Today's Message Index:
----------------------
 
     1. 04:21 AM - Re: Painting The Baffling... (Richard McBride)
     2. 05:55 AM - Re: Painting The Baffling... (peter laurence)
     3. 07:18 AM - Re: Matching Powder Coating on Van's product (Marty Santic)
     4. 08:50 AM - Painting the Baffling... (grenwis@aol.com)
     5. 09:18 AM - Re: Painting The Baffling... (Chuck Daus)
     6. 10:06 AM - Re: Re: Rotary powered RV-8 Cooling test (Tracy Crook)
     7. 11:23 AM - Re: Re: Rotary powered RV-8 Cooling test (rveighta@comcast.net)
     8. 11:40 AM - Fw: Engine Hesitation - Case Closed (rveighta@comcast.net)
     9. 12:08 PM - Re: Gear leg fairing scribe lines (Bob Collins)
    10. 02:19 PM - Louvers again (John Veld)
    11. 03:01 PM - Re: Front Mounted Governor vs. Rear Mounted Governor... (Matt Dralle)
 
 
 
Message 1
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| Subject:  | Re: Painting The Baffling... | 
      
      
      Matt,
      
      I powder coated the baffling on my -8 and after 500 hours and five  
      years have had absolutely no problem.  I don't recall but I'm pretty  
      sure it was not a high-temp coating.
      
      Rick McBride
      On Sep 20, 2009, at 11:02 PM, Matt Dralle wrote:
      
      >
      >
      > Dear Listers,
      >
      > I had been planning on black anodizing the various engine baffling  
      > pieces in keeping with my black-n-chrome theme under the hood.  But  
      > I'm noticing that the pieces are getting pretty scratched up during  
      > all of this extra fitting that's necessary for the IO-390.  Since  
      > the pieces can't be run through a surfacer first because of the  
      > bends, I'm rethinking how good anodizing is really going to look.
      >
      > I know we're not suppose to power coat the 2024-T3 because the  
      > curing heat required can un-T3 the 2024, but does it really matter  
      > for the baffling?  Its not really structural, per say.  And if power  
      > coating is alright, what effects will the engine compartment heat  
      > have on the power coating?  There's probably a high-temp power coat,  
      > but it would likely require a higher curing temp, and that get's us  
      > back to the first sentence of this paragraph...  Power coating the  
      > baffling would definitely look pretty cool.
      >
      > Has anyone ever chromed their baffling?  That would look super  
      > cool.  Can you chrome 2024-T3?  How much would that cost compared to  
      > power coating?
      >
      > Am I fussing too much under the hood?  ;-)
      >
      > Matt Dralle
      > RV-8 #82880 N998RV
      > http://www.mattsrv8.com
      > FWF Baffling, Intake, and Governor...
      >
      >
      
      
Message 2
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| Subject:  | Re: Painting The Baffling... | 
      
      Matt,
      My two cents.
      
      If you really need to paint---
      I would etch,  chromic convert ( "Alodine"). Shoot a two part epoxy primer,
      and paint.
      You did do this for the whole plane did you not?
      
      This should be good for 2000 Hours.
      
      
      Peter
      
      
      > Dear Listers,
      >
      > I had been planning on black anodizing the various engine baffling pieces
      > in keeping with my black-n-chrome theme under the hood.  But I'm noticing
      > that the pieces are getting pretty scratched up during all of this extra
      > fitting that's necessary for the IO-390.  Since the pieces can't be run
      > through a surfacer first because of the bends, I'm rethinking how good
      > anodizing is really going to look.
      >
      > I know we're not suppose to power coat the 2024-T3 because the curing heat
      > required can un-T3 the 2024, but does it really matter for the baffling?
      >  Its not really structural, per say.  And if power coating is alright, what
      > effects will the engine compartment heat have on the power coating?  There's
      > probably a high-temp power coat, but it would likely require a higher curing
      > temp, and that get's us back to the first sentence of this paragraph...
      >  Power coating the baffling would definitely look pretty cool.
      >
      > Has anyone ever chromed their baffling?  That would look super cool.  Can
      > you chrome 2024-T3?  How much would that cost compared to power coating?
      >
      > Am I fussing too much under the hood?  ;-)
      >
      > Matt Dralle
      > RV-8 #82880 N998RV
      > http://www.mattsrv8.com
      > FWF Baffling, Intake, and Governor...
      >
      >
      
Message 3
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| Subject:  | Re: Matching Powder Coating on Van's product | 
      
      It is also listed as an item in Van's Accessories Catalog.
      
      On Sun, Sep 20, 2009 at 9:16 PM, Michael Kraus
      <n223rv@wolflakeairport.net>wrote:
      
      >
      > Vans color match (light grey powdercoat) is a srandard color from PPG -
      > DCC92783 Pearl Gray
      >
      > Sent from my iPhone
      >
      > On Sep 20, 2009, at 8:59 PM, "emrath" <emrath@comcast.net> wrote:
      >
      >>
      >> Listers,
      >> Does anyone have a spray can or two of Cardinal A-4108-GR230 the don't
      >> need
      >> and would be interested in selling?    It appears I'd have to purchase 12
      >> cans from Cardinal which is way more than I need. The touch-up from Van's
      >> is
      >> not sufficient for my needs.  Alternatively, does anyone know of another
      >> paint source that might be a close match to the color?
      >>
      >> Marty in Nashville TN
      >> RV-6A about done painting.
      >>
      >>
      >>
      >>
      >>
      >>
      >
      >
      
      
      -- 
      Marty Santic ----- W9EAA
      My RV-12 (Light Sport Aircraft) Build Log -
      http://www.martysrv12.blogspot.com/
      
Message 4
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| Subject:  | Painting the Baffling... | 
      
      
      Matt,
      
      
      I paid $60 and had my baffling powder coated black.? I had the shop just add my
      parts to another job they were doing to keep the costs down.? Five years later
      and no cracks and?no scratches.? The powder coating really looks good on those
      parts.? I don't think the heat treat is a big concern.
      
      
      Rick Grenwis
      
      RV-6A Denver, CO
      
Message 5
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| Subject:  | Painting The Baffling... | 
      
      
      Matt,
      
        There are some low e (low energy) powders on the market that will cure at
      less than 300 deg F. So at these temps is should not artificially age your
      aluminum. The powder manufactures will recommend you not exceed these temps
      in the field though. I have powdered many parts that exceed these temps and
      never had any issues except exhaust systems and even with them only the 1st
      couple of inches fail. If you have any other questions about powdercaoting I
      will do my best to answer. I have been powdercoating for about 10 years
      professionally.  
      
      Chuck 
      
      -----Original Message-----
      From: owner-rv-list-server@matronics.com
      [mailto:owner-rv-list-server@matronics.com] On Behalf Of Matt Dralle
      Sent: Sunday, September 20, 2009 11:02 PM
      rv10-list@matronics.com
      Subject: RV-List: Painting The Baffling...
      
      
      
      Dear Listers,
      
      I had been planning on black anodizing the various engine baffling pieces in
      keeping with my black-n-chrome theme under the hood.  But I'm noticing that
      the pieces are getting pretty scratched up during all of this extra fitting
      that's necessary for the IO-390.  Since the pieces can't be run through a
      surfacer first because of the bends, I'm rethinking how good anodizing is
      really going to look.
      
      I know we're not suppose to power coat the 2024-T3 because the curing heat
      required can un-T3 the 2024, but does it really matter for the baffling?
      Its not really structural, per say.  And if power coating is alright, what
      effects will the engine compartment heat have on the power coating?  There's
      probably a high-temp power coat, but it would likely require a higher curing
      temp, and that get's us back to the first sentence of this paragraph...
      Power coating the baffling would definitely look pretty cool.
      
      Has anyone ever chromed their baffling?  That would look super cool.  Can
      you chrome 2024-T3?  How much would that cost compared to power coating?
      
      Am I fussing too much under the hood?  ;-)
      
      Matt Dralle
      RV-8 #82880 N998RV
      http://www.mattsrv8.com
      FWF Baffling, Intake, and Governor... 
      
      
Message 6
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  | 
      
      
| Subject:  | Re: Rotary powered RV-8 Cooling test | 
      
      I have cut out the bottom of the cooling exit ramp, Installed a hinge at
      forward edge and filled in the sides of the ramp to form a cowl flap.  It
      helped a little but not the final solution.  Also tried the VGs on trailing
      edge of cooling exit but saw very little effect.
      
      Question for you guys who installed the louvers.  Did you install them on
      the bottom of the cooling exit ramp or on either side of it?
      
      Tracy Crook
      
      On Sun, Sep 20, 2009 at 11:14 PM, Hadley Heinrichs <rvhad@yahoo.com> wrote:
      
      > Tracy,
      >
      > you might want to use a cowl flap to pull more air out...look on the EGG
      > site for specs.  the volume of air increased by 80%, brought the numbers
      > down if i recall properly.
      >
      > cheers,
      >
      > Had
      >
      >
      > ------------------------------
      > *From:* Tracy Crook <tracy@rotaryaviation.com>
      > *To:* rv-list@matronics.com
      > *Sent:* Wednesday, September 16, 2009 3:41:41 PM
      > *Subject:* RV-List: Re: Rotary powered RV-8 Cooling test
      >
      > Thanks for all the encouragement guys. Here's an update on the testing.
      >
      > Been thinking over what to do about the cooling on the 20B rotary powered
      > RV-8.  The indications are that I'm getting too much pressure under the cowl
      > but that was only a guess.  Without doing a number of time consuming
      > pressure surveys or chopping up the cowl there was no way to be sure it was
      > not something else like too small oil cooler and radiator,  inlet diffusers
      > not working as well as I had hoped, inlet shape not right (they had very
      > sharp lips which might be causing separation) or some other unknown.
      >
      > Time is limited before I leave on vacation and I really needed to know the
      > answer before I do.  So, last night I made the decision to fly the -8 one
      > more time - This time Without the cowl on.  Wish there was someone around to
      > get a pix, must have looked pretty strange.
      >
      >  Secured anything that might get blown loose with tie wraps and did the
      > deed.  Whoo Hoo! Oil temp 147, coolant temp 161.  This on a hot day (92 deg
      > OAT). With the cowl on, they never went below 200 and hovered around 210
      > most of the time at low throttle. They went up rapidly with more throttle.
      >
      >    Obvious conclusion is that I need a better path for the air to leave the
      > cowl.   Have read with interest the results of some Lycoming RVs with high
      > oil temps that fixed the problem with louvers (on bottom?) of cowl.  Some
      > say they worked great, others had less than good results so not sure that is
      > the answer but ordered a set if nothing else occurs to me.
      >
      > The airplane felt a little draggier ,  down about 15 MPH at the low
      > throttle setting I used for test so this should be a worst case test.  The
      > wheel pants and main gear intersection fairings are also off.   Did some
      > brief full throttle climbs and temps stayed under control, oil never
      > exceeding 160 F.  Climb is awesome with a deck angle so high it was
      > uncomfortable.  Was looking hard at temps so did not note the ROC but it was
      > more than anything else I've flown.  My 13B powered  RV-4 goes 2500 FPM on a
      > standard day.
      >
      > Tracy Crook
      >
      > *
      >
      >
      > *
      >
      >
      
Message 7
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  | 
      
      
| Subject:  | Re: Rotary powered RV-8 Cooling test | 
      
      
      Tracy, I installed my cooling louvers on each side of the exit ramp. 
      
      
      Walt Shipley 
      
      
      From: "Tracy Crook" <tracy@rotaryaviation.com> 
      Sent: Monday, September 21, 2009 1:01:56 PM GMT -05:00 US/Canada Eastern 
      Subject: Re: RV-List: Re: Rotary powered RV-8 Cooling test 
      
      I have cut out the bottom of the cooling exit ramp, Installed a hinge at fo
      rward edge and filled in the sides of the ramp to form a cowl flap.=C2- I
      t helped a little but not the final solution.=C2- Also tried the VGs on t
      railing edge of cooling exit but saw very little effect. 
      
      Question for you guys who installed the louvers.=C2- Did you install them
       on the bottom of the cooling exit ramp or on either side of it?=C2- 
      
      Tracy Crook 
      
      
      On Sun, Sep 20, 2009 at 11:14 PM, Hadley Heinrichs < rvhad@yahoo.com > wrot
      e: 
      
      
      Tracy, 
      
      you might want to use a cowl flap to pull more air out...look on the EGG si
      te for specs.=C2- the volume of air increased by 80%, brought the numbers
       down if i recall properly. 
      
      cheers, 
      
      Had 
      
      
      From: Tracy Crook < tracy@rotaryaviation.com > 
      Sent: Wednesday, September 16, 2009 3:41:41 PM 
      Subject: RV-List: Re: Rotary powered RV-8 Cooling test 
      
      
      Thanks for all the encouragement guys. Here's an update on the testing. 
      
      Been thinking over what to do about the cooling on the 20B rotary powered R
      V-8.=C2- The indications are that I'm getting too much pressure under the
       cowl but that was only a guess.=C2- Without doing a number of time consu
      ming pressure surveys or chopping up the cowl there was no way to be sure i
      t was not something else like too small oil cooler and radiator,=C2- inle
      t diffusers not working as well as I had hoped, inlet shape not right (they
       had very sharp lips which might be causing separation) or some other unkno
      wn. 
      
      Time is limited before I leave on vacation and I really needed to know the 
      answer before I do.=C2- So, last night I made the decision to fly the -8 
      one more time - This time Without the cowl on.=C2- Wish there was someone
       around to get a pix, must have looked pretty strange. 
      
      =C2-Secured anything that might get blown loose with tie wraps and did th
      e deed.=C2- Whoo Hoo! Oil temp 147, coolant temp 161.=C2- This on a hot
       day (92 deg OAT). With the cowl on, they never went below 200 and hovered 
      around 210 most of the time at low throttle. They went up rapidly with more
       throttle. 
      
      =C2-=C2- Obvious conclusion is that I need a better path for the air to
       leave the cowl.=C2-=C2- Have read with interest the results of some Ly
      coming RVs with high oil temps that fixed the problem with louvers (on bott
      om?) of cowl.=C2- Some say they worked great, others had less than good r
      esults so not sure that is the answer but ordered a set if nothing else occ
      urs to me. 
      
      The airplane felt a little draggier ,=C2- down about 15 MPH at the low th
      rottle setting I used for test so this should be a worst case test.=C2- T
      he wheel pants and main gear intersection fairings are also off.=C2-=C2
      - Did some brief full throttle climbs and temps stayed under control, oil
       never exceeding 160 F.=C2- Climb is awesome with a deck angle so high it
       was uncomfortable.=C2- Was looking hard at temps so did not note the ROC
       but it was more than anything else I've flown.=C2- My 13B powered=C2- 
      RV-4 goes 2500 FPM on a standard day. 
      
      Tracy Crook 
      t="_blank">http://www.matronics.com/Navigator?RV-List tp://forums.matroni
      cs.com _blank">http://www.matronics.com/contribution 
      ==
      
Message 8
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  | 
      
      
| Subject:  | Fwd: Engine Hesitation -  Case Closed | 
      
      
      Gang,=C2- I got this answer back from Gus Funnell at Van's regarding my e
      ngine hesitation problem. This, in 
      
      addition to my response from Don Rivera at Airflow, makes me believe this i
      s a common occurrence. I don't 
      
      plan on pursuing it further.... 
      
      
      Walt Shipley 
      
      
      ----- Forwarded Message ----- 
      From: "Gus Funnell" <gusf@vansaircraft.com> 
      Sent: Monday, September 21, 2009 1:13:09 PM GMT -05:00 US/Canada Eastern 
      Subject: Re: Engine Hesitation 
      
      Erratic idle is common with FI engines in RVs on hot days. A pump shroud 
      may help, but not much, as there is little airflow through the cowl at taxi
      
      speeds to cool down a heat soaked engine/pump. 
      
      Vans 
      
      On 21 Sep 2009 at 15:18, rveighta@comcast.net wrote: 
      
      > Hi, I have an IO-360 B4A in my RV-8A that exhibits "stumbling" at 
      > idle when I'm taxiing in from a 
      > flight on a warm day. I'm guessing 
      > this is caused by fuel vaporization somewhere in the fuel system. 
      > 
      > I have already contacted Don Rivera at Airflow Performance and 
      > obtained a set of four nozzles 
      > that have a smaller orifice than 
      > standard, with the theory that the increased pressure would prevent 
      > the stumbling or at least 
      > improve engine smoothness.Since 
      > installation of the new nozzles, the engine does run smoother, but 
      > the occasional stumble is still 
      > there. 
      > 
      > My question is this - is this pretty normal for fuel injected RV'S? 
      > Also, is the cooling shroud you 
      > sell for the fuel pump effective in 
      > eliminating the engine stumbling ? 
      > 
      > Thanks, 
      > 
      > Walt Shipley RV-8A 80877 
      > Chuckey, TN 
      > 
      > 
      > 
      > 
      
      
      ****E-MAIL PRIVILEGED INFORMATION**** 
      (applicable to any email sent from Van's Aircraft, Inc. 
      or any employee of Van's Aircraft, Inc.) 
      
      This email message is for the sole use of the 
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Message 9
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  | 
      
      
| Subject:  | Re: Gear leg fairing scribe lines | 
      
      
      The answer on the scribe lines on gear leg fairings comes from Ken Scott at Van's:
      
      Some fairings have them, some don't.  I think it depends on the condition of the
      mold when they are laid up.  It really doesn't make much difference, as it turns
      out.  Trim the fairing to fit between the fuse and the wheel pant.  As long
      as it's symmetrical between sides, it will work.  
      The inter. fairings can cover whatever space you leave.
      
      
      --------
      Bob Collins
      St. Paul, Minn.
      Letters from Flyover Country
      http://rvnewsletter.blogspot.com/
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=264184#264184
      
      
Message 10
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  | 
      
      
      
      
      I have designed and built air control louvers that attach to the air  
      exit side of the oil cooler. it requires about 1.5" of clearance to  
      install. is designed to be actuated via a vernier push/pull control. I  
      am no longer working on an RV, but these louvers have flown (with a  
      337 field approval) on a C17s and a Mooney, both with Lyc. O-360  
      power. If you are interested in info including performance info &  
      pics, email me off list. jcveld@mac.com 
         
      
      
Message 11
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  | 
      
      
| Subject:  | Re: Front Mounted Governor vs. Rear Mounted Governor... | 
      
      
      Great pictures, Bill; thank you!
      
      I just ordered a PCU5000 with the extension arm and the clockwise rotation (clockwise
      to increase pitch).
      
      What length control cable did you use?
      
      If you had made your bracket stick out a little farther, could you have gotten
      away with not using the extra bushing on the control arm?
      
      Matt Dralle
      RV-8 #82880 N998RV
      http://www.mattsrv8.com
      Engine Baffling & Governor Installation...
      
      --------
      Matt Dralle
      Matronics Email List Administrator
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=264215#264215
      
      
 
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