very difficult to diagnose.
      > This problem shows up when taxiing back in after a flight, and in an  
      > RPM range of 750-1300. In flight there is no evidence of a stumble,
      > and no stumble at initial start up, taxiing out for take off or  
      > during run-up. In other words, the engine only exhibits this  
      > behavior when it
      > is warm.
      >
      > I have talked to some very knowledgable folks and have tried several  
      > things: (1) Reset the idle mixture, (2) removed and cleaned the
      > servo finger screen, (3) removed the nozzles and placed them in a  
      > cup of acetone, which was then placed in a sonic cleaner for about
      > an hour. After the nozzles were reinstalled, I test flew the plane  
      > and the stumble was gone. However, a subsequent test flight revealed
      > that although the engine was running much smoother, an occasional  
      > stumble was still there.
      >
      > Additional facts:
      >
      > Oil temps are normal (around 180 deg F)
      > Compression test is normal (all cylinders mid 70's)
      > I'm using a Catto 3 blade prop
      >
      > Any and all suggestions you may have will be greatly appreciated.
      >
      > Thanks,
      >
      > Walt Shipley
      >
      >
      > 3D 
      > = 
      > 3D 
      > = 
      > 3D 
      > = 
      > 3D 
      > = 
      > 3D 
      > = 
      > 3D 
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      > = 
      > 3D 
      > = 
      > 3D 
      > = 
      > 3D 
      > ======================
      > 3D 
      > = 
      > 3D 
      > = 
      > 3D 
      > = 
      > 3D 
      > = 
      > 3D 
      > = 
      > 3D 
      > = 
      > 3D 
      > = 
      > 3D 
      > = 
      > 3D 
      > = 
      > 3D 
      > = 
      > 3D 
      > = 
      > 3D 
      > = 
      > 3D 
      > = 
      > 3D 
      > = 
      > 3D 
      > = 
      > 3D 
      > = 
      > 3D 
      > = 
      > 3D 
      > = 
      > 3D 
      > = 
      > 3D 
      > = 
      > 3D 
      > = 
      > 3D 
      > = 
      > 3D 
      > ======================
      > 3D 
      > = 
      > 3D 
      > = 
      > 3D 
      > = 
      > 3D 
      > = 
      > 3D 
      > = 
      > 3D 
      > = 
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      > = 
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      > 3D 
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      > 3D 
      > = 
      > 3D 
      > = 
      > 3D 
      > = 
      > 3D 
      > = 
      > 3D 
      > = 
      > 3D 
      > = 
      > 3D 
      > = 
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      > = 
      > 3D 
      > = 
      > 3D 
      > = 
      > 3D 
      > = 
      > 3D 
      > = 
      > 3D 
      > ======================
      > 3D 
      > = 
      > 3D 
      > = 
      > 3D 
      > = 
      > 3D 
      > = 
      > 3D 
      > = 
      > 3D 
      > = 
      > 3D 
      > = 
      > 3D 
      > = 
      > 3D 
      > = 
      > 3D 
      > = 
      > 3D 
      > = 
      > 3D 
      > = 
      > 3D 
      > = 
      > 3D 
      > = 
      > 3D 
      > = 
      > 3D 
      > = 
      > 3D 
      > = 
      > 3D 
      > = 
      > 3D 
      > = 
      > 3D 
      > = 
      > 3D 
      > = 
      > 3D 
      > = 
      > 3D 
      > ======================
      >
      >
      > Your E-mail and More On-the-Go. Get Windows Li/' target='_new'>Sign  
      > up now.
      >
      >
      > href="http://www.matronics.com/Navigator?RV-List">http://www.matronics.com/Navigator?RV-List
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Message 4
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| Subject:  | Re: RV-List Cowl Louvers (was engine hesitation) | 
      
      
      You can get the louvers here.......
      
      http://www.averytools.com/
      
      --------
      Milt
      2003 F1 Rocket
      2006 Radial Rocket
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=263110#263110
      
      
Message 5
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| Subject:  | Re: Engine Hesitation | 
      
      
      Rick, thanks for sticking with me on this problem. To answer your questions
      , the engine is a 1978 IO-360 B4A. It is equipped with two 
      
      Bendix Magnitos=C2- (R) S4LN-30, P/N 10-51360-29=C2-=C2- (L) S4LN-21
      =C2- P/N 10-51360-37.=C2- I am using=C2-Unison =C2-Aviation plugs, 
      UREM37BY. 
      
      Sparkplug wires are standard Lycoming. 
      
      
      Thanks again..... 
      
      
      Walt 
      
      
      ----- Original Message ----- 
      From: "RICHARD MILLER" <rickpegser@yahoo.com> 
      Sent: Tuesday, September 15, 2009 3:58:48 AM GMT -05:00 US/Canada Eastern
      
      Subject: RE: RV-List: Engine Hesitation 
      
      
      Walt 
      
      you have already tried the shotgun approach to solve this problem. Without 
      a logging engine monitor, i have to go back to the basics. As said before, 
      it is air, fuel or fire. 
      
      you have yet to tell us how old this engine is. 
      
      you have played with the fuel side, this is not something you should do wit
      hout the right tools. if you over lean these engines at max power you will 
      be buying another one. 
      
      On the fire side i need to know what you have installed. 
      
      
      One the air side there could be any number of things that could be causing 
      this. 
      
      The problem with any experimental airplane, is that it is an experimental a
      irplane. They are all one offs. There is no decent customer support, since 
      almost everyone builds them a little different. 
      
      rick 
      a+p/ia 25+ yrs. 
      
      
      --- On Mon, 9/14/09, Mike Robertson <mrobert569@hotmail.com> wrote: 
      
      > From: Mike Robertson <mrobert569@hotmail.com> 
      > Subject: RE: RV-List: Engine Hesitation 
      > To: "rv list" <rv-list@matronics.com> 
      > Date: Monday, September 14, 2009, 2:50 PM 
      > 
      > 
      > 
      > #yiv892795043 .hmmessage P 
      > { 
      > margin:0px;padding:0px;} 
      > #yiv892795043 { 
      > font-size:10pt;font-family:Verdana;} 
      > 
      > 
      > =C2- 
      > Walt, 
      > 
      > =C2- 
      > 
      > Try tightening all the clamps and bolts on the intake 
      > system from the oil sump to the cylinder head and do a 
      > visual check on the rubber connectors for condition.=C2- 
      > If everything appears ok then, very carefully, spray soapy 
      > water=C2-on the intake system while the engine is 
      > running.=C2- You won't see bubbles because it is 
      > sucking but the engine will stumble if it a big leak, or you 
      > will see EGT and cylinder head temp changes. 
      > 
      > =C2- 
      > 
      > Mike 
      > =C2- 
      > 
      > 
      > Date: Mon, 14 Sep 2009 20:05:03 +0000 
      > From: rveighta@comcast.net 
      > To: rv-list@matronics.com 
      > Subject: Re: RV-List: Engine Hesitation 
      > 
      > 
      > 
      > #yiv892795043 .ExternalClass p 
      > {} 
      > 
      > 
      > 
      > Mike, I'm not sure what you mean by checking for an 
      > intake leak. How do you go about doing that? 
      > 
      > =C2- 
      > 
      > Walt 
      > 
      > 
      > ----- Original Message ----- 
      > From: "Mike Robertson" 
      > <mrobert569@hotmail.com> 
      > To: "rv list" <rv-list@matronics.com> 
      > Sent: Monday, September 14, 2009 10:21:26 AM GMT -05:00 
      > US/Canada Eastern 
      > Subject: RE: RV-List: Engine Hesitation 
      > 
      > 
      > 
      > #yiv892795043 .ExternalClass .EC_hmmessage P 
      > {padding:0px;} 
      > #yiv892795043 .ExternalClass body.EC_hmmessage 
      > {font-size:10pt;font-family:Verdana;} 
      > 
      > Walt, 
      > =C2- 
      > have you tried checking for an intake leak.=C2- It can 
      > cause exactly what you are talking about. 
      > =C2- 
      > Mike Robertson 
      > =C2- 
      > 
      > 
      > 
      > 
      > 
      > 
      > 
      > Date: Mon, 14 Sep 2009 12:56:45 +0000 
      > From: rveighta@comcast.net 
      > To: rv-list@matronics.com 
      > Subject: RV-List: Engine Hesitation 
      > 
      > 
      > 
      > 
      > #yiv892795043 .ExternalClass p 
      > {} 
      > 
      > 
      > I 
      > have a Lycoming IO-360 in my RV8A which=C2- exhibits an 
      > engine hesitancy or "stumble" that is proving very 
      > difficult to diagnose. 
      > This problem shows up when taxiing back in after a flight, 
      > and in an RPM range of 750-1300. In flight there is no 
      > evidence of a stumble, 
      > and no stumble at initial start up, taxiing out for take 
      > off or during run-up. In other words, the engine only 
      > exhibits this behavior when it 
      > is warm. 
      > =C2- 
      > I have talked to some very knowledgable folks and have 
      > tried several things: (1) Reset the idle mixture, (2) 
      > removed and cleaned the 
      > servo finger screen, (3) removed the nozzles and placed 
      > them in a cup of acetone, which was then placed in a sonic 
      > cleaner for about 
      > an hour. After the nozzles were reinstalled, I test flew 
      > the plane and the stumble was gone. However, a subsequent 
      > test flight revealed 
      > that although the engine was running much smoother, an 
      > occasional stumble was still there. 
      > =C2- 
      > Additional facts: 
      > =C2- 
      > Oil temps are normal (around 180 deg F) 
      > Compression test is normal (all cylinders mid 70's) 
      > I'm using a Catto 3 blade prop 
      > =C2- 
      > Any and all suggestions you may have will be greatly 
      > appreciated. 
      > =C2- 
      > Thanks, 
      > =C2- 
      > Walt Shipley 
      > 
      > 
      > 
      > 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D
      =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D
      =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D
      =3D 
      > 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D
      =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D
      =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D
      =3D 
      > 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D
      =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D
      =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D
      =3D 
      > 3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D
      =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D
      =3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D
      =3D 
      > 
      > 
      > 
      > 
      > Your E-mail and More On-the-Go. Get Windows Li/' 
      > target='_new'>Sign up now. 
      > 
      > t=_blank>http://www.matronics.com/Navigator?RV-List 
      > p://forums.matronics.com 
      > blank>http://www.matronics.com/contribution 
      > 
      > 
      > 
      > p://www.matronics.com/Navigator?RV-List 
      > ronics.com 
      > ww.matronics.com/contribution 
      > 
      > 
      > Your E-mail and More 
      > On-the-Go. Get Windows Li/' 
      > target='_new'>Sign up now. 
      > 
      > 
      > 
      > 
      > 
      
      
      =C2-=C2- =C2- =C2- 
      
      
      =========== 
      =========== 
      MS - 
      =========== 
      e - 
       =C2- =C2- =C2- =C2- =C2--Matt Dralle, List Admin. 
      =========== 
      
      
Message 6
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  | 
      
      
| Subject:  | Re: Initial Baffle-To-Top-Cowling Fit... | 
      
      Matt,
      
      It has been about six years since I made my baffles on my RV6 with an 0-360 but
      I remember having to trim quite a bit.  I must have had it on and off a few dozen
      times to get it to fit perfectly.  Having seen your progress from your postings
      I am certain you will get it right, just trim a little at a time, check
      and repeat.
      
      Forget about having a blister on the cowl for the oil cooler, you will have to
      address the mount after the cowl fits.
      
      Good luck,
      
      Bob Bales
      do not archive
      
      ----- Original Message ----
      From: Matt Dralle 
      Subject: RV-List: Initial Baffle-To-Top-Cowling Fit...
      
      > 
      > Dear Listers,
      > 
      > The RV-8's cowling done and fits like a glove. I started the 
      > baffling last night and its coming along nicely. The fit on the 
      > sides and back are very good considering the IO-390 installation 
      > (and the use of the IO-360 baffle kit). The front baffling is 
      > completely different, however, and I'm slogging through the 
      > custom fitting.
      > 
      > But here's my question. I decided to put the top cowling on top 
      > of the baffling that I've got installed so far and I was shocked 
      > that the baffling appears to be a good 1 to 1.5" too tall!! Is 
      > this because of the IO-390 or is that just where Van's expects 
      > you to start in your "cutting-it-down-to-size" phase? That's a 
      > lot of snipping and fitting and snipping and fitting. I was 
      > expecting to have to trim some, but not over a inch...
      > 
      > Also, it looks like the over-sized oil cooler is going to fit 
      > nicely on the rear baffle with only a little "modification". 
      > But I'm not sure if the back, upper corner is going to clear the 
      > cowling. Since the cowling is sitting over a inch high right 
      > now, I've got no way to really trial fit the oil cooler and 
      > check for cowling clearance until I trim the baffling down. 
      > Worst-case I could put a blister on the cowling for the rear, 
      > upper flange of the oil cooler, I suppose, but that's kind of 
      > hokey. There is room to move the oil cooler in towards the 
      > centerline about 1", but then the mount will no longer line up 
      > with the flange on the outboard edge and will require more 
      > modifications.
      > Thoughts...?
      > 
      > Attached are some pics. ( Digest viewers check 
      > http://forums.matronics.com ).
      > 
      > Matt Dralle
      > RV-8 #82880 N998RV
      > http://www.mykitlog.com/dralle
      > Baffling and Oil Cooler...
      
Message 7
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  | 
      
      
| Subject:  | Re: RV-List Cowl Louvers (was engine hesitation) | 
      
      
      I used  cowl louvers on my 7A with the oil cooler that Van supplied  
      (io 360) and I am going to have to block part of the oil cooler off  
      this fall  to raise the temps a bit --even on the hottest days going  
      across the dessert the temps seldom get above 190 on take off and in  
      the low 180s in cruse.  Cylinder temps have stayed below 350 usually  
      around 330 F.  I'm not sure I needed the louvers -- but they look great.
      
      Dave @ RAL
      125 hours
      
      
      On Sep 15, 2009, at 5:28 AM, N395V wrote:
      
      >
      > You can get the louvers here.......
      >
      > http://www.averytools.com/
      >
      > --------
      > Milt
      > 2003 F1 Rocket
      > 2006 Radial Rocket
      >
      >
      > Read this topic online here:
      >
      > http://forums.matronics.com/viewtopic.php?p=263110#263110
      >
      >
      
      
Message 8
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  | 
      
      
| Subject:  | Re: Initial Baffle-To-Top-Cowling Fit... | 
      
      Matt,
      Seems like I've been working on the baffles for years - but its been severa
      l months! It's a slow tedious process. - Tonight I'm going to rivet the air
      seal fabric and declare victory.
      
      I'm building an RV-8A with a new Aerosport IO-360.  The thing that bothered
       me most during the baffle saga was the amount of metal material I had to r
      emove in order to get the 3/8-1/2 inch baffle to cowl clnc. And the difficu
      lty I had getting the cowl to fit over the oil cooler (standard Vans) corne
      r. I'd estimate I removed a third of the metal is some areas.
      
      As I got closer I used a zillion large paper clips set next to each other a
      ll around the baffles to get final shape / clnc. Basically, set a zillion p
      aper clips, attach - or place the cowl where baffle interference prevents a
      ttachment - cowl, mark 3/8-1/2 inch from top of paper clips on baffles, rem
      ove baffles, trim baffles - usually in 1/8 inch increments, reattach baffle
      s - and repeat ad infinitum.
      
      After getting the final shape, I worked with the airseal fabric - 1 inch be
      low and 1 =BD inches above baffle contour. Drilled and clecoed airseal fabr
      ic to baffle - then fiddled with corners - including lacing - to get the be
      st seal possible.
      
      I went through my adjective vocabulary many, many times.
      
      A related question for the assembled expertise: I have one Lightspeed and o
      ne mag. Are blast tubes needed - or can I leave a small gap along the botto
      m of the rear baffles to provide some airflow aft of the baffles?
      
      Paul Valovich
      N192NM Reserved - again
      Ridgecrest, CA
      
      
Message 9
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  | 
      
      
| Subject:  | Engine Hesitation -Oil temps | 
      
      I have an RV-6A with an IO-320 and initially was plagued by very high  
      
      (240=B0+) oil temps. I tried a variety of solutions without help,  
      including adding louvers to the bottom of the cowl, opening up the  
      cowl air exit area, changing Vernatherms, changing oil pressure  
      settings, checking timing, etc. Nothing helped. I was convinced my  
      rebuilt engine had the wrong bearing inserts and so we (my engine  
      builder and I) pulled the engine and tore it down. Bottom line was all  
      
      of the internal engine specs were well within tolerance with no signs  
      
      of overheating or stress. Reassembled and reinstalled, the high oil  
      temps remained.
      
      My oil cooler was a Van's Niagara mounted on the firewall and fed by a  
      
      3 inch scat tube with air taken from behind cylinder number three. I  
      changed to a larger, more efficient (and much more expensive) Stewart  
      
      Warner cooler from ACS and fed it with a 4 inch scat tube. (can't  
      remember the nomenclature, but if anybody is interested, I'll look it  
      
      up.) Problem solved. Now, even on a 100=B0+ day, climbing out with a hot 
      
      engine, I rarely see more than 200=B0 oil temps. In cruise my oil temps  
      
      are a consistent 179=B0 even at low altitudes, at high rpm, on a hot 
      day.
      
      One other solution - My AFP fuel injection has a fuel control metering  
      
      jet that provides additional fuel at full throttle to help keep CHTs  
      cool. Changing the metering jet to the next available size larger  
      dropped my CHTs by about 50=B0 during the climb and also helped keep the 
      
      oil temps cool.
      
      I'm considering covering the cowl louvers over to see if that makes  
      any difference now.
      
      Charlie Brame
      RV-6A  N11CB
      San Antonio
      
      --------------------------------------------------------------------
      
      
      ----- Original Message -----
      From: From: "Vincent Welch" <welchvincent@hotmail.com>
      Sent: Monday, September 14, 2009 6:28:47 PM GMT -05:00 US/Canada Eastern
      Subject: RE: RV-List: Engine Hesitation
      
      Walt,
      =C2-
      I know that it is off the subject but how did you end up with oil  
      temps in
      the 180's?=C2- I also have an RV-8A with an IO-360-A1A and a Hartzell  
      
      con
      stant speed prop, I have one mag and one lightspeed ignition.=C2- On a 
      
      wa
      rm day I will see 205 - 210 in cruise.=C2- The only time I see 180 is 
      in
      the winter.=C2- My oil cooler is located behind #4 on the baffle.=C2- 
      I
      t has a 1" C-Channel stand off=C2-and is well sealed to the 
      baffle.=C2-
      I have cleaned up as much as I can, the baffle seal is good as  
      evidenced b
      y=C2-CHT's in the low to mid 300's.=C2- I even cut about two inches 
      off
      the bottom of the cowl to open up the exit a bit.=C2- How did you get 
      18
      0's????? 
      
Message 10
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  | 
      
      
| Subject:  | Re: Waterproofing RV-4's | 
      
      I had the same problem with an RV4...I-also tightly wrapped the wax paper
       on the forward deck. - then put clear silicone on the wax paper thick enou
      gh to squeeze out with the canopy-closed.- Waited overnight, peeled the
       wax paper off of the silicone-and trimmed the excess with box cutter fro
      nt and inside.- Worked quite well. I was able to-hose-the plane down 
      without leaks afterward. And, was not noticable.
      
      Mike Kellems 
      RV3 74TX
      Tough Times don't last - Tough People do!!
      
      --- On Mon, 9/14/09, Paul Besing <pbesing@yahoo.com> wrote:
      
      
      From: Paul Besing <pbesing@yahoo.com>
      Subject: Re: RV-List: Waterproofing RV-4's
      
      
      Jeff, I had the same problem with mine.- What I did was cut off the front
       of the fiberglass fairing that laps up on the forward skin.- Then I cove
      red the forward skin, very tightly, with wax paper (or use a mold release a
      s long as it doesn't hurt the paint.)- Then I adjusted the canopy to clos
      e very tightly.- Glassed a new fairing on top of the old one, overlapping
       the front skin in an arc fashion.- Let it cure closed.- Then trimmed t
      o fit, and put a seal from Ace Hardware underneath.- Flew IMC quite a bit
       without any more leaking. 
      
      Paul Besing
      
      
      From: Jeff Bertsch <noms1reqd@yahoo.com>
      Sent: Sunday, September 13, 2009 9:39:41 PM
      Subject: RV-List: Waterproofing RV-4's
      
      
      My RV-4 can't fly through rain.- It leaks terribly the forward edge of th
      e tip over canopy.- I've tried various seals, the latest being a V-shaped
       seal.- Does anyone know how to really waterproof the RV-4?
      -
      Jeff Bertsch
      Houston
      
      
      =0A=0A=0A      
      
Message 11
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  | 
      
      
| Subject:  | Re: Engine Hesitation -Oil temps | 
      
      My carbureted  6-A  O-360-A1A Hartzell C/S suffered hi oil and cylinder 
      head temps on the hotter days that required reducing climb rates to 
      avoid over heating. 
      I went out and bought some louvers then just before installing them I 
      was advised to contact my engine builder regarding carburetor main jet 
      sizes and their effect on engine temps.
      The main jet size was increased and the engine now runs comfortably cool 
      at what ever climb rate is required. OATs well above 35 degrees Celsius 
      are no longer a problem. 
      
      I'm pleased that the louvers and their associated drag are no longer 
      required.
      I slept in one of those damned hotels, ....It did nothing to improve my 
      expertise on the ins and outs of upper and lower cowling air flow rates 
      and their effect on engine temps and associated drag etc.
      It just seemed to me that if other RV6-A types can run cool without the 
      added louvers then so should mine.
      
      In this case The "KISS" principle might well be the right approach,
      
      Jim in Kelowna
      
      P.S.  Jerry did you decide to stay on the lists for a while yet 
      
      
      ----- Original Message ----- 
        From: Charles Brame 
        To: RV List 
        Sent: Tuesday, September 15, 2009 8:41 AM
        Subject: RV-List: Engine Hesitation -Oil temps
      
      
        I have an RV-6A with an IO-320 and initially was plagued by very high 
      (240=B0+) oil temps. I tried a variety of solutions without help, 
      including adding louvers to the bottom of the cowl, opening up the cowl 
      air exit area, changing Vernatherms, changing oil pressure settings, 
      checking timing, etc. Nothing helped. I was convinced my rebuilt engine 
      had the wrong bearing inserts and so we (my engine builder and I) pulled 
      the engine and tore it down. Bottom line was all of the internal engine 
      specs were well within tolerance with no signs of overheating or stress. 
      Reassembled and reinstalled, the high oil temps remained.
      
      
        My oil cooler was a Van's Niagara mounted on the firewall and fed by a 
      3 inch scat tube with air taken from behind cylinder number three. I 
      changed to a larger, more efficient (and much more expensive) Stewart 
      Warner cooler from ACS and fed it with a 4 inch scat tube. (can't 
      remember the nomenclature, but if anybody is interested, I'll look it 
      up.) Problem solved. Now, even on a 100=B0+ day, climbing out with a hot 
      engine, I rarely see more than 200=B0 oil temps. In cruise my oil temps 
      are a consistent 179=B0 even at low altitudes, at high rpm, on a hot 
      day.
      
      
        One other solution - My AFP fuel injection has a fuel control metering 
      jet that provides additional fuel at full throttle to help keep CHTs 
      cool. Changing the metering jet to the next available size larger 
      dropped my CHTs by about 50=B0 during the climb and also helped keep the 
      oil temps cool. 
      
      
        I'm considering covering the cowl louvers over to see if that makes 
      any difference now.
      
      
        Charlie Brame
        RV-6A  N11CB
        San Antonio
      
      
        --------------------------------------------------------------------
      
      
        ----- Original Message ----- 
        From: From: "Vincent Welch" <welchvincent@hotmail.com> 
        Sent: Monday, September 14, 2009 6:28:47 PM GMT -05:00 US/Canada 
      Eastern 
        Subject: RE: RV-List: Engine Hesitation 
      
        Walt, 
        =C2- 
        I know that it is off the subject but how did you end up with oil 
      temps in 
        the 180's?=C2- I also have an RV-8A with an IO-360-A1A and a 
      Hartzell con
        stant speed prop, I have one mag and one lightspeed ignition.=C2- On 
      a wa
        rm day I will see 205 - 210 in cruise.=C2- The only time I see 180 
      is in 
        the winter.=C2- My oil cooler is located behind #4 on the 
      baffle.=C2- I
        t has a 1" C-Channel stand off=C2-and is well sealed to the 
      baffle.=C2-
        I have cleaned up as much as I can, the baffle seal is good as 
      evidenced b
        y=C2-CHT's in the low to mid 300's.=C2- I even cut about two 
      inches off
        the bottom of the cowl to open up the exit a bit.=C2- How did you 
      get 18
        0's????? 
      
      
        Checked by PC Tools AntiVirus (6.0.0.19 - 10.004.088).
        http://www.pctools.com/free-antivirus/
      
      Checked by PC Tools AntiVirus (6.0.0.19 - 10.004.088).
      http://www.pctools.com/free-antivirus/
      
      
Message 12
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  | 
      
      
| Subject:  | Re: Engine Hesitation | 
      
      
      
      rveighta(at)comcast.net wrote:
      > I have a Lycoming IO-360 in my RV8A which  exhibits an engine hesitancy or "stumble"
      that is proving very difficult to diagnose. 
      > This problem shows up when taxiing back in after a flight, and in an RPM range
      of 750-1300. In flight there is no evidence of a stumble, 
      > and no stumble at initial start up, taxiing out for take off or during run-up.
      In other words, the engine only exhibits this behavior when it 
      > is warm.  
      > 
      
      Fuel injected Lycomings quite commonly run rough at idle if the engine is hot,
      as the fuel vaporizes in the fuel injection lines from the "spider" to the fuel
      injectors (it may be vaporizing in the spider too, so simply insulating the
      injection lines might not be an adequate test).  They run OK at higher power,
      as the pressure in the spider and those lines increases as the fuel flow increases.
      At higher power the fuel pressure is high enough to keep the fuel from
      vaporizing. 
      
      If this is the cause of your rough running, you might be able to improve things
      by switching to fuel injection nozzles from Air Flow Performance.  They sell
      nozzles with many different diameters.  Smaller nozzles require higher line pressure
      to get the same fuel flow, so this reduces the chances of fuel vaporizing
      at idle.    If you go down this road, you need to be sure you are still getting
      enough fuel flow at take-off power.  I don't know if you can just install
      these smaller nozzles and go flying, or if the fuel injection servo needs to
      be set up on a flow bench.  Don at AFP would know.
      
      --------
      Kevin Horton         RV-8
      Ottawa, Canada
      http://www.kilohotel.com/rv8
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=263218#263218
      
      
Message 13
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  | 
      
      
| Subject:  | Re:RV-List Cowl Louvers (was engine hesitation) | 
      
      I beleive I bought mine from avey, only used one of them though. Mark 
      Rose RV8A 175hrs.
        ----- Original Message ----- 
        From: rveighta@comcast.net 
        To: rv-list@matronics.com 
        Sent: Tuesday, September 15, 2009 4:45 AM
        Subject: RV-List: Re:RV-List Cowl Louvers (was engine hesitation)
      
      
        Vince, one of the other listers asked me where I got my louvers but I 
      can't remember his name. I believe however that he has stopped
      
        making them.  If any on the list knows where to get them now, please 
      advise. 
      
      
        Also, if you go with the louvers, you will need some way to block them 
      off in cold weather. An electric mac servo might be a good 
      
        approach. Right now I just use metal covers when the weather turns 
      cold. 
      
      
        Walt
      
      
        ----- Original Message -----
        From: "Vincent Welch" <welchvincent@hotmail.com>
        To: "RV List Matronics" <rv-list@matronics.com>
        Sent: Monday, September 14, 2009 9:57:37 PM GMT -05:00 US/Canada 
      Eastern
        Subject: RE: RV-List: Engine Hesitation
      
        I was looking at the louvers also.  I was holding that option as a 
      last resort but it looks like I may have to go that way by next summer.  
      Thanks for the info.
         
        Vince
         
      
      
      -------------------------------------------------------------------------
      -----
      
      
        Date: Mon, 14 Sep 2009 23:54:17 +0000
        From: rveighta@comcast.net
        To: rv-list@matronics.com
        Subject: Re: RV-List: Engine Hesitation
      
      
        Vince, I too had temps above 200 F on warm days. That was before I 
      installed louvered vents in the lower cowl. Now I have the reverse 
      problem;
        hard to get the oil temps up on cold days. 
         
        Walt
      
        ----- Original Message -----
        From: "Vincent Welch" <welchvincent@hotmail.com>
        To: "RV List Matronics" <rv-list@matronics.com>
        Sent: Monday, September 14, 2009 6:28:47 PM GMT -05:00 US/Canada 
      Eastern
        Subject: RE: RV-List: Engine Hesitation
      
        Walt,
         
        I know that it is off the subject but how did you end up with oil 
      temps in the 180's?  I also have an RV-8A with an IO-360-A1A and a 
      Hartzell constant speed prop, I have one mag and one lightspeed 
      ignition.  On a warm day I will see 205 - 210 in cruise.  The only time 
      I see 180 is in the winter.  My oil cooler is located behind #4 on the 
      baffle.  It has a 1" C-Channel stand off and is well sealed to the 
      baffle.  I have cleaned up as much as I can, the baffle seal is good as 
      evidenced by CHT's in the low to mid 300's.  I even cut about two inches 
      off the bottom of the cowl to open up the exit a bit.  How did you get 
      180's?????
         
        Vince 
         
      
      
      -------------------------------------------------------------------------
      -----
      
      
        Date: Mon, 14 Sep 2009 12:56:45 +0000
        From: rveighta@comcast.net
        To: rv-list@matronics.com
        Subject: RV-List: Engine Hesitation
      
      
        I have a Lycoming IO-360 in my RV8A which  exhibits an engine 
      hesitancy or "stumble" that is proving very difficult to diagnose.
        This problem shows up when taxiing back in after a flight, and in an 
      RPM range of 750-1300. In flight there is no evidence of a stumble,
        and no stumble at initial start up, taxiing out for take off or during 
      run-up. In other words, the engine only exhibits this behavior when it
        is warm. 
         
        I have talked to some very knowledgable folks and have tried several 
      things: (1) Reset the idle mixture, (2) removed and cleaned the
        servo finger screen, (3) removed the nozzles and placed them in a cup 
      of acetone, which was then placed in a sonic cleaner for about
        an hour. After the nozzles were reinstalled, I test flew the plane and 
      the stumble was gone. However, a subsequent test flight revealed
        that although the engine was running much smoother, an occasional 
      stumble was still there. 
         
        Additional facts:
         
        Oil temps are normal (around 180 deg F)
        Compression test is normal (all cylinders mid 70's)
        I'm using a Catto 3 blade prop
         
        Any and all suggestions you may have will be greatly appreciated.
         
        Thanks,
         
        Walt Shipley
      
      
      3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=
      3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=
      3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=
      3D
      3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=
      3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=
      3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=
      3D
      3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=
      3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=
      3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=
      3D
      3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=
      3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=
      3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=3D=
      3D
      
      
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Message 14
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| Subject:  | Re: Engine Hesitation | 
      
      
      Installing a cooling shroud for the mechanical fuel pump should help accord
      ing to Don at AFP. I have not done this yet, but intend to do so. I have a 
      Lycoming IO-390 with AFP fuel injection and the engine stumble has been a c
      ommon occurrence following most summer flights or after engine start with l
      ong ilde periods such as OSH taxi for departure. The engine stumble also oc
      curs when fuel flow is very low (loitering with fuel flow at less than 6.8 
      gal/hr). There is NO hesitation during power application (take-off). 
      
      
      Bill 
      
      RV-7 
      
      500 hours since 11/2007 
      
      
      ----- Original Message ----- 
      From: "khorton" <kevin01@kilohotel.com> 
      Sent: Tuesday, September 15, 2009 7:18:23 PM GMT -06:00 US/Canada Central
      
      Subject: RV-List: Re: Engine Hesitation 
      
      
      
      rveighta(at)comcast.net wrote: 
      > I have a Lycoming IO-360 in my RV8A which =C2-exhibits an engine hesita
      ncy or "stumble" that is proving very difficult to diagnose. 
      > This problem shows up when taxiing back in after a flight, and in an RPM 
      range of 750-1300. In flight there is no evidence of a stumble, 
      > and no stumble at initial start up, taxiing out for take off or during ru
      n-up. In other words, the engine only exhibits this behavior when it 
      > is warm. =C2- 
      > 
      
      Fuel injected Lycomings quite commonly run rough at idle if the engine is h
      ot, as the fuel vaporizes in the fuel injection lines from the "spider" to 
      the fuel injectors (it may be vaporizing in the spider too, so simply insul
      ating the injection lines might not be an adequate test). =C2-They run OK
       at higher power, as the pressure in the spider and those lines increases a
      s the fuel flow increases. =C2-At higher power the fuel pressure is high 
      enough to keep the fuel from vaporizing. 
      
      If this is the cause of your rough running, you might be able to improve th
      ings by switching to fuel injection nozzles from Air Flow Performance. =C2
      -They sell nozzles with many different diameters. =C2-Smaller nozzles r
      equire higher line pressure to get the same fuel flow, so this reduces the 
      chances of fuel vaporizing at idle. =C2- =C2-If you go down this road, 
      you need to be sure you are still getting enough fuel flow at take-off powe
      r. =C2-I don't know if you can just install these smaller nozzles and go 
      flying, or if the fuel injection servo needs to be set up on a flow bench. 
      =C2-Don at AFP would know. 
      
      -------- 
      Kevin Horton =C2- =C2- =C2- =C2- RV-8 
      Ottawa, Canada 
      http://www.kilohotel.com/rv8 
      
      
      Read this topic online here: 
      
      http://forums.matronics.com/viewtopic.php?p=263218#263218 
      
      
      =========== 
      =========== 
      MS - 
      =========== 
      e - 
       =C2- =C2- =C2- =C2- =C2--Matt Dralle, List Admin. 
      =========== 
      
      
Message 15
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| Subject:  | Re: Initial Baffle-To-Top-Cowling Fit... | 
      
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Message 16
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| Subject:  | RE: RV-List Digest: 20 Msgs - 09/14/09 | 
      
      
      Interesting you should mention this Walt:
      
      I have a similar problem with my RV-6A.  A little history, the airplane was
      signed off about a year ago and the first flight was right after
      Thanksgiving.  It ended with a dead engine during landing when over the
      runway.  Richening the mixture made it only slightly better so I began a 5
      month quest to figure out why the engine didn't want to idle.  I had some
      feedback from people who said my problem was that I chose to use a wood prop
      on an 0-360 engine WITH fuel injection.  I was a bit skeptical and also had
      feedback about checking for an intake leak so I went searching for a
      possible problem there. I did find an intake leak, the hose clamp on the
      number 1 cylinder intake tube at the sump.  I tightened the hose clamp there
      and also the intake tube bolts at the cylinder head (they weren't leaking
      but were not at the correct torque).  That helped only a little and didn't
      cure the problem of the engine not wanting to idle when hot.
      
      
      So I took up the advice of the "get a metal prop" crowd and bought a FP
      Sensenich.  It added lots of inertia (40 pounds vs wood at 15 pounds), which
      would keep the engine turning over long enough to grab some throttle when it
      wanted to quit but, it was a $2100.00 experiment that did NOT fix the
      problem.  So, I did what I should have done in the first place and checked
      EVERYTHING in the fuel and ignition systems for problems. To make a long
      story short, I discovered a sticky flow divider in the fuel injection
      system. I talked to Don Rivera at Airflow Performance (mfgr of my injection
      system) and he had me return the flow divider for repair.   Once repaired, I
      was able to lean the mixture to the proper fuel flow at idle and the engine
      ran great, no stumbling or wanting to quit at idle with the metal prop.  Don
      did warn me that these systems will NOT always idle like a car and, that
      engine stumbling would probably occur occasionally, especially when taxiing
      after landing on a hot day.
      
      After the flow divider was fixed I was always curious if the wood prop would
      work now that the engine ran properly but didn't have the energy to do the
      swap.  Then, when Sensenich sent me a service letter requesting I return the
      metal prop for radiographic inspection, I reinstalled the wood prop and have
      been flying with it for a while. I also am experiencing a bit of a stumble
      when taxiing back to the hangar after I land very similar to what you are
      describing.  I attribute it to what Don told me when he repaired my flow
      divider.  These FI systems are continuous flow types operated by atmospheric
      pressure with no fuel returned to the tank during operation.  The flow
      divider and capillary tubes get hot because the engine is hot after you land
      and the slow speed means cool air is NOT flowing over these parts (and the
      fuel flow rate through the system is much lower). All that heat goes into
      those stainless lines and the flow divider which, causes the occasional
      bubble in the fuel which, results in the engine stumble you are
      experiencing.  
      
      When I hear the engine stumbling I give a bit of throttle, what I don't like
      is that I sometimes forget to retard the throttle and end up dragging the
      brakes.   Since I have the metal prop back in my possession now I'll
      re-install it next time I have the cowling off but, for now, I like the
      light weight and smoothness of the wood prop so I've been very happy flying
      with it. 
      
      
      How long have you had this problem?  If it wasn't a problem before and only
      started giving you trouble recently (after several tens or hundreds of hours
      of trouble free flying) then I'd say the intake leak is the most likely
      suspect.  If you just installed the prop and it has been giving you problems
      from day one, then it may very well be what I describe above and you'll just
      have to live with it.  It's been an interesting education for me and I'm
      just happy to be able to pass on my experiences now that everything is
      working on my airplane.  Let me know what you find out.
      
      Dean Psiropoulos
      RV-6A N197DM
      Finally finishing Phase I    
      
      -------------Original Message-------------------
      
      >From: rveighta@comcast.net
      >Subject: RV-List: Engine Hesitation
      >
      >I have a Lycoming IO-360 in my RV8A which exhibits an engine hesitancy or
      >"stumble" that is proving very difficult to diagnose. This problem shows up
      >when taxiing back in after a flight, and in an RPM range of 750-1300. In
      >flight there is no evidence of a stumble, and no stumble at initial start
      >up, taxiing out for take off or during run-up. In other words, the engine
      >only exhibits this behavior when it is warm.... 
      >
      >Walt Shipley 
      
      
Message 17
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  | 
      
      
| Subject:  | Re: Initial Baffle-To-Top-Cowling Fit... | 
      
      
      I just wanted to thank everyone for the great feedback on this baffling cut-down
      procedure.  I'm glad to hear that it wasn't just my installation!!  :-)
      
      I'll post some more pictures when I get things hacked down to size and that oil
      cooler mounted.
      
      Hey, check out my newly registered URL for my RV-8 Building site:
      
              http://www.mattsrv8.com
      
      Matt Dralle
      RV-8 #82880 N998RV
      http://www.mattsrv8.com
      Baffling and Oil Cooler...
      
      
      At 07:00 PM 9/14/2009  Monday, you wrote:
      
      >Dear Listers,
      >
      >The RV-8's cowling done and fits like a glove.  I started the baffling last night
      and its coming along nicely.  The fit on the sides and back are very good
      considering the IO-390 installation (and the use of the IO-360 baffle kit).  The
      front baffling is completely different, however, and I'm slogging through the
      custom fitting.
      >
      >But here's my question.  I decided to put the top cowling on top of the baffling
      that I've got installed so far and I was shocked that the baffling appears
      to be a good 1 to 1.5" too tall!!  Is this because of the IO-390 or is that just
      where Van's expects you to start in your "cutting-it-down-to-size" phase? 
      That's a lot of snipping and fitting and snipping and fitting.  I was expecting
      to have to trim some, but not over a inch...
      >
      >Also, it looks like the over-sized oil cooler is going to fit nicely on the rear
      baffle with only a little "modification".  But I'm not sure if the back, upper
      corner is going to clear the cowling.  Since the cowling is sitting over a
      inch high right now, I've got no way to really trial fit the oil cooler and check
      for cowling clearance until I trim the baffling down.  Worst-case I could
      put a blister on the cowling for the rear, upper flange of the oil cooler, I
      suppose, but that's kind of hokey.  There is room to move the oil cooler in towards
      the centerline about 1", but then the mount will no longer line up with
      the flange on the outboard edge and will require more modifications.
      >
      >Thoughts...?
      >
      >Attached are some pics.   ( Digest viewers check http://forums.matronics.com ).
      >
      >Matt Dralle
      >RV-8 #82880 N998RV
      >http://www.mattsrv8.com
      >Baffling and Oil Cooler...
      
      
Message 18
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  | 
      
      
| Subject:  | Re: Engine Hesitation -Oil temps | 
      
      
      fuel is cool literally, that is the problem setting  io's without the right gear.
      As we all know if you lean them out they will burnup. if we can get away from
      the "lowlead" it would be nice to be able to run o2 sensors.
      
      rick
      
      --- On Tue, 9/15/09, Jim <jjewell@telus.net> wrote:
      
      > From: Jim <jjewell@telus.net>
      > Subject: Re: RV-List: Engine Hesitation -Oil temps
      > To: rv-list@matronics.com
      > Date: Tuesday, September 15, 2009, 2:20 PM
      > 
      > 
      >  
      >  
      > 
      > 
      > 
      > 
      >  
      > My carbureted
      > 6-A O-360-A1A Hartzell 
      > C/Ssuffered hi oil and cylinder head temps on the
      > hotter days that 
      > required reducing climb rates to avoid over heating.
      > 
      > I went out and bought some
      > louvers then just before 
      > installing them I was advised to contact my engine builder
      > regarding carburetor 
      > main jet sizes and their effect on engine
      > temps.
      > The mainjet size was
      > increased and the engine 
      > now runs comfortably cool at what ever climb rate is
      > required. OATs well above 
      > 35 degrees Celsius are no longer a problem. 
      > 
      > I'm pleased that the
      > louvers and their associated 
      > drag are no longer required.
      > I slept in one of those
      > damned hotels, ....It did 
      > nothing to improve my expertise on the ins and outs of
      > upper and lower cowling 
      > air flow rates and their effect on engine temps and
      > associated drag 
      > etc.
      > It just seemed to me that
      > if other RV6-A types can 
      > run cool without the added louvers then so should
      > mine.
      > 
      > In this case The
      > "KISS" principle might well be the 
      > right approach,
      > 
      > Jim in
      > Kelowna
      > 
      > P.S. Jerry did you
      > decide to stay on the 
      > lists for a while yet 
      > 
      > 
      > 
      > ----- Original Message ----- 
      > 
      >   From: 
      >   Charles Brame 
      >   
      >   To: RV List
      > 
      >   Sent: Tuesday,
      > September 15, 2009 8:41 
      >   AM
      >   Subject: RV-List:
      > Engine Hesitation -Oil 
      >   temps
      >   
      > 
      >   I have an RV-6A with an IO-320 and initially was
      > plagued by very 
      >   high(240+)oil temps. I tried a variety of
      > solutions without help, 
      >   including adding louvers to the bottom of the cowl,
      > opening up the cowl air 
      >   exit area, changing Vernatherms, changing oil pressure
      > settings, checking 
      >   timing, etc. Nothing helped. I was convinced my rebuilt
      > engine had the wrong 
      >   bearing inserts and so we (my engine builder and I)
      > pulled the engine and tore 
      >   it down. Bottom line was all of the internal engine specs
      > were well within 
      >   tolerance with no signs of overheating or stress.
      > Reassembled and reinstalled, 
      >   the high oil temps remained.
      >   
      > 
      >   My oil cooler was a Van's Niagara mounted on the
      > firewall and fed by a 3 
      >   inch scat tube with air taken from behind cylinder number
      > three. I changed to 
      >   a larger, more efficient (and much more expensive)
      > Stewart Warner cooler from 
      >   ACS and fed it with a 4 inch scat tube. (can't
      > remember the nomenclature, but 
      >   if anybody is interested, I'll look it up.) Problem
      > solved. Now, even on a 
      >   100+ day, climbing out with a hot engine, I rarely see
      > more than 200 oil 
      >   temps. In cruise my oil temps are a consistent179
      > even at low 
      >   altitudes, at high rpm, on a hot day.
      >   
      > 
      >   One other solution - My AFP fuel injection has a
      > fuel control metering 
      >   jetthat provides additional fuel at full throttle
      > to help keep CHTs 
      >   cool.Changing the metering jet to the next
      > available size larger dropped 
      >   my CHTs by about 50 during the climb and also helped
      > keep the oil temps 
      >   cool.
      >   
      > 
      >   I'm considering covering the cowl louvers over
      > to see if that makes any 
      >   difference now.
      >   
      > 
      >   Charlie Brame
      >   RV-6A N11CB
      >   San Antonio
      >   
      > 
      >  
      > --------------------------------------------------------------------
      >   
      > 
      >   
      > 
      >   ----- 
      >   Original Message -----
      > From:From: "Vincent Welch" <welchvincent@hotmail.com>
      > Sent: 
      >   Monday, September 14, 2009 6:28:47 PM GMT -05:00
      > US/Canada 
      >   Eastern
      > Subject: RE: RV-List: Engine 
      >   Hesitation
      > 
      > Walt,
      > =C2-
      > I know that it is off the 
      >   subject but how did you end up with oil temps in
      > the 180's?=C2- I 
      >   also have an RV-8A with an IO-360-A1A and a Hartzell con
      > stant speed prop, 
      >   I have one mag and one lightspeed ignition.=C2- On a wa
      > rm day I will see 
      >   205 - 210 in cruise.=C2- The only time I see 180 is
      > in
      > the 
      >   winter.=C2- My oil cooler is located behind #4 on the
      > baffle.=C2- I
      > t has a 
      >   1" C-Channel stand off=C2-and is well sealed to the
      > baffle.=C2-
      > I have 
      >   cleaned up as much as I can, the baffle seal is good as
      > evidenced 
      >   b
      > y=C2-CHT's in the low to mid 300's.=C2- I even cut
      > about two inches 
      >   off
      > the bottom of the cowl to open up the exit a bit.=C2- How
      > did you get 
      >   18
      > 0's?????
      > 
      > href="http://www.matronics.com/Navigator?RV-List">http://www.matronics.com/Navigator?RV-List
      > href="http://forums.matronics.com">http://forums.matronics.com
      > href="http://www.matronics.com/contribution">http://www.matronics.com/c
      > 
      > 
      > Checked by 
      >   PC Tools AntiVirus (6.0.0.19 - 10.004.088).
      > http://www.pctools.com/fr
      > 
      > 
      > 
      > 
      > 
      
      
            
      
      
 
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