RV10-List Digest Archive

Wed 06/29/05


Total Messages Posted: 44



Today's Message Index:
----------------------
 
     1. 02:16 AM - Re: Gauntlet to Scott (Eric Panning)
     2. 05:08 AM - Instrument Panel Cutouts (Marcus Cooper)
     3. 05:16 AM - Re: Instrument Panel Cutouts (DOUGPFLYRV@aol.com)
     4. 05:47 AM - Re: Tube Flaring technique (Gary Specketer)
     5. 05:51 AM - Re: Gauntlet to Scott (Gary Specketer)
     6. 06:05 AM - Re: Gaunlet to Scott (Mark Ritter)
     7. 06:26 AM - Re: Tank Sealant Quantity? (Tim Olson)
     8. 07:17 AM - Re: Gauntlet to Scott (Tim Dawson-Townsend)
     9. 07:23 AM - Re: -10 Static Ports. Just my opinion (LarryRosen@comcast.net)
    10. 07:44 AM - Re: Firewall Insualtion? (Randy DeBauw)
    11. 08:05 AM - Re: Gear-on Height (Randy DeBauw)
    12. 08:59 AM - Re: Gauntlet to Scott (Jerry Grimmonpre)
    13. 09:05 AM - Re: Tank Sealant Quantity? (Sean Stephens)
    14. 09:19 AM - Re: Tube Flaring technique (Rick)
    15. 09:30 AM - QB in my future (John Jessen)
    16. 09:38 AM - Re: QB in my future (owner-rv10-list-server@matronics.com)
    17. 09:42 AM - Re: QB in my future (owner-rv10-list-server@matronics.com)
    18. 09:46 AM - Re: Tank Sealant Quantity? (Eric Panning)
    19. 10:07 AM - Re: QB in my future (Tim Olson)
    20. 10:09 AM - Re: Tank Sealant Quantity? (Condrey, Bob (US SSA))
    21. 10:36 AM - Re: QB in my future (John Jessen)
    22. 11:02 AM - Flightline Interiors need a 10 to fit some upholstery in. (Randy's Abros mail)
    23. 11:02 AM - Re: QB in my future (John Jessen)
    24. 11:04 AM - Re: QB in my future (RV Builder (Michael Sausen))
    25. 11:05 AM - Re: Tank Sealant Quantity? (RV Builder (Michael Sausen))
    26. 12:05 PM - Re: Tank Sealant Quantity? (Rick)
    27. 01:04 PM - Re: QB in my future (owner-rv10-list-server@matronics.com)
    28. 01:21 PM - Re: QB in my future (John Jessen)
    29. 01:47 PM - Re: QB in my future (Doerr, Ray R [NTK])
    30. 02:28 PM - Re: Tank Sealant Quantity? (PJ Seipel)
    31. 02:34 PM - Re: Aux fuel tanks? (Jesse Saint)
    32. 03:02 PM - Re: Aux fuel tanks? (Tim Olson)
    33. 03:03 PM - Re: Gaunlet to Scott (Scott Schmidt)
    34. 03:50 PM - Re: Tank Sealant Quantity? (Sean Stephens)
    35. 05:48 PM - Re: Aux fuel tanks? (GenGrumpy@aol.com)
    36. 06:28 PM - Re: Tank Sealant Quantity? (PJ Seipel)
    37. 06:49 PM - Re: Tank Sealant Quantity? (Sean Stephens)
    38. 07:41 PM - Re: Tank Sealant Quantity? (McGANN, Ron)
    39. 09:10 PM - Re: Tube Flaring technique (DejaVu)
    40. 09:19 PM - Re: Tube Flaring technique (linn walters)
    41. 09:41 PM - Re: Tank Sealant Quantity? (Eric Panning)
    42. 10:09 PM - Re: Van's Conduit In Wing (Eric Panning)
    43. 10:24 PM - Re: Tank Sealant Quantity? (John W. Cox)
    44. 10:59 PM - Re: Tank Sealant Quantity? (McGANN, Ron)
 
 
 


Message 1


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    Time: 02:16:10 AM PST US
    s=s1024; d=yahoo.com; b=inHDIW65qLxcabSgYm71u6MkGUEDhibcqLUSgfw8LnVmivDC/7SQF+BrrnUcSA1lMjXs/BNz6sGV1KT5mlr0Vbnhxw0oewjCW2qyzhW+wvrVJvE8zbqsfgYr3CzICewV6fxTsGfWSJoIbuMKjvMBXTjnGxZQkx0UtFcrMwRfRDk= ;
    From: Eric Panning <ericmpmail-rv10@yahoo.com>
    Subject: Gauntlet to Scott
    --> RV10-List message posted by: Eric Panning <ericmpmail-rv10@yahoo.com> Hi John, The factory RV-10 with the IO-540 and metal prop flies with 50 lbs total of lead shot in two burlap bags sitting in the baggage compartment. They are not secured. I believe they get a better flare with the weight aft. My understanding is this is fairly typical situation for 4 passenger planes. Cherokee 235, Cessna 182?, etc have diminished elevator authority in flare due to W&B. It is also very common for helicopters to have to move ballast to compensate for passenger loads. Come to think of it, High performance sailplanes carry 10's to 100's of pounds of water ballast to enhance cruise speed. I believe they dump it in flight if the race is off and they need to hunt for lift. I imagine they might dump it prior to landing as well. Given the times aloft and alitudes they must have a good solution to prevent freezing, etc. 40150 Fuselage unpacked Working on the flaps... --- "John W. Cox" <johnwcox@pacificnw.com> wrote: > --> RV10-List message posted by: "John W. Cox" > <johnwcox@pacificnw.com> > > As a certificated LTA pilot I know a lot about both > hot air and the use of water ballast with airships. > The retaining containers must be permanently fixed > into the aircraft and listed in the empty weight > calculation. With Amphibs the floats often require > some creative, permanent lead or other fixed (and > declared) weights. Often found as little total > weight as possible and as far aft as practical (like > the tie down eyelet). However, I seem to remember > the need that ballast be secured for all possible > turbulence that can be encountered in flight. I > don't think a collapsible plastic water container > whether how small or large would pass an official > ramp test. Can't imagine VAN supporting that > either. But then, that was the whole issue of the > post. Why carry ballast again.... KABONG? > > Can't respond to the MT query till Jim lets someone > test the darn thing and establish the new arm and > moment. Scott has a valid Hall Pass till this fall. > Wouldn't it be novel if a 10 could fly lighter > without the use of 70 pounds of hot water bottles > shoved into all the little storage places. I can > just see the NTSB reconstructing the accident report > on W&B after the fact. "Oh well, I popped my water, > had to execute an immediate landing till I could > take on more fuel.... The pains got too close > together, I guess I did not make it". ;-). > > Okay, John - three on the same plane, lets here some > speeds, MP and rpm reports. I know the 3 blade is > better harmonically and the additional drag with the > fourth is oh well. I can show you a Garrett TPE on > a LIV with Five, but that's another matter. Let's > do hear. > > This water won't float my boat. > > $00.019 > ________________________________________ > From: owner-rv10-list-server@matronics.com > [mailto:owner-rv10-list-server@matronics.com] On > Behalf Of JOHN STARN > Sent: Tuesday, June 28, 2005 6:53 PM > To: rv10-list@matronics.com > Subject: Re: RV10-List: Gauntlet to Scott > > Just a random comment on W & B. Buy a 5 gallon > collapsible plastic water container. If you find you > require "extra" weight, fill it with water & place > it where needed. You can get water at most airports > & dispose of same almost anywhere AND you don't have > to carry the "extra" weight unless it's required. > KABONG (GBA & GWB) Do Not Archive > P.S. HRII N561FS now has 4 blade MT prop. Smooth, > slower top end than the MT 3 or the Hartzell 2 > blade. BUT sexy & did I say smooooooth. > Why yes, we have had all three on the same airplane. > ----- Original Message ----- > From: John W. Cox > To: rv10-list@matronics.com > Sent: Tuesday, June 28, 2005 6:10 PM > Subject: RE: RV10-List: Gauntlet to Scott > > Add twenty years to your personal skeleton and it > will resemble the condition I am in after such > activity in my mid 20's over in the desert of > Central Oregon. With CRS, it won't be long before > those memory's are gone. Thanks for the response on > the limp glove (Gauntlet). It was interesting how > Silent Jim resurfaced just long enough to avoid the > appropriate challenge. Showing Hartzell purchasers > another alternative and design consideration should > awaken the masses. It has always amused me that > weight is always an attempt in aviation to be held > to a minimum - just the inverse of more usable Brake > Mean Horsepower, more runway , more fuel and > adequate air under the wings. > > Why would anyone regularly carry ballast to effect a > safe flight. Must be like those European ships of > old that carried Belgian Cobblestones in there holds > on the way to plundering the lumber of the Pacific > NW. > > W & Balance options, harmonic suppression and just > the general appearance of a well painted MT should > move a few fence sitters from the Tried and True > Grey Metal props into the world of a high > performance three blade MT. Looking forward to > Gerd's presentation at OSH on Wednesday, July 27 > (just four weeks from tomorrow). > > I spent part of this weekend re-reading your posts > on your progress. The fitment on the windscreen is > looking good. > > John > > > > > > browse > Subscriptions page, > FAQ, > > > > > > > > > >


    Message 2


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    Time: 05:08:22 AM PST US
    From: "Marcus Cooper" <coop85@bellsouth.net>
    Subject: Instrument Panel Cutouts
    --> RV10-List message posted by: "Marcus Cooper" <coop85@bellsouth.net> Does anyone have any experience with the folks at Experimental Air with generating a CAD picture of the panel and then cutting it with the water jet. Seems like a pretty neat deal and reasonably priced assuming they do good work. Thanks, Marcus


    Message 3


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    Time: 05:16:31 AM PST US
    From: DOUGPFLYRV@aol.com
    Subject: Re: Instrument Panel Cutouts
    He cut the panel for our RV7A and we are pleased. I recommend him. Doug Preston BHM DO NOT ARCHIVE


    Message 4


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    Time: 05:47:39 AM PST US
    From: "Gary Specketer" <speckter@comcast.net>
    Subject: Tube Flaring technique
    One of the tricks is to have fresh tubing. My Glasair kit had tubing that would not flair. I had to get replacement tubing. Cut a sample or two and bring them to a friend and have him try it. That will tell you if it is technique or tubing. Gary -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of DejaVu Subject: RV10-List: Tube Flaring technique What's the trick to good flares? I did fine for half of the tubes and then managed to crack every one. I tried to carefully cut with a tube cutter, a little at a time, make sure the ends are squared, deburred. I have one of those sliding block flaring tools (37deg). One fella in the archive mentioned leaving 5/16" of the tube protruding through the block and turn 7 half turns. Anh #141


    Message 5


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    Time: 05:51:36 AM PST US
    From: "Gary Specketer" <speckter@comcast.net>
    Subject: Gauntlet to Scott
    --> RV10-List message posted by: "Gary Specketer" <speckter@comcast.net> I have gone a diferent route. I purchaced a 2 blade Aero Composites propeller aerocomposites.com It is way lighter than the Hartzel and some lighter than the MT because it is only 2 blade. I am hoping that it will solvew the CG issue without balast. Gary Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of JOHN STARN Subject: Re: RV10-List: Gauntlet to Scott --> RV10-List message posted by: "JOHN STARN" <jhstarn@verizon.net> Well I guess I'll just have to permanently attach the 16 oz water bottle I carry with me in the cockpit. As you said, size does not matter. Does the permanently attachment rule also apply to tool bags, golf bags, luggage etc. etc. that is carried & used in the W&B calculations. But the whole idea is NOT to carry bricks, lead shot etc. ALL the time, moving them about as required. I'm sure that the same netting that holds down bricks, lead, extra oil etc would hold down a water bottle. (Like the ones off-roaders use) The whole idea was to carry an empty container until needed, fill it and emptied when no longer required. The MT four blade prop we have is not the same one recommended for the RV-10. HRII N561FS is powered by Lyc. IO-540 250 HP. We didn't do a full set of engineering studies on the props, (nor are we likely to do so just for your edification) we just like to fly in the Rocket. John Harmon might have some data as our prop is the same one he tried on his Reno HRIII racer. Not "fast" enough to race behind but great for our use. This debate sounds a lot like the old Bonanza aft tank that was required to be emptied first so as to not move the envelope beyond the rear limits. BUT I agree with your comment that it would be "nice" if we could just kick the tires, light the fire & zoom away without W&B considerations in the RV-10 and most every other airplane. I know the W&B numbers on N561FS and will care again when I get closer to building the -10 kit. KABONG Do Not Archive ----- Original Message ----- From: "John W. Cox" <johnwcox@pacificnw.com> Subject: RE: RV10-List: Gauntlet to Scott > --> RV10-List message posted by: "John W. Cox" > --> <johnwcox@pacificnw.com> > > As a certificated LTA pilot I know a lot about both hot air and the > use of > water ballast with airships. The retaining containers must be permanently > fixed into the aircraft and listed in the empty weight calculation. With > Amphibs the floats often require some creative, permanent lead or other > fixed (and declared) weights. Often found as little total weight as > possible and as far aft as practical (like the tie down eyelet). However, > I seem to remember the need that ballast be secured for all possible > turbulence that can be encountered in flight. I don't think a collapsible > plastic water container whether how small or large would pass an official > ramp test. Can't imagine VAN supporting that either. But then, that was > the whole issue of the post. Why carry ballast again.... KABONG? > > Can't respond to the MT query till Jim lets someone test the darn > thing > and establish the new arm and moment. Scott has a valid Hall Pass till > this fall. Wouldn't it be novel if a 10 could fly lighter without the use > of 70 pounds of hot water bottles shoved into all the little storage > places. I can just see the NTSB reconstructing the accident report on W&B > after the fact. "Oh well, I popped my water, had to execute an immediate > landing till I could take on more fuel.... The pains got too close > together, I guess I did not make it". ;-). > > Okay, John - three on the same plane, lets here some speeds, MP and > rpm > reports. I know the 3 blade is better harmonically and the additional > drag with the fourth is oh well. I can show you a Garrett TPE on a LIV > with Five, but that's another matter. Let's do hear. > > This water won't float my boat. > > $00.019 > Just a random comment on W & B. Buy a 5 gallon collapsible plastic > water


    Message 6


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    Time: 06:05:15 AM PST US
    From: "Mark Ritter" <mritter509@msn.com>
    Subject: Gaunlet to Scott
    DNA: do not archive Its-Bogus: do not forward to list - No Plain-Text Section --- MIME Errors - No Plain-Text Section Found --- A message with no text/plain MIME section was received. The entire body of the message was removed. Please resend the email using Plain Text formatting. HOTMAIL is notorious for only including an HTML section in their client's default configuration. If you're using HOTMAIL, please see your email application's settings and switch to a default mail option that uses "Plain Text". --- MIME Errors No Plain-Text Section Found ---


    Message 7


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    Time: 06:26:49 AM PST US
    From: Tim Olson <Tim@MyRV10.com>
    Subject: Re: Tank Sealant Quantity?
    --> RV10-List message posted by: Tim Olson <Tim@MyRV10.com> If you're really careful with it, you may get by on one can. I know I wasn't quite as conservative as I could have been, and I used a fair share of 2 cans. If a builder was reasonably careful, 2 cans could do all of the control surfaces and the tanks, and they could buy the 2 cans right away. Store them in the freezer for increased shelf life. To me, I'd rather spend an extra $40 and not get slowed down. You'll actually use a little on the firewall, and a couple other places down the road too. I used some to seal my hot air intake vent gaps. Tim Tim Olson -- RV-10 #170 Current project: Fuselage Sean Stephens wrote: > --> RV10-List message posted by: Sean Stephens <schmoboy@cox.net> > > What quantity of tank sealant was required to seal the tanks? Was the > quart kit enough to complete both tanks? > > Thanks... > > -Sean #40303 >


    Message 8


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    Time: 07:17:53 AM PST US
    Subject: Gauntlet to Scott
    From: "Tim Dawson-Townsend" <Tdawson@avidyne.com>
    --> RV10-List message posted by: "Tim Dawson-Townsend" <Tdawson@Avidyne.com> Until you get to the other end of the scale and have four adults on board and low fuel, then your c.g. could be too far aft . . . I vote that Van's includes their weight and balance information earlier in the kit process, instead of just in the finish kit. It would be interesting to try and get W&B for the aircraft shell, not counting engine, electrical, or anything. Then one could do a mental exercise of adding components and see where your c.g. ends up. TDT -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com]On Behalf Of Gary Specketer Subject: RE: RV10-List: Gauntlet to Scott --> RV10-List message posted by: "Gary Specketer" <speckter@comcast.net> I have gone a diferent route. I purchaced a 2 blade Aero Composites propeller aerocomposites.com It is way lighter than the Hartzel and some lighter than the MT because it is only 2 blade. I am hoping that it will solvew the CG issue without balast. Gary Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of JOHN STARN Subject: Re: RV10-List: Gauntlet to Scott --> RV10-List message posted by: "JOHN STARN" <jhstarn@verizon.net> Well I guess I'll just have to permanently attach the 16 oz water bottle I carry with me in the cockpit. As you said, size does not matter. Does the permanently attachment rule also apply to tool bags, golf bags, luggage etc. etc. that is carried & used in the W&B calculations. But the whole idea is NOT to carry bricks, lead shot etc. ALL the time, moving them about as required. I'm sure that the same netting that holds down bricks, lead, extra oil etc would hold down a water bottle. (Like the ones off-roaders use) The whole idea was to carry an empty container until needed, fill it and emptied when no longer required. The MT four blade prop we have is not the same one recommended for the RV-10. HRII N561FS is powered by Lyc. IO-540 250 HP. We didn't do a full set of engineering studies on the props, (nor are we likely to do so just for your edification) we just like to fly in the Rocket. John Harmon might have some data as our prop is the same one he tried on his Reno HRIII racer. Not "fast" enough to race behind but great for our use. This debate sounds a lot like the old Bonanza aft tank that was required to be emptied first so as to not move the envelope beyond the rear limits. BUT I agree with your comment that it would be "nice" if we could just kick the tires, light the fire & zoom away without W&B considerations in the RV-10 and most every other airplane. I know the W&B numbers on N561FS and will care again when I get closer to building the -10 kit. KABONG Do Not Archive ----- Original Message ----- From: "John W. Cox" <johnwcox@pacificnw.com> Subject: RE: RV10-List: Gauntlet to Scott > --> RV10-List message posted by: "John W. Cox" > --> <johnwcox@pacificnw.com> > > As a certificated LTA pilot I know a lot about both hot air and the > use of > water ballast with airships. The retaining containers must be permanently > fixed into the aircraft and listed in the empty weight calculation. With > Amphibs the floats often require some creative, permanent lead or other > fixed (and declared) weights. Often found as little total weight as > possible and as far aft as practical (like the tie down eyelet). However, > I seem to remember the need that ballast be secured for all possible > turbulence that can be encountered in flight. I don't think a collapsible > plastic water container whether how small or large would pass an official > ramp test. Can't imagine VAN supporting that either. But then, that was > the whole issue of the post. Why carry ballast again.... KABONG? > > Can't respond to the MT query till Jim lets someone test the darn > thing > and establish the new arm and moment. Scott has a valid Hall Pass till > this fall. Wouldn't it be novel if a 10 could fly lighter without the use > of 70 pounds of hot water bottles shoved into all the little storage > places. I can just see the NTSB reconstructing the accident report on W&B > after the fact. "Oh well, I popped my water, had to execute an immediate > landing till I could take on more fuel.... The pains got too close > together, I guess I did not make it". ;-). > > Okay, John - three on the same plane, lets here some speeds, MP and > rpm > reports. I know the 3 blade is better harmonically and the additional > drag with the fourth is oh well. I can show you a Garrett TPE on a LIV > with Five, but that's another matter. Let's do hear. > > This water won't float my boat. > > $00.019 > Just a random comment on W & B. Buy a 5 gallon collapsible plastic > water


    Message 9


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    Time: 07:23:08 AM PST US
    From: LarryRosen@comcast.net
    Subject: Re: -10 Static Ports. Just my opinion
    I have not yet installed my Safe Air vents, but I did a test fit and the port does stick out past the skin. It sticks out at least as far as paint would. I will make a measurement when I get back to the shop in a couple of days. Larry Rosen #356 -------------- Original message -------------- > --> RV10-List message posted by: "JOHN STARN" > > Sorry, I did say "almost sure", but I had not seen the part up close nor of > the installation, only the photo's of the kit. It would appear that some > more material needs to be ground off the face so the end sticks thru > further. SAFEAIR are you lurking out there ?. > We used the ACS part# 15160, page #348 but changed out the attaching fitting > to a Nylo-seal fitting# 269-N 1/4 tube X 1/8 pipe thread 90 degree elbow > page# 115. As noted these ACS units do protrude thru the skin (with paint) > about the same as the head of a "pop" rivet. You might want to drill out > those three (times 2) rivets & grind or have the depth of the cut increased. > It's got to be easier now than in a few years and after paint. > Again I'm sorry for my assumption. So as not make another error, Scott you > did countersink the face of the port ? KABONG > > ----- Original Message ----- > From: "Scott Lewis" > To: > Sent: Tuesday, June 28, 2005 9:06 PM > Subject: Re: RV10-List: -10 Static Ports. Just my opinion > > > > G'day all, > > > > JOHN STARN wrote: > >> I almost sure that the Safeair1 static vents are NOT flush > > > > All respect to you John, but as someone with the Safeair1 ports firmly > > fixed to my side skins, they ARE flush. The kit is fantastic quality > > and I have absolutely no regrets about going with Safeair1. Will let > > you know in 3-4 years how accurate they are, but in all my research I > > have only found 3-4 comments about problems, and there's gotta be more > > flush ports flying than that. > > > > Pic attached (Actually looks a little recessed in the pic, but that is > > just because of the angle it is taken from). > > > > Seeya, > > Scott Lewis > > RV-10 40172 VH-DRS > > Adelaide, South Australia > > > > > > > > > > > > > > > > > > > I have not yet installed my Safe Air vents, but I did a test fit and the port does stick out past the skin. It sticks out at least as far as paint would. I will make a measurement when I get back to the shop in a couple of days. Larry Rosen #356 -------------- Original message -------------- -- RV10-List message posted by: "JOHN STARN" <JHSTARN@VERIZON.NET> Sorry, I did say "almost sure", but I had not seen the part up close nor of the installation, only the photo's of the kit. It would appear that some more material needs to be ground off the face so the end sticks thru further. SAFEAIR are you lurking out there ?. We used the ACS part# 15160, page #348 but changed out the attaching fitting to a Nylo-seal fitting# 269-N 1/4 tube X 1/8 pipe thread 90 degree elbow page# 115. As noted these ACS units do protrude thru the skin (with paint) about the same as the head of a "pop" rivet. You might want to drill out those three (times 2) rivets grind or have the depth of the cut increased. It's got to be easier now than in a few years and after paint. Again I'm sorry for my assumption. So as not make another error, Scott you did countersink the face of the port ? KABONG ----- Original Message ----- From: "Scott Lewis" <RV10@TPG.COM.AU> To: <RV10-LIST@MATRONICS.COM> Sent: Tuesday, June 28, 2005 9:06 PM Subject: Re: RV10-List: -10 Static Ports. Just my opinion G'day all, JOHN STARN wrote: I almost sure that the Safeair1 static vents are NOT flush All respect to you John, but as someone with the Safeair1 ports firmly fixed to my side skins, they ARE flush. The kit is fantastic quality and I have absolutely no regrets about going with Safeair1. Will let you know in 3-4 years how accurate they are, but in all my research I have only found 3-4 comments about problems,


    Message 10


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    Time: 07:44:31 AM PST US
    Subject: Firewall Insualtion?
    From: "Randy DeBauw" <Randy@abros.com>
    I have not installed the firewall sound insulation yet. What is interesting is that a good friend of mine flew with me in 10 the other day and was astounded at how quite the 10 is without the insulation in place. He was sure it would be one of the first things that I would want to get done after the first flights. Now we said he wouldn't think you would even need it. I will be putting it in. The material I have is from Hi Tec foams. Randy ________________________________ From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Byron Gillespie Subject: RV10-List: Firewall Insualtion? What are any of you doing relative to firewall insulation? I have searched the archives and have found very little info. I am putting together an order to Aircraft Spruce and noticed that they have several different types. Thought that I would add it on to the floor insulation order. Just ordered my fuel pumps, etc from Vans yesterday. Just looking to those who have (and are) forged ahead for the usual guidance. Thanks, Byron More fuselage decisions - # 40253


    Message 11


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    Time: 08:05:28 AM PST US
    Subject: Gear-on Height
    From: "Randy DeBauw" <Randy@abros.com>
    --> RV10-List message posted by: "Randy DeBauw" <Randy@abros.com> Be bold Tim. Put some legs under that thing as send us some photos. Randy -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Tim Olson Subject: Re: RV10-List: Gear-on Height --> RV10-List message posted by: Tim Olson <Tim@MyRV10.com> OK, my plea just got more critical..... I measured my garage door height and it is exactly 78.5", which, if you're good at your calculus and trigonometry (just kidding) is just over 6'6". If Randy had a 7' door, and it was 2-3" of clearance, I may have some issues to overcome. Anyone out there with gear and wheels on that can tell me the height to the belly and the highest canopy point? One other good measurement would be.....how much room could I save if I didn't mount my rims, but put the gear legs on low-slung dollies with casters? Tim Tim Olson -- RV-10 #170 Current project: Fuselage DO NOT ARCHIVE Tim Olson wrote: > --> RV10-List message posted by: Tim Olson <Tim@MyRV10.com> > > Can someone with their -10 on gear (preferably without engine mounted > yet, but I'll take anything) measure from floor to belly under rear > seats, and, if possible, from floor to top of canopy. I'd like to > make sure that I'll be able to fit this out my garage door if I put > the gear on in the next couple weeks....I only have a 7' > door I think. > > I'll put the info on my "workspace requirements" tips page after I get > it. > > Tim


    Message 12


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    Time: 08:59:26 AM PST US
    From: "Jerry Grimmonpre" <jerry@mc.net>
    Subject: Re: Gauntlet to Scott
    --> RV10-List message posted by: "Jerry Grimmonpre" <jerry@mc.net> W & B, Something to kick around ... Has anyone considered building-in a small tool compartment into the empanage to help with W&B? A compartment designed for dedicated storage of individual tools. Whereby individual tools could have their special "nest" to fit into and would not rattle around. They wouldn't weigh much but their moment arm would have an influence on resolving balance issues. Please recall how some components are packed and shipped in molded styrofoam and have their own little molded space the shape of that component. Could something like this be done safely if considered part of an MEL (minimum equipment list)? Regards ... Jerry Grimmonpre 7A ... still shop building > --> RV10-List message posted by: "JOHN STARN" <jhstarn@verizon.net> > > Well I guess I'll just have to permanently attach the 16 oz water > bottle I > carry with me in the cockpit. As you said, size does not matter. Does > the > permanently attachment rule also apply to tool bags, golf bags, luggage > etc. > etc. that is carried & used in the W&B calculations. > But the whole idea is NOT to carry bricks, lead shot etc. ALL the time, > moving them about as required. I'm sure that the same netting that holds > > down bricks, lead, extra oil etc would hold down a water bottle. (Like > the > ones off-roaders use) The whole idea was to carry an empty container > until > needed, fill it and emptied when no longer required.


    Message 13


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    Time: 09:05:19 AM PST US
    From: Sean Stephens <schmoboy@cox.net>
    Subject: Re: Tank Sealant Quantity?
    --> RV10-List message posted by: Sean Stephens <schmoboy@cox.net> Thanks Tim, I read the writeup on your site. I was hoping to be able to use the 6 oz. cartridges as I've got a ProSeal air gun and it works really well. Unfortunately the 6 oz. cartridges are pricey (~$23 each) compared to the quart kit. Maybe I can just pick up one 6 oz. cartridge and re-use the cartridge/plunger/nozzle with the quart kit. -Sean #40303 Tim Olson wrote: > --> RV10-List message posted by: Tim Olson <Tim@MyRV10.com> > > If you're really careful with it, you may get by on one can. > I know I wasn't quite as conservative as I could have been, > and I used a fair share of 2 cans. If a builder was > reasonably careful, 2 cans could do all of the control > surfaces and the tanks, and they could buy the 2 cans > right away. Store them in the freezer for increased > shelf life. To me, I'd rather spend an extra $40 and > not get slowed down. You'll actually use a little on > the firewall, and a couple other places down the road too. > I used some to seal my hot air intake vent gaps. > > Tim > > Tim Olson -- RV-10 #170 > Current project: Fuselage > > Sean Stephens wrote: >> --> RV10-List message posted by: Sean Stephens <schmoboy@cox.net> >> >> What quantity of tank sealant was required to seal the tanks? Was >> the quart kit enough to complete both tanks? >> >> Thanks... >> >> -Sean #40303 >> > >


    Message 14


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    Time: 09:19:59 AM PST US
    From: Rick <ricksked@earthlink.net>
    Subject: Tube Flaring technique
    DNA: do not archive Its-Bogus: do not forward to list - No Plain-Text Section --- MIME Errors - No Plain-Text Section Found --- A message with no text/plain MIME section was received. The entire body of the message was removed. Please resend the email using Plain Text formatting. HOTMAIL is notorious for only including an HTML section in their client's default configuration. If you're using HOTMAIL, please see your email application's settings and switch to a default mail option that uses "Plain Text". --- MIME Errors No Plain-Text Section Found ---


    Message 15


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    Time: 09:30:36 AM PST US
    d="scan'208"; a="53192623:sNHT20402588"
    From: "John Jessen" <jjessen@rcn.com>
    Subject: QB in my future
    --> RV10-List message posted by: "John Jessen" <jjessen@rcn.com> Ok. I figured I wouldn't do a QB because it would save me almost $10,000 big ones. However, while doing some heavy thinking in the shower, I now have come up with a way to rationalize my way into a QB. It really will cost only $3,000 big ones because, and let me know if this is false economics, I'm not spending close to $7,000 during the year's time it saves me in building, on a 172 rental and staying current. I'm in the air one year sooner, hopefully, and since I typically fly 60-70 hours per year, at $110 per hour rental charge, and since the operating costs will be there for the -10 no matter what, the $$$ for the QB replaces $$$ for the rental guys. I have in my head from somewhere that the QB saves around 800 hours build time, and for me that'd be about 40 weeks. So, given travel and vacations and whatever, that's about a year. Waddya think? John Jessen (doing priming of VS and Rudder and big time rationalizing)


    Message 16


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    Time: 09:38:01 AM PST US
    Subject: QB in my future
    --> RV10-List message posted by: "Tim Dawson-Townsend" <Tdawson@Avidyne.com> Did you run that rationale past your wife yet? : ) TDT do not archive -----Original Message-----
    From: owner-rv10-list-server@matronics.com
    [mailto:owner-rv10-list-server@matronics.com]On Behalf Of John Jessen Subject: RV10-List: QB in my future --> RV10-List message posted by: "John Jessen" <jjessen@rcn.com> Ok. I figured I wouldn't do a QB because it would save me almost $10,000 big ones. However, while doing some heavy thinking in the shower, I now have come up with a way to rationalize my way into a QB. It really will cost only $3,000 big ones because, and let me know if this is false economics, I'm not spending close to $7,000 during the year's time it saves me in building, on a 172 rental and staying current. I'm in the air one year sooner, hopefully, and since I typically fly 60-70 hours per year, at $110 per hour rental charge, and since the operating costs will be there for the -10 no matter what, the $$$ for the QB replaces $$$ for the rental guys. I have in my head from somewhere that the QB saves around 800 hours build time, and for me that'd be about 40 weeks. So, given travel and vacations and whatever, that's about a year. Waddya think? John Jessen (doing priming of VS and Rudder and big time rationalizing)


    Message 17


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    Time: 09:42:19 AM PST US
    Subject: QB in my future
    --> RV10-List message posted by: "Condrey, Bob (US SSA)" <bob.condrey@baesystems.com> Sounds like you might have a plan! Other option is to go QB with only one of the kits (wings or fuselage). This has been discussed previously, but my recommendation would definitely be the fuselage. Bob #40105 -----Original Message-----
    From: owner-rv10-list-server@matronics.com
    [mailto:owner-rv10-list-server@matronics.com] On Behalf Of John Jessen Subject: RV10-List: QB in my future --> RV10-List message posted by: "John Jessen" <jjessen@rcn.com> Ok. I figured I wouldn't do a QB because it would save me almost $10,000 big ones. However, while doing some heavy thinking in the shower, I now have come up with a way to rationalize my way into a QB. It really will cost only $3,000 big ones because, and let me know if this is false economics, I'm not spending close to $7,000 during the year's time it saves me in building, on a 172 rental and staying current. I'm in the air one year sooner, hopefully, and since I typically fly 60-70 hours per year, at $110 per hour rental charge, and since the operating costs will be there for the -10 no matter what, the $$$ for the QB replaces $$$ for the rental guys. I have in my head from somewhere that the QB saves around 800 hours build time, and for me that'd be about 40 weeks. So, given travel and vacations and whatever, that's about a year. Waddya think? John Jessen (doing priming of VS and Rudder and big time rationalizing)


    Message 18


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    Time: 09:46:40 AM PST US
    s=s1024; d=yahoo.com; b=OcBSQMvV4ZEaPYT12zxZ1HjeQJs2wpMAIrV10hQhdQDJdRzUFqSKvGabagw/Vr6F7baybrVrrwAOSDTjQs+u7NmJNZuJAyuTS7sloD88+IJhMOHHTGsV8uid1KjpipP3XlWyS7QW8qFGOL9yV1Z851LvikPAyqON6GoRglSLm+I= ;
    From: Eric Panning <ericmpmail-rv10@yahoo.com>
    Subject: Re: Tank Sealant Quantity?
    --> RV10-List message posted by: Eric Panning <ericmpmail-rv10@yahoo.com> Sean, The other downside of the tubes is for many sections you have alot left over and for the tanks you will be pressed to dispense and rivet before it sets up on you. I started with the tubes but switched to mixing small batches from the cans and things are much easier. I use a small digital postal scale ($25) for getting the mix right and mix ~ 40 gram batches. I've read about at least one person thinning proseal with MEK to ease application. Is this accepted practice? It may be messy, I think the whole tank sealing process is more tedious than difficult. Based on my experience with the tubes it would be very difficult to reuse them. Your cost and time with MEK, etc to clean them out would be better spent on popsicle sticks and clecos... :) Most of the mess is in the riveting anyway. Eric --- Sean Stephens <schmoboy@cox.net> wrote: > --> RV10-List message posted by: Sean Stephens > <schmoboy@cox.net> > > Thanks Tim, > > I read the writeup on your site. I was hoping to be > able to use the 6 > oz. cartridges as I've got a ProSeal air gun and it > works really well. > Unfortunately the 6 oz. cartridges are pricey (~$23 > each) compared to > the quart kit. Maybe I can just pick up one 6 oz. > cartridge and re-use > the cartridge/plunger/nozzle with the quart kit. > > -Sean #40303 >


    Message 19


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    Time: 10:07:30 AM PST US
    From: Tim Olson <Tim@MyRV10.com>
    Subject: Re: QB in my future
    --> RV10-List message posted by: Tim Olson <Tim@MyRV10.com> I think, if that works for you for justification, it should be good. It doesn't matter how a man justifies his toys. ;) I'm guessing that the RV-10 will have a REAL operating cost of upwards of $75/hr anyway, when you take into account the engine reserve, fuel, oil, and maintenance, so the difference isn't all that fantastic. Of course, the maintenance costs might be a little lower, pushing these numbers to the high side, since most everything in the plane will be brand new, and cheaper to buy than a certified ship. Tim Olson -- RV-10 #170 Current project: Fuselage DO NOT ARCHIVE John Jessen wrote: > --> RV10-List message posted by: "John Jessen" <jjessen@rcn.com> > > Ok. I figured I wouldn't do a QB because it would save me almost $10,000 > big ones. However, while doing some heavy thinking in the shower, I now > have come up with a way to rationalize my way into a QB. It really will > cost only $3,000 big ones because, and let me know if this is false > economics, I'm not spending close to $7,000 during the year's time it saves > me in building, on a 172 rental and staying current. I'm in the air one > year sooner, hopefully, and since I typically fly 60-70 hours per year, at > $110 per hour rental charge, and since the operating costs will be there for > the -10 no matter what, the $$$ for the QB replaces $$$ for the rental guys. > I have in my head from somewhere that the QB saves around 800 hours build > time, and for me that'd be about 40 weeks. So, given travel and vacations > and whatever, that's about a year. > > Waddya think? > > John Jessen > (doing priming of VS and Rudder and big time rationalizing) >


    Message 20


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    Time: 10:09:54 AM PST US
    Subject: Tank Sealant Quantity?
    From: "Condrey, Bob (US SSA)" <bob.condrey@baesystems.com>
    --> RV10-List message posted by: "Condrey, Bob (US SSA)" <bob.condrey@baesystems.com> I concur with Eric. I started out on the tail kit with a couple of the cartridges to use on trailing edges. You not only spend a lot for them, you don't use most of it (cartridges also have a faster cure time than the quart kits). It's actually really handy to be able to just mix a very small batch from the quart cans. Bob #40105 -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Eric Panning Subject: Re: RV10-List: Tank Sealant Quantity? --> RV10-List message posted by: Eric Panning <ericmpmail-rv10@yahoo.com> Sean, The other downside of the tubes is for many sections you have alot left over and for the tanks you will be pressed to dispense and rivet before it sets up on you. I started with the tubes but switched to mixing small batches from the cans and things are much easier. I use a small digital postal scale ($25) for getting the mix right and mix ~ 40 gram batches. I've read about at least one person thinning proseal with MEK to ease application. Is this accepted practice? It may be messy, I think the whole tank sealing process is more tedious than difficult. Based on my experience with the tubes it would be very difficult to reuse them. Your cost and time with MEK, etc to clean them out would be better spent on popsicle sticks and clecos... :) Most of the mess is in the riveting anyway. Eric --- Sean Stephens <schmoboy@cox.net> wrote: > --> RV10-List message posted by: Sean Stephens > <schmoboy@cox.net> > > Thanks Tim, > > I read the writeup on your site. I was hoping to be > able to use the 6 > oz. cartridges as I've got a ProSeal air gun and it > works really well. > Unfortunately the 6 oz. cartridges are pricey (~$23 > each) compared to > the quart kit. Maybe I can just pick up one 6 oz. > cartridge and re-use > the cartridge/plunger/nozzle with the quart kit. > > -Sean #40303 >


    Message 21


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    Time: 10:36:45 AM PST US
    d="scan'208"; a="56099443:sNHT32054292"
    From: "John Jessen" <jjessen@rcn.com>
    Subject: QB in my future
    --> RV10-List message posted by: "John Jessen" <jjessen@rcn.com> Fortunately, my "wife" wants me to do the QB, but I've been hesitant because I keep thinking of other things to buy with the $$$, and I don't mind building. Or so I thought. The one thing that this Emp/Cone does for the builder is give him/her experience at building flying surfaces and fuselage. My thought the other night while experiencing the infinity of deburring and prepping is, how many fuselages and flying surfaces does one need to build before one feels accomplished? Anyway, the real problem is not that. It is Randy. His finished -10 sits within 10 seconds walk time from my aluminum parts. Every time I see it I want to be flying, thus the heavy duty rationalization. I think a QB is about to be ordered. John Jessen -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Tim Dawson-Townsend Subject: RE: RV10-List: QB in my future --> RV10-List message posted by: "Tim Dawson-Townsend" --> <Tdawson@Avidyne.com> Did you run that rationale past your wife yet? : ) TDT do not archive -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com]On Behalf Of John Jessen Subject: RV10-List: QB in my future --> RV10-List message posted by: "John Jessen" <jjessen@rcn.com> Ok. I figured I wouldn't do a QB because it would save me almost $10,000 big ones. However, while doing some heavy thinking in the shower, I now have come up with a way to rationalize my way into a QB. It really will cost only $3,000 big ones because, and let me know if this is false economics, I'm not spending close to $7,000 during the year's time it saves me in building, on a 172 rental and staying current. I'm in the air one year sooner, hopefully, and since I typically fly 60-70 hours per year, at $110 per hour rental charge, and since the operating costs will be there for the -10 no matter what, the $$$ for the QB replaces $$$ for the rental guys. I have in my head from somewhere that the QB saves around 800 hours build time, and for me that'd be about 40 weeks. So, given travel and vacations and whatever, that's about a year. Waddya think? John Jessen (doing priming of VS and Rudder and big time rationalizing)


    Message 22


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    Time: 11:02:11 AM PST US
    From: "Randy's Abros mail" <randy@abros.com>
    Subject: Flightline Interiors need a 10 to fit some upholstery in.
    I just go off of the phone with Abby at Flightline Interiors. She is looking for one additional RV10 that she can use to test fit some interior panels in. She is looking for someone in a 150 mile radius of Milwaukee WI.. You can call here at 262-364-6166. This may be an opportunity to save a little on your interior. I used her for my seats and she is a pleasure to work with. Randy


    Message 23


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    Time: 11:02:30 AM PST US
    d="scan'208"; a="56111147:sNHT30122136"
    From: "John Jessen" <jjessen@rcn.com>
    Subject: QB in my future
    --> RV10-List message posted by: "John Jessen" <jjessen@rcn.com> Yes. But the operating cost of the finished airplane will be there at the end of 2 years or 3 years or 4 years building time, no matter what. It's what is spent between now and then that I'm focusing on. If I spend $$$ towards rentals to keep current while building, and it takes me an extra year to build...... John Jessen -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Tim Olson Subject: Re: RV10-List: QB in my future --> RV10-List message posted by: Tim Olson <Tim@MyRV10.com> I think, if that works for you for justification, it should be good. It doesn't matter how a man justifies his toys. ;) I'm guessing that the RV-10 will have a REAL operating cost of upwards of $75/hr anyway, when you take into account the engine reserve, fuel, oil, and maintenance, so the difference isn't all that fantastic. Of course, the maintenance costs might be a little lower, pushing these numbers to the high side, since most everything in the plane will be brand new, and cheaper to buy than a certified ship. Tim Olson -- RV-10 #170 Current project: Fuselage DO NOT ARCHIVE John Jessen wrote: > --> RV10-List message posted by: "John Jessen" <jjessen@rcn.com> > > Ok. I figured I wouldn't do a QB because it would save me almost > $10,000 big ones. However, while doing some heavy thinking in the > shower, I now have come up with a way to rationalize my way into a QB. > It really will cost only $3,000 big ones because, and let me know if > this is false economics, I'm not spending close to $7,000 during the > year's time it saves me in building, on a 172 rental and staying > current. I'm in the air one year sooner, hopefully, and since I > typically fly 60-70 hours per year, at $110 per hour rental charge, > and since the operating costs will be there for the -10 no matter what, the $$$ for the QB replaces $$$ for the rental guys. > I have in my head from somewhere that the QB saves around 800 hours > build time, and for me that'd be about 40 weeks. So, given travel and > vacations and whatever, that's about a year. > > Waddya think? > > John Jessen > (doing priming of VS and Rudder and big time rationalizing) >


    Message 24


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    Time: 11:04:35 AM PST US
    Subject: QB in my future
    From: "RV Builder (Michael Sausen)" <rvbuilder@sausen.net>
    Shhhh, not so loud! I have my wife convinced that this is just something everyone needs, like a car. Michael ________________________________ From: owner-rv10-list-server@matronics.com on behalf of Tim Olson Subject: Re: RV10-List: QB in my future --> RV10-List message posted by: Tim Olson <Tim@MyRV10.com> I think, if that works for you for justification, it should be good. It doesn't matter how a man justifies his toys. ;) I'm guessing that the RV-10 will have a REAL operating cost of upwards of $75/hr anyway, when you take into account the engine reserve, fuel, oil, and maintenance, so the difference isn't all that fantastic. Of course, the maintenance costs might be a little lower, pushing these numbers to the high side, since most everything in the plane will be brand new, and cheaper to buy than a certified ship. Tim Olson -- RV-10 #170 Current project: Fuselage DO NOT ARCHIVE John Jessen wrote: > --> RV10-List message posted by: "John Jessen" <jjessen@rcn.com> > > Ok. I figured I wouldn't do a QB because it would save me almost $10,000 > big ones. However, while doing some heavy thinking in the shower, I now > have come up with a way to rationalize my way into a QB. It really will > cost only $3,000 big ones because, and let me know if this is false > economics, I'm not spending close to $7,000 during the year's time it saves > me in building, on a 172 rental and staying current. I'm in the air one > year sooner, hopefully, and since I typically fly 60-70 hours per year, at > $110 per hour rental charge, and since the operating costs will be there for > the -10 no matter what, the $$$ for the QB replaces $$$ for the rental guys. > I have in my head from somewhere that the QB saves around 800 hours build > time, and for me that'd be about 40 weeks. So, given travel and vacations > and whatever, that's about a year. > > Waddya think? > > John Jessen > (doing priming of VS and Rudder and big time rationalizing) >


    Message 25


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    Time: 11:05:23 AM PST US
    Subject: Tank Sealant Quantity?
    From: "RV Builder (Michael Sausen)" <rvbuilder@sausen.net>
    I believe you are supposed to use Toluene for thinning Proseal. Don't know if MEK is compatible but wouldn't want to find out on the tanks. Michael -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Eric Panning Subject: Re: RV10-List: Tank Sealant Quantity? --> RV10-List message posted by: Eric Panning --> <ericmpmail-rv10@yahoo.com> Sean, The other downside of the tubes is for many sections you have alot left over and for the tanks you will be pressed to dispense and rivet before it sets up on you. I started with the tubes but switched to mixing small batches from the cans and things are much easier. I use a small digital postal scale ($25) for getting the mix right and mix ~ 40 gram batches. I've read about at least one person thinning proseal with MEK to ease application. Is this accepted practice? It may be messy, I think the whole tank sealing process is more tedious than difficult. Based on my experience with the tubes it would be very difficult to reuse them. Your cost and time with MEK, etc to clean them out would be better spent on popsicle sticks and clecos... :) Most of the mess is in the riveting anyway. Eric --- Sean Stephens <schmoboy@cox.net> wrote: > --> RV10-List message posted by: Sean Stephens > <schmoboy@cox.net> > > Thanks Tim, > > I read the writeup on your site. I was hoping to be able to use the 6 > oz. cartridges as I've got a ProSeal air gun and it works really well. > Unfortunately the 6 oz. cartridges are pricey (~$23 > each) compared to > the quart kit. Maybe I can just pick up one 6 oz. > cartridge and re-use > the cartridge/plunger/nozzle with the quart kit. > > -Sean #40303 >


    Message 26


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    Time: 12:05:19 PM PST US
    From: Rick <ricksked@earthlink.net>
    Subject: Tank Sealant Quantity?
    --> RV10-List message posted by: Rick <ricksked@earthlink.net> I used 6 tubes and 1 can, which also did the ailerons and flap trailing edges. FWIW, order the B-2 sealant in the tubes, it gives you the same working time as the can stuff. The B-2 = 2 hours...B-1/2 = 1/2 hour etc.The tubes are good for doing the rear baffle and going over the rivets after your finished. The can works good for doing the ribs a few at a time and the little pieces when only 1 or 2 oz is needed. The tube and air gun make a real neat job when you have a large area such as the baffles and it is real nice to use over the dimples, cut a small notch in the tip so it will glide over the dimples. I would do it the same way again but I admit two cans would have been much less money than going with the tubes. Oh yeah, I also used the ATS mixer adapter to stir the tubes...chuck it up in a 1/2" drill and it mixes the material perfectly. You can also buy empty tubes for around three bucks each from ATS. Lots of options but the bottom line is either way it's a mess and you'll be elated when finished. Rick S. 40185 Wings


    Message 27


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    Time: 01:04:23 PM PST US
    Subject: QB in my future
    --> RV10-List message posted by: "Doerr, Ray R [NTK]" <Ray.R.Doerr@mail.sprint.com> Sounds good except for the 800 hour savings. It took me 300 hours to get my Fuse to the Quick build stage and around 250 hours for the wings. I would except the savings to be more like 600 hour savings. Thank You Ray Doerr 40250 -----Original Message-----
    From: owner-rv10-list-server@matronics.com
    [mailto:owner-rv10-list-server@matronics.com] On Behalf Of John Jessen Subject: RV10-List: QB in my future --> RV10-List message posted by: "John Jessen" <jjessen@rcn.com> Ok. I figured I wouldn't do a QB because it would save me almost $10,000 big ones. However, while doing some heavy thinking in the shower, I now have come up with a way to rationalize my way into a QB. It really will cost only $3,000 big ones because, and let me know if this is false economics, I'm not spending close to $7,000 during the year's time it saves me in building, on a 172 rental and staying current. I'm in the air one year sooner, hopefully, and since I typically fly 60-70 hours per year, at $110 per hour rental charge, and since the operating costs will be there for the -10 no matter what, the $$$ for the QB replaces $$$ for the rental guys. I have in my head from somewhere that the QB saves around 800 hours build time, and for me that'd be about 40 weeks. So, given travel and vacations and whatever, that's about a year. Waddya think? John Jessen (doing priming of VS and Rudder and big time rationalizing)


    Message 28


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    Time: 01:21:47 PM PST US
    d="scan'208"; a="56179887:sNHT30046728"
    From: "John Jessen" <jjessen@rcn.com>
    Subject: QB in my future
    --> RV10-List message posted by: "John Jessen" <jjessen@rcn.com> Thanks, Ray. How many hours per week are you averaging? -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Doerr, Ray R [NTK] Subject: RE: RV10-List: QB in my future --> RV10-List message posted by: "Doerr, Ray R [NTK]" --> <Ray.R.Doerr@mail.sprint.com> Sounds good except for the 800 hour savings. It took me 300 hours to get my Fuse to the Quick build stage and around 250 hours for the wings. I would except the savings to be more like 600 hour savings. Thank You Ray Doerr 40250 -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of John Jessen Subject: RV10-List: QB in my future --> RV10-List message posted by: "John Jessen" <jjessen@rcn.com> Ok. I figured I wouldn't do a QB because it would save me almost $10,000 big ones. However, while doing some heavy thinking in the shower, I now have come up with a way to rationalize my way into a QB. It really will cost only $3,000 big ones because, and let me know if this is false economics, I'm not spending close to $7,000 during the year's time it saves me in building, on a 172 rental and staying current. I'm in the air one year sooner, hopefully, and since I typically fly 60-70 hours per year, at $110 per hour rental charge, and since the operating costs will be there for the -10 no matter what, the $$$ for the QB replaces $$$ for the rental guys. I have in my head from somewhere that the QB saves around 800 hours build time, and for me that'd be about 40 weeks. So, given travel and vacations and whatever, that's about a year. Waddya think? John Jessen (doing priming of VS and Rudder and big time rationalizing)


    Message 29


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    Time: 01:47:37 PM PST US
    Subject: QB in my future
    From: "Doerr, Ray R [NTK]" <Ray.R.Doerr@mail.sprint.com>
    --> RV10-List message posted by: "Doerr, Ray R [NTK]" <Ray.R.Doerr@mail.sprint.com> I have been averaging just over 20 hours per week. On July 19th, I will have been working at it for 1 year and will have just over 1,000 hours in. I have planned on 20 hours per week for 50 weeks per year. I hope to be flying at the 2,000 mark. (Oshkosh 2006) Thank You Ray Doerr 40250 -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of John Jessen Subject: RE: RV10-List: QB in my future --> RV10-List message posted by: "John Jessen" <jjessen@rcn.com> Thanks, Ray. How many hours per week are you averaging? -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Doerr, Ray R [NTK] Subject: RE: RV10-List: QB in my future --> RV10-List message posted by: "Doerr, Ray R [NTK]" --> <Ray.R.Doerr@mail.sprint.com> Sounds good except for the 800 hour savings. It took me 300 hours to get my Fuse to the Quick build stage and around 250 hours for the wings. I would except the savings to be more like 600 hour savings. Thank You Ray Doerr 40250 -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of John Jessen Subject: RV10-List: QB in my future --> RV10-List message posted by: "John Jessen" <jjessen@rcn.com> Ok. I figured I wouldn't do a QB because it would save me almost $10,000 big ones. However, while doing some heavy thinking in the shower, I now have come up with a way to rationalize my way into a QB. It really will cost only $3,000 big ones because, and let me know if this is false economics, I'm not spending close to $7,000 during the year's time it saves me in building, on a 172 rental and staying current. I'm in the air one year sooner, hopefully, and since I typically fly 60-70 hours per year, at $110 per hour rental charge, and since the operating costs will be there for the -10 no matter what, the $$$ for the QB replaces $$$ for the rental guys. I have in my head from somewhere that the QB saves around 800 hours build time, and for me that'd be about 40 weeks. So, given travel and vacations and whatever, that's about a year. Waddya think? John Jessen (doing priming of VS and Rudder and big time rationalizing)


    Message 30


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    Time: 02:28:08 PM PST US
    From: PJ Seipel <seipel@seznam.cz>
    Subject: Re: Tank Sealant Quantity?
    --> RV10-List message posted by: PJ Seipel <seipel@seznam.cz> You can get empty cartridges in several sizes from Aircraft Spruce. They're pretty inexpensive. The 2 1/2 oz size works pretty well if you're going to go that route. I never used anything larger than that. Fill them from your quart can and you get the convenience of the gun without the huge price. If you go that route don't forget the nozzles and sealing piece that goes in the back 'cause they come separately. PJ 40032 Sean Stephens wrote: > --> RV10-List message posted by: Sean Stephens <schmoboy@cox.net> > > Thanks Tim, > > I read the writeup on your site. I was hoping to be able to use the 6 > oz. cartridges as I've got a ProSeal air gun and it works really > well. Unfortunately the 6 oz. cartridges are pricey (~$23 each) > compared to the quart kit. Maybe I can just pick up one 6 oz. > cartridge and re-use the cartridge/plunger/nozzle with the quart kit. > > -Sean #40303 > > > Tim Olson wrote: > >> --> RV10-List message posted by: Tim Olson <Tim@MyRV10.com> >> >> If you're really careful with it, you may get by on one can. >> I know I wasn't quite as conservative as I could have been, >> and I used a fair share of 2 cans. If a builder was >> reasonably careful, 2 cans could do all of the control >> surfaces and the tanks, and they could buy the 2 cans >> right away. Store them in the freezer for increased >> shelf life. To me, I'd rather spend an extra $40 and >> not get slowed down. You'll actually use a little on >> the firewall, and a couple other places down the road too. >> I used some to seal my hot air intake vent gaps. >> >> Tim >> >> Tim Olson -- RV-10 #170 >> Current project: Fuselage >> >> Sean Stephens wrote: >> >>> --> RV10-List message posted by: Sean Stephens <schmoboy@cox.net> >>> >>> What quantity of tank sealant was required to seal the tanks? Was >>> the quart kit enough to complete both tanks? >>> >>> Thanks... >>> >>> -Sean #40303 >>> >> >> >> >> >> >> >> >> >> >> >> >> > >


    Message 31


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    Time: 02:34:12 PM PST US
    From: "Jesse Saint" <jesse@itecusa.org>
    Subject: Aux fuel tanks?
    Grumpy, I am not going to argue the point with you, but I think probably the only similarities between the RV-10 and the F-16 is that they both fly. There are a lot of certified airplanes that are much more similar to the RV-10 than the F-16 that have added tip tanks as an STC, without restructuring the wing. These planes aren't pulling 8G's in an outside loop, though, which may require a little more engineering. We have actually discovered that we can fly at 12,000 feet burning 9.5 gal/hour and cruising at 178 without the wheel or gear fairings. Adding those should take us up to about 190 at least (from the reports we have read - namely Dan Checkoway). This will give us over 1,000 miles of range with an hour of reserve. We have thought all along that we wanted aux tanks, but just realized that we can probably get by without them. Just food for thought. Jesse Saint I-TEC, Inc. jesse@itecusa.org www.itecusa.org W: 352-465-4545 C: 352-427-0285 F: 815-377-3694 _____ From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of GenGrumpy@aol.com Subject: Re: RV10-List: Aux fuel tanks? Guys, I'm a newcomer to building the -10, but have years of flight test experience in high performance aircraft. I would not - repeat not - add anything to the outboard section of the wing that Van has not done structural analysis on to include flight tests. I specifically recall a problem with flight test of the F-16 and outboard stores that nearly took the outboard section of the wing off. The structures guys said it would never happen (the torsional loads) until we showed them on videotape. They then said "if you let that continue, it would probably rip the wing off......" Just a thought from a guy who requires both the design engineer and flight test folks to say "it's ok"...... grumpy In a message dated 6/28/2005 4:09:11 PM Central Standard Time, gyoung@cs-sol.com writes: Having the weight at the end of the spar is typically a benefit to the load distribution in flight. It can be a detriment to the landing loads though. Case in point, my Navion tip tanks allow me to increase my gross weight BUT only by the amount of fuel carried in the tip tanks. We are also cautioned to land gently if the tips are filled. It was likely a no-analysis item back when the STC was approved. Bending loads are one thing but it will also change the handling and fore-aft sloshing will affect CG and may impart torsional loads to the wing. Look at Van's write-up on the wing design and load testing before you think about modifying it. Regards, Greg Young ________________________________ --> RV10-List message posted by: Darton Steve <sfdarton@yahoo.com> Having owned and flown a Cessna 310 for the last three years and 500 hours I'm not concerned about stability issues. C310 main tanks are the tip tanks, 50 gallons per side, the aux tanks are in the wings only 15 gallons per side. This is a very stable aircraft. My question would be about adding the loading to the end of the spar? Steve 40212 Wings


    Message 32


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    Time: 03:02:51 PM PST US
    From: Tim Olson <Tim@MyRV10.com>
    Subject: Re: Aux fuel tanks?
    --> RV10-List message posted by: Tim Olson <Tim@MyRV10.com> Not to nit pick...really don't intend it that way, but... To Everyone....when you post speed specs, please add the extra keystrokes to specify either MPH or KTS. At least these I can assume are MPH, or you have a very large engine. I plan to deal exclusively in KTS, so my specs will be posted that way. Very cool about your 1,000 mile range.... Now, is that 1000 NM, or 1000 Statute. ;) Again, I calculate everything in Nautical. Tim Tim Olson -- RV-10 #170 Current project: Fuselage DO NOT ARCHIVE Jesse Saint wrote: > Grumpy, > > > > I am not going to argue the point with you, but I think probably the > only similarities between the RV-10 and the F-16 is that they both fly. > There are a lot of certified airplanes that are much more similar to the > RV-10 than the F-16 that have added tip tanks as an STC, without > restructuring the wing. These planes arent pulling 8Gs in an outside > loop, though, which may require a little more engineering. > > > > We have actually discovered that we can fly at 12,000 feet burning 9.5 > gal/hour and cruising at 178 without the wheel or gear fairings. Adding > those should take us up to about 190 at least (from the reports we have > read namely Dan Checkoway). This will give us over 1,000 miles of > range with an hour of reserve. We have thought all along that we wanted > aux tanks, but just realized that we can probably get by without them. > Just food for thought. > > > > Jesse Saint > > I-TEC, Inc. > > jesse@itecusa.org <mailto:jesse@itecusa.org> > > www.itecusa.org <http://www.itecusa.org> > > W: 352-465-4545 > > C: 352-427-0285 > > F: 815-377-3694 > > > *From:* owner-rv10-list-server@matronics.com > [mailto:owner-rv10-list-server@matronics.com] *On Behalf Of > *GenGrumpy@aol.com > *Sent:* Tuesday, June 28, 2005 8:18 PM > *To:* rv10-list@matronics.com > *Subject:* Re: RV10-List: Aux fuel tanks? > > > > Guys, I'm a newcomer to building the -10, but have years of flight test > experience in high performance aircraft. > > > > I would not - repeat not - add anything to the outboard section of the > wing that Van has not done structural analysis on to include flight tests. > > > > I specifically recall a problem with flight test of the F-16 and > outboard stores that nearly took the outboard section of the wing off. > > > > The structures guys said it would never happen (the torsional loads) > until we showed them on videotape. > > > > They then said "if you let that continue, it would probably rip the wing > off......" > > > > Just a thought from a guy who requires both the design engineer and > flight test folks to say "it's ok"...... > > > > grumpy > > > > In a message dated 6/28/2005 4:09:11 PM Central Standard Time, > gyoung@cs-sol.com writes: > > Having the weight at the end of the spar is typically a benefit to > the load distribution in flight. It can be a detriment to the > landing loads though. Case in point, my Navion tip tanks allow me to > increase my gross weight BUT only by the amount of fuel carried in > the tip tanks. We are also cautioned to land gently if the tips are > filled. It was likely a no-analysis item back when the STC was > approved. Bending loads are one thing but it will also change the > handling and fore-aft sloshing will affect CG and may impart > torsional loads to the wing. Look at Van's write-up on the wing > design and load testing before you think about modifying it. > > Regards, > Greg Young > > > ________________________________ > > > --> RV10-List message posted by: Darton Steve <sfdarton@yahoo.com> > > Having owned and flown a Cessna 310 for the last three > years and 500 hours I'm not concerned about stability > issues. C310 main tanks are the tip tanks, 50 gallons > per side, the aux tanks are in the wings only 15 > gallons per side. This is a very stable aircraft. My > question would be about adding the loading to the end > of the spar? > Steve 40212 Wings >


    Message 33


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    Time: 03:03:23 PM PST US
    Subject: Gaunlet to Scott
    From: "Scott Schmidt" <sschmidt@ussynthetic.com>
    You basically just give them the dimensions from the front of the flange where the prop bolts on to the front of the cowling. They then cut the spinner to match this. You are still OK though. You will just have measure the distance from the end of your spinner to the mounting area, add =BC" and then fit your cowling to that dimension. Hope that makes sense. I am hoping I will be able set up the plane so that I will never have a CG problem as long as I have 50% of the fuel in the wings and full seats and baggage. With four people in the plane, someone will probably have to use the bathroom before long anyway unless we all have stadium pals or stadium gals (check these out, they are great for endurance motorcycle riding). http://www.stadiumpal.com/ Scott Schmidt sschmidt@ussynthetic.com ________________________________ From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Mark Ritter Subject: RE: RV10-List: Gaunlet to Scott Scott - - Help me understand what cowling measurements you need before ordering the MT prop. Have I screwed up ordering the MT prop before even thinking about fitting the cowling? Mark >From: "Scott Schmidt" <sschmidt@ussynthetic.com> >Reply-To: rv10-list@matronics.com >To: <rv10-list@matronics.com> >Subject: RE: RV10-List: Gaunlet to Scott >Date: Tue, 28 Jun 2005 11:40:36 -0600 > >Well John I probably will not fly until November at the earliest. My >panel is 8-10 weeks out from Aerocrafter but things are coming along >nicely. I hope to start with paint sometime in August or September, do >final panel install and finish work in October / November. I actually >thing November is pushing it for me. The finishing work really does >take a lot of time. I don't see why there will be any problems with the >MT though. With 1-3 people I will not need any weight in the back. With >4 and baggage I may build a place in the engine compartment that can be >easily outfitted with 15-20 lbs. of tungsten carbide. Anyway, I am >working on the cowling right now so I can get the proper measurements >needed to order the MT. > >Unfortunately you hit the nail on the head when I came to bike riding >though. As you were sending out your e-mail I was in the middle of this >year's 24 hour Utah 1088 endurance motorcycle ride. Placed 6th this >year (a little disappointing for me). I had so much fun this year, it >was worth the time it took away from the plane. I rode 1418 miles in >23.5 hours. After I get the feeling back into my right hand I will be >able to start working on the plane again. > >Scott Schmidt >Cell: 801-319-3094 >sschmidt@ussynthetic.com > _____ > >From: owner-rv10-list-server@matronics.com >[mailto:owner-rv10-list-server@matronics.com] On Behalf Of John W. Cox >Sent: Saturday, June 25, 2005 10:19 PM >To: rv10-list@matronics.com >Subject: RV10-List: Gaunlet to Scott > >Jim Ayers has posted repeatedly about (4X) forward commitments on the MT >prop option. His hand has been out for money but no product to >challenge Hartzell fore with. Vapor ware (for props), I know better with >MT. Gerd must have all of his dealers on a really short leash. The high >ground is getting even steeper by each day with the inaction. Orders >are being placed. Now, 95% of all the RV-10s on the radar screen are >going with Hartzell. This is a travesty. I fly an MT and it is a >quantum jump over the Whirlwind. I Can't believe no MT is available to >take on this opportunity. MORE THAN 400 opportunities lost (maybe 500 >by September). I just have to believe it can outperform a metal two >blade on resonance alone. > >When it came to the rubber meeting the road, there has been no traction >on a demonstration of the merits of an MT prop over Hartzell on ANY >RV-10 powered by either a carbureted (Doug) or fuel injected Lycoming >540 CID over the heavier Hartzell (regardless of airfoil design). Scott >the baton is in now in your court. PLEASE. Many of us are now waiting >with anticipation for your first flight and the day when you can take on >all comers with Hartzell metal just to blow the BS from the questions >and produce results on the lighter and sexier prop option. Don't tell >us its still November 2005 for the first flight. Jim is in hiding. We >know VAN is tied to Hartzell, Jim remains safely silent in his cave. Do >all of you guys really believe he doesn't read these posts. > > Don't tell us you have another bike ride taking priority over this >important build issue. Lets kick the dog and see the bite or at least >hear a muffled bark. Renae would want nothing less. > >John - KUAO


    Message 34


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    Time: 03:50:43 PM PST US
    From: Sean Stephens <schmoboy@cox.net>
    Subject: Re: Tank Sealant Quantity?
    --> RV10-List message posted by: Sean Stephens <schmoboy@cox.net> Thanks PJ, that sounds exactly like what I need. For others looking for these, the cartridge components aren't listed in their online catalog. Have to call and get the part number or have the print catalog handy, which I don't, so I ordered the free print catalog. -Sean #40303 - Doing the "yuk" work on the flaps. do not archive PJ Seipel wrote: > --> RV10-List message posted by: PJ Seipel <seipel@seznam.cz> > > You can get empty cartridges in several sizes from Aircraft Spruce. > They're pretty inexpensive. The 2 1/2 oz size works pretty well if > you're going to go that route. I never used anything larger than > that. Fill them from your quart can and you get the convenience of > the gun without the huge price. > If you go that route don't forget the nozzles and sealing piece that > goes in the back 'cause they come separately. > > PJ > 40032 > > Sean Stephens wrote: > >> --> RV10-List message posted by: Sean Stephens <schmoboy@cox.net> >> >> Thanks Tim, >> >> I read the writeup on your site. I was hoping to be able to use the >> 6 oz. cartridges as I've got a ProSeal air gun and it works really >> well. Unfortunately the 6 oz. cartridges are pricey (~$23 each) >> compared to the quart kit. Maybe I can just pick up one 6 oz. >> cartridge and re-use the cartridge/plunger/nozzle with the quart kit. >> >> -Sean #40303 >> >> >> Tim Olson wrote: >> >>> --> RV10-List message posted by: Tim Olson <Tim@MyRV10.com> >>> >>> If you're really careful with it, you may get by on one can. >>> I know I wasn't quite as conservative as I could have been, >>> and I used a fair share of 2 cans. If a builder was >>> reasonably careful, 2 cans could do all of the control >>> surfaces and the tanks, and they could buy the 2 cans >>> right away. Store them in the freezer for increased >>> shelf life. To me, I'd rather spend an extra $40 and >>> not get slowed down. You'll actually use a little on >>> the firewall, and a couple other places down the road too. >>> I used some to seal my hot air intake vent gaps. >>> >>> Tim >>> >>> Tim Olson -- RV-10 #170 >>> Current project: Fuselage >>> >>> Sean Stephens wrote: >>> >>>> --> RV10-List message posted by: Sean Stephens <schmoboy@cox.net> >>>> >>>> What quantity of tank sealant was required to seal the tanks? Was >>>> the quart kit enough to complete both tanks? >>>> >>>> Thanks... >>>> >>>> -Sean #40303 >>>> >>> >>> >>> >>> >>> >>> >>> >>> >>> >>> >>> >>> >> >> >> >> >> >> >> >> >> >> >> >> > >


    Message 35


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    Time: 05:48:57 PM PST US
    From: GenGrumpy@aol.com
    Subject: Re: Aux fuel tanks?
    Jesse - not to argue a point either. The huge transients we saw were in 1g level flight, and were totally related to airspeed and weight in the outboard section of the wing as compared to inner weight (such as full inner tanks and full outer tanks????). I run the world's largest ground wind tunnel test facility (Arnold Air Force Base), so I've seen some very strange things happen when all of the engineers said that it would not happen. And you do not want to have this happen to you for the first time in actual flight (you'd rather that Van's guys prove it first). My thoughts for whatever they're worth. Grumpy - #40404 In a message dated 6/29/2005 4:39:47 PM Central Standard Time, jesse@itecusa.org writes: Grumpy, I am not going to argue the point with you, but I think probably the only similarities between the RV-10 and the F-16 is that they both fly. There are a lot of certified airplanes that are much more similar to the RV-10 than the F-16 that have added tip tanks as an STC, without restructuring the wing. These planes aren=E2=80=99t pulling 8G=E2=80=99s in an outside loop, though, which may require a little more engineering. We have actually discovered that we can fly at 12,000 feet burning 9.5 gal/hour and cruising at 178 without the wheel or gear fairings. Adding those should take us up to about 190 at least (from the reports we have read =E2=80=93 namely Dan Checkoway). This will give us over 1,000 miles of range with an hour of reserve. We have thought all along that we wanted aux tanks, but just realized that we can probably get by without them. Just food for thought. Jesse Saint I-TEC, Inc. jesse@itecusa.org http://www.itecusa.org/ W: 352-465-4545 C: 352-427-0285 F: 815-377-3694


    Message 36


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    Time: 06:28:24 PM PST US
    From: PJ Seipel <seipel@seznam.cz>
    Subject: Re: Tank Sealant Quantity?
    --> RV10-List message posted by: PJ Seipel <seipel@seznam.cz> You're right! That's funny because they used to be listed; that's how I found them. You can search on the part numbers below if you want to order online. 09-00758 PLUNGER FOR PRO SEAL CARTRIDGE $.67 09-00759 PRO SEAL CARTRIDGE ONLY 2-1/2 $.66 09-00760 PRO SEAL CARTRIDGE ONLY 6 OZ $.58 EA4180 NOZZLE FOR PRO-SEAL KITS $1.20 PJ 40032 Sean Stephens wrote: > --> RV10-List message posted by: Sean Stephens <schmoboy@cox.net> > > Thanks PJ, that sounds exactly like what I need. For others looking > for these, the cartridge components aren't listed in their online > catalog. Have to call and get the part number or have the print > catalog handy, which I don't, so I ordered the free print catalog. > > -Sean #40303 - Doing the "yuk" work on the flaps. > > > PJ Seipel wrote: > >> --> RV10-List message posted by: PJ Seipel <seipel@seznam.cz> >> >> You can get empty cartridges in several sizes from Aircraft Spruce. >> They're pretty inexpensive. The 2 1/2 oz size works pretty well if >> you're going to go that route. I never used anything larger than >> that. Fill them from your quart can and you get the convenience of >> the gun without the huge price. >> If you go that route don't forget the nozzles and sealing piece that >> goes in the back 'cause they come separately. >> >> PJ >> 40032 >> > >


    Message 37


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    Time: 06:49:15 PM PST US
    From: Sean Stephens <schmoboy@cox.net>
    Subject: Re: Tank Sealant Quantity?
    --> RV10-List message posted by: Sean Stephens <schmoboy@cox.net> Thanks again! do not archive PJ Seipel wrote: > --> RV10-List message posted by: PJ Seipel <seipel@seznam.cz> > > You're right! That's funny because they used to be listed; that's how > I found them. You can search on the part numbers below if you want to > order online. > > 09-00758 PLUNGER FOR PRO SEAL CARTRIDGE $.67 > 09-00759 PRO SEAL CARTRIDGE ONLY 2-1/2 $.66 > 09-00760 PRO SEAL CARTRIDGE ONLY 6 OZ $.58 > EA4180 NOZZLE FOR PRO-SEAL KITS $1.20 > > PJ > 40032 > > Sean Stephens wrote: > >> --> RV10-List message posted by: Sean Stephens <schmoboy@cox.net> >> >> Thanks PJ, that sounds exactly like what I need. For others looking >> for these, the cartridge components aren't listed in their online >> catalog. Have to call and get the part number or have the print >> catalog handy, which I don't, so I ordered the free print catalog. >> >> -Sean #40303 - Doing the "yuk" work on the flaps. >> >> >> PJ Seipel wrote: >> >>> --> RV10-List message posted by: PJ Seipel <seipel@seznam.cz> >>> >>> You can get empty cartridges in several sizes from Aircraft Spruce. >>> They're pretty inexpensive. The 2 1/2 oz size works pretty well if >>> you're going to go that route. I never used anything larger than >>> that. Fill them from your quart can and you get the convenience of >>> the gun without the huge price. >>> If you go that route don't forget the nozzles and sealing piece that >>> goes in the back 'cause they come separately. >>> >>> PJ >>> 40032 >>> >> >> >> >> > >


    Message 38


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    Time: 07:41:13 PM PST US
    From: "McGANN, Ron" <ron.mcgann@baesystems.com>
    Subject: Tank Sealant Quantity?
    --> RV10-List message posted by: "McGANN, Ron" <ron.mcgann@baesystems.com> Link below supports Michael's position to thin with Toluene and not MEK. < http://www.vansairforce.net/articles/tank_sealant.pdf <http://www.vansairforce.net/articles/tank_sealant.pdf> > cheers, Ron -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com]On Behalf Of RV Builder (Michael Sausen) Subject: RE: RV10-List: Tank Sealant Quantity? I believe you are supposed to use Toluene for thinning Proseal. Don't know if MEK is compatible but wouldn't want to find out on the tanks. Michael -----Original Message----- From: owner-rv10-list-server@matronics.com [ mailto:owner-rv10-list-server@matronics.com <mailto:owner-rv10-list-server@matronics.com> ] On Behalf Of Eric Panning Subject: Re: RV10-List: Tank Sealant Quantity? --> RV10-List message posted by: Eric Panning --> <ericmpmail-rv10@yahoo.com> Sean, The other downside of the tubes is for many sections you have alot left over and for the tanks you will be pressed to dispense and rivet before it sets up on you. I started with the tubes but switched to mixing small batches from the cans and things are much easier. I use a small digital postal scale ($25) for getting the mix right and mix ~ 40 gram batches. I've read about at least one person thinning proseal with MEK to ease application. Is this accepted practice? It may be messy, I think the whole tank sealing process is more tedious than difficult. Based on my experience with the tubes it would be very difficult to reuse them. Your cost and time with MEK, etc to clean them out would be better spent on popsicle sticks and clecos... :) Most of the mess is in the riveting anyway. Eric --- Sean Stephens <schmoboy@cox.net> wrote: > --> RV10-List message posted by: Sean Stephens > <schmoboy@cox.net> > > Thanks Tim, > > I read the writeup on your site. I was hoping to be able to use the 6 > oz. cartridges as I've got a ProSeal air gun and it works really well. > Unfortunately the 6 oz. cartridges are pricey (~$23 > each) compared to > the quart kit. Maybe I can just pick up one 6 oz. > cartridge and re-use > the cartridge/plunger/nozzle with the quart kit. > > -Sean #40303 > ==================================== RV10-List Email Forum - more: bsp; s.com/Navigator?RV10-List ====================================


    Message 39


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    Time: 09:10:46 PM PST US
    From: "DejaVu" <wvu@ameritel.net>
    Subject: Re: Tube Flaring technique
    MessageI had a friend A&P mechanic come by the house tonight with his tool, which was the same as mine. He tried about a dozen times and everyone of his cracked also. He also tried to dip the tube in Alodine for about 15min to soften it some-no joy. He tried a couple more while taking note of the position of the crack. They all cracked about the same place along the tube. He also looked at the lip with a magnifying glass after only one turn and could detect the crack starting. Couldn't see any obvious defect to the tube. He concluded that it was a bad batch of tubing that I got. Anh #141 ----- Original Message ----- From: Gary Specketer To: rv10-list@matronics.com Sent: Wednesday, June 29, 2005 8:46 AM Subject: RE: RV10-List: Tube Flaring technique One of the tricks is to have fresh tubing. My Glasair kit had tubing that would not flair. I had to get replacement tubing. Cut a sample or two and bring them to a friend and have him try it. That will tell you if it is technique or tubing. Gary -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of DejaVu Sent: Tuesday, June 28, 2005 11:12 PM To: RV10 Subject: RV10-List: Tube Flaring technique What's the trick to good flares? I did fine for half of the tubes and then managed to crack every one. I tried to carefully cut with a tube cutter, a little at a time, make sure the ends are squared, deburred. I have one of those sliding block flaring tools (37deg). One fella in the archive mentioned leaving 5/16" of the tube protruding through the block and turn 7 half turns. Anh #141


    Message 40


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    Time: 09:19:37 PM PST US
    From: linn walters <lwalters2@cfl.rr.com>
    Subject: Re: Tube Flaring technique
    DejaVu wrote: > I had a friend A&P mechanic come by the house tonight with his tool, > which was the same as mine. He tried about a dozen times and everyone > of his cracked also. He also tried to dip the tube in Alodine for > about 15min to soften it some-no joy. That's because Alodine is a chromium conversion coating. If you leave it in for a really long time, Alodine will slowly eat the aluminum .... and it tkes a really long time. But, it won't corrode!!! Linn do not archive > He tried a couple more while taking note of the position of the > crack. They all cracked about the same place along the tube. He also > looked at the lip with a magnifying glass after only one turn and > could detect the crack starting. Couldn't see any obvious defect to > the tube. He concluded that it was a bad batch of tubing that I got. > Anh > #141 > > ----- Original Message ----- > From: Gary Specketer <mailto:speckter@comcast.net> > To: rv10-list@matronics.com <mailto:rv10-list@matronics.com> > Sent: Wednesday, June 29, 2005 8:46 AM > Subject: RE: RV10-List: Tube Flaring technique > > One of the tricks is to have fresh tubing. My Glasair kit had > tubing that would not flair. I had to get replacement tubing. > Cut a sample or two and bring them to a friend and have him try > it. That will tell you if it is technique or tubing. > Gary > > -----Original Message----- > From: owner-rv10-list-server@matronics.com > <mailto:owner-rv10-list-server@matronics.com> > [mailto:owner-rv10-list-server@matronics.com] On Behalf Of DejaVu > Sent: Tuesday, June 28, 2005 11:12 PM > To: RV10 > Subject: RV10-List: Tube Flaring technique > > What's the trick to good flares? I did fine for half of the > tubes and then managed to crack every one. I tried to > carefully cut with a tube cutter, a little at a time, make > sure the ends are squared, deburred. I have one of those > sliding block flaring tools (37deg). One fella in the archive > mentioned leaving 5/16" of the tube protruding through the > block and turn 7 half turns. > Anh > #141 > > > >


    Message 41


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    Time: 09:41:15 PM PST US
    s=s1024; d=yahoo.com; b=SRQaK1pl7t/IhPLA0xshF/BbDxFkzTUfJmdSUJigkcaM4c5AVCP7fZasYP//SOYMlwKbCBZLDpEgqq93YjYsmRAnz4aNY8L0E6IoSpELVtqq47+oK6FGF4Mx/63vPG6Q8X3vFUi51qSkRzH4zDKqjM2xrvDMkL2j5ByPaWJsbUI= ;
    From: Eric Panning <ericmpmail-rv10@yahoo.com>
    Subject: Tank Sealant Quantity?
    --> RV10-List message posted by: Eric Panning <ericmpmail-rv10@yahoo.com> Thanks, I didn't thin it on the left tank. Wasn't that bad so I will likely use it straight on the right. Good to know though. Perhaps I will try it on something none critical like the trailing edges. The web site I saw the builder thinned out until he could spread with a small acid brush. (Also used for applying flux for welding, etc) As to the tubes, I guess if you have the air gun and get the empty tubes, then fill them in small batches, this might be the best way. However, the messy part is still mostly riveting and not the application. Eric --- "McGANN, Ron" <ron.mcgann@baesystems.com> wrote: > --> RV10-List message posted by: "McGANN, Ron" > <ron.mcgann@baesystems.com> > > Link below supports Michael's position to thin with > Toluene and not MEK. > > < > http://www.vansairforce.net/articles/tank_sealant.pdf > <http://www.vansairforce.net/articles/tank_sealant.pdf> > > > > cheers, > Ron > > -----Original Message----- > From: owner-rv10-list-server@matronics.com > [mailto:owner-rv10-list-server@matronics.com]On > Behalf Of RV Builder > (Michael Sausen) > Sent: Thursday, 30 June 2005 3:34 AM > To: rv10-list@matronics.com > Subject: RE: RV10-List: Tank Sealant Quantity? > > > > I believe you are supposed to use Toluene for > thinning Proseal. Don't know > if MEK is compatible but wouldn't want to find out > on the tanks. > > Michael > > -----Original Message----- > From: owner-rv10-list-server@matronics.com [ > mailto:owner-rv10-list-server@matronics.com > <mailto:owner-rv10-list-server@matronics.com> ] On > Behalf Of Eric Panning > Sent: Wednesday, June 29, 2005 11:46 AM > To: rv10-list@matronics.com > Subject: Re: RV10-List: Tank Sealant Quantity? > > --> RV10-List message posted by: Eric Panning > --> <ericmpmail-rv10@yahoo.com> > > Sean, > > The other downside of the tubes is for many sections > you have alot left over > and for the tanks you will be pressed to dispense > and rivet before it sets > up on you. I started with the tubes but switched to > mixing small batches > from the cans and things are much easier. I use a > small digital postal scale > ($25) for getting the mix right and mix ~ 40 gram > batches. > > I've read about at least one person thinning proseal > with MEK to ease > application. Is this accepted practice? It may be > messy, I think the whole > tank sealing process is more tedious than difficult. > > Based on my experience with the tubes it would be > very difficult to reuse > them. Your cost and time with MEK, etc to clean them > out would be better > spent on popsicle sticks and clecos... :) Most of > the mess is in the > riveting anyway. > > Eric > > --- Sean Stephens <schmoboy@cox.net> wrote: > > > --> RV10-List message posted by: Sean Stephens > > <schmoboy@cox.net> > > > > Thanks Tim, > > > > I read the writeup on your site. I was hoping to > be able to use the 6 > > oz. cartridges as I've got a ProSeal air gun and > it works really well. > > Unfortunately the 6 oz. cartridges are pricey > (~$23 > > each) compared to > > the quart kit. Maybe I can just pick up one 6 oz. > > cartridge and re-use > > the cartridge/plunger/nozzle with the quart kit. > > > > -Sean #40303 > > > > > > ==================================== > RV10-List Email Forum - > more: > bsp; > s.com/Navigator?RV10-List > ==================================== > > > > > > > > > > > > > > browse > Subscriptions page, > FAQ, > > > > > > > > > >


    Message 42


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    Time: 10:09:16 PM PST US
    s=s1024; d=yahoo.com; b=jlHtMan8qPA1ZerF+xxPQWPQKjzA38/oEI0s+3c8skE9zsH3VgaU8Uc7FiMcHGryEAFBs6ous9aDx7fatk4hp1bvFXQRkRvCptdX1NYiZWHG4Opw1P7phtZBrkABGmQewfSlewY6JdOvU3aY1G7HsnwkJVZPua0I/QAIL0TMt84= ;
    From: Eric Panning <ericmpmail-rv10@yahoo.com>
    Subject: Re: Van's Conduit In Wing
    --> RV10-List message posted by: Eric Panning <ericmpmail-rv10@yahoo.com> More conduit questions.... I've decided to use the van's conduit and picked up 50 feet of it from them today. Looks like I need to drill the rib holes from the current 5/8ths to 11/16ths for the smaller outer radius of the corrigated conduit. The other option would be to drill to the outer radius of the conduit and then hold it in place somehow. Which is the preferred method? I'm guessing drill 11/16ths, stuff it though and it will self lock. Is this correct? Thanks! Eric


    Message 43


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    Time: 10:24:32 PM PST US
    Subject: Tank Sealant Quantity?
    From: "John W. Cox" <johnwcox@pacificnw.com>
    --> RV10-List message posted by: "John W. Cox" <johnwcox@pacificnw.com> Ron, thanks for sharing the hard work, accurate research and reason why MEK should be avoided as a viscosity reducer. John Cox - KUAO -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of McGANN, Ron Subject: RE: RV10-List: Tank Sealant Quantity? --> RV10-List message posted by: "McGANN, Ron" <ron.mcgann@baesystems.com> Link below supports Michael's position to thin with Toluene and not MEK. < http://www.vansairforce.net/articles/tank_sealant.pdf <http://www.vansairforce.net/articles/tank_sealant.pdf> > cheers, Ron -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com]On Behalf Of RV Builder (Michael Sausen) Subject: RE: RV10-List: Tank Sealant Quantity? I believe you are supposed to use Toluene for thinning Proseal. Don't know if MEK is compatible but wouldn't want to find out on the tanks. Michael


    Message 44


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    Time: 10:59:13 PM PST US
    From: "McGANN, Ron" <ron.mcgann@baesystems.com>
    Subject: Tank Sealant Quantity?
    --> RV10-List message posted by: "McGANN, Ron" <ron.mcgann@baesystems.com> Thanks John, but I just provided the URL. Paul Trotter did all the hard yakka. cheers, Ron do not archive -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com]On Behalf Of John W. Cox Subject: RE: RV10-List: Tank Sealant Quantity? --> RV10-List message posted by: "John W. Cox" <johnwcox@pacificnw.com> Ron, thanks for sharing the hard work, accurate research and reason why MEK should be avoided as a viscosity reducer. John Cox - KUAO -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of McGANN, Ron Subject: RE: RV10-List: Tank Sealant Quantity? --> RV10-List message posted by: "McGANN, Ron" <ron.mcgann@baesystems.com> Link below supports Michael's position to thin with Toluene and not MEK. < http://www.vansairforce.net/articles/tank_sealant.pdf <http://www.vansairforce.net/articles/tank_sealant.pdf> > cheers, Ron -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com]On Behalf Of RV Builder (Michael Sausen) Subject: RE: RV10-List: Tank Sealant Quantity? I believe you are supposed to use Toluene for thinning Proseal. Don't know if MEK is compatible but wouldn't want to find out on the tanks. Michael




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