RV10-List Digest Archive

Wed 06/15/05


Total Messages Posted: 36



Today's Message Index:
----------------------
 
     1. 12:09 AM - Rattle can mystery (John Jessen)
     2. 04:38 AM - Re: QB fuselage (Marcus Cooper)
     3. 04:42 AM - N Number Fonts (Jim Combs)
     4. 05:47 AM - Re: N Number Fonts (Tim Dawson-Townsend)
     5. 06:06 AM - Re: N Number Fonts (Gary Specketer)
     6. 06:26 AM - Re: Re: Re: Chelton Panels, Autopilots, and GPS (Tim Olson)
     7. 06:48 AM - Andair Fuel Valve install pictures. (Doerr, Ray R [NTK])
     8. 06:51 AM - Parking Brake Valve Installation picture. (Doerr, Ray R [NTK])
     9. 08:02 AM - Re: Gascolator (Randy DeBauw)
    10. 08:08 AM - Re: N Number Fonts (Randy DeBauw)
    11. 08:23 AM - Re: Extras to Order with QB Wings (AndrewTR30@aol.com)
    12. 08:24 AM - Re: N Number Fonts (lyf@meritel.net)
    13. 08:54 AM - Paint Scheme picked (Tim Olson)
    14. 10:22 AM - Re: Interior Painting / Andair Fuel Valve (Scott Schmidt)
    15. 10:42 AM - Re: Panel Rib Mod (Tim Olson)
    16. 10:56 AM - Re: Panel Rib Mod (Tim Dawson-Townsend)
    17. 11:22 AM - Re: Panel Rib Mod (Tim Olson)
    18. 11:22 AM - Re: Panel Rib Mod (John Jessen)
    19. 12:07 PM - Re: Panel Rib Mod (Tim Olson)
    20. 01:55 PM - Rudder Pedal Placement. (Doerr, Ray R [NTK])
    21. 02:07 PM - Re: Panel Rib Mod (Jesse Saint)
    22. 02:13 PM - Drilling the actuator (Tim Olson)
    23. 02:18 PM - Re: Rudder Pedal Placement. (owner-rv10-list-server@matronics.com)
    24. 02:28 PM - Re: Drilling the actuator (Randy DeBauw)
    25. 02:28 PM - Re: Drilling the actuator (Doerr, Ray R [NTK])
    26. 02:57 PM - Re: Drilling the actuator (Scott Schmidt)
    27. 03:11 PM - Chelton Sport install (David McNeill)
    28. 03:52 PM - Making all the mistakes so you don't have to... (Tim Olson)
    29. 04:20 PM - Re: Rattle can mystery (Rick)
    30. 05:05 PM - Re: Gascolator (Mark Chamberlain)
    31. 05:07 PM - Re: Drilling the actuator (Tim Olson)
    32. 05:09 PM - Question for Tim - was: Eeerie Paint Coincidence!! (Byron Gillespie)
    33. 05:45 PM - Re: Question for Tim - was: Eeerie Paint Coincidence!! (Tim Olson)
    34. 08:11 PM - Re: Panel Rib Mod (owner-rv10-list-server@matronics.com)
    35. 09:57 PM - Re: Rudder Pedal Placement. (Tim Olson)
    36. 11:13 PM - Re: rudder question (Deems Davis)
 
 
 


Message 1


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    Time: 12:09:27 AM PST US
    d="scan'208"; a="47312513:sNHT28375370"
    From: "John Jessen" <jjessen@rcn.com>
    Subject: Rattle can mystery
    --> RV10-List message posted by: "John Jessen" <jjessen@rcn.com> Ok. I've found the reason why the SW 988 can was shooting so much primer at my pieces that there was literally a pool of it on the cardboard. For those who haven't yet used one, when you take off the cap, you'll find a tiny red "cap" covering the nozzle. DON'T TAKE THAT LITTLE BUGGER OUT! It has a tiny orifice in it that makes a nice spray of primer, but if you are really a dunce and take it out, as I did, thinking it was a protective seal, then you'll have a flood of primer to deal with. On the positive side, the stuff works pretty good so far. Goes on nicely. Dries quickly. Other than that, we'll see. John Jessen (working on the rudder while contemplating the Zen of riveting) -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Sean Stephens Subject: RV10-List: Excellent -10 Picture! --> RV10-List message posted by: Sean Stephens <schmoboy@cox.net> Here's a great picture from Van's Hobbs Meter off their site. Two -10s fly from the same location on the same day! One is the "Tim Paint Scheme Look-Alike" :) <http://www.vansaircraft.com/images/first_flight/pair_of_tens_lg.jpg> -Sean #40303 (ailerons - Dang, that leading edge skin is hard to cleco on top)


    Message 2


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    Time: 04:38:27 AM PST US
    From: "Marcus Cooper" <coop85@bellsouth.net>
    Subject: QB fuselage
    --> RV10-List message posted by: "Marcus Cooper" <coop85@bellsouth.net> I had the same thing as well. I went for it as it appears there is a LOT more work on the fuselage than the wings. I had initially asked to have the wings and fuselage shipped together to save shipping costs and Barbara offered to discount the estimated difference. Saved me all of $85 but I guess everything helps. I got a call a week ago and she said the wings were ready so it shouldn't be too much of a wait for you either. I'm having them shipped with the finishing kit first week of Jul so I need to get busy clearing room out in the garage! Marcus -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Byron Gillespie Subject: RE: RV10-List: QB fuselage --> RV10-List message posted by: "Byron Gillespie" <bgill1@charter.net> That pretty well matches up with the conversation I had today. I received the call yesterday that my QB wings were ready to ship. I am going QB wings and std fuselage and am only about 20% complete. When I checked back today, I asked if there was a wait on the wings and she said that they had several QB fuselage kits that were without wings so I opted to let someone else have the wings and I'll hold off till the fall. No since in letting them sit in the crate when someone else could be doing something with them. Save the cash balance and continue to dimple away..... Byron Deep in the std fus..#40253 -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Robert Subject: RV10-List: QB fuselage --> RV10-List message posted by: Robert <retiredpilot03-serv@yahoo.com> I received an interesting call today from Barbara at Van's. It seems that the folks in the Philipines are producing fuselages but not too many wings. She wanted to know if I wanted to go ahead and have the fuselage shipped. Since I am in the processing of riveting the tail cone and the rest of the QB kit wasn't supposed to be shipped until August I thought I would go ahead and have it shipped :-) I asked her if they didn't quite get it in the Philipines that there needed to be 2 wings with every fuselage. She laughed and said maybe they would catch on soon. Oh well I'm happy to be getting the fuse now so the project won't be delayed. Robert Vinroot N843RV #40343


    Message 3


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    Time: 04:42:01 AM PST US
    From: "Jim Combs" <jimc@mail.infra-read.com>
    Subject: N Number Fonts
    --> RV10-List message posted by: "Jim Combs" <jimc@mail.infra-read.com> Somewhere a while back I remember reading about several aricraft that were grounded by the FAA when they deemed that N Numbers did not meet published FAA specs. These were aircraft that had been recently painted and the painters had taken liberty with the N Number Font. >From everywhere I have searched, I have only found ARIAL BOLD or ARIAL BOLD ITALIC as the approved font for N-Numbers. Yet in several recent pictures, it is obvious that other fonts are being used. Anyone know if this is a problem or not? The paint jobs are really fantastic and it would be nice to be able to be a little creative, but what are the limits to being creative and being grounded by the FAA? Thanks, Jim C #40192 - Fuselage N312F Reserved Do Not Archive ---------- Original Message ---------------------------------- From: Sean Stephens <schmoboy@cox.net> --> RV10-List message posted by: Sean Stephens <schmoboy@cox.net> Here's a great picture from Van's Hobbs Meter off their site. Two -10s fly from the same location on the same day! One is the "Tim Paint Scheme Look-Alike" :) <http://www.vansaircraft.com/images/first_flight/pair_of_tens_lg.jpg> -Sean #40303 (ailerons - Dang, that leading edge skin is hard to cleco on top)


    Message 4


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    Time: 05:47:55 AM PST US
    Subject: N Number Fonts
    From: "Tim Dawson-Townsend" <Tdawson@avidyne.com>
    I thought the same thing when I saw a couple of those recent -10s. I think you do run the risk of an FAA ramp check grounding you until your N numbers comply, if there is some question about meeting the FAR. There is a restriction against "ornamentation". Could depend what side of the bed the FAA inspector woke up on that day. TDT Do not archive ________________________________ From: owner-rv10-list-server@matronics.com on behalf of Jim Combs Subject: RV10-List: N Number Fonts --> RV10-List message posted by: "Jim Combs" <jimc@mail.infra-read.com> Somewhere a while back I remember reading about several aricraft that were grounded by the FAA when they deemed that N Numbers did not meet published FAA specs. These were aircraft that had been recently painted and the painters had taken liberty with the N Number Font. >From everywhere I have searched, I have only found ARIAL BOLD or ARIAL BOLD ITALIC as the approved font for N-Numbers. Yet in several recent pictures, it is obvious that other fonts are being used. Anyone know if this is a problem or not? The paint jobs are really fantastic and it would be nice to be able to be a little creative, but what are the limits to being creative and being grounded by the FAA? Thanks, Jim C #40192 - Fuselage N312F Reserved Do Not Archive ---------- Original Message ---------------------------------- From: Sean Stephens <schmoboy@cox.net> --> RV10-List message posted by: Sean Stephens <schmoboy@cox.net> Here's a great picture from Van's Hobbs Meter off their site. Two -10s fly from the same location on the same day! One is the "Tim Paint Scheme Look-Alike" :) <http://www.vansaircraft.com/images/first_flight/pair_of_tens_lg.jpg> -Sean #40303 (ailerons - Dang, that leading edge skin is hard to cleco on top)


    Message 5


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    Time: 06:06:14 AM PST US
    From: "Gary Specketer" <speckter@comcast.net>
    Subject: N Number Fonts
    --> RV10-List message posted by: "Gary Specketer" <speckter@comcast.net> In my experience the inspectors are not into fonts. If it looks like a Bold type they will probably approve it. The farther away from that you get the more varibles you get with inspectors (DARs). There have been several reports that people have gotten to OSH and only there found out that they were noncompliant. Gary -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Jim Combs Subject: RV10-List: N Number Fonts --> RV10-List message posted by: "Jim Combs" <jimc@mail.infra-read.com> Somewhere a while back I remember reading about several aricraft that were grounded by the FAA when they deemed that N Numbers did not meet published FAA specs. These were aircraft that had been recently painted and the painters had taken liberty with the N Number Font. >From everywhere I have searched, I have only found ARIAL BOLD or ARIAL >BOLD ITALIC as the approved font for N-Numbers. Yet in several recent pictures, it is obvious that other fonts are being used. Anyone know if this is a problem or not? The paint jobs are really fantastic and it would be nice to be able to be a little creative, but what are the limits to being creative and being grounded by the FAA? Thanks, Jim C #40192 - Fuselage N312F Reserved Do Not Archive ---------- Original Message ---------------------------------- From: Sean Stephens <schmoboy@cox.net> --> RV10-List message posted by: Sean Stephens <schmoboy@cox.net> Here's a great picture from Van's Hobbs Meter off their site. Two -10s fly from the same location on the same day! One is the "Tim Paint Scheme Look-Alike" :) <http://www.vansaircraft.com/images/first_flight/pair_of_tens_lg.jpg> -Sean #40303 (ailerons - Dang, that leading edge skin is hard to cleco on top)


    Message 6


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    Time: 06:26:54 AM PST US
    From: Tim Olson <Tim@MyRV10.com>
    Subject: Re: RE: Chelton Panels, Autopilots, and GPS
    --> RV10-List message posted by: Tim Olson <Tim@MyRV10.com> This post was actually written by Vic Syracuse...he had problems sending it to the list so I'm posting it for him. ------- Lots of great info from Tim regarding this subject, but I think one area needs clarification. I don't believe you need a switch between the Chelton and the SL 30, as that happens by choosing Nav or GPS on the front of the Sorcerer. In a nutshell, the Chelton is using the GPS info from the internal GPS db to recreate the approach. The 150 MV signals from theSL 30 (or Garmin 430/530/480) are hardwired to the Sorcerer (and a CDI if so desired). I think the win here is that the Sorcerer is then accurately flying the ILS from the raw ILS signals, and the Chelton is displaying the HITS for you. If you add the CDI and tie it to the SL 30 or Garmin, you can now accurately monitor the approach from 2 independent sources. The only switch that is an option would be to switch the ARINC 429 lines to the autopilot if you have 2 GPS's, such as the Chelton and another Garmin 430/530/480 etc. That way, just in case you lose the GPS from the Chelton, the Garmin is a backup source. And just technically (please let's not start a flame war here) the Garmin is certified and so the legality of the GPS approach should not be in question. Vic Syracuse Senior Vice President, Operations & Technology Solutions S1 Corporation Atlanta, GA 678-421-4195 vic.syracuse@s1.com S1. Giving You One View RV Builder (Michael Sausen) wrote: > Geez, whatever happened to turn the dial and fly the needles. Now it's > turn the dial, flip this switch, go to this screen, make sure you are on > the right radio, check your output, and, oh ya, fly the boxes. Someone > want to put this into a flowchart that can be laminated for reference. :-P > > In all seriousness though, I would love to see some sort of chart that > shows what can be used to do something using which hardware. Anyone > bored enough to start a running spreadsheet documenting some of the > expected interactions between the more popular hardware? After all, it > took at least a couple of conversations between you guys and the vendors > to finally get it to this point and it's not exactly crystal clear. > > Michael > > Do not archive > > > -----Original Message----- > From: owner-rv10-list-server@matronics.com > [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Tim Olson > Sent: Tuesday, June 14, 2005 6:06 PM > To: rv10-list@matronics.com > Subject: Re: RV10-List: Re: RE: Chelton Panels, Autopilots, and GPS > > --> RV10-List message posted by: Tim Olson <Tim@MyRV10.com> > > Today I spent a little bit of time talking to TruTrak, Direct2Avionics, > and another RV-10 builder/Chelton owner. I did get some great > clarification into this issue that actually helps verify the paragraph > below by Robin. > > Here's the deal... > > Normally, autopilot commands would be put out as +/- 150 mV signals > (left/right/up/down...that sort of thing) to command the autopilot. As > we know, the TruTrak Digiflight II VSGV is digital only, so it does not > have these inputs. The Sorcerer > DOES have these inputs. The SL-30 talks to the Chelton > using RS232 Serial data, rather than these +/- 150mv signals. > The Chelton still receives the proper data to draw the needle display on > your Chelton screens (any of them), so you still > have a great CDI indicator. The Chelton can also fly an > ILS approach, as Josh's post mentions. Here's why... > It's not that the Chelton interprets the RS232 and feeds > +/- 150 mV signals to the autopilot. The Chelton has the > approach database in it with the synthetic vision HITS approaches. > They're displayed on-screen using GPS. You load the ILS, and the > Chelton will fly your Digiflight II VSGV including the vertical guidance > for the approach, controlling your autopilot right down the approach, to > ATP standards. > Simultaneously, you're displaying the CDI needles from the localizer on > the screen. In the event of a discrepency, you're supposed to fly the > approach to the CDI needles, not the HITS. > Most of the time, they will match up great. If you ever see that they > don't, you would need to hand-fly that approach. > Since you display it all on the Chelton, there is no big issue with > that....you're flying the GPS derived approach, on a real ILS approach, > but you're monitoring those needles the whole time...so you can legally > fly the approach. All that's lacking is a +/- 150mV CONVERSION to > Digital contol for the autopilot....so in effect, you aren't getting a > direct ILS localizer/Glideslope control to your autopilot....you're > getting the display, but the control is done on GPS data. > > This whole thing isn't really a Chelton issue, although they could maybe > add that functionality and it would be another big plus. > > The issue is that the buyer has a Digiflight II VSGV with no > +/- 150mV inputs. > > If the buyer buys a Sorcerer, you can now fly directly input +/- 150mV > signals that are produced by your SL-30 or other Nav radio. The > Sorcerer has this ability. > But, in order to do this, you'll want to install a source select switch > on your Autopilot....so you can choose if you want to fly it from the > SL-30 or the Chelton. > (it may be that you can select the source from the buttons on the > sorcerer...I'm not sure on that one yet). > At this point, your Chelton is now nothing more than a CDI for the > approach (along with it's other functions). Your radio and autopilot > are directly flying the glideslope and approach. I do agree that this > is nice capability, but given the performance and capability of the > Chelton, I would really question the added value.....because the > Sorcerer will cost you over $3,000 more....all while causing you to NOT > get the benefit you could be getting out of your Chelton's awesome > flight planning and HITS. > > You Might say "what if my Chelton dies", but remember that you have 2 or > more screens, and they're independently capable of displaying that CDI. > You can lose AHRS, and still show those needles. > > In my implementation, I still plan to connect the Autopilot to my Radios > with a source select switch, Chelton or GNS480. > I won't have an external CDI, because I'm comfortable with trusting the > Chelton CDI....however, if someone wanted to add a separate CDI, then > you should be able to fly an approach using the GNS480 coupled directly > to the DFIIVSGV, using the external CDI for display, and lose the entire > Chelton system. I do see from the install manual that hooking a GNS480 > to a DFIIVSGV requires hooking up both Serial and AIRINC 429 lines, but > I can't tell you for sure if this means the GNS480 can control the > vertical navigation of the DFIIVSGV. I'm thinking yes, because it's > listed as a normally supported feature of that AP, but I'll talk to > TruTrak to verify that one. > > As for the functionality being integrated into the Chelton at a later > date to actually control the autopilot based on the ILS signalling > instead of it's internal GPS....Robin said he thought the only way it > would work in the future would be after a software upgrade and with the > Sorcerer. My take is a bit different. I don't think I'd hold my breath for > +/- 150mV signalling OUT of the Chelton....because that > would be software AND hardware changes. My *guess* is that IF this is > ever implemented, it would work with the DFIIVSGV because they would > just use the signal they get that shows the needles on screen and > process that data and output it digitally....that way it doesn't require > a hardware upgrade. > So I'd think that you really just need to look at how bad you think you > need that sorcerer TODAY and make the choice. > If you'll use it today, great, but I doubt you'll have any > *increased* need tomorrow. > > > So, I was getting a bit worried when I saw the thread reappear with what > was seemingly conflicting information. > As it turned out, the old info still applied, just not in the > way that I thought exactly. If you're comfortable allowing > the Chelton's synthetic vision GPS enabled approach data to fly your > ILS, all the while monitoring your CDI needles on screen, coupled to > your DFIIVSGV, then you're fine. If your needles don't match the HITS, > you do an AP disconnect and hand fly it the rest of the way. Since it > would be crazy to just let your autopilot fly an approach without > monitoring it, I don't see this as a bad trade-off. I'm not likely to > be too interested in the alternative.....turn off the approach on the > chelton, load the approach on the GNS480 and fly it on the GNS480, > without using the Chelton for more than a CDI display....that would be > my Emergency mode of operation. > > Hopefully that clarifies, instead of muddies the info. > The hardest thing about this Avionics stuff is getting all the proper > info compiled. > > Oh, and I opened my SL-30 install manual today. Turns out that you can > kind of get a feel for some of these connections if you dig through the > manual...who woulda thunk it. ;) > > Tim Olson -- RV-10 #170 > > Robin Wessel wrote: > > * * > > > > *Hold the phone.... Why are you referring to "into VNAV guidance* > > *for the GPS"? Where does this come into play?? I'm not concerned* > > *if it can take ILS glideslope data and use it for a GPS approach.* *I > > want it to take the ILS glideslope and display it as a pair* *of > > needles. That it will do. What it won't do is let you* *fly a > > non-GPS overlaid approach, using the HITS boxes. i.e.* *when you fly > > an ILS, you need to use the needles, not the* *boxes. Is this your > > understanding, or what am I missing?* > > > > > Tim- > > > > Sorry if I was not clear in my comments about the VNAV guidance with > > the Chelton. What I should have said is VNAV guidance for the A/P. > > As you know, the Digiflight A/P can only steer based on NMEA and ARINC > > signals not analog +/-150mV signals. I was really hoping that the > > Chelton would convert the SL30 glideslope data coming in digitally and > > convert it into VNAV commands for the Digiflight. This would eliminate > > the need for the expensive Sorcerer in order to get a true coupled ILS. > > As a credit to Peter at Direct2avioncs, he felt that adding this > > capability would be something to consider. Hopefully by the time I > > need to plunk down the cash, this capability will be included. > > > > > > > > robin > > > > > > ==================================== > RV10-List Email Forum - > more: > bsp; > s.com/Navigator?RV10-List > ==================================== > > > > > > > >


    Message 7


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    Time: 06:48:41 AM PST US
    Subject: Andair Fuel Valve install pictures.
    From: "Doerr, Ray R [NTK]" <Ray.R.Doerr@mail.sprint.com>
    Here are a couple of pictures of my Andair Fuel Valve installation. The left 90 degree fitting is the prop governor fitting which is shorter and allows the clearance necessary for the tunnel side wall and the rudder cable. The Fuel valve came from Van's. Thank You Ray Doerr CDNI Principal Engineer Sprint PCS 16020 West 113th Street Lenexa, KS 66219 Mailstop KSLNXK0101 (913) 859-1414 (Office) (913) 226-0106 (Pcs) (913) 859-1234 (Fax) Ray.R.Doerr@mail.sprint.com


    Message 8


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    Time: 06:51:25 AM PST US
    Subject: Parking Brake Valve Installation picture.
    From: "Doerr, Ray R [NTK]" <Ray.R.Doerr@mail.sprint.com>
    Here is a picture of my Parking Brake Valve installation. The mount that holds it to the firewall also is used to clamp the end of the push/pull cable and also has the limits of travel set in it for the valve. Thank You Ray Doerr 40250


    Message 9


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    Time: 08:02:59 AM PST US
    Subject: Gascolator
    From: "Randy DeBauw" <Randy@abros.com>
    Hello Mark, I have a friend who just took off there gascolator on his RV9 because of vapor lock. Randy ________________________________ From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Mark Chamberlain Subject: RV10-List: Gascolator Wondering if any one has some thoughts on whether to use a gascolator or not on the IO-540 version. I have had a nice Andaire one for some time but not sure if I really need it. I noticed it is part of the FWF kit, But when I talked to the Van's folks they didn't think it was necessary and couldn't even remember if they put one on their 10. In addition to that, there are no mention of it in the FWF plans. Ideas/ thoughts appreciated. Thx. Mark (40016)


    Message 10


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    Time: 08:08:37 AM PST US
    Subject: N Number Fonts
    From: "Randy DeBauw" <Randy@abros.com>
    --> RV10-List message posted by: "Randy DeBauw" <Randy@abros.com> As I remember it the rule is a font that is readable from 500 feet without any visual aid (binoculars). That is for the 12" numbers. Randy -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Jim Combs Subject: RV10-List: N Number Fonts --> RV10-List message posted by: "Jim Combs" <jimc@mail.infra-read.com> Somewhere a while back I remember reading about several aricraft that were grounded by the FAA when they deemed that N Numbers did not meet published FAA specs. These were aircraft that had been recently painted and the painters had taken liberty with the N Number Font. >From everywhere I have searched, I have only found ARIAL BOLD or ARIAL BOLD ITALIC as the approved font for N-Numbers. Yet in several recent pictures, it is obvious that other fonts are being used. Anyone know if this is a problem or not? The paint jobs are really fantastic and it would be nice to be able to be a little creative, but what are the limits to being creative and being grounded by the FAA? Thanks, Jim C #40192 - Fuselage N312F Reserved Do Not Archive ---------- Original Message ---------------------------------- From: Sean Stephens <schmoboy@cox.net> --> RV10-List message posted by: Sean Stephens <schmoboy@cox.net> Here's a great picture from Van's Hobbs Meter off their site. Two -10s fly from the same location on the same day! One is the "Tim Paint Scheme Look-Alike" :) <http://www.vansaircraft.com/images/first_flight/pair_of_tens_lg.jpg> -Sean #40303 (ailerons - Dang, that leading edge skin is hard to cleco on top)


    Message 11


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    Time: 08:23:27 AM PST US
    From: AndrewTR30@aol.com
    Subject: Re: Extras to Order with QB Wings
    Don't forget your fuel level senders, you need a left and a right. You might also order some conduit from Vans if that's the type you are planning on using. Andrew QB Wings.


    Message 12


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    Time: 08:24:54 AM PST US
    From: lyf@meritel.net
    Subject: Re: N Number Fonts
    The N Numbers just need to be Block Type lettering . that was how it was explained to me by an FAA inspector here in my area. just fyi. Lyf Halvorsen lyf@meritel.net Randy DeBauw wrote: >--> RV10-List message posted by: "Randy DeBauw" <Randy@abros.com> > >As I remember it the rule is a font that is readable from 500 feet >without any visual aid (binoculars). That is for the 12" numbers. >Randy > >-----Original Message----- >From: owner-rv10-list-server@matronics.com >[mailto:owner-rv10-list-server@matronics.com] On Behalf Of Jim Combs >Sent: Wednesday, June 15, 2005 4:42 AM >To: rv10-list@matronics.com >Subject: RV10-List: N Number Fonts > >--> RV10-List message posted by: "Jim Combs" <jimc@mail.infra-read.com> > >Somewhere a while back I remember reading about several aricraft that >were grounded by the FAA when they deemed that N Numbers did not meet >published FAA specs. These were aircraft that had been recently painted >and the painters had taken liberty with the N Number Font. > >>From everywhere I have searched, I have only found ARIAL BOLD or ARIAL >BOLD ITALIC as the approved font for N-Numbers. > >Yet in several recent pictures, it is obvious that other fonts are being >used. > >Anyone know if this is a problem or not? > >The paint jobs are really fantastic and it would be nice to be able to >be a little creative, but what are the limits to being creative and >being grounded by the FAA? > >Thanks, Jim C >#40192 - Fuselage >N312F Reserved > >Do Not Archive > >---------- Original Message ---------------------------------- >From: Sean Stephens <schmoboy@cox.net> >Reply-To: rv10-list@matronics.com >Date: Tue, 14 Jun 2005 21:57:39 -0700 > >--> RV10-List message posted by: Sean Stephens <schmoboy@cox.net> > >Here's a great picture from Van's Hobbs Meter off their site. Two -10s >fly from the same location on the same day! One is the "Tim Paint >Scheme Look-Alike" :) > ><http://www.vansaircraft.com/images/first_flight/pair_of_tens_lg.jpg> > >-Sean #40303 (ailerons - Dang, that leading edge skin is hard to cleco >on top) > > > > > > > > > > > > > >


    Message 13


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    Time: 08:54:15 AM PST US
    From: Tim Olson <Tim@MyRV10.com>
    Subject: Paint Scheme picked
    --> RV10-List message posted by: Tim Olson <Tim@MyRV10.com> For those who wanted to see my final paint choice, I stayed up late last night with the wife and tweaked it to our perfection....then created 4 views using the 3-view diagrams from Van's and that photo that I photoshopped into that isometric view. I have re-worked all of the blank images so you can download them and use them to sketch out your paint schemes. Print them out and give them to your kids...let them choose the color and the scheme...it's entertaining. Here's a link: http://www.myrv10.com/N104CD/paint/ -- Tim Olson -- RV-10 #170 Current project: Fuselage DO NOT ARCHIVE


    Message 14


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    Time: 10:22:49 AM PST US
    Subject: Interior Painting / Andair Fuel Valve
    From: "Scott Schmidt" <sschmidt@ussynthetic.com>
    --> RV10-List message posted by: "Scott Schmidt" <sschmidt@ussynthetic.com> I ordered mine directly from Andair in a black finish and it only took 5 months. Just don't get anything custom on it and it should be shipped right away. Scott Schmidt Cell: 801-319-3094 sschmidt@ussynthetic.com -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Tim Olson Subject: Re: RV10-List: Interior Painting / Andair Fuel Valve --> RV10-List message posted by: Tim Olson <Tim@MyRV10.com> Any idea of how long it took to get? I'd like to have this all done this week. Tim Olson -- RV-10 #170 Current project: Fuselage DO NOT ARCHIVE Greg Young wrote: > --> RV10-List message posted by: "Greg Young" <gyoung@cs-sol.com> > > You could also replace the fitting on the Andair valve, assuming it's > one of the side fittings. I got replacements from Andair for ~$12 each. > > Greg > > >>--> RV10-List message posted by: Tim Olson <Tim@MyRV10.com> >> >> >>Hi all, >> >>I got started on my Andair fuel valve install this weekend. >>Only got started and not finished because as it turns out, >>the valve that Wicks sells is NOT the one you'd want to do >>the -10. Van's sells one with 1/4" NPT, but Wicks has 3/8" >>MALE flare. The fix is to send back the Wicks valve and buy >>one from Van's, or spend over $55 for a 90 degree swivel >>Banjo fitting for the Andair from Wicks. Don't know which >>way it'll be yet though. >> > > > > > > > > > > > > >


    Message 15


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    Time: 10:42:12 AM PST US
    From: Tim Olson <Tim@MyRV10.com>
    Subject: Re: Panel Rib Mod
    --> RV10-List message posted by: Tim Olson <Tim@MyRV10.com> Hey, great discussion guys!! Now, I completely understand what you're trying to get across Niko, so please don't think that this is meant to be defensive....and I definitely understand that you know more about this than I do in the terms of the book knowledge. I don't know if you've actually had your hands on this panel area yet, so forgive me if I assume you haven't. John, I don't exactly know how that paragraph is intended to be read, but you may have a point on the use of the word "forward". Tim, (Mr. TDT), you might not have read my page that had these photos on it, but I specifically mentioned the plans state that this isn't "allowed" (but Johns dissemenation may disagree with that). In fact, that's why I added photos of the plans that people could read. I wanted to make sure people understood that this may not sit well with Van's. I got home tonight and went straight for this panel to look at the modification closer. First, you should all by now understand and assume that anything I spew forth should be taken as my opinion only, and trust the judgment as you wish. I'm not professing to be an expert on pretty much any of this project. But, let me tell you what I noticed when I looked at this. As I mentioned in my previous post, this aluminum angle is much thicker and stiffer than the original rib aluminum. And although Niko pointed out that there those angles with the cuts in them will prove to be a weaker link, I don't believe it's nearly as serious as one might. For one thing, Johns point that I did not cut through the aluminum does mean that it would take some added force to break that bend where each segment comes together. Not just a little force, but considering that it has another half of the angle riveted to the rib, it would be a pretty extrordinary force....not general use, but a crash. So, I looked at how the overall structure was. They use pretty flimsy metal in all of those ribs, and the sub-panel. Not very stiff at all. When I pushed, pulled, tugged, bent and yanked on this upper rib, it always stayed nice and solid on the skinny, rearward portion of the rib. Almost no movement at all....with it being VERY solid....all the way back to the sub panel. Then, at the point where the angles I added meet the sub panel and the rib is back to full size, you do not have that added thickness of the .063 angle. As it turns out, all of my forces were easily able to deform (non destructively) and bend and twist that taller forward portion of the rib. Not because of some flaw in the modification, but because that rib is very thin and flimsy on its own. It would be a heck of a lot tougher if the angle I added were added to the forward portion of the rib also. So, from my non-scientific, non-manthematical, non-engineering viewpoint, I truly think that my modified rib would actually hold up better than the original rib would. In fact, if the panel top were a table, I'd bet that I could put more weight on it before that rib bent than before. When it bent, I can tell you where it would bend too....right at that subpanel. You can just feel it when you wiggle the darn thing. So, this isn't some "in your face" reply....please don't take it as that, as I know sometimes people interpret emotion differently than intended in email. But, despite the truly logical, well thought out, calculated and scientific drawings that Niko did, I'm very happy with how the modification turned out and I personally have no concerns. I only wish that this wasn't just an email group, but you guys could come yank and bend it around for yourself. So John Jessen, I know from your reply that you have concerns, and I'm not saying you should take my advice, but I just want to ease your mind that I don't think this is as big a problem as it is sounding like. Sure, from an engineering standpoint it isn't perfect....but I personally feel it will hold up fantastically, especially when you consider that you are going to be adding a lot of stiffness to the structure when you screw the flat panel and lower subpanel in and connect that rib to the panel. Think about it, when that panel is in place, the lower edge is secured by the fuselage sides, and if you want to bend that rib down, you're going to have to A) Fold your panel by squashing it vertically, or B) squash your fuselage inward from side to side by crushing it in a crash. This thing isn't going anywhere unless you have a major major accident, either way, and in that accident, there would be a lot of other structure that would be much more worrysome than this little panel rib. Great discussion though. Keep adding to it as you wish. Thanks Niko for taking the time to draw all of that out. It's valuable for everone to see. Do note that I didn't cut all the way thru those aluminum angles though. Tim Tim Olson -- RV-10 #170 John W. Cox wrote: > --> RV10-List message posted by: "John W. Cox" > <johnwcox@pacificnw.com> > > "Removal of material from the F-1044 Center (Forward) Fuselage Rib > subassembly OR F-1045-Left (Forward) Fuselage Rib and Right (Forward) > Fuselage Rib is not allowed." There is no mention of the portion AFT > of said components. > > I interpret that to currently allow the builder to modify the aft > portions on F-1044 Center Subassembly towards the PIC at > F-1003C-Left, Center and Right from F-1068B Center going AFT on > F-1045L and from F-1068B R going AFT on F- 1045 Right would be > reasonably acceptable. Meaning that Tim's modification is within the > scope of current written instructions on Page 41-2 dated July 21, > 2004. Good news for pursuit of 21st Century instruments. > > I must still be missing something. > > On a second note: you can certainly read it that way and not pursue > room for Chelton, BMA, GRapids or other glass components while > keeping the music "On Key". It is a great discussion point and > demonstrates the value of this forum. > > > John - $00.02 > > ________________________________________ From: > owner-rv10-list-server@matronics.com > [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Tim > Dawson-Townsend Sent: Monday, June 13, 2005 6:06 PM To: > rv10-list@matronics.com Subject: RE: RV10-List: Panel Rib Mod > > Just browsing Chapter 41 of the fuse plans where it says not to > remove any material from any of these three ribs . . . > > TDT > > > ________________________________________ From: > owner-rv10-list-server@matronics.com on behalf of John W. Cox Sent: > Mon 6/13/2005 8:40 PM To: rv10-list@matronics.com Subject: RE: > RV10-List: Panel Rib Mod Niko, your illustration drives home the > point and is most appreciated. However, your illustration shows an > actual cut in the lower diagonal edge into four independent and > separate elements. Tim's work introduced bends into this (diagonal > curved) edge without cuts clear through, which would decrease > strength yet his cuts were only on the vertical which were > effectively doubled back into the original rib vertical. There must > be a computer analysis that could computate the revised doubled > design with comparison to the original rib. We could calculate the > weight of desired safety components (glass cockpit technology) and > the effective arm down to 00.01" then couldn't you derive the lever > down force on the instrument face. > > Am I missing something? > > The real issue ought to be a mechanism to improve placement of ribs > F-1045-L & R along the firewall and incorporate mounting of the > instrument panel and sunscreen to give the widest range of > ergonomically placed and visually oriented safety equipment. It > creates a conundrum on how Lancair was able to mount Randy's stuff so > stylishly without engineering compromise. > > John > > ________________________________________ From: > owner-rv10-list-server@matronics.com > [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Nikolaos > Napoli Sent: Monday, June 13, 2005 4:42 PM To: > rv10-list@matronics.com Subject: RV10-List: Panel Rib Mod > > Here is how I might make a rib mod. It might be overkill, however, > unless I knew what the loads were I would have no choice but to > replace the original strength. > > Niko 40188 > >


    Message 16


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    Time: 10:56:09 AM PST US
    Subject: Panel Rib Mod
    From: "Tim Dawson-Townsend" <Tdawson@avidyne.com>
    --> RV10-List message posted by: "Tim Dawson-Townsend" <Tdawson@Avidyne.com> Tim: I think you should test your mod before you go further. Start stacking some concrete blocks on top of your modified rib until it bends, then replace the rib and weigh the blocks. Then you'll know the exact load it can handle . . . (apologies to Calvin and Hobbes . . . ) : ) TDT DO not archive -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com]On Behalf Of Tim Olson Subject: Re: RV10-List: Panel Rib Mod --> RV10-List message posted by: Tim Olson <Tim@MyRV10.com> Hey, great discussion guys!! Now, I completely understand what you're trying to get across Niko, so please don't think that this is meant to be defensive....and I definitely understand that you know more about this than I do in the terms of the book knowledge. I don't know if you've actually had your hands on this panel area yet, so forgive me if I assume you haven't. John, I don't exactly know how that paragraph is intended to be read, but you may have a point on the use of the word "forward". Tim, (Mr. TDT), you might not have read my page that had these photos on it, but I specifically mentioned the plans state that this isn't "allowed" (but Johns dissemenation may disagree with that). In fact, that's why I added photos of the plans that people could read. I wanted to make sure people understood that this may not sit well with Van's. I got home tonight and went straight for this panel to look at the modification closer. First, you should all by now understand and assume that anything I spew forth should be taken as my opinion only, and trust the judgment as you wish. I'm not professing to be an expert on pretty much any of this project. But, let me tell you what I noticed when I looked at this. As I mentioned in my previous post, this aluminum angle is much thicker and stiffer than the original rib aluminum. And although Niko pointed out that there those angles with the cuts in them will prove to be a weaker link, I don't believe it's nearly as serious as one might. For one thing, Johns point that I did not cut through the aluminum does mean that it would take some added force to break that bend where each segment comes together. Not just a little force, but considering that it has another half of the angle riveted to the rib, it would be a pretty extrordinary force....not general use, but a crash. So, I looked at how the overall structure was. They use pretty flimsy metal in all of those ribs, and the sub-panel. Not very stiff at all. When I pushed, pulled, tugged, bent and yanked on this upper rib, it always stayed nice and solid on the skinny, rearward portion of the rib. Almost no movement at all....with it being VERY solid....all the way back to the sub panel. Then, at the point where the angles I added meet the sub panel and the rib is back to full size, you do not have that added thickness of the .063 angle. As it turns out, all of my forces were easily able to deform (non destructively) and bend and twist that taller forward portion of the rib. Not because of some flaw in the modification, but because that rib is very thin and flimsy on its own. It would be a heck of a lot tougher if the angle I added were added to the forward portion of the rib also. So, from my non-scientific, non-manthematical, non-engineering viewpoint, I truly think that my modified rib would actually hold up better than the original rib would. In fact, if the panel top were a table, I'd bet that I could put more weight on it before that rib bent than before. When it bent, I can tell you where it would bend too....right at that subpanel. You can just feel it when you wiggle the darn thing. So, this isn't some "in your face" reply....please don't take it as that, as I know sometimes people interpret emotion differently than intended in email. But, despite the truly logical, well thought out, calculated and scientific drawings that Niko did, I'm very happy with how the modification turned out and I personally have no concerns. I only wish that this wasn't just an email group, but you guys could come yank and bend it around for yourself. So John Jessen, I know from your reply that you have concerns, and I'm not saying you should take my advice, but I just want to ease your mind that I don't think this is as big a problem as it is sounding like. Sure, from an engineering standpoint it isn't perfect....but I personally feel it will hold up fantastically, especially when you consider that you are going to be adding a lot of stiffness to the structure when you screw the flat panel and lower subpanel in and connect that rib to the panel. Think about it, when that panel is in place, the lower edge is secured by the fuselage sides, and if you want to bend that rib down, you're going to have to A) Fold your panel by squashing it vertically, or B) squash your fuselage inward from side to side by crushing it in a crash. This thing isn't going anywhere unless you have a major major accident, either way, and in that accident, there would be a lot of other structure that would be much more worrysome than this little panel rib. Great discussion though. Keep adding to it as you wish. Thanks Niko for taking the time to draw all of that out. It's valuable for everone to see. Do note that I didn't cut all the way thru those aluminum angles though. Tim Tim Olson -- RV-10 #170 John W. Cox wrote: > --> RV10-List message posted by: "John W. Cox" > <johnwcox@pacificnw.com> > > "Removal of material from the F-1044 Center (Forward) Fuselage Rib > subassembly OR F-1045-Left (Forward) Fuselage Rib and Right (Forward) > Fuselage Rib is not allowed." There is no mention of the portion AFT > of said components. > > I interpret that to currently allow the builder to modify the aft > portions on F-1044 Center Subassembly towards the PIC at > F-1003C-Left, Center and Right from F-1068B Center going AFT on > F-1045L and from F-1068B R going AFT on F- 1045 Right would be > reasonably acceptable. Meaning that Tim's modification is within the > scope of current written instructions on Page 41-2 dated July 21, > 2004. Good news for pursuit of 21st Century instruments. > > I must still be missing something. > > On a second note: you can certainly read it that way and not pursue > room for Chelton, BMA, GRapids or other glass components while > keeping the music "On Key". It is a great discussion point and > demonstrates the value of this forum. > > > John - $00.02 > > ________________________________________ From: > owner-rv10-list-server@matronics.com > [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Tim > Dawson-Townsend Sent: Monday, June 13, 2005 6:06 PM To: > rv10-list@matronics.com Subject: RE: RV10-List: Panel Rib Mod > > Just browsing Chapter 41 of the fuse plans where it says not to > remove any material from any of these three ribs . . . > > TDT > > > ________________________________________ From: > owner-rv10-list-server@matronics.com on behalf of John W. Cox Sent: > Mon 6/13/2005 8:40 PM To: rv10-list@matronics.com Subject: RE: > RV10-List: Panel Rib Mod Niko, your illustration drives home the > point and is most appreciated. However, your illustration shows an > actual cut in the lower diagonal edge into four independent and > separate elements. Tim's work introduced bends into this (diagonal > curved) edge without cuts clear through, which would decrease > strength yet his cuts were only on the vertical which were > effectively doubled back into the original rib vertical. There must > be a computer analysis that could computate the revised doubled > design with comparison to the original rib. We could calculate the > weight of desired safety components (glass cockpit technology) and > the effective arm down to 00.01" then couldn't you derive the lever > down force on the instrument face. > > Am I missing something? > > The real issue ought to be a mechanism to improve placement of ribs > F-1045-L & R along the firewall and incorporate mounting of the > instrument panel and sunscreen to give the widest range of > ergonomically placed and visually oriented safety equipment. It > creates a conundrum on how Lancair was able to mount Randy's stuff so > stylishly without engineering compromise. > > John > > ________________________________________ From: > owner-rv10-list-server@matronics.com > [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Nikolaos > Napoli Sent: Monday, June 13, 2005 4:42 PM To: > rv10-list@matronics.com Subject: RV10-List: Panel Rib Mod > > Here is how I might make a rib mod. It might be overkill, however, > unless I knew what the loads were I would have no choice but to > replace the original strength. > > Niko 40188 > >


    Message 17


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    Time: 11:22:07 AM PST US
    From: Tim Olson <Tim@MyRV10.com>
    Subject: Re: Panel Rib Mod
    --> RV10-List message posted by: Tim Olson <Tim@MyRV10.com> You know, that's what I like about you...always a comedian. Does it go with the first name?? Concrete will scratch, I'll do the test using lead shot bags like vans does to test their wings. I'll stop once I see a permanent crease, or have shot all over my sub floor. ;) Tim Tim Olson -- RV-10 #170 Current project: Fuselage DO NOT ARCHIVE Tim Dawson-Townsend wrote: > --> RV10-List message posted by: "Tim Dawson-Townsend" > <Tdawson@Avidyne.com> > > > Tim: > > I think you should test your mod before you go further. Start > stacking some concrete blocks on top of your modified rib until it > bends, then replace the rib and weigh the blocks. Then you'll know > the exact load it can handle . . . > > (apologies to Calvin and Hobbes . . . ) > > : ) > > TDT > > DO not archive >


    Message 18


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    Time: 11:22:07 AM PST US
    d="scan'208"; a="50689941:sNHT36595528"
    From: "John Jessen" <jjessen@rcn.com>
    Subject: Panel Rib Mod
    --> RV10-List message posted by: "John Jessen" <jjessen@rcn.com> Might have been John Cox who had expressed some concerns. Not me. I already know the radios will fall into your lap as soon as the first 2g turn happens!!!!! :-) John Jessen (can't get enough of the sound of a rivet being squeezed) Do not archive -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Tim Olson Subject: Re: RV10-List: Panel Rib Mod --> RV10-List message posted by: Tim Olson <Tim@MyRV10.com> Hey, great discussion guys!! Now, I completely understand what you're trying to get across Niko, so please don't think that this is meant to be defensive....and I definitely understand that you know more about this than I do in the terms of the book knowledge. I don't know if you've actually had your hands on this panel area yet, so forgive me if I assume you haven't. John, I don't exactly know how that paragraph is intended to be read, but you may have a point on the use of the word "forward". Tim, (Mr. TDT), you might not have read my page that had these photos on it, but I specifically mentioned the plans state that this isn't "allowed" (but Johns dissemenation may disagree with that). In fact, that's why I added photos of the plans that people could read. I wanted to make sure people understood that this may not sit well with Van's. I got home tonight and went straight for this panel to look at the modification closer. First, you should all by now understand and assume that anything I spew forth should be taken as my opinion only, and trust the judgment as you wish. I'm not professing to be an expert on pretty much any of this project. But, let me tell you what I noticed when I looked at this. As I mentioned in my previous post, this aluminum angle is much thicker and stiffer than the original rib aluminum. And although Niko pointed out that there those angles with the cuts in them will prove to be a weaker link, I don't believe it's nearly as serious as one might. For one thing, Johns point that I did not cut through the aluminum does mean that it would take some added force to break that bend where each segment comes together. Not just a little force, but considering that it has another half of the angle riveted to the rib, it would be a pretty extrordinary force....not general use, but a crash. So, I looked at how the overall structure was. They use pretty flimsy metal in all of those ribs, and the sub-panel. Not very stiff at all. When I pushed, pulled, tugged, bent and yanked on this upper rib, it always stayed nice and solid on the skinny, rearward portion of the rib. Almost no movement at all....with it being VERY solid....all the way back to the sub panel. Then, at the point where the angles I added meet the sub panel and the rib is back to full size, you do not have that added thickness of the .063 angle. As it turns out, all of my forces were easily able to deform (non destructively) and bend and twist that taller forward portion of the rib. Not because of some flaw in the modification, but because that rib is very thin and flimsy on its own. It would be a heck of a lot tougher if the angle I added were added to the forward portion of the rib also. So, from my non-scientific, non-manthematical, non-engineering viewpoint, I truly think that my modified rib would actually hold up better than the original rib would. In fact, if the panel top were a table, I'd bet that I could put more weight on it before that rib bent than before. When it bent, I can tell you where it would bend too....right at that subpanel. You can just feel it when you wiggle the darn thing. So, this isn't some "in your face" reply....please don't take it as that, as I know sometimes people interpret emotion differently than intended in email. But, despite the truly logical, well thought out, calculated and scientific drawings that Niko did, I'm very happy with how the modification turned out and I personally have no concerns. I only wish that this wasn't just an email group, but you guys could come yank and bend it around for yourself. So John Jessen, I know from your reply that you have concerns, and I'm not saying you should take my advice, but I just want to ease your mind that I don't think this is as big a problem as it is sounding like. Sure, from an engineering standpoint it isn't perfect....but I personally feel it will hold up fantastically, especially when you consider that you are going to be adding a lot of stiffness to the structure when you screw the flat panel and lower subpanel in and connect that rib to the panel. Think about it, when that panel is in place, the lower edge is secured by the fuselage sides, and if you want to bend that rib down, you're going to have to A) Fold your panel by squashing it vertically, or B) squash your fuselage inward from side to side by crushing it in a crash. This thing isn't going anywhere unless you have a major major accident, either way, and in that accident, there would be a lot of other structure that would be much more worrysome than this little panel rib. Great discussion though. Keep adding to it as you wish. Thanks Niko for taking the time to draw all of that out. It's valuable for everone to see. Do note that I didn't cut all the way thru those aluminum angles though. Tim Tim Olson -- RV-10 #170 John W. Cox wrote: > --> RV10-List message posted by: "John W. Cox" > <johnwcox@pacificnw.com> > > "Removal of material from the F-1044 Center (Forward) Fuselage Rib > subassembly OR F-1045-Left (Forward) Fuselage Rib and Right (Forward) > Fuselage Rib is not allowed." There is no mention of the portion AFT > of said components. > > I interpret that to currently allow the builder to modify the aft > portions on F-1044 Center Subassembly towards the PIC at F-1003C-Left, > Center and Right from F-1068B Center going AFT on F-1045L and from > F-1068B R going AFT on F- 1045 Right would be reasonably acceptable. > Meaning that Tim's modification is within the scope of current written > instructions on Page 41-2 dated July 21, 2004. Good news for pursuit > of 21st Century instruments. > > I must still be missing something. > > On a second note: you can certainly read it that way and not pursue > room for Chelton, BMA, GRapids or other glass components while keeping > the music "On Key". It is a great discussion point and demonstrates > the value of this forum. > > > John - $00.02 > > ________________________________________ From: > owner-rv10-list-server@matronics.com > [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Tim > Dawson-Townsend Sent: Monday, June 13, 2005 6:06 PM To: > rv10-list@matronics.com Subject: RE: RV10-List: Panel Rib Mod > > Just browsing Chapter 41 of the fuse plans where it says not to remove > any material from any of these three ribs . . . > > TDT > > > ________________________________________ From: > owner-rv10-list-server@matronics.com on behalf of John W. Cox Sent: > Mon 6/13/2005 8:40 PM To: rv10-list@matronics.com Subject: RE: > RV10-List: Panel Rib Mod Niko, your illustration drives home the point > and is most appreciated. However, your illustration shows an actual > cut in the lower diagonal edge into four independent and separate > elements. Tim's work introduced bends into this (diagonal > curved) edge without cuts clear through, which would decrease strength > yet his cuts were only on the vertical which were effectively doubled > back into the original rib vertical. There must be a computer > analysis that could computate the revised doubled design with > comparison to the original rib. We could calculate the weight of > desired safety components (glass cockpit technology) and the effective > arm down to 00.01" then couldn't you derive the lever down force on > the instrument face. > > Am I missing something? > > The real issue ought to be a mechanism to improve placement of ribs > F-1045-L & R along the firewall and incorporate mounting of the > instrument panel and sunscreen to give the widest range of > ergonomically placed and visually oriented safety equipment. It > creates a conundrum on how Lancair was able to mount Randy's stuff so > stylishly without engineering compromise. > > John > > ________________________________________ From: > owner-rv10-list-server@matronics.com > [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Nikolaos > Napoli Sent: Monday, June 13, 2005 4:42 PM To: > rv10-list@matronics.com Subject: RV10-List: Panel Rib Mod > > Here is how I might make a rib mod. It might be overkill, however, > unless I knew what the loads were I would have no choice but to > replace the original strength. > > Niko 40188 > >


    Message 19


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    Time: 12:07:52 PM PST US
    From: Tim Olson <Tim@MyRV10.com>
    Subject: Re: Panel Rib Mod
    --> RV10-List message posted by: Tim Olson <Tim@MyRV10.com> C'mon, don't be shy...... <snip> "When you two figure this out, PLEASE let us know the result. I think we are all cutting these in some form or other and an example, even though not the same, since all panels will differ, will certainly benefit all. If there is an excel spreadsheet that can help out, that would be icing on the cake. John Jessen (beginning to like Chilton's, darn)" </snip> (Just had to give you a little ribbin') Tim John Jessen wrote: > --> RV10-List message posted by: "John Jessen" <jjessen@rcn.com> > > Might have been John Cox who had expressed some concerns. Not me. I > already know the radios will fall into your lap as soon as the first 2g turn > happens!!!!! :-) > > John Jessen > (can't get enough of the sound of a rivet being squeezed) > > Do not archive > > -----Original Message----- > From: owner-rv10-list-server@matronics.com > [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Tim Olson > Sent: Monday, June 13, 2005 7:35 PM > To: rv10-list@matronics.com > Subject: Re: RV10-List: Panel Rib Mod > > --> RV10-List message posted by: Tim Olson <Tim@MyRV10.com> > > Hey, great discussion guys!! Now, I completely understand what you're > trying to get across Niko, so please don't think that this is meant to be > defensive....and I definitely understand that you know more about this than > I do in the terms of the book knowledge. I don't know if you've actually > had your hands on this panel area yet, so forgive me if I assume you > haven't. > > John, I don't exactly know how that paragraph is intended to be read, but > you may have a point on the use of the word "forward". > > Tim, (Mr. TDT), you might not have read my page that had these photos on it, > but I specifically mentioned the plans state that this isn't "allowed" (but > Johns dissemenation may disagree with that). In fact, that's why I added > photos of the plans that people could read. I wanted to make sure people > understood that this may not sit well with Van's. > > I got home tonight and went straight for this panel to look at the > modification closer. First, you should all by now understand and assume > that anything I spew forth should be taken as my opinion only, and trust the > judgment as you wish. I'm not professing to be an expert on pretty much any > of this project. But, let me tell you what I noticed when I looked at this. > > As I mentioned in my previous post, this aluminum angle is much thicker and > stiffer than the original rib aluminum. And although Niko pointed out that > there those angles with the cuts in them will prove to be a weaker link, I > don't believe it's nearly as serious as one might. > For one thing, Johns point that I did not cut through the aluminum does mean > that it would take some added force to break that bend where each segment > comes together. Not just a little force, but considering that it has another > half of the angle riveted to the rib, it would be a pretty extrordinary > force....not general use, but a crash. > So, I looked at how the overall structure was. They use pretty flimsy metal > in all of those ribs, and the sub-panel. Not very stiff at all. When I > pushed, pulled, tugged, bent and yanked on this upper rib, it always stayed > nice and solid on the skinny, rearward portion of the rib. Almost no > movement at all....with it being > VERY solid....all the way back to the sub panel. Then, at the point > where the angles I added meet the sub panel and the rib is back to full > size, you do not have that added thickness of the .063 angle. > As it turns out, all of my forces were easily able to deform (non > destructively) and bend and twist that taller forward portion of the rib. > Not because of some flaw in the modification, but because that rib is very > thin and flimsy on its own. It would be a heck of a lot tougher if the > angle I added were added to the forward portion of the rib also. > > So, from my non-scientific, non-manthematical, non-engineering viewpoint, I > truly think that my modified rib would actually hold up better than the > original rib would. In fact, if the panel top were a table, I'd bet that I > could put more weight on it before that rib bent than before. When it bent, > I can tell you where it would bend too....right at that subpanel. > You can just feel it when you wiggle the darn thing. > > So, this isn't some "in your face" reply....please don't take it as that, as > I know sometimes people interpret emotion differently than intended in > email. But, despite the truly logical, well thought out, calculated and > scientific drawings that Niko did, I'm very happy with how the modification > turned out and I personally have no concerns. I only wish that this wasn't > just an email group, but you guys could come yank and bend it around for > yourself. > > So John Jessen, I know from your reply that you have concerns, and I'm not > saying you should take my advice, but I just want to ease your mind that I > don't think this is as big a problem as it is sounding like. Sure, from an > engineering standpoint it isn't perfect....but I personally feel it will > hold up fantastically, especially when you consider that you are going to be > adding a lot of stiffness to the structure when you screw the flat panel and > lower subpanel in and connect that rib to the panel. > Think about it, when that panel is in place, the lower edge is secured by > the fuselage sides, and if you want to bend that rib down, you're going to > have to A) Fold your panel by squashing it vertically, or B) squash your > fuselage inward from side to side by crushing it in a crash. This thing > isn't going anywhere unless you have a major major accident, either way, and > in that accident, there would be a lot of other structure that would be much > more worrysome than this little panel rib. > > Great discussion though. Keep adding to it as you wish. Thanks Niko for > taking the time to draw all of that out. It's valuable > for everone to see. Do note that I didn't cut all the way thru > those aluminum angles though. > > Tim > > > Tim Olson -- RV-10 #170 > > > John W. Cox wrote: > >>--> RV10-List message posted by: "John W. Cox" >><johnwcox@pacificnw.com> >> >>"Removal of material from the F-1044 Center (Forward) Fuselage Rib >>subassembly OR F-1045-Left (Forward) Fuselage Rib and Right (Forward) >>Fuselage Rib is not allowed." There is no mention of the portion AFT >>of said components. >> >>I interpret that to currently allow the builder to modify the aft >>portions on F-1044 Center Subassembly towards the PIC at F-1003C-Left, >>Center and Right from F-1068B Center going AFT on F-1045L and from >>F-1068B R going AFT on F- 1045 Right would be reasonably acceptable. >>Meaning that Tim's modification is within the scope of current written >>instructions on Page 41-2 dated July 21, 2004. Good news for pursuit >>of 21st Century instruments. >> >>I must still be missing something. >> >>On a second note: you can certainly read it that way and not pursue >>room for Chelton, BMA, GRapids or other glass components while keeping >>the music "On Key". It is a great discussion point and demonstrates >>the value of this forum. >> >> >>John - $00.02 >> >>________________________________________ From: >>owner-rv10-list-server@matronics.com >>[mailto:owner-rv10-list-server@matronics.com] On Behalf Of Tim >>Dawson-Townsend Sent: Monday, June 13, 2005 6:06 PM To: >>rv10-list@matronics.com Subject: RE: RV10-List: Panel Rib Mod >> >>Just browsing Chapter 41 of the fuse plans where it says not to remove >>any material from any of these three ribs . . . >> >>TDT >> >> >>________________________________________ From: >>owner-rv10-list-server@matronics.com on behalf of John W. Cox Sent: >>Mon 6/13/2005 8:40 PM To: rv10-list@matronics.com Subject: RE: >>RV10-List: Panel Rib Mod Niko, your illustration drives home the point >>and is most appreciated. However, your illustration shows an actual >>cut in the lower diagonal edge into four independent and separate >>elements. Tim's work introduced bends into this (diagonal >>curved) edge without cuts clear through, which would decrease strength >>yet his cuts were only on the vertical which were effectively doubled >>back into the original rib vertical. There must be a computer >>analysis that could computate the revised doubled design with >>comparison to the original rib. We could calculate the weight of >>desired safety components (glass cockpit technology) and the effective >>arm down to 00.01" then couldn't you derive the lever down force on >>the instrument face. >> >>Am I missing something? >> >>The real issue ought to be a mechanism to improve placement of ribs >>F-1045-L & R along the firewall and incorporate mounting of the >>instrument panel and sunscreen to give the widest range of >>ergonomically placed and visually oriented safety equipment. It >>creates a conundrum on how Lancair was able to mount Randy's stuff so >>stylishly without engineering compromise. >> >>John >> >>________________________________________ From: >>owner-rv10-list-server@matronics.com >>[mailto:owner-rv10-list-server@matronics.com] On Behalf Of Nikolaos >>Napoli Sent: Monday, June 13, 2005 4:42 PM To: >>rv10-list@matronics.com Subject: RV10-List: Panel Rib Mod >> >>Here is how I might make a rib mod. It might be overkill, however, >>unless I knew what the loads were I would have no choice but to >>replace the original strength. >> >>Niko 40188 >> >> > > > > > > > > > > > > > > > > > > > > >


    Message 20


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    Time: 01:55:19 PM PST US
    Subject: Rudder Pedal Placement.
    From: "Doerr, Ray R [NTK]" <Ray.R.Doerr@mail.sprint.com>
    --> RV10-List message posted by: "Doerr, Ray R [NTK]" <Ray.R.Doerr@mail.sprint.com> Thank You Ray Doerr CDNI Principal Engineer Sprint PCS 16020 West 113th Street Lenexa, KS 66219 Mailstop KSLNXK0101 (913) 859-1414 (Office) (913) 226-0106 (Pcs) (913) 859-1234 (Fax) Ray.R.Doerr@mail.sprint.com use to install your rudder pedals? The forward or aft holes. I'm 6' 1" tall and would expect to have mine installed in the forward position which would then require me to create the steel rudder links to the 1" length instead of the 2 1/4" length if you have them install in the aft bolting location. The reason I ask is I don't have my finish kit yet which includes the seats, so I can't try it on for size. I would like to only have to create these links once. Another question is how much travel is there in the seat rails? Thanks Ray Doerr 40250 Getting ready to tackle the fiberglass top.


    Message 21


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    Time: 02:07:27 PM PST US
    From: "Jesse Saint" <jesse@itecusa.org>
    Subject: Panel Rib Mod
    --> RV10-List message posted by: "Jesse Saint" <jesse@itecusa.org> Wow, this thread just keeps going, doesn't it!? When the first two planes (one with the rib changed and one with the original) in the same way at the same speed we will all know the better way to do it. In the mean time, like everything else with the aircraft, if you're comfortable with it after reading the volumes that have been written here about it, go for it. We modified our sied panel ribs and removed most of the meat from the sub-panel and I believe that section of the airplane is stronger now than it would have been. It certainly makes it a lot easier to work with everything back there both now and after we have the thing flying. This is definitely the year of the -10. the first 6 flying within 1 month of each other. Yesterday was the 14th and the first one flew on the 14th. Not bad for a bunch of amateurs (I do include myself there and none of you are included if you are either offended by that or are, in fact, not an amateur). Keep 'em going. This thing looks great and hopefully flies even great...er. N256H #40241 Jesse Saint I-TEC, Inc. jesse@itecusa.org www.itecusa.org W: 352-465-4545 C: 352-427-0285 F: 815-377-3694 -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Tim Olson Subject: Re: RV10-List: Panel Rib Mod --> RV10-List message posted by: Tim Olson <Tim@MyRV10.com> C'mon, don't be shy...... <snip> "When you two figure this out, PLEASE let us know the result. I think we are all cutting these in some form or other and an example, even though not the same, since all panels will differ, will certainly benefit all. If there is an excel spreadsheet that can help out, that would be icing on the cake. John Jessen (beginning to like Chilton's, darn)" </snip> (Just had to give you a little ribbin') Tim John Jessen wrote: > --> RV10-List message posted by: "John Jessen" <jjessen@rcn.com> > > Might have been John Cox who had expressed some concerns. Not me. I > already know the radios will fall into your lap as soon as the first 2g turn > happens!!!!! :-) > > John Jessen > (can't get enough of the sound of a rivet being squeezed) > > Do not archive > > -----Original Message----- > From: owner-rv10-list-server@matronics.com > [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Tim Olson > Sent: Monday, June 13, 2005 7:35 PM > To: rv10-list@matronics.com > Subject: Re: RV10-List: Panel Rib Mod > > --> RV10-List message posted by: Tim Olson <Tim@MyRV10.com> > > Hey, great discussion guys!! Now, I completely understand what you're > trying to get across Niko, so please don't think that this is meant to be > defensive....and I definitely understand that you know more about this than > I do in the terms of the book knowledge. I don't know if you've actually > had your hands on this panel area yet, so forgive me if I assume you > haven't. > > John, I don't exactly know how that paragraph is intended to be read, but > you may have a point on the use of the word "forward". > > Tim, (Mr. TDT), you might not have read my page that had these photos on it, > but I specifically mentioned the plans state that this isn't "allowed" (but > Johns dissemenation may disagree with that). In fact, that's why I added > photos of the plans that people could read. I wanted to make sure people > understood that this may not sit well with Van's. > > I got home tonight and went straight for this panel to look at the > modification closer. First, you should all by now understand and assume > that anything I spew forth should be taken as my opinion only, and trust the > judgment as you wish. I'm not professing to be an expert on pretty much any > of this project. But, let me tell you what I noticed when I looked at this. > > As I mentioned in my previous post, this aluminum angle is much thicker and > stiffer than the original rib aluminum. And although Niko pointed out that > there those angles with the cuts in them will prove to be a weaker link, I > don't believe it's nearly as serious as one might. > For one thing, Johns point that I did not cut through the aluminum does mean > that it would take some added force to break that bend where each segment > comes together. Not just a little force, but considering that it has another > half of the angle riveted to the rib, it would be a pretty extrordinary > force....not general use, but a crash. > So, I looked at how the overall structure was. They use pretty flimsy metal > in all of those ribs, and the sub-panel. Not very stiff at all. When I > pushed, pulled, tugged, bent and yanked on this upper rib, it always stayed > nice and solid on the skinny, rearward portion of the rib. Almost no > movement at all....with it being > VERY solid....all the way back to the sub panel. Then, at the point > where the angles I added meet the sub panel and the rib is back to full > size, you do not have that added thickness of the .063 angle. > As it turns out, all of my forces were easily able to deform (non > destructively) and bend and twist that taller forward portion of the rib. > Not because of some flaw in the modification, but because that rib is very > thin and flimsy on its own. It would be a heck of a lot tougher if the > angle I added were added to the forward portion of the rib also. > > So, from my non-scientific, non-manthematical, non-engineering viewpoint, I > truly think that my modified rib would actually hold up better than the > original rib would. In fact, if the panel top were a table, I'd bet that I > could put more weight on it before that rib bent than before. When it bent, > I can tell you where it would bend too....right at that subpanel. > You can just feel it when you wiggle the darn thing. > > So, this isn't some "in your face" reply....please don't take it as that, as > I know sometimes people interpret emotion differently than intended in > email. But, despite the truly logical, well thought out, calculated and > scientific drawings that Niko did, I'm very happy with how the modification > turned out and I personally have no concerns. I only wish that this wasn't > just an email group, but you guys could come yank and bend it around for > yourself. > > So John Jessen, I know from your reply that you have concerns, and I'm not > saying you should take my advice, but I just want to ease your mind that I > don't think this is as big a problem as it is sounding like. Sure, from an > engineering standpoint it isn't perfect....but I personally feel it will > hold up fantastically, especially when you consider that you are going to be > adding a lot of stiffness to the structure when you screw the flat panel and > lower subpanel in and connect that rib to the panel. > Think about it, when that panel is in place, the lower edge is secured by > the fuselage sides, and if you want to bend that rib down, you're going to > have to A) Fold your panel by squashing it vertically, or B) squash your > fuselage inward from side to side by crushing it in a crash. This thing > isn't going anywhere unless you have a major major accident, either way, and > in that accident, there would be a lot of other structure that would be much > more worrysome than this little panel rib. > > Great discussion though. Keep adding to it as you wish. Thanks Niko for > taking the time to draw all of that out. It's valuable > for everone to see. Do note that I didn't cut all the way thru > those aluminum angles though. > > Tim > > > Tim Olson -- RV-10 #170 > > > John W. Cox wrote: > >>--> RV10-List message posted by: "John W. Cox" >><johnwcox@pacificnw.com> >> >>"Removal of material from the F-1044 Center (Forward) Fuselage Rib >>subassembly OR F-1045-Left (Forward) Fuselage Rib and Right (Forward) >>Fuselage Rib is not allowed." There is no mention of the portion AFT >>of said components. >> >>I interpret that to currently allow the builder to modify the aft >>portions on F-1044 Center Subassembly towards the PIC at F-1003C-Left, >>Center and Right from F-1068B Center going AFT on F-1045L and from >>F-1068B R going AFT on F- 1045 Right would be reasonably acceptable. >>Meaning that Tim's modification is within the scope of current written >>instructions on Page 41-2 dated July 21, 2004. Good news for pursuit >>of 21st Century instruments. >> >>I must still be missing something. >> >>On a second note: you can certainly read it that way and not pursue >>room for Chelton, BMA, GRapids or other glass components while keeping >>the music "On Key". It is a great discussion point and demonstrates >>the value of this forum. >> >> >>John - $00.02 >> >>________________________________________ From: >>owner-rv10-list-server@matronics.com >>[mailto:owner-rv10-list-server@matronics.com] On Behalf Of Tim >>Dawson-Townsend Sent: Monday, June 13, 2005 6:06 PM To: >>rv10-list@matronics.com Subject: RE: RV10-List: Panel Rib Mod >> >>Just browsing Chapter 41 of the fuse plans where it says not to remove >>any material from any of these three ribs . . . >> >>TDT >> >> >>________________________________________ From: >>owner-rv10-list-server@matronics.com on behalf of John W. Cox Sent: >>Mon 6/13/2005 8:40 PM To: rv10-list@matronics.com Subject: RE: >>RV10-List: Panel Rib Mod Niko, your illustration drives home the point >>and is most appreciated. However, your illustration shows an actual >>cut in the lower diagonal edge into four independent and separate >>elements. Tim's work introduced bends into this (diagonal >>curved) edge without cuts clear through, which would decrease strength >>yet his cuts were only on the vertical which were effectively doubled >>back into the original rib vertical. There must be a computer >>analysis that could computate the revised doubled design with >>comparison to the original rib. We could calculate the weight of >>desired safety components (glass cockpit technology) and the effective >>arm down to 00.01" then couldn't you derive the lever down force on >>the instrument face. >> >>Am I missing something? >> >>The real issue ought to be a mechanism to improve placement of ribs >>F-1045-L & R along the firewall and incorporate mounting of the >>instrument panel and sunscreen to give the widest range of >>ergonomically placed and visually oriented safety equipment. It >>creates a conundrum on how Lancair was able to mount Randy's stuff so >>stylishly without engineering compromise. >> >>John >> >>________________________________________ From: >>owner-rv10-list-server@matronics.com >>[mailto:owner-rv10-list-server@matronics.com] On Behalf Of Nikolaos >>Napoli Sent: Monday, June 13, 2005 4:42 PM To: >>rv10-list@matronics.com Subject: RV10-List: Panel Rib Mod >> >>Here is how I might make a rib mod. It might be overkill, however, >>unless I knew what the loads were I would have no choice but to >>replace the original strength. >> >>Niko 40188 >> >> > > > > > > > > > > > > > > > > > > > > >


    Message 22


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    Time: 02:13:10 PM PST US
    From: Tim Olson <Tim@MyRV10.com>
    Subject: Drilling the actuator
    --> RV10-List message posted by: Tim Olson <Tim@MyRV10.com> Can anyone who's drilled that trim actuator (or is it flap) where you have to put that 1/16" hole in the end for safety wire comment as to how you drilled the hole? I don't think I'm going to be able to successfully drill an angled hole and still keep it outside the nut and have anything left of the corner of that black tube. So, my plan is to drill straight in the side, and straight down from the edge around the nut, and meet in the middle. Any other good suggestions?? Tim -- Tim Olson -- RV-10 #170 Current project: Fuselage


    Message 23


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    Time: 02:18:45 PM PST US
    Subject: Rudder Pedal Placement.
    --> RV10-List message posted by: "Randy DeBauw" <Randy@abros.com> Mine are forward and work well. I am also 6.1 and have to move my seat forward 1 or 2 notches at the most. Randy -----Original Message-----
    From: owner-rv10-list-server@matronics.com
    [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Doerr, Ray R [NTK] Subject: RV10-List: Rudder Pedal Placement. --> RV10-List message posted by: "Doerr, Ray R [NTK]" --> <Ray.R.Doerr@mail.sprint.com> Thank You Ray Doerr CDNI Principal Engineer Sprint PCS 16020 West 113th Street Lenexa, KS 66219 Mailstop KSLNXK0101 (913) 859-1414 (Office) (913) 226-0106 (Pcs) (913) 859-1234 (Fax) Ray.R.Doerr@mail.sprint.com use to install your rudder pedals? The forward or aft holes. I'm 6' 1" tall and would expect to have mine installed in the forward position which would then require me to create the steel rudder links to the 1" length instead of the 2 1/4" length if you have them install in the aft bolting location. The reason I ask is I don't have my finish kit yet which includes the seats, so I can't try it on for size. I would like to only have to create these links once. Another question is how much travel is there in the seat rails? Thanks Ray Doerr 40250 Getting ready to tackle the fiberglass top.


    Message 24


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    Time: 02:28:29 PM PST US
    Subject: Drilling the actuator
    From: "Randy DeBauw" <Randy@abros.com>
    --> RV10-List message posted by: "Randy DeBauw" <Randy@abros.com> Tim, I started straight until I could angle the drill bit and it wouldn't slide out of the hole. I don't remember if I had to make the second attempt from the other direction or not. It didn't see to be a big deal. Randy -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Tim Olson Subject: RV10-List: Drilling the actuator --> RV10-List message posted by: Tim Olson <Tim@MyRV10.com> Can anyone who's drilled that trim actuator (or is it flap) where you have to put that 1/16" hole in the end for safety wire comment as to how you drilled the hole? I don't think I'm going to be able to successfully drill an angled hole and still keep it outside the nut and have anything left of the corner of that black tube. So, my plan is to drill straight in the side, and straight down from the edge around the nut, and meet in the middle. Any other good suggestions?? Tim -- Tim Olson -- RV-10 #170 Current project: Fuselage


    Message 25


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    Time: 02:28:33 PM PST US
    Subject: Drilling the actuator
    From: "Doerr, Ray R [NTK]" <Ray.R.Doerr@mail.sprint.com>
    --> RV10-List message posted by: "Doerr, Ray R [NTK]" <Ray.R.Doerr@mail.sprint.com> Start the drill on one of the flat sides of the nut and once you get it started, start to angle the drill until it comes out of the side of the arm. Thank You Ray Doerr -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Tim Olson Subject: RV10-List: Drilling the actuator --> RV10-List message posted by: Tim Olson <Tim@MyRV10.com> Can anyone who's drilled that trim actuator (or is it flap) where you have to put that 1/16" hole in the end for safety wire comment as to how you drilled the hole? I don't think I'm going to be able to successfully drill an angled hole and still keep it outside the nut and have anything left of the corner of that black tube. So, my plan is to drill straight in the side, and straight down from the edge around the nut, and meet in the middle. Any other good suggestions?? Tim -- Tim Olson -- RV-10 #170 Current project: Fuselage


    Message 26


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    Time: 02:57:35 PM PST US
    Subject: Drilling the actuator
    From: "Scott Schmidt" <sschmidt@ussynthetic.com>
    --> RV10-List message posted by: "Scott Schmidt" <sschmidt@ussynthetic.com> Tim, that is what I did exactly and it worked out great. Scott Schmidt Cell: 801-319-3094 sschmidt@ussynthetic.com -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Tim Olson Subject: RV10-List: Drilling the actuator --> RV10-List message posted by: Tim Olson <Tim@MyRV10.com> Can anyone who's drilled that trim actuator (or is it flap) where you have to put that 1/16" hole in the end for safety wire comment as to how you drilled the hole? I don't think I'm going to be able to successfully drill an angled hole and still keep it outside the nut and have anything left of the corner of that black tube. So, my plan is to drill straight in the side, and straight down from the edge around the nut, and meet in the middle. Any other good suggestions?? Tim -- Tim Olson -- RV-10 #170 Current project: Fuselage


    Message 27


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    Time: 03:11:20 PM PST US
    From: "David McNeill" <dlm46007@cox.net>
    Subject: Chelton Sport install
    My original plans called a platform in the rear of the 10 just aft of the batteries. I now think I can greatly simplify the plumbing by locating the AHRS,ADC behind the center of the instrument panel. Anybody done this or considering it?


    Message 28


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    Time: 03:52:20 PM PST US
    From: Tim Olson <Tim@MyRV10.com>
    Subject: Making all the mistakes so you don't have to...
    --> RV10-List message posted by: Tim Olson <Tim@MyRV10.com> Ok, today I got my banjo fitting from Aircraft Spruce to replace the stinkin' 3/8" flare fitting on the left branch of the Andair fuel valve. Now I can truly say, you're really gonna be hosed if you buy your valve from Wicks. They don't have an FB20 banjo fitting in stock. I *thought* the banjo fitting from Aircraft Spruce listed as being for the Andair valve would be the fix...but they didn't have a picture. Despite my paying for 2nd day air shipping, I now find it isn't the same as the one from Wicks...that wouldn't be in stock anyway. So, my advice is if you buy the andair valve, buy it from vans, or order it direct from Andair....I haven't found a resonable way to fix the issue caused by ordering from Wicks. Tomorrow I'll have to ship back this stinkin' fitting, and maybe with luck I can get Andair to ship one direct. The valve is fantastic, but DO buy it properly. Tim -- Tim Olson -- RV-10 #170 Current project: Fuselage


    Message 29


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    Time: 04:20:09 PM PST US
    From: Rick <ricksked@earthlink.net>
    Subject: Re: Rattle can mystery
    --> RV10-List message posted by: Rick <ricksked@earthlink.net> You can also rotate that "little cap" to modify the spray pattern from a wide fan to a verticle fan pattern. Rick S. 40185 Wings


    Message 30


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    Time: 05:05:15 PM PST US
    From: "Mark Chamberlain" <10flyer@verizon.net>
    Subject: Re: Gascolator
    Randy, I'm taking that as you don't have one on your plane is that correct. Mark.


    Message 31


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    Time: 05:07:30 PM PST US
    From: Tim Olson <Tim@MyRV10.com>
    Subject: Re: Drilling the actuator
    --> RV10-List message posted by: Tim Olson <Tim@MyRV10.com> Thanks guys, I just did the straight down and straight in from the side thing and it worked out great. Just didn't want to screw it up....last night I didn't have a 1/16" bit so it was even harder to think about doing. Note to list: buy a good 1/16" bit. I've already hit 2 places where you need one. Tim Olson -- RV-10 #170 Current project: Fuselage Scott Schmidt wrote: > --> RV10-List message posted by: "Scott Schmidt" <sschmidt@ussynthetic.com> > > Tim, that is what I did exactly and it worked out great. > > Scott Schmidt > Cell: 801-319-3094 > sschmidt@ussynthetic.com > > -----Original Message----- > From: owner-rv10-list-server@matronics.com > [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Tim Olson > Sent: Wednesday, June 15, 2005 3:13 PM > To: RV10 > Subject: RV10-List: Drilling the actuator > > --> RV10-List message posted by: Tim Olson <Tim@MyRV10.com> > > Can anyone who's drilled that trim actuator (or is it flap) where you > have to put that 1/16" hole in the end for safety wire comment > as to how you drilled the hole? I don't think I'm going to be > able to successfully drill an angled hole and still keep it outside > the nut and have anything left of the corner of that black tube. > So, my plan is to drill straight in the side, and straight down > from the edge around the nut, and meet in the middle. > Any other good suggestions?? > > Tim >


    Message 32


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    Time: 05:09:12 PM PST US
    d="scan'208"; a="1181889250:sNHT18653636"
    From: "Byron Gillespie" <bgill1@charter.net>
    Subject: Question for Tim - was: Eeerie Paint Coincidence!!
    --> RV10-List message posted by: "Byron Gillespie" <bgill1@charter.net> Tim: Love the latest sketches from last night - The wife decided that was design like what she wanted - I may just have to go with the same design but use the John Deer green as the color - after all we live in South Georgia :-) Quick question - on the interior primer are you still using the AKZO under the PPG? I have been using the AFS waterborne previously on areas that won't get over painted but I am a little nervous on using it as a base under a final color. Talked to a PPG rep and he highly recommended against it (expected that) but gave a recommendation for a PPG EXP-900/901 epoxy primer and a base. I can get that locally - but have to order the AKZO. Always appreciate any and all recommendations. Byron Fuselage - RV-10 #40253 -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Tim Olson Subject: RV10-List: Eeerie Paint Coincidence!! Ok, this one caught me off guard for sure!!! Kevin, another RV-10 builder, pointed me to this photo. Notice that my N-Number is nearly identical (2 end character difference), and check out the paint similarity. I love this guy's paint job. I don't know who's -10 this is, but it sure is pretty. I guess I should feel very good about my overall paint scheme.....especially if other people think along those lines too. Amazing that both my wife and whoever thought up his design came to very similar design schemes. Tim -- Tim Olson -- RV-10 #170 Current project: Fuselage DO NOT ARCHIVE


    Message 33


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    Time: 05:45:04 PM PST US
    From: Tim Olson <Tim@MyRV10.com>
    Subject: Re: Question for Tim - was: Eeerie Paint Coincidence!!
    --> RV10-List message posted by: Tim Olson <Tim@MyRV10.com> Hey Thanks Byron, you're welcome to use any of the scheme's. I'm not trying to be a one-and-only...I just like them. My advice on the primer is this: I'm not sure what to say about the AFS. You'd be the first to try it if you do, as far as I know. I've heard that Epoxy primers get very hard and make it hard to get the topcoat paints to stick. I got paranoid about this when it came time to spray because I had sprayed my Akzo over a week before. So far, it looks very good, but I'm not sure how it will be in the long run. Also, the Akzo being 2 gallons will go VERY far. I basically could prime my whole plane inside on less than 2 kits of Akzo (4 total gallons) and most of that evaporates away. So, if you buy it now, you're probably going to have far more than you need. So, what I'd suggest is buying either the stuff your PPG rep recommended, or get the PPG DX1791 like Randy used. You'll be able to use it on the outside too, if you get DX1791, so you could still get a full gallon....unless maybe Randy disagrees with that. I don't know the shelf life. IF you go with an expoxy, be aware that it gets hard though, and I think the recommendation is that you spray the topcoat not more than a couple days after you spray the primer. Ask you PPG guy to explain that, because I'm much less informed in that area. If I could do mine all over again, I'd be using DX1791 on the interior of the fuselage, just like my hero, the great Mr. DeBauw. I'd still use the Akzo for the wings, tail and all that stuff though, but Randy's looks far cooler. Good luck with your spraying...take pictures for us! Tim Olson -- RV-10 #170 Current project: Fuselage Byron Gillespie wrote: > --> RV10-List message posted by: "Byron Gillespie" <bgill1@charter.net> > > Tim: > Love the latest sketches from last night - The wife decided that was > design like what she wanted - I may just have to go with the same design > but use the John Deer green as the color - after all we live in South > Georgia :-) > > Quick question - on the interior primer are you still using the AKZO > under the PPG? I have been using the AFS waterborne previously on areas > that won't get over painted but I am a little nervous on using it as a > base under a final color. Talked to a PPG rep and he highly recommended > against it (expected that) but gave a recommendation for a PPG > EXP-900/901 epoxy primer and a base. I can get that locally - but have > to order the AKZO. > > Always appreciate any and all recommendations. > > Byron > Fuselage - RV-10 #40253 > > -----Original Message----- > From: owner-rv10-list-server@matronics.com > [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Tim Olson > Sent: Tuesday, June 14, 2005 1:04 PM > To: RV10 > Subject: RV10-List: Eeerie Paint Coincidence!! > > Ok, this one caught me off guard for sure!!! Kevin, another > RV-10 builder, pointed me to this photo. Notice that my > N-Number is nearly identical (2 end character difference), > and check out the paint similarity. I love this guy's > paint job. I don't know who's -10 this is, but it > sure is pretty. I guess I should feel very good about my > overall paint scheme.....especially if other people think > along those lines too. Amazing that both my wife and whoever > thought up his design came to very similar design schemes. > > Tim >


    Message 34


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    Time: 08:11:27 PM PST US
    Subject: Panel Rib Mod
    --> RV10-List message posted by: "John W. Cox" <johnwcox@pacificnw.com> I have no concern on Tim's final mod. I am frankly impressed with the work around and his investment in a complete panel befitting such a fine design. Guess I will always be one concrete block and one shot bag shy of a full load. I did get some local folklore history as to why the rib is in the center, forces avionics down 1.75" from a safer scan line and puts the secondary panel so close to new glass do-dads that I want so bad. I forgot steam gages have never been that deep. My error. Mea Culpa. Just ole age. John - $00.2 -----Original Message-----
    From: owner-rv10-list-server@matronics.com
    [mailto:owner-rv10-list-server@matronics.com] On Behalf Of John Jessen Subject: RE: RV10-List: Panel Rib Mod --> RV10-List message posted by: "John Jessen" <jjessen@rcn.com> Might have been John Cox who had expressed some concerns. Not me. I already know the radios will fall into your lap as soon as the first 2g turn happens!!!!! :-) John Jessen (can't get enough of the sound of a rivet being squeezed) Do not archive


    Message 35


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    Time: 09:57:47 PM PST US
    From: Tim Olson <Tim@MyRV10.com>
    Subject: Re: Rudder Pedal Placement.
    --> RV10-List message posted by: Tim Olson <Tim@MyRV10.com> Out of dumb luck, I'm just over 6'1" too, and I happened to install my pedals in the forward holes. BTW, reading your email below, I'm sure it's just mistaken terminology, but if yours are in the FORWARD holes, you'll want the longer 2-1/4" links. I might have my seats this weekend, but either way I'm mounting them in the forward holes. That way even I may have to scoot my seat up, which will give more room for the legs of the rear seat passenger. Tim Olson -- RV-10 #170 Current project: Fuselage DO NOT ARCHIVE Doerr, Ray R [NTK] wrote: > --> RV10-List message posted by: "Doerr, Ray R [NTK]" <Ray.R.Doerr@mail.sprint.com> > > > > Thank You > Ray Doerr > CDNI Principal Engineer > Sprint PCS > 16020 West 113th Street > Lenexa, KS 66219 > Mailstop KSLNXK0101 > (913) 859-1414 (Office) > (913) 226-0106 (Pcs) > (913) 859-1234 (Fax) > Ray.R.Doerr@mail.sprint.com > > For the guys already flying their RV-10's, what position did you > use to install your rudder pedals? The forward or aft holes. I'm 6' 1" > tall and would expect to have mine installed in the forward position > which would then require me to create the steel rudder links to the 1" > length instead of the 2 1/4" length if you have them install in the aft > bolting location. The reason I ask is I don't have my finish kit yet > which includes the seats, so I can't try it on for size. I would like > to only have to create these links once. Another question is how much > travel is there in the seat rails? > > Thanks Ray Doerr > 40250 > Getting ready to tackle the fiberglass top. > > > > > > > > > > > > >


    Message 36


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    Time: 11:13:29 PM PST US
    From: Deems Davis <deemsdavis@cox.net>
    Subject: Re: rudder question
    --> RV10-List message posted by: Deems Davis <deemsdavis@cox.net> Tim, when you riveted the trailing edge of your rudder did you use Pro-seal> I didn't see any mention of it in your web page write up? Deems Davis #40406 finished VS (33 hrs) and on to Rudder. Boy this is a gas! after getting over some of the fear of riveting, it's really satisfying to have a completed 'airplane part". > >




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