Today's Message Index:
----------------------
 
     1. 04:37 AM - Front Gear Leg Bolt Hole Wear (Stucklen, Frederic W)
     2. 05:45 AM - Re: Front Gear Leg Bolt Hole Wear (Karl Ahamer)
     3. 06:29 AM - Re: Front Gear Leg Bolt Hole Wear (Dale Ensing)
 
 
 
Message 1
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| Subject:  | Front Gear Leg Bolt Hole Wear | 
      
      
         I posted this on the Van's Airforce site last week, but thought that it 
      might be a good idea to add it to this site as well. The type of locktite I
       think was #609, but am not sure as the container label has worn off..
         It's interesting to note that , while the front gear leg mounting holes 
      have worn, there haven't been any reported instances of the main gear leg m
      ounting hole wearing.... This front gear fix probably should be used on all
       new assemblies.....
      
      Fred
      
      Hi All,
      
      I just got done repairing the front gear leg mount bolt hole on my RV-7A a 
      while back. There was a slight bit of wear due to the bolt either loosening
       and/or the front fork being too tight, causing excessive torque on the gea
      r leg during turns. In any case, there was a slight amount of rotation in t
      he gear leg with the bolt loose, indicating that the bolt holes were slight
      ly oblong...
      Here's what I did to fix the problem. First I tied down the tail, and remov
      ed the front gear leg. Next, I cleaned both the top mount area and the lowe
      r mount area of any grease. I did the same to the gear leg, but re-greased 
      the lower mount area where it comes into contact with the mount. Then I app
      lied permanent Lock-Tight to the inside of the upper mount area, and also c
      oated the top mount area of the gear leg. The gear leg was then inserted ba
      ck into the mount and the bolt partially re-inserted. (My bolt inserts from
       the top. The firewall has an indentation for the nut. There is no hole in 
      the firewall for the bolt...).
      Next I used a small amount of "Liquid Steel" into the worn areas of the gea
      r leg mounting bolt holes. (Since there was very little wear, I did this in
      stead of drilling out the mount/gear to a larger size bolt, or inserting a 
      taper pin.) The bolt was then torqued normally. I let the assembly dry befo
      re testing it for any movement. Solid....
      I've flown over 100 Hours after that fix was performed, and still have no m
      ovement in the front gear leg upper mount area. I have checked it at every 
      oil change for any signs of movement....
      With the history of issues in this area, it would seem prudent to do the fi
      nal front gear leg assembly with Lock-Tight on the upper mount area. This w
      ould prevent the re-occurring issue that we've seen in this area on the -A 
      RV models.... And I've seen it happen to every RV-XA that I've owned....
      __________________
      Fred Stucklen
      RV-7A N924RV Flying
      RV-6A N926RV 875 Hrs (Sold)
      RV-6A N925RV 2008 Hrs (Sold)
      
      
Message 2
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| Subject:  | Front Gear Leg Bolt Hole Wear | 
      
      I used LOCTITE 680 on top and bottom area(nose gear) and no movement after
      90 hours any more..
      
      
      Karl
      
      7A
      
      
        _____  
      
      From: owner-rv-list-server@matronics.com
      [mailto:owner-rv-list-server@matronics.com] On Behalf Of Stucklen, Frederic
      W
      Sent: Thursday, 22 October 2009 10:19 PM
      Subject: RV-List: Front Gear Leg Bolt Hole Wear
      
      
         I posted this on the Van's Airforce site last week, but thought that it
      might be a good idea to add it to this site as well. The type of locktite I
      think was #609, but am not sure as the container label has worn off..
      
         It's interesting to note that , while the front gear leg mounting holes
      have worn, there haven't been any reported instances of the main gear leg
      mounting hole wearing.. This front gear fix probably should be used on all
      new assemblies...
      
      
      Fred
      
      
      Hi All,
      
      I just got done repairing the front gear leg mount bolt hole on my RV-7A a
      while back. There was a slight bit of wear due to the bolt either loosening
      and/or the front fork being too tight, causing excessive torque on the gear
      leg during turns. In any case, there was a slight amount of rotation in the
      gear leg with the bolt loose, indicating that the bolt holes were slightly
      oblong...
      Here's what I did to fix the problem. First I tied down the tail, and
      removed the front gear leg. Next, I cleaned both the top mount area and the
      lower mount area of any grease. I did the same to the gear leg, but
      re-greased the lower mount area where it comes into contact with the mount.
      Then I applied permanent Lock-Tight to the inside of the upper mount area,
      and also coated the top mount area of the gear leg. The gear leg was then
      inserted back into the mount and the bolt partially re-inserted. (My bolt
      inserts from the top. The firewall has an indentation for the nut. There is
      no hole in the firewall for the bolt...).
      Next I used a small amount of "Liquid Steel" into the worn areas of the gear
      leg mounting bolt holes. (Since there was very little wear, I did this
      instead of drilling out the mount/gear to a larger size bolt, or inserting a
      taper pin.) The bolt was then torqued normally. I let the assembly dry
      before testing it for any movement. Solid....
      I've flown over 100 Hours after that fix was performed, and still have no
      movement in the front gear leg upper mount area. I have checked it at every
      oil change for any signs of movement....
      With the history of issues in this area, it would seem prudent to do the
      final front gear leg assembly with Lock-Tight on the upper mount area. This
      would prevent the re-occurring issue that we've seen in this area on the -A
      RV models.... And I've seen it happen to every RV-XA that I've owned....
      
      __________________
      Fred Stucklen
      RV-7A N924RV Flying
      RV-6A N926RV 875 Hrs (Sold)
      RV-6A N925RV 2008 Hrs (Sold) 
      
      
      16:44:00
      
Message 3
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| Subject:  | Re: Front Gear Leg Bolt Hole Wear | 
      
      Thanks Fred,
      Could you give us some tech data on the "Liquid Steel" please?
      Dale Ensing
        ----- Original Message ----- 
        From: Stucklen, Frederic W 
        To: rv-list@matronics.com 
        Sent: Thursday, October 22, 2009 7:19 AM
        Subject: RV-List: Front Gear Leg Bolt Hole Wear
      
      
         
      
         
      
           I posted this on the Van's Airforce site last week, but thought that i
      t might be a good idea to add it to this site as well. The type of locktite
       I think was #609, but am not sure as the container label has worn off..
      
           It's interesting to note that , while the front gear leg mounting hole
      s have worn, there haven't been any reported instances of the main gear leg
       mounting hole wearing.. This front gear fix probably should be used on all
       new assemblies...
      
         
      
        Fred
      
         
      
        Hi All,
      
        I just got done repairing the front gear leg mount bolt hole on my RV-7A 
      a while back. There was a slight bit of wear due to the bolt either looseni
      ng and/or the front fork being too tight, causing excessive torque on the g
      ear leg during turns. In any case, there was a slight amount of rotation in
       the gear leg with the bolt loose, indicating that the bolt holes were slig
      htly oblong...
        Here's what I did to fix the problem. First I tied down the tail, and rem
      oved the front gear leg. Next, I cleaned both the top mount area and the lo
      wer mount area of any grease. I did the same to the gear leg, but re-grease
      d the lower mount area where it comes into contact with the mount. Then I a
      pplied permanent Lock-Tight to the inside of the upper mount area, and also
       coated the top mount area of the gear leg. The gear leg was then inserted 
      back into the mount and the bolt partially re-inserted. (My bolt inserts fr
      om the top. The firewall has an indentation for the nut. There is no hole i
      n the firewall for the bolt...).
        Next I used a small amount of "Liquid Steel" into the worn areas of the g
      ear leg mounting bolt holes. (Since there was very little wear, I did this 
      instead of drilling out the mount/gear to a larger size bolt, or inserting 
      a taper pin.) The bolt was then torqued normally. I let the assembly dry be
      fore testing it for any movement. Solid....
        I've flown over 100 Hours after that fix was performed, and still have no
       movement in the front gear leg upper mount area. I have checked it at ever
      y oil change for any signs of movement....
        With the history of issues in this area, it would seem prudent to do the 
      final front gear leg assembly with Lock-Tight on the upper mount area. This
       would prevent the re-occurring issue that we've seen in this area on the -
      A RV models.... And I've seen it happen to every RV-XA that I've owned....
      
        __________________
        Fred Stucklen
        RV-7A N924RV Flying
        RV-6A N926RV 875 Hrs (Sold)
        RV-6A N925RV 2008 Hrs (Sold) 
      
         
      
         
      
      
 
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