RV10-List Digest Archive

Wed 05/04/05


Total Messages Posted: 34



Today's Message Index:
----------------------
 
     1. 05:08 AM - Re: Strobe wiring (and a tip) (Mani Ravee)
     2. 06:16 AM - Re: New Engine Technology - What would it take? (Perry Casson)
     3. 07:04 AM - Re: Randy's Engine (Rick)
     4. 07:17 AM - Re: New Engine Technology - What would it take? (Lloyd, Daniel R.)
     5. 07:28 AM - Re: Strobe wiring (and a tip) (owner-rv10-list-server@matronics.com [mailto)
     6. 08:27 AM - Re: Randy's Engine (Tim Olson)
     7. 08:44 AM - Re: Re: Switching to a 7A (John Jessen)
     8. 08:58 AM - Re: Randy's Engine (Randy DeBauw)
     9. 09:03 AM - Re: Randy's Engine (Tim Dawson-Townsend)
    10. 09:19 AM - Re: Randy's Engine (Rick)
    11. 09:19 AM - Re: New Engine Technology - What would it take? (Jim Combs)
    12. 09:33 AM - Re: Randy's Engine (Randy DeBauw)
    13. 09:34 AM - Re: Randy's Engine (Jim Combs)
    14. 10:11 AM - Re: Randy's Engine (Rick)
    15. 10:12 AM - Re: Randy's Engine (John W. Cox)
    16. 10:19 AM - Re: Randy's Engine (Stein Bruch)
    17. 11:23 AM - Re: New Engine Technology - What would it take? (Stein Bruch)
    18. 11:38 AM - Re: Randy's Engine (Rick)
    19. 12:38 PM - Strobe cable (John Hasbrouck)
    20. 12:57 PM - Re: New Engine Technology - What would it take? (owner-rv10-list-server@matronics.com)
    21. 02:12 PM - Re: New Engine Technology - What would it take? (Jim Combs)
    22. 02:55 PM - New Engine Technology - Dave Hertner's Reply (Dave Hertner)
    23. 04:05 PM - Re: New Engine Technology - What would it take? (Wayne Edgerton)
    24. 05:46 PM - Re: New Engine Technology - What would it take? (linn walters)
    25. 07:15 PM - Re: New Engine Technology - What would it take? (Wayne Edgerton)
    26. 07:44 PM - Re: New Engine Technology - What would it take? (James Ochs)
    27. 08:50 PM - Re: Strobe wiring (and a tip) (DejaVu)
    28. 08:56 PM - Re: New Engine Technology - What would it take? (Rick)
    29. 08:59 PM - Re: New Engine Technology - What would it take? (Rick)
    30. 09:03 PM - Re: New Engine Technology - What would it take? (DejaVu)
    31. 09:10 PM - Re: New Engine Technology - What would it take? (Rick)
    32. 11:03 PM - Self Contained Strobes (Sean Stephens)
    33. 11:04 PM - inventory (Robert G. Wright)
    34. 11:53 PM - Re: New Engine Technology - Dave Hertner's Reply (Bill McCoy)
 
 
 


Message 1


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    Time: 05:08:56 AM PST US
    From: "Mani Ravee" <maniravee@sbcglobal.net>
    Subject: Strobe wiring (and a tip)
    Just a thought. What about those Whelan strobes with individual power supplies that can be mounted in the wing tips. They have more power like higher joules. They only require a 18g wire to supply power to them. Anyone plan on using them? Mani _____ From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of DejaVu Subject: Re: RV10-List: Strobe wiring (and a tip) It took all 15' to get from the wing tip to root. I have not ran the rest but I'm sure another 10' for a total of 25' will get you there with some to spare. Anh Maryland #141 ----- Original Message ----- From: Chris <mailto:toaster73@earthlink.net> Subject: RV10-List: Strobe wiring (and a tip) Hello Does anyone have some good numbers for the length of strobe wire required if my strobe power supply is mounted on the floor behind the aft baggage bulkhead next to the AP pitch servo. I don't plan on making a connection at the wing root, but I need to allow for some extra wire in that area and on the ends. thanks Chris Lucas #40072 Tip, I was having issues with J-channel rubbing against the wing ribs so I increased the hole center line dimension down the j-channel just a hair (1/32 inch) to move the J-end of the channel away from the rib a bit instead of filing more out of each rib. I also took a little material of the j-end of the channel with a belt sander.


    Message 2


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    Time: 06:16:00 AM PST US
    From: Perry Casson <pcasson@sasktel.net>
    Subject: Re: New Engine Technology - What would it take?
    --> RV10-List message posted by: Perry Casson <pcasson@sasktel.net> If someone actually got the BSFC down to the .15 to .20 range this would be of such huge significance to the much larger industries such as automotive (and economies of nations) there is no way any real company would be wasting their time with an aircraft installation. ..just my opinion Perry Casson


    Message 3


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    Time: 07:04:38 AM PST US
    From: Rick <ricksked@earthlink.net>
    Subject: Randy's Engine
    DNA: do not archive Its-Bogus: do not forward to list --- MIME Errors --- A message with no text/plain section was received. The entire body of the message was removed. Please resend the email using plaintext formatting. NOTE! This error can also occur when the poster of the message has a specific type of computer virus. This virus WAS NOT forwarded on to the List. The poster should be informed of the potential problem with their system as soon as possible. --- MIME Errors ---


    Message 4


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    Time: 07:17:29 AM PST US
    Subject: New Engine Technology - What would it take?
    From: "Lloyd, Daniel R." <LloydDR@wernerco.com>
    Dave I also agree with what is here. I am looking at an alternative engine, and am very interested in exploring this avenue. Things that would motivate me are test cell running to prove TBO, and number of Aircraft installed on, I realize to break into the market place you would need Beta testers, I am willing to do that beta testing, but would be have to be at manufactures expense. If I am willing to use my airframe, the least they could do is provide the engine for testing/ proof of concept. Dan 40269 _____ From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of linn walters Subject: Re: RV10-List: New Engine Technology - What would it take? Dave Hertner wrote: Hello Everyone, I would like to get feedback from this group on a hypothetical. Let's say that a new combustion chamber technology surfaced that was developed by a really brainy person with lots of letters behind his name. Let's also say that the demonstrated efficiency of this combustion chamber technology is double what is currently available. This is to say that an engine that used this combustion chamber technology would operate with a BSFC in the order of .15 to .20 lb/hp/hr. on multiple different fuels. That sounds good. I'm interested This engine would produce its full rated torque from 0 rpm and the torque curve would be linear and horizontal meaning that you would not need a constant speed propeller. Big bonus. I'm more interested. This engine would operate in an RPM range from ~300 to 3000rpm. That's about as perfect a range as you can get. It wouldn't need an ignition system Now I'm a little sceptical. Hydraulic ignition (like a diesel) is harder to start without some other ignition to get it started. and it doesn't retain much heat so a small liquid cooling system would allow you to have heat in the cabin. That would certainly make cooling a non-issue and remove cooling drag. That's a big bonus. It is NOT a rotary Wankle engine, an Otto cycle piston engine nor is it a axial turbine. The engine would be compact and be available in the exact horsepower you require for your airframe. The engine would only be available as a part of a complete firewall forward package. But maybe you'll let us know what kind of engine it is??? Is it produceable in a similar price range as present engine technology? Cheaper would be even better. So here is the question. In your humble opinion(s) what would a company have to demonstrate to you with regard to an aircraft engine based on the above information. I'd have to see the dyno data and thermo data. A proof of concept engine flying in an airplane would go far in removing y scepticism. What would you have to see in place. That airplane flying. What would you have to see demonstrated. That airplane flying. To TBO would be good. I understand that that would take some time, but running in a test cell could be a great indicator. What level of comfort would you have to have with the company before you would place your order? Jim Bede taught me never to buy the 'best thing since sliced bread' until there was significant (let's say 100) examples completed. Of course, given a significant price break to beta test an engine would go far in reaching that 100 piece goal. Hypothetically! Well, I'd love to see it. I have no hangups with alternative engines. I'd hypothetically consider one for my -10. Lemme know when the hypothetical becomes a reality ..... or do you plan to keep this one all to yourself??? Linn do not archive Dave Hertner =09 _____ 5/2/05


    Message 5


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    Time: 07:28:40 AM PST US
    Subject: Strobe wiring (and a tip)
    Several people I know do just that. Mainly it is to keep the high voltage away from any fuel. Randy -----Original Message-----
    From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com]On Behalf Of Mani Ravee
    Subject: RE: RV10-List: Strobe wiring (and a tip) Just a thought. What about those Whelan strobes with individual power supplies that can be mounted in the wing tips. They have more power like higher joules. They only require a 18g wire to supply power to them. Anyone plan on using them? Mani _____ From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of DejaVu Subject: Re: RV10-List: Strobe wiring (and a tip) It took all 15' to get from the wing tip to root. I have not ran the rest but I'm sure another 10' for a total of 25' will get you there with some to spare. Anh Maryland #141 ----- Original Message ----- From: Chris <mailto:toaster73@earthlink.net> Subject: RV10-List: Strobe wiring (and a tip) Hello Does anyone have some good numbers for the length of strobe wire required if my strobe power supply is mounted on the floor behind the aft baggage bulkhead next to the AP pitch servo. I don't plan on making a connection at the wing root, but I need to allow for some extra wire in that area and on the ends. thanks Chris Lucas #40072 Tip, I was having issues with J-channel rubbing against the wing ribs so I increased the hole center line dimension down the j-channel just a hair (1/32 inch) to move the J-end of the channel away from the rib a bit instead of filing more out of each rib. I also took a little material of the j-end of the channel with a belt sander.


    Message 6


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    Time: 08:27:23 AM PST US
    From: Tim Olson <Tim@MyRV10.com>
    Subject: Re: Randy's Engine
    --> RV10-List message posted by: Tim Olson <Tim@MyRV10.com> I thought it was to stiffen the tube a bit so it doesn't sag as much... Tim Rick wrote: > --> RV10-List message posted by: Rick > It's meant to hold the scat tube together in the event it fails so it > won't unravel. > > Rick S. > 40185 > Wings


    Message 7


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    Time: 08:44:01 AM PST US
    From: "John Jessen" <jjessen@rcn.com>
    Subject: Re: Switching to a 7A
    --> RV10-List message posted by: "John Jessen" <jjessen@rcn.com> This came from a builder/owner of an RV-8, who also is a CFI. He felt that the plane was so quick in both roll and pitch that flying it hard IFR, in a busy scenario, could very well overwhelm even the best, leading to over corrections, etc, etc. In short, he felt that if you were planning on many IFR trips, then an RV-7 or RV-8 was the wrong plane for the mission. Best to get an RV-9. I also heard this from many others, and probably have their correspondences still, if you're interested. Of course, heard it from Van's. However, I do know of folks flying RV-6's IFR, and recommend it. I even know of one person who got his IFR ticket in an RV-6. I think it's all in planning for the extremes. Best to have a mechanical helper if you're doing single pilot IFR in the soup at night with minimums a possibility. Given that and LOTS of practice, I'm certain that an RV-7A would be doable. It's all a risk at some point, and for the RV-8 owner it was so much of a risk that he almost shouted out me his warning. In fact I think he did shout it. John Jessen - RV-10 Empcone -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Paul Folbrecht Subject: RV10-List: Re: Switching to a 7A --> RV10-List message posted by: Paul Folbrecht --> <paulfolbrecht@yahoo.com> Can't do IFR in a 7A? Well, Van's will not "endorse" IFR flying in any RV *including the 10*. Many people fly 6's and 7's IFR. The only difference between one of those and a 10 is the 10's somewhat better "stability".. if you're spending too much time on the stick in IMC, put the AP on. I'm curious as to what the reasoning was of the anti-IFR RV owners. Time: 12:39:29 PM PST US From: "John Jessen" <jjessen@rcn.com> Subject: RE: RV10-List: Switching to a 7A --> RV10-List message posted by: "John Jessen" <jjessen@rcn.com> Actually, I believe that this thread is both interesting and of importance. Mission is everything in flying, thanks to those damnable laws of physics and all the compromises that must be made. I went through a long and drawn out quest several years ago when this bug first bit me. I flew the Velocity, Lancair IV and ES, RV 7, 8, 9, Glasair, Glastar, even a Searay. I love low and slow and think that my last plane will be something like the Sportsman on floats. However, my first choice was to satisfy speed and responsiveness, and thus I finally settled for the RV-7. It had the speed I wanted without the expense and risk of the Lancairs. It also seemed fairly easy to build. Yet I also wanted IFR, and was told that although you could do IFR in something like an RV-7, it was not recommended, and this by


    Message 8


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    Time: 08:58:17 AM PST US
    Subject: Randy's Engine
    From: "Randy DeBauw" <Randy@abros.com>
    --> RV10-List message posted by: "Randy DeBauw" <Randy@abros.com> Well that may be it as well. I haven't asked the boys at Van's yet. I have been spending a lot of time at the beach (Sands somore). -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com]On Behalf Of Tim Olson Subject: Re: RV10-List: Randy's Engine --> RV10-List message posted by: Tim Olson <Tim@MyRV10.com> I thought it was to stiffen the tube a bit so it doesn't sag as much... Tim Rick wrote: > --> RV10-List message posted by: Rick > It's meant to hold the scat tube together in the event it fails so it > won't unravel. > > Rick S. > 40185 > Wings


    Message 9


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    Time: 09:03:59 AM PST US
    Subject: Randy's Engine
    From: "Tim Dawson-Townsend" <Tdawson@avidyne.com>
    --> RV10-List message posted by: "Tim Dawson-Townsend" <Tdawson@Avidyne.com> The doctor said that was my problem . . . : ) TDT -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com]On Behalf Of Tim Olson Subject: Re: RV10-List: Randy's Engine --> RV10-List message posted by: Tim Olson <Tim@MyRV10.com> I thought it was to stiffen the tube a bit so it doesn't sag as much... Tim Rick wrote: > --> RV10-List message posted by: Rick > It's meant to hold the scat tube together in the event it fails so it > won't unravel. > > Rick S. > 40185 > Wings


    Message 10


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    Time: 09:19:24 AM PST US
    From: Rick <ricksked@earthlink.net>
    Subject: Randy's Engine
    --> RV10-List message posted by: Rick <ricksked@earthlink.net> Randy & Tim, I read about doing this in the 21 years of RV-ator, page 173 by Ken, "If the cord on the outside breaks it can only unravel a half turn instead of all the way down the hose" Rick S. 40185 Wings


    Message 11


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    Time: 09:19:25 AM PST US
    From: "Jim Combs" <jimc@mail.infra-read.com>
    Subject: Re: New Engine Technology - What would it take?
    --> RV10-List message posted by: "Jim Combs" <jimc@mail.infra-read.com> Yep, sounds like one or more laws of physics is being broken! Not going to happen. ---------- Original Message ---------------------------------- From: Perry Casson <pcasson@sasktel.net> --> RV10-List message posted by: Perry Casson <pcasson@sasktel.net> If someone actually got the BSFC down to the .15 to .20 range this would be of such huge significance to the much larger industries such as automotive (and economies of nations) there is no way any real company would be wasting their time with an aircraft installation. ..just my opinion Perry Casson


    Message 12


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    Time: 09:33:08 AM PST US
    Subject: Randy's Engine
    From: "Randy DeBauw" <Randy@abros.com>
    --> RV10-List message posted by: "Randy DeBauw" <Randy@abros.com> Great answer. Thanks -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com]On Behalf Of Rick Subject: RE: RV10-List: Randy's Engine --> RV10-List message posted by: Rick <ricksked@earthlink.net> Randy & Tim, I read about doing this in the 21 years of RV-ator, page 173 by Ken, "If the cord on the outside breaks it can only unravel a half turn instead of all the way down the hose" Rick S. 40185 Wings


    Message 13


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    Time: 09:34:51 AM PST US
    From: "Jim Combs" <jimc@mail.infra-read.com>
    Subject: Randy's Engine
    --> RV10-List message posted by: "Jim Combs" <jimc@mail.infra-read.com> Rick, Any wire in it or just a bead of silicone? Jim Combs #40192 ---------- Original Message ---------------------------------- From: Rick <ricksked@earthlink.net> --> RV10-List message posted by: Rick <ricksked@earthlink.net> <META content="MSHTML 6.00.2900.2627" name=GENERATOR> It's meant to hold the scat tube together in the event it failssoit won't unravel. Rick S. 40185 Wings


    Message 14


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    Time: 10:11:40 AM PST US
    From: Rick <ricksked@earthlink.net>
    Subject: Randy's Engine
    --> RV10-List message posted by: Rick <ricksked@earthlink.net> Jim, It only say a bead of silicone, no reason you couldn't place a .020 run of safety wire for some more strength but it's not mentioned in the tip from Ken, he credits Scott for the info so I assume it's on all the Van's demonstrators and their personal aircraft as well. I think I read a bit about this on Dan Checkoways too. It doesn't make a lot of sense reading about it but when you see the tube with the silicone on it you can see how practical and simple the solution is. Considering the consequences if it became unraveled it looks like cheap insurance. Rick


    Message 15


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    Time: 10:12:38 AM PST US
    Subject: Randy's Engine
    From: "John W. Cox" <johnwcox@pacificnw.com>
    --> RV10-List message posted by: "John W. Cox" <johnwcox@pacificnw.com> Haven't read the directive from Van's but the application does both... enhance retaining the cloth string wrapped around the scat tube which likes to separate by unraveling and it did a remarkable job of stiffening the tube while following a three dimensional routing path. Not too Soft, Not too Hard, Just Right. The creator should be credited appropriately cause its another clear stroke of genius. Around the exhaust stacks, it will prove invaluable. John -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Tim Olson Subject: Re: RV10-List: Randy's Engine --> RV10-List message posted by: Tim Olson <Tim@MyRV10.com> I thought it was to stiffen the tube a bit so it doesn't sag as much... Tim Rick wrote: > --> RV10-List message posted by: Rick > It's meant to hold the scat tube together in the event it fails so it > won't unravel. > > Rick S. > 40185 > Wings


    Message 16


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    Time: 10:19:07 AM PST US
    d="scan'208"; a="1033593659:sNHT20240466"
    From: "Stein Bruch" <stein@steinair.com>
    Subject: Randy's Engine
    --> RV10-List message posted by: "Stein Bruch" <stein@steinair.com> This old trick of putting a bead of RTV down the tubing is as previously mentioned, to keep if from unraveling. Commonly, when a Scat tube is cut, the little cloth re-enforcing string will start to un-wind. Add vibration, heat and movement, and it will go on it's own. Many years ago, some bright mechanic realized that a bead of RTV keeps this little string from unraveling and ruining the tubing. That being said, typically we don't run it the entire length of the tubing anymore, but a couple inches on each end will suffice, but many people still choose to do the whole thing. Cheers, Stein. -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com]On Behalf Of Tim Olson Subject: Re: RV10-List: Randy's Engine --> RV10-List message posted by: Tim Olson <Tim@MyRV10.com> I thought it was to stiffen the tube a bit so it doesn't sag as much... Tim Rick wrote: > --> RV10-List message posted by: Rick > It's meant to hold the scat tube together in the event it fails so it > won't unravel. > > Rick S. > 40185 > Wings


    Message 17


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    Time: 11:23:50 AM PST US
    d="scan'208"; a="1079053815:sNHT28656004"
    From: "Stein Bruch" <stein@steinair.com>
    Subject: New Engine Technology - What would it take?
    --> RV10-List message posted by: "Stein Bruch" <stein@steinair.com> That number isn't too far off....the HUGE (and I mean HUGE) marine diesels are operating at a bsfc of around .26-.27, which isn't too shabby. Never mind that the max RPM on an engine like that is around 100, and it burns 1600+ gph. Anyway, there's some neat info on the net about these engines. Search for the "Wartsila-Sulzer RTA96-C" engine. Their website has all the info on it, or you can see pics at websites such as: http://www.bath.ac.uk/~ccsshb/12cyl/ Also, Jim Ayers mentioned the stirling...there are a lot of engine configurations out there that aren't well known publically that have better bsfc than our lycosaurs or autos do. Cheers, Stein do not archive (should be more of the DNA's on these types of discussions......) -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com]On Behalf Of Jim Combs Subject: Re: RV10-List: New Engine Technology - What would it take? --> RV10-List message posted by: "Jim Combs" <jimc@mail.infra-read.com> Yep, sounds like one or more laws of physics is being broken! Not going to happen. ---------- Original Message ---------------------------------- From: Perry Casson <pcasson@sasktel.net> --> RV10-List message posted by: Perry Casson <pcasson@sasktel.net> If someone actually got the BSFC down to the .15 to .20 range this would be of such huge significance to the much larger industries such as automotive (and economies of nations) there is no way any real company would be wasting their time with an aircraft installation. ..just my opinion Perry Casson


    Message 18


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    Time: 11:38:41 AM PST US
    From: Rick <ricksked@earthlink.net>
    Subject: Randy's Engine
    --> RV10-List message posted by: Rick <ricksked@earthlink.net> He Hee... "Not too Soft, Not too Hard, Just Right." Kinda like the Goldilocks of airplanes tips or....um..never mind. Do not archive Rick S. 40185 Wings


    Message 19


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    Time: 12:38:25 PM PST US
    From: "John Hasbrouck" <jhasbrouck@woh.rr.com>
    Subject: Strobe cable
    --> RV10-List message posted by: "John Hasbrouck" <jhasbrouck@woh.rr.com> All, Does anyone know if there is a difference in the three conductor Whelen cable Vans sells for hookup of strobes and the three conductor Whelen cable available from auto electric suppliers and e-bay? From what I can see the only difference is price with the auto supply being about half the cost. Both are from Whelen and I think both are 18AWG and shielded....john


    Message 20


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    Time: 12:57:15 PM PST US
    Subject: New Engine Technology - What would it take?
    If you use an alternative engine be sure you check with your insurance company. They are becoming very very picky concerning the engine you use. Turbines are absolutely the worse to insure. This, combined with fuel burn, are the main reasons you don't see more turbine Lancairs. Falcon has a list of approved engines they will give you. But there basic rule is if you deviate from what the manufacturer recommends, they probably won't even touch it. When I first started building I was the same way. I wanted to use some kind of diesel engine. But the fact is, no one has made any real progress to put diesels in planes for the masses, except for maybe Diamond Aircraft. No one out there is funded well enough to give me any confidence that they will be around in the coming years. I was excited in 1998 or maybe it was 1999 when NASA and Continental were teaming up to develop a liquid cooled diesel engine. But that project went no where. I think there is a critical mass of people forming right now that will cause diesel engines to take off and I feel Diamond Aircraft will lead the way. They now have the diesel engines in their new twin and once insurance companies and consumers build some confidence, investors will then be willing to invest the proper capital to develop a strong program. The one thing I do know is that Van's will not support any engine in the next 5 - 10 years except for Lycoming. And it sure is nice to open that firewall forward kit and have all the hoses, baffles, air cleaner assembly, and exhaust complete. The other thing to consider is resale. Until the diesel engines are used much more extensively, buyers of experimental aircraft will shy away from anything that cannot be supported at most airports. This is one reason I went with the Bendix injector instead of the Airflow Performance. I also just wanted to mention that there have been many advancements in the old 540. The metallurgy of the pistons and cylinders has improved dramatically. The Lightspeed ignition is a big improvement, the injectors are more balanced for a better balance of temperatures, the castings are much smoother, engines are balanced significantly better, and many more improvements. Today's IO-540 is a much better engine than even 5 years ago. I know I am talking like someone who has recently invested in an IO-540 and I am trying to justify it (which I have, and it will be delivered tomorrow). But I have also thought of every scenario and engine combination but nothing looks as good as an IO-540 right now. I don't see AVGAS going away in the next 10 years and you can still buy it in bulk for $2.40 a gallon, today! I sure would like to see some engine companies make some great breakthroughs though. Turbo diesels will be the future but they are still 10 years away in my opinion and I want to be flying this year. Scott Schmidt sschmidt@ussynthetic.com ________________________________
    From: owner-rv10-list-server@matronics.com
    [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Lloyd, Daniel R. Subject: RE: RV10-List: New Engine Technology - What would it take? Dave I also agree with what is here. I am looking at an alternative engine, and am very interested in exploring this avenue. Things that would motivate me are test cell running to prove TBO, and number of Aircraft installed on, I realize to break into the market place you would need Beta testers, I am willing to do that beta testing, but would be have to be at manufactures expense. If I am willing to use my airframe, the least they could do is provide the engine for testing/ proof of concept. Dan 40269 ________________________________ From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of linn walters Subject: Re: RV10-List: New Engine Technology - What would it take? Dave Hertner wrote: Hello Everyone, I would like to get feedback from this group on a hypothetical. Let's say that a new combustion chamber technology surfaced that was developed by a really brainy person with lots of letters behind his name. Let's also say that the demonstrated efficiency of this combustion chamber technology is double what is currently available. This is to say that an engine that used this combustion chamber technology would operate with a BSFC in the order of .15 to .20 lb/hp/hr. on multiple different fuels. That sounds good. I'm interested This engine would produce its full rated torque from 0 rpm and the torque curve would be linear and horizontal meaning that you would not need a constant speed propeller. Big bonus. I'm more interested. This engine would operate in an RPM range from ~300 to 3000rpm. That's about as perfect a range as you can get. It wouldn't need an ignition system Now I'm a little sceptical. Hydraulic ignition (like a diesel) is harder to start without some other ignition to get it started. and it doesn't retain much heat so a small liquid cooling system would allow you to have heat in the cabin. That would certainly make cooling a non-issue and remove cooling drag. That's a big bonus. It is NOT a rotary Wankle engine, an Otto cycle piston engine nor is it a axial turbine. The engine would be compact and be available in the exact horsepower you require for your airframe. The engine would only be available as a part of a complete firewall forward package. But maybe you'll let us know what kind of engine it is??? Is it produceable in a similar price range as present engine technology? Cheaper would be even better. So here is the question. In your humble opinion(s) what would a company have to demonstrate to you with regard to an aircraft engine based on the above information. I'd have to see the dyno data and thermo data. A proof of concept engine flying in an airplane would go far in removing y scepticism. What would you have to see in place. That airplane flying. What would you have to see demonstrated. That airplane flying. To TBO would be good. I understand that that would take some time, but running in a test cell could be a great indicator. What level of comfort would you have to have with the company before you would place your order? Jim Bede taught me never to buy the 'best thing since sliced bread' until there was significant (let's say 100) examples completed. Of course, given a significant price break to beta test an engine would go far in reaching that 100 piece goal. Hypothetically! Well, I'd love to see it. I have no hangups with alternative engines. I'd hypothetically consider one for my -10. Lemme know when the hypothetical becomes a reality ..... or do you plan to keep this one all to yourself??? Linn do not archive Dave Hertner ________________________________


    Message 21


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    Time: 02:12:50 PM PST US
    From: "Jim Combs" <jimc@mail.infra-read.com>
    Subject: Re: New Engine Technology - What would it take?
    --> RV10-List message posted by: "Jim Combs" <jimc@mail.infra-read.com> >> This is to say that an engine that used this combustion chamber >> technology would operate with a BSFC in the order of .15 to .20 >> lb/hp/hr. on multiple different fuels. So what conditions would have to be met to get this low of a BSFC? - Slower running? (Aircraft vs automotive engines) - Extracting more energy from the burn before loosing it out the exhaust? - Slower burn? (Less volatile fuel?) Would be interesting to find out. Jim C


    Message 22


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    Time: 02:55:34 PM PST US
    From: "Dave Hertner" <effectus@rogers.com>
    Subject: New Engine Technology - Dave Hertner's Reply
    RV-10 Listers, Thank you to everyone who posted a reply to my question. For those who only commented on the hypothetical engine, I would still like to hear your reply to the question posed at the bottom of the post. I am in the process of designing an engine around this patented and proven (there are working prototypes) combustion chamber technology. Some of you think that I am smoking something that I shouldn't and that is fair considering the fact that I haven't given you all of the details. I did get some interest though and that was ultimately my goal. I am looking to go into business designing and building aircraft engines. Clean sheet of paper stuff. As such, I have spent a great deal of time researching engines that "propel" aircraft through the air. I came upon this new technology and it can be adapted easily into an aircraft engine architecture. I am working with an aeronautical engineer who specializes in propulsion and our first order of business is to validate the technology and the claims made by its inventor (PhD nuclear physicist). Part of the process in preparing the business plan is to establish what the customer actually wants rather than trying to ram something down their throats. This is why I put out the question to you folks. I am a pilot and a RV-10 builder and I know what I think. The problem is that it may not be what you are all thinking. I am going to build my engine manufacturing company around the wishes of the community that I want to serve. No more unsecured deposits that you don't get returned when the engine isn't ready on time!! No more unsubstantiated claims when it comes to horsepower and fuel consumption. I was at Oshkosh last year and I heard all of the pitches. I watched people write cheques for certain turbine engines. One couple was there all the way from Australia. I wonder how they feel about writing that cheque now!! From the inception, this company will be an aircraft engine manufacturer with all of the proper practices you would expect in place before the first engine is sold. I would love to explain this thing in more detail but I haven't secured the license to use it yet and I don't want some other enterprising individual to somehow get in there ahead of me. Suffice it to say that it is not a sterling cycle engine and it is not and Otto cycle diesel engine. More than that I cannot say. Again, thanks for the comments on how you think the builder should be treated and what information should be made available. Also, thanks for the offer to be a Beta tester Dan I appreciate that. If anyone is interested in the bigger picture here and might want to be a part of it, I would be happy to talk about it off-line and after a non-disclosure agreement is signed. Regards, Dave Hertner


    Message 23


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    Time: 04:05:51 PM PST US
    From: "Wayne Edgerton" <weeav8ter@grandecom.net>
    Subject: Re: New Engine Technology - What would it take?
    Scott - Did you buy a new IO540 or a rebuilt one? I'm currently struggling with that descition. I think your points are very well made and I agree with them! ----- Original Message ----- From: Scott Schmidt To: rv10-list@matronics.com Sent: Wednesday, May 04, 2005 2:56 PM Subject: RE: RV10-List: New Engine Technology - What would it take? If you use an alternative engine be sure you check with your insurance company. They are becoming very very picky concerning the engine you use. Turbines are absolutely the worse to insure. This, combined with fuel burn, are the main reasons you don't see more turbine Lancairs. Falcon has a list of approved engines they will give you. But there basic rule is if you deviate from what the manufacturer recommends, they probably won't even touch it. When I first started building I was the same way. I wanted to use some kind of diesel engine. But the fact is, no one has made any real progress to put diesels in planes for the masses, except for maybe Diamond Aircraft. No one out there is funded well enough to give me any confidence that they will be around in the coming years. I was excited in 1998 or maybe it was 1999 when NASA and Continental were teaming up to develop a liquid cooled diesel engine. But that project went no where. I think there is a critical mass of people forming right now that will cause diesel engines to take off and I feel Diamond Aircraft will lead the way. They now have the diesel engines in their new twin and once insurance companies and consumers build some confidence, investors will then be willing to invest the proper capital to develop a strong program. The one thing I do know is that Van's will not support any engine in the next 5 - 10 years except for Lycoming. And it sure is nice to open that firewall forward kit and have all the hoses, baffles, air cleaner assembly, and exhaust complete. The other thing to consider is resale. Until the diesel engines are used much more extensively, buyers of experimental aircraft will shy away from anything that cannot be supported at most airports. This is one reason I went with the Bendix injector instead of the Airflow Performance. I also just wanted to mention that there have been many advancements in the old 540. The metallurgy of the pistons and cylinders has improved dramatically. The Lightspeed ignition is a big improvement, the injectors are more balanced for a better balance of temperatures, the castings are much smoother, engines are balanced significantly better, and many more improvements. Today's IO-540 is a much better engine than even 5 years ago. I know I am talking like someone who has recently invested in an IO-540 and I am trying to justify it (which I have, and it will be delivered tomorrow). But I have also thought of every scenario and engine combination but nothing looks as good as an IO-540 right now. I don't see AVGAS going away in the next 10 years and you can still buy it in bulk for $2.40 a gallon, today! I sure would like to see some engine companies make some great breakthroughs though. Turbo diesels will be the future but they are still 10 years away in my opinion and I want to be flying this year. Scott Schmidt sschmidt@ussynthetic.com From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Lloyd, Daniel R. Sent: Wednesday, May 04, 2005 8:17 AM To: rv10-list@matronics.com Subject: RE: RV10-List: New Engine Technology - What would it take? Dave I also agree with what is here. I am looking at an alternative engine, and am very interested in exploring this avenue. Things that would motivate me are test cell running to prove TBO, and number of Aircraft installed on, I realize to break into the market place you would need Beta testers, I am willing to do that beta testing, but would be have to be at manufactures expense. If I am willing to use my airframe, the least they could do is provide the engine for testing/ proof of concept. Dan 40269 From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of linn walters Sent: Tuesday, May 03, 2005 8:10 PM To: rv10-list@matronics.com Subject: Re: RV10-List: New Engine Technology - What would it take? Dave Hertner wrote: Hello Everyone, I would like to get feedback from this group on a hypothetical. Let's say that a new combustion chamber technology surfaced that was developed by a really brainy person with lots of letters behind his name. Let's also say that the demonstrated efficiency of this combustion chamber technology is double what is currently available. This is to say that an engine that used this combustion chamber technology would operate with a BSFC in the order of .15 to .20 lb/hp/hr. on multiple different fuels. That sounds good. I'm interested This engine would produce its full rated torque from 0 rpm and the torque curve would be linear and horizontal meaning that you would not need a constant speed propeller. Big bonus. I'm more interested. This engine would operate in an RPM range from ~300 to 3000rpm. That's about as perfect a range as you can get. It wouldn't need an ignition system Now I'm a little sceptical. Hydraulic ignition (like a diesel) is harder to start without some other ignition to get it started. and it doesn't retain much heat so a small liquid cooling system would allow you to have heat in the cabin. That would certainly make cooling a non-issue and remove cooling drag. That's a big bonus. It is NOT a rotary Wankle engine, an Otto cycle piston engine nor is it a axial turbine. The engine would be compact and be available in the exact horsepower you require for your airframe. The engine would only be available as a part of a complete firewall forward package. But maybe you'll let us know what kind of engine it is??? Is it produceable in a similar price range as present engine technology? Cheaper would be even better. So here is the question. In your humble opinion(s) what would a company have to demonstrate to you with regard to an aircraft engine based on the above information. I'd have to see the dyno data and thermo data. A proof of concept engine flying in an airplane would go far in removing y scepticism. What would you have to see in place. That airplane flying. What would you have to see demonstrated. That airplane flying. To TBO would be good. I understand that that would take some time, but running in a test cell could be a great indicator. What level of comfort would you have to have with the company before you would place your order? Jim Bede taught me never to buy the 'best thing since sliced bread' until there was significant (let's say 100) examples completed. Of course, given a significant price break to beta test an engine would go far in reaching that 100 piece goal. Hypothetically! Well, I'd love to see it. I have no hangups with alternative engines. I'd hypothetically consider one for my -10. Lemme know when the hypothetical becomes a reality ..... or do you plan to keep this one all to yourself??? Linn do not archive Dave Hertner


    Message 24


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    Time: 05:46:07 PM PST US
    From: linn walters <lwalters2@cfl.rr.com>
    Subject: Re: New Engine Technology - What would it take?
    Scott Schmidt wrote: > If you use an alternative engine be sure you check with your insurance > company. They are becoming very very picky concerning the engine you > use. Turbines are absolutely the worse to insure. This, combined > with fuel burn, are the main reasons you don't see more turbine > Lancairs. Falcon has a list of approved engines they will give you. > But there basic rule is if you deviate from what the manufacturer > recommends, they probably won't even touch it. > Which is why I only carry liability on my aircraft. I only carry that because the hangar owner (county) requires it. You have to weigh the cost with the odds. If you're prone to doing stupid things or being distracted easily, then by all means insure yourself. If you plan your flights well, don't go IFR flying with a VFR ticket etc. then what are the odds that you'll bust your bird and require the insurance company to bail yourself out??? Short story: It cost me an extra $1000/year to have hull insurance on my Pitts when I first flew it. The second year I cancelled the hull. Thirteen years later, I hurt my Pitts and it cost around $3000 to fix it. So, without adjusting for inflation, there was $12K in 'that big bank in the sky'. I'm still $9K ahead. Oh yeah, the accident was a learning experience and I'll not have the same thing happen again. The other point is that the insurance company will want you to have a 'professional' fix the plane. Think about how many hackers there are out there that will 'professionally' do a crappy job. > When I first started building I was the same way. I wanted to use > some kind of diesel engine. But the fact is, no one has made any real > progress to put diesels in planes for the masses, except for maybe > Diamond Aircraft. No one out there is funded well enough to give me > any confidence that they will be around in the coming years. I was > excited in 1998 or maybe it was 1999 when NASA and Continental were > teaming up to develop a liquid cooled diesel engine. But that project > went no where. I think there is a critical mass of people forming > right now that will cause diesel engines to take off and I feel > Diamond Aircraft will lead the way. They now have the diesel engines > in their new twin and once insurance companies and consumers build > some confidence, investors will then be willing to invest the proper > capital to develop a strong program. > > The one thing I do know is that Van's will not support any engine in > the next 5 - 10 years except for Lycoming. And it sure is nice to > open that firewall forward kit and have all the hoses, baffles, air > cleaner assembly, and exhaust complete. > The FWF kit is a good point. However, diesels are showing up more often in aircraft configurations. And there's teh rotaries too. Turbines aren't too well suited for the flying most of us do. Down low they're gas hogs. > The other thing to consider is resale. Until the diesel engines are > used much more extensively, buyers of experimental aircraft will shy > away from anything that cannot be supported at most airports. This is > one reason I went with the Bendix injector instead of the Airflow > Performance. > I wonder just how many buyers of an injected-engine-powered airplane ask about what type system is installed? If a buyer is turned off by some choice made in accessorizing the airplane (best word I could come up with) then they probably weren't a serious buyer anyway. I myself wouldn't have heartburn over a purchase of an airplane with an exotic powerplant ..... as long as I did my homework. Let's face it, some builders have made some stupid decisions over the years, but I don't see being a little creative as a down-side. If it works and has been for a while, then where's the beef??? > I also just wanted to mention that there have been many advancements > in the old 540. The metallurgy of the pistons and cylinders has > improved dramatically. The Lightspeed ignition is a big improvement, > the injectors are more balanced for a better balance of temperatures, > the castings are much smoother, engines are balanced significantly > better, and many more improvements. Today's IO-540 is a much better > engine than even 5 years ago. I know I am talking like someone who > has recently invested in an IO-540 and I am trying to justify it > (which I have, and it will be delivered tomorrow). But I have also > thought of every scenario and engine combination but nothing looks as > good as an IO-540 right now. I don't see AVGAS going away in the next > 10 years and you can still buy it in bulk for $2.40 a gallon, today! > > > > I sure would like to see some engine companies make some great > breakthroughs though. Turbo diesels will be the future but they are > still 10 years away in my opinion and I want to be flying this year. > By the time I'm getting ready to decide on an engine for my -10, there just may be something else out there. For you, I think you've made a very logical choice, and that's the decision I'd have made in your shoes. The one problem with an alternative engine ..... if you can't work on it yourself ..... is pulling up to an FBO with your rotary or diesel and trying to find an A&P that will work on it!!! Linn do not archive > > > > > Scott Schmidt > > sschmidt@ussynthetic.com > > > From: owner-rv10-list-server@matronics.com > [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Lloyd, > Daniel R. > Sent: Wednesday, May 04, 2005 8:17 AM > To: rv10-list@matronics.com > Subject: RE: RV10-List: New Engine Technology - What would it take? > > > > Dave > > I also agree with what is here. I am looking at an alternative engine, > and am very interested in exploring this avenue. Things that would > motivate me are test cell running to prove TBO, and number of Aircraft > installed on, I realize to break into the market place you would need > Beta testers, I am willing to do that beta testing, but would be have > to be at manufactures expense. If I am willing to use my airframe, the > least they could do is provide the engine for testing/ proof of concept. > > Dan > > 40269 > > > > > From: owner-rv10-list-server@matronics.com > [mailto:owner-rv10-list-server@matronics.com] On Behalf Of linn walters > Sent: Tuesday, May 03, 2005 8:10 PM > To: rv10-list@matronics.com > Subject: Re: RV10-List: New Engine Technology - What would it take? > > Dave Hertner wrote: > > Hello Everyone, > > > > I would like to get feedback from this group on a hypothetical. > > > > Let's say that a new combustion chamber technology surfaced that was > developed by a really brainy person with lots of letters behind his > name. Let's also say that the demonstrated efficiency of this > combustion chamber technology is double what is currently available. > This is to say that an engine that used this combustion chamber > technology would operate with a BSFC in the order of .15 to .20 > lb/hp/hr. on multiple different fuels. > > That sounds good. I'm interested > > This engine would produce its full rated torque from 0 rpm and the > torque curve would be linear and horizontal meaning that you would not > need a constant speed propeller. > > Big bonus. I'm more interested. > > This engine would operate in an RPM range from ~300 to 3000rpm. > > That's about as perfect a range as you can get. > > It wouldn't need an ignition system > > Now I'm a little sceptical. Hydraulic ignition (like a diesel) is > harder to start without some other ignition to get it started. > > and it doesn't retain much heat so a small liquid cooling system would > allow you to have heat in the cabin. > > That would certainly make cooling a non-issue and remove cooling > drag. That's a big bonus. > > It is NOT a rotary Wankle engine, an Otto cycle piston engine nor is > it a axial turbine. The engine would be compact and be available in > the exact horsepower you require for your airframe. The engine would > only be available as a part of a complete firewall forward package. > > But maybe you'll let us know what kind of engine it is??? Is it > produceable in a similar price range as present engine technology? > Cheaper would be even better. > > So here is the question. > > > > In your humble opinion(s) what would a company have to demonstrate to > you with regard to an aircraft engine based on the above information. > > I'd have to see the dyno data and thermo data. A proof of concept > engine flying in an airplane would go far in removing y scepticism. > > What would you have to see in place. > > That airplane flying. > > What would you have to see demonstrated. > > That airplane flying. To TBO would be good. I understand that that > would take some time, but running in a test cell could be a great > indicator. > > What level of comfort would you have to have with the company before > you would place your order? > > Jim Bede taught me never to buy the 'best thing since sliced bread' > until there was significant (let's say 100) examples completed. Of > course, given a significant price break to beta test an engine would > go far in reaching that 100 piece goal. > > Hypothetically! > > Well, I'd love to see it. I have no hangups with alternative > engines. I'd hypothetically consider one for my -10. Lemme know when > the hypothetical becomes a reality ..... or do you plan to keep this > one all to yourself??? > Linn > do not archive > > > > Dave Hertner > > > > > > > > > > > >


    Message 25


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    Time: 07:15:28 PM PST US
    From: "Wayne Edgerton" <weeav8ter@grandecom.net>
    Subject: Re: New Engine Technology - What would it take?
    Scott - I just wanted to comment, for what ever it's worth, on the no hull coverage decision. I'm not sure about everyone else, but when I'm finished with my 10 I know I will have in excess of $150m in it, if I'm lucky, and probably north of there near $200m. I have owned 3 factory planes over that last 16 years and I've luckily never had an incident, and hope I never do, but there could be things outside of my control that could do massive damage to the plane and possible destroy it. I have a friend who owns a Citabria and he bought it new. On his very first flight he crashed it and nearly destroyed it. He picked up the plane and was flying it home. He put his brief case on the rear seat, you can see the punch line coming, and when he got to our airport he was in the landing phase and the brief case in the rear was jamming the control stick and he wasn't able to flare and crashed the plane. Big time expense. In hind site he should have never put the brief case in the rear or should have taken out the control stick, but I guess that's why they call it an accident. Or for example something somehow shorts out in the electrical system, not your fault defective part or something, and the plane ends up with a large fire damage or you have a lighting strike, which fries your avionics stack. or, god forbid, you have an engine or system failure over some bad terrain with a lot of trees or buildings are in your landing zone and the plane is severely damaged or destroyed, I hope we lived :>}. At that point it was like Las Vegas and it put nearly $200m on the line. I guess we could do the same thing with our houses or cars but you take a huge financial risk. I've gotten a preliminary estimate for coverage of my 10, with my total time and ratings, and it would appear it will be around $3000 a year or less, which includes liability. It would seem to me that I can't save that much, from a risk reward standpoint, for me to take that type of risk. I'm definitely not questioning your decision not to cover the hull, that's not for me to judge, but this plane isn't a Cessna 150 or a Cub. If I were to somehow be able to avoid the whole $3000 per year, which I couldn't, in 10 years I would have saved $30,000. I've still got over 150m on the table at risk. You really have to count on the lady luck gods to make sure you don't lose by not insuring the hull. I hate paying the premiums,but I'm also afraid of the alternative. For whatever that's worth. ----- Original Message ----- From: linn walters To: rv10-list@matronics.com Sent: Wednesday, May 04, 2005 7:46 PM Subject: Re: RV10-List: New Engine Technology - What would it take? Scott Schmidt wrote: If you use an alternative engine be sure you check with your insurance company. They are becoming very very picky concerning the engine you use. Turbines are absolutely the worse to insure. This, combined with fuel burn, are the main reasons you don't see more turbine Lancairs. Falcon has a list of approved engines they will give you. But there basic rule is if you deviate from what the manufacturer recommends, they probably won't even touch it. Which is why I only carry liability on my aircraft. I only carry that because the hangar owner (county) requires it. You have to weigh the cost with the odds. If you're prone to doing stupid things or being distracted easily, then by all means insure yourself. If you plan your flights well, don't go IFR flying with a VFR ticket etc. then what are the odds that you'll bust your bird and require the insurance company to bail yourself out??? Short story: It cost me an extra $1000/year to have hull insurance on my Pitts when I first flew it. The second year I cancelled the hull. Thirteen years later, I hurt my Pitts and it cost around $3000 to fix it. So, without adjusting for inflation, there was $12K in 'that big bank in the sky'. I'm still $9K ahead. Oh yeah, the accident was a learning experience and I'll not have the same thing happen again. The other point is that the insurance company will want you to have a 'professional' fix the plane. Think about how many hackers there are out there that will 'professionally' do a crappy job. When I first started building I was the same way. I wanted to use some kind of diesel engine. But the fact is, no one has made any real progress to put diesels in planes for the masses, except for maybe Diamond Aircraft. No one out there is funded well enough to give me any confidence that they will be around in the coming years. I was excited in 1998 or maybe it was 1999 when NASA and Continental were teaming up to develop a liquid cooled diesel engine. But that project went no where. I think there is a critical mass of people forming right now that will cause diesel engines to take off and I feel Diamond Aircraft will lead the way. They now have the diesel engines in their new twin and once insurance companies and consumers build some confidence, investors will then be willing to invest the proper capital to develop a strong program. The one thing I do know is that Van's will not support any engine in the next 5 - 10 years except for Lycoming. And it sure is nice to open that firewall forward kit and have all the hoses, baffles, air cleaner assembly, and exhaust complete. The FWF kit is a good point. However, diesels are showing up more often in aircraft configurations. And there's teh rotaries too. Turbines aren't too well suited for the flying most of us do. Down low they're gas hogs. The other thing to consider is resale. Until the diesel engines are used much more extensively, buyers of experimental aircraft will shy away from anything that cannot be supported at most airports. This is one reason I went with the Bendix injector instead of the Airflow Performance. I wonder just how many buyers of an injected-engine-powered airplane ask about what type system is installed? If a buyer is turned off by some choice made in accessorizing the airplane (best word I could come up with) then they probably weren't a serious buyer anyway. I myself wouldn't have heartburn over a purchase of an airplane with an exotic powerplant ..... as long as I did my homework. Let's face it, some builders have made some stupid decisions over the years, but I don't see being a little creative as a down-side. If it works and has been for a while, then where's the beef??? I also just wanted to mention that there have been many advancements in the old 540. The metallurgy of the pistons and cylinders has improved dramatically. The Lightspeed ignition is a big improvement, the injectors are more balanced for a better balance of temperatures, the castings are much smoother, engines are balanced significantly better, and many more improvements. Today's IO-540 is a much better engine than even 5 years ago. I know I am talking like someone who has recently invested in an IO-540 and I am trying to justify it (which I have, and it will be delivered tomorrow). But I have also thought of every scenario and engine combination but nothing looks as good as an IO-540 right now. I don't see AVGAS going away in the next 10 years and you can still buy it in bulk for $2.40 a gallon, today! I sure would like to see some engine companies make some great breakthroughs though. Turbo diesels will be the future but they are still 10 years away in my opinion and I want to be flying this year. By the time I'm getting ready to decide on an engine for my -10, there just may be something else out there. For you, I think you've made a very logical choice, and that's the decision I'd have made in your shoes. The one problem with an alternative engine ..... if you can't work on it yourself ..... is pulling up to an FBO with your rotary or diesel and trying to find an A&P that will work on it!!! Linn do not archive Scott Schmidt sschmidt@ussynthetic.com From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Lloyd, Daniel R. Sent: Wednesday, May 04, 2005 8:17 AM To: rv10-list@matronics.com Subject: RE: RV10-List: New Engine Technology - What would it take? Dave I also agree with what is here. I am looking at an alternative engine, and am very interested in exploring this avenue. Things that would motivate me are test cell running to prove TBO, and number of Aircraft installed on, I realize to break into the market place you would need Beta testers, I am willing to do that beta testing, but would be have to be at manufactures expense. If I am willing to use my airframe, the least they could do is provide the engine for testing/ proof of concept. Dan 40269 From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of linn walters Sent: Tuesday, May 03, 2005 8:10 PM To: rv10-list@matronics.com Subject: Re: RV10-List: New Engine Technology - What would it take? Dave Hertner wrote: <!--[if !supportLineBreakNewLine]--> <!--[endif]--> Hello Everyone, I would like to get feedback from this group on a hypothetical. Let's say that a new combustion chamber technology surfaced that was developed by a really brainy person with lots of letters behind his name. Let's also say that the demonstrated efficiency of this combustion chamber technology is double what is currently available. This is to say that an engine that used this combustion chamber technology would operate with a BSFC in the order of .15 to .20 lb/hp/hr. on multiple different fuels. That sounds good. I'm interested This engine would produce its full rated torque from 0 rpm and the torque curve would be linear and horizontal meaning that you would not need a constant speed propeller. Big bonus. I'm more interested. <!--[if !supportLineBreakNewLine]--> <!--[endif]--> This engine would operate in an RPM range from ~300 to 3000rpm. That's about as perfect a range as you can get. <!--[if !supportLineBreakNewLine]--> <!--[endif]--> It wouldn't need an ignition system Now I'm a little sceptical. Hydraulic ignition (like a diesel) is harder to start without some other ignition to get it started. <!--[if !supportLineBreakNewLine]--> <!--[endif]--> and it doesn't retain much heat so a small liquid cooling system would allow you to have heat in the cabin. That would certainly make cooling a non-issue and remove cooling drag. That's a big bonus. <!--[if !supportLineBreakNewLine]--> <!--[endif]--> It is NOT a rotary Wankle engine, an Otto cycle piston engine nor is it a axial turbine. The engine would be compact and be available in the exact horsepower you require for your airframe. The engine would only be available as a part of a complete firewall forward package. But maybe you'll let us know what kind of engine it is??? Is it produceable in a similar price range as present engine technology? Cheaper would be even better. So here is the question. In your humble opinion(s) what would a company have to demonstrate to you with regard to an aircraft engine based on the above information. I'd have to see the dyno data and thermo data. A proof of concept engine flying in an airplane would go far in removing y scepticism. <!--[if !supportLineBreakNewLine]--> <!--[endif]--> What would you have to see in place. That airplane flying. <!--[if !supportLineBreakNewLine]--> <!--[endif]--> What would you have to see demonstrated. That airplane flying. To TBO would be good. I understand that that would take some time, but running in a test cell could be a great indicator. <!--[if !supportLineBreakNewLine]--> <!--[endif]--> What level of comfort would you have to have with the company before you would place your order? Jim Bede taught me never to buy the 'best thing since sliced bread' until there was significant (let's say 100) examples completed. Of course, given a significant price break to beta test an engine would go far in reaching that 100 piece goal. <!--[if !supportLineBreakNewLine]--> <!--[endif]--> Hypothetically! Well, I'd love to see it. I have no hangups with alternative engines. I'd hypothetically consider one for my -10. Lemme know when the hypothetical becomes a reality ..... or do you plan to keep this one all to yourself??? Linn do not archive <!--[if !supportLineBreakNewLine]--> <!--[endif]--> Dave Hertner


    Message 26


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    Time: 07:44:39 PM PST US
    From: "James Ochs" <jochs@froody.org>
    Subject: New Engine Technology - What would it take?
    Has anyone had any experience with the insurance companies' actions on this matter? I would think that if I have earned my repairman's certificate and I built the plane the insurance company would have to agree with the FAA that I am a "professional" when it comes to that airplane at least. I've never had a hull policy on an airplane, but I know in the case of two separate car accidents I had (both times I was rear ended while stopped at a light. sometimes things happen that are beyond your control, which is why I carry insurance) the insurance company (state farm) appraised the damage and cut me a check do with as I pleased. Not even a requirement that I actually get the work done. My understanding is that is a fairly standard practice in the automotive insurance business, but like I said, I don't really have any experience with hull insurance for aviation. Thanks, James #40400 _____ From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of linn walters Subject: Re: RV10-List: New Engine Technology - What would it take? Scott Schmidt wrote: [snip] The other point is that the insurance company will want you to have a 'professional' fix the plane. Think about how many hackers there are out there that will 'professionally' do a crappy job. [snip] do not archive


    Message 27


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    Time: 08:50:01 PM PST US
    From: "DejaVu" <wvu@mail.ameritel.net>
    Subject: Re: Strobe wiring (and a tip)
    Mani, I have them in my -6. They work fine. Anh ----- Original Message ----- From: Randy DeBauw To: rv10-list@matronics.com Sent: Wednesday, May 04, 2005 10:27 AM Subject: RE: RV10-List: Strobe wiring (and a tip) Several people I know do just that. Mainly it is to keep the high voltage away from any fuel. Randy -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com]On Behalf Of Mani Ravee Sent: Wednesday, May 04, 2005 5:09 AM To: rv10-list@matronics.com Subject: RE: RV10-List: Strobe wiring (and a tip) Just a thought. What about those Whelan strobes with individual power supplies that can be mounted in the wing tips. They have more power like higher joules. They only require a 18g wire to supply power to them. Anyone plan on using them? Mani From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of DejaVu Sent: Tuesday, May 03, 2005 9:21 PM To: rv10-list@matronics.com Subject: Re: RV10-List: Strobe wiring (and a tip) It took all 15' to get from the wing tip to root. I have not ran the rest but I'm sure another 10' for a total of 25' will get you there with some to spare. Anh Maryland #141 ----- Original Message ----- From: Chris To: rv10-list@matronics.com Sent: Tuesday, May 03, 2005 5:49 PM Subject: RV10-List: Strobe wiring (and a tip) Hello Does anyone have some good numbers for the length of strobe wire required if my strobe power supply is mounted on the floor behind the aft baggage bulkhead next to the AP pitch servo. I don't plan on making a connection at the wing root, but I need to allow for some extra wire in that area and on the ends. thanks Chris Lucas #40072 Tip, I was having issues with J-channel rubbing against the wing ribs so I increased the hole center line dimension down the j-channel just a hair (1/32 inch) to move the J-end of the channel away from the rib a bit instead of filing more out of each rib. I also took a little material of the j-end of the channel with a belt sander.


    Message 28


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    Time: 08:56:31 PM PST US
    From: Rick <ricksked@earthlink.net>
    Subject: New Engine Technology - What would it take?
    DNA: do not archive Its-Bogus: do not forward to list --- MIME Errors --- A message with no text/plain section was received. The entire body of the message was removed. Please resend the email using plaintext formatting. NOTE! This error can also occur when the poster of the message has a specific type of computer virus. This virus WAS NOT forwarded on to the List. The poster should be informed of the potential problem with their system as soon as possible. --- MIME Errors ---


    Message 29


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    Time: 08:59:50 PM PST US
    From: Rick <ricksked@earthlink.net>
    Subject: Re: New Engine Technology - What would it take?
    DNA: do not archive Its-Bogus: do not forward to list --- MIME Errors --- A message with no text/plain section was received. The entire body of the message was removed. Please resend the email using plaintext formatting. NOTE! This error can also occur when the poster of the message has a specific type of computer virus. This virus WAS NOT forwarded on to the List. The poster should be informed of the potential problem with their system as soon as possible. --- MIME Errors ---


    Message 30


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    Time: 09:03:40 PM PST US
    From: "DejaVu" <wvu@mail.ameritel.net>
    Subject: Re: New Engine Technology - What would it take?
    RE: RV10-List: New Engine Technology - What would it take?Innodyn is installing one of their engines in a -10 as we speak. I would expect it to be airborne soon. We'll see. Anh #141 ----- Original Message ----- From: RV Builder (Michael Sausen) To: rv10-list@matronics.com Sent: Tuesday, May 03, 2005 10:46 PM Subject: RE: RV10-List: New Engine Technology - What would it take? I would also like to add a review by a independent and respected lab/group to verify the SFC, BHP, and other numbers in addition to the company financials and business plan. The biggest thing that has made everyone gun shy nowadays are all these companies (Innodyn, I'm looking at you) that have what seem to be great numbers but no independent or otherwise published numbers to back up what they say. This combined with the industry wide problem of saying "we'll be in production in the next 12 months" for about 10 years. I love the idea of alt engines, but I will not pay close to the cost of a known result (IO-540) for an unknown result (looking at you now Crossflow). Just doesn't make sense to me. Egg is probably the closest to making this gap go away but something about his operation makes me nervous. Don't know what, and it's unsubstantiated, but it's there. Might be the constant "improvements" to the engines year after year. One thing that bothers me in aviation is a lack of repeatability. If it can't be repeated consistently, I don't want it to be something critical. Electronics not so much a problem, but mechanical definitely! And an engine being modified yearly doesn't leave much historical data in it's wake. This is the single thing that has allowed Cont and Lyc to remain at the top of the game all this time. You want to be in business, only three things will kill you in a heartbeat. Bad customer service, bad product, bad marketing. My 2 cents Michael Sausen -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Tim Olson Sent: Tuesday, May 03, 2005 8:00 PM To: rv10-list@matronics.com Subject: Re: RV10-List: New Engine Technology - What would it take? --> RV10-List message posted by: Tim Olson <Tim@MyRV10.com> What would it take? (If I hadn't already bought my engine...) A full set of operating specs, including an estimated TBO. A warranty that would cover at least a couple hundred hours. A flying version of the engine, in a similar airframe, complete with performance specs. A company that can go from an order with deposit (not more than 50%) to actual delivery, within 4-6 months....with full refund of deposit if they can't meet that delivery. Photos of the actual FWF kit, and installation, on the RV-10. Cold weather and higher altitude performance numbers....(this sounds suspiciously like a diesel) Oh yeah, and back to the top of the list....#1 Guaranteed cost including FWF kit that does not exceed that of a new Lyc. IO-540 equipped the same. That's what I'd like to see. Tim Olson -- RV-10 #170 DO NOT ARCHIVE Dave Hertner wrote: > Hello Everyone, > > I would like to get feedback from this group on a hypothetical. > > Let's say that a new combustion chamber technology surfaced that was > developed by a really brainy person with lots of letters behind his > name. Let's also say that the demonstrated efficiency of this > combustion chamber technology is _double_ what is currently available. > This is to say that an engine that used this combustion chamber > technology would operate with a BSFC in the order of .15 to .20 > lb/hp/hr. on multiple different fuels. > > This engine would produce its full rated torque from 0 rpm and the > torque curve would be linear and horizontal meaning that you would not > need a constant speed propeller. This engine would operate in an RPM > range from ~300 to 3000rpm. It wouldn't need an ignition system and it > doesn't retain much heat so a small liquid cooling system would allow > you to have heat in the cabin. It is NOT a rotary Wankle engine, an > Otto cycle piston engine nor is it a axial turbine. The engine would > be compact and be available in the exact horsepower you require for > your airframe. The engine would only be available as a part of a > complete firewall forward package. > > So here is the question. > > In your humble opinion(s) what would a company have to demonstrate to > you with regard to an aircraft engine based on the above information. > What would you have to see in place. What would you have to see > demonstrated. What level of comfort would you have to have with the > company before you would place your order? Hypothetically! > > Dave Hertner RV10-List Email Forum - more: bsp; s.com/Navigator?RV10-List


    Message 31


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    Time: 09:10:15 PM PST US
    From: Rick <ricksked@earthlink.net>
    Subject: Re: New Engine Technology - What would it take?
    DNA: do not archive Its-Bogus: do not forward to list --- MIME Errors --- A message with no text/plain section was received. The entire body of the message was removed. Please resend the email using plaintext formatting. NOTE! This error can also occur when the poster of the message has a specific type of computer virus. This virus WAS NOT forwarded on to the List. The poster should be informed of the potential problem with their system as soon as possible. --- MIME Errors ---


    Message 32


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    Time: 11:03:07 PM PST US
    From: Sean Stephens <schmoboy@cox.net>
    Subject: Self Contained Strobes
    --> RV10-List message posted by: Sean Stephens <schmoboy@cox.net> Deleted the other post on this, but... Which self contained strobe model from Whelen have you used in your wingtips? SACF? Thanks... Sean #40303 (waiting on wing kit) http://rv10.stephensville.com


    Message 33


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    Time: 11:04:52 PM PST US
    From: "Robert G. Wright" <armywrights@adelphia.net>
    Subject: inventory
    Oh boy! The Emp kit arrived today. Actually, a buddy from work took me down to the ABF terminal with his truck and trailer to pick up the two boxes. After bringing it back to the house I had an agonizingly long day at work until I could get home and start unpacking that puppy. Weelll, 7 hours later I'm all done, I was only shorted one nutplate in one of the bags (of the ones I could count things in; I don't have an accurate scales). That's an awesome job done by the picking and shipping department at Van's. No damage in transit, and I'm ready to settle in and read all the info and get to drilling.. Rob #40392 N524RX reserved


    Message 34


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    Time: 11:53:23 PM PST US
    s=s1024; d=yahoo.com; b=q6RNvozNDfP5SFbzJb1Dz4g3shwb0GcN2elqtkycVqvJ3Z2yvu9F+97TipvvXLxPoewFuRinBCm2DzRl0xtM51kAqrnC6btCcKgc7ufdKeiYmXIGyc+6cZBC+P0U3bmre+MILRJL+HRWlyE+FIBqZYrcc5PDphbupnHx5GaHAaA= ;
    From: Bill McCoy <hoverlover9797@yahoo.com>
    Subject: Re: New Engine Technology - Dave Hertner's Reply
    Hello, Mark Lamon here. I would be interested in helping you in any way I can. "I'm building a -10 #40167. Please let me know. Thanks. Dave Hertner <effectus@rogers.com> wrote: RV-10 Listers, Thank you to everyone who posted a reply to my question. For those who only commented on the hypothetical engine, I would still like to hear your reply to the question posed at the bottom of the post. I am in the process of designing an engine around this patented and proven (there are working prototypes) combustion chamber technology. Some of you think that I am smoking something that I shouldn't and that is fair considering the fact that I haven't given you all of the details. I did get some interest though and that was ultimately my goal. I am looking to go into business designing and building aircraft engines. Clean sheet of paper stuff. As such, I have spent a great deal of time researching engines that "propel" aircraft through the air. I came upon this new technology and it can be adapted easily into an aircraft engine architecture. I am working with an aeronautical engineer who specializes in propulsion and our first order of business is to validate the technology and the claims made by its inventor (PhD nuclear physicist). Part of the process in preparing the business plan is to establish what the customer actually wants rather than trying to ram something down their throats. This is why I put out the question to you folks. I am a pilot and a RV-10 builder and I know what I think. The problem is that it may not be what you are all thinking. I am going to build my engine manufacturing company around the wishes of the community that I want to serve. No more unsecured deposits that you don't get returned when the engine isn't ready on time!! No more unsubstantiated claims when it comes to horsepower and fuel consumption. I was at Oshkosh last year and I heard all of the pitches. I watched people write cheques for certain turbine engines. One couple was there all the way from Australia. I wonder how they feel about writing that cheque now!! From the inception, this company will be an aircraft engine manufacturer with all of the proper practices you would expect in place before the first engine is sold. I would love to explain this thing in more detail but I haven't secured the license to use it yet and I don't want some other enterprising individual to somehow get in there ahead of me. Suffice it to say that it is not a sterling cycle engine and it is not and Otto cycle diesel engine. More than that I cannot say. Again, thanks for the comments on how you think the builder should be treated and what information should be made available. Also, thanks for the offer to be a Beta tester Dan I appreciate that. If anyone is interested in the bigger picture here and might want to be a part of it, I would be happy to talk about it off-line and after a non-disclosure agreement is signed. Regards, Dave Hertner ---------------------------------




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