RV10-List Digest Archive

Mon 10/17/05


Total Messages Posted: 9



Today's Message Index:
----------------------
 
     1. 05:10 AM - Re: wings problems (Perry Casson)
     2. 07:37 AM - Lycoming O/IO-540 For sale (Condon, Philip M.)
     3. 11:36 AM - Re: Lycoming O/IO-540 For sale (Ted on RV list)
     4. 12:00 PM - Primer problems..... (Ted on RV list)
     5. 12:30 PM - Re: Primer problems..... (Condrey, Bob (US SSA))
     6. 01:15 PM - Re: Re: Primer problems..... ()
     7. 02:03 PM - Re: Primer problems..... (RV Builder (Michael Sausen))
     8. 02:49 PM - Re: Lycoming O/IO-540 For sale (Jim Combs)
     9. 05:22 PM - Re: Primer problems..... (John Jessen)
 
 
 


Message 1


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    Time: 05:10:38 AM PST US
    From: Perry Casson <pcasson@sasktel.net>
    Subject: Re: wings problems
    --> RV10-List message posted by: Perry Casson <pcasson@sasktel.net> I've learned no more on this than the following from a month ago.... Perry Casson Just a short update regarding the report of Canadian inspectors failing RV-10 wings on preclose inspection. Unfortunately I've still not got names or kits numbers so I've not verified anything with the builders but here's the info I've received: - At least two kits were affected. - All reported defects were under driven shop heads on the 5/16 rivets on the main spars - The problems were only found on fast build wings. I'm got the calipers out to check my slow build spars and found all the rivets were well within spec. as I suspected. With the tanks off this should be no big deal to fix but I'd not be a happy guy to get this flagged as a defect during final inspection. gommone7@bellsouth.net wrote: >--> RV10-List message posted by: <gommone7@bellsouth.net> > >About a month ago some body say where problems in Canada regarding spars riveting,was any follow up .I thinks I will recive mine an a month ,and like to know if the problem was real. >Hugo > > > > > > > > >


    Message 2


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    Time: 07:37:52 AM PST US
    Subject: Lycoming O/IO-540 For sale
    From: "Condon, Philip M." <pcondon@mitre.org>
    --> RV10-List message posted by: "Condon, Philip M." <pcondon@mitre.org> Since I have decided not to build a RV-10, my engine needs a new home. I have a O/IO-540 E4B5/C4B5 that is a match for a RV-10. This engine can be configured with a carb or fuel injection - everything else internal to the engine is the same according to the Lycoming data sheets and Vans. 21,900$ for a first run Mattituck new limits overhaul, 2800TT, 300 SMOH. I had the engine back to Mattituck for a IRAN and test cell run prior to my purchase. All accessories, starter, Bendix RSA fuel injector, correct carb should you want to run a low pressure fuel system, yellow tagged (RV-10/Rocket set up) prop governor, governor cable stand-off and paperwork. Pictures available and more detailed log data of course.......... Please contact off list. Phil in south NJ 609-654-9587 609-272-4037 Phil Condon RV-4 N41RV & RV-8 N800RV


    Message 3


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    Time: 11:36:34 AM PST US
    From: "Ted on RV list" <ted_french@telus.net>
    Subject: Lycoming O/IO-540 For sale
    --> RV10-List message posted by: "Ted on RV list" <ted_french@telus.net> Listers I have run into a problem making my single stage self etching primer adhere to some of the parts. At first I thought I had contaminated some of the parts with bad acetone. I dumped the rest and started a new can. I have changes to new cans of primer, replaced my scotch brite pads with new, and started a new roll of paper towels. I scuff each part and then clean it with acetone before spraying. This has worked well for the whole plane so far, and this is my third plane. Has anyone else run into this problem.? I'm starting to wonder if the aluminum is contaminated right from Van's. Problem first showed up when doing the rear spar bulkhead and has now re-appeared on the ribs that hold the seat belt anchors. Zinc chromate seems to stick OK, and thats what I ended up using on the bulkhead, but I prefer to use the primer. I'm going nuts with this.... Thoughts. Ted French RV-10 wings wiiting for inspection, fuselage started...


    Message 4


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    Time: 12:00:59 PM PST US
    From: "Ted on RV list" <ted_french@telus.net>
    Subject: Primer problems.....
    --> RV10-List message posted by: "Ted on RV list" <ted_french@telus.net> Listers I have run into a problem making my single stage self etching primer adhere to some of the parts. At first I thought I had contaminated some of the parts with bad acetone. I dumped the rest and started a new can. I have changes to new cans of primer, replaced my scotch brite pads with new, and started a new roll of paper towels. I scuff each part and then clean it with acetone before spraying. This has worked well for the whole plane so far, and this is my third plane. Has anyone else run into this problem.? I'm starting to wonder if the aluminum is contaminated right from Van's. Problem first showed up when doing the rear spar bulkhead and has now re-appeared on the ribs that hold the seat belt anchors. Zinc chromate seems to stick OK, and thats what I ended up using on the bulkhead, but I prefer to use the primer. I'm going nuts with this.... Thoughts. Ted French RV-10 wings waiting for inspection, fuselage started...


    Message 5


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    Time: 12:30:41 PM PST US
    Subject: Primer problems.....
    From: "Condrey, Bob (US SSA)" <bob.condrey@baesystems.com>
    --> RV10-List message posted by: "Condrey, Bob (US SSA)" <bob.condrey@baesystems.com> I started out using acetone and found that it actually does a poor job cleaning because it flashes off very quickly frequently leaving a residue. Using a degreaser actually works much better, just about any of the paint manufactures also make a cleaner/degreaser. I've also heard of folks using naptha (Coleman lantern fluid) with good success. Bob #40105 -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Ted on RV list Subject: RV10-List: Primer problems..... --> RV10-List message posted by: "Ted on RV list" <ted_french@telus.net> Listers I have run into a problem making my single stage self etching primer adhere to some of the parts. At first I thought I had contaminated some of the parts with bad acetone. I dumped the rest and started a new can. I have changes to new cans of primer, replaced my scotch brite pads with new, and started a new roll of paper towels. I scuff each part and then clean it with acetone before spraying. This has worked well for the whole plane so far, and this is my third plane. Has anyone else run into this problem.? I'm starting to wonder if the aluminum is contaminated right from Van's. Problem first showed up when doing the rear spar bulkhead and has now re-appeared on the ribs that hold the seat belt anchors. Zinc chromate seems to stick OK, and thats what I ended up using on the bulkhead, but I prefer to use the primer. I'm going nuts with this.... Thoughts. Ted French RV-10 wings waiting for inspection, fuselage started...


    Message 6


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    Time: 01:15:30 PM PST US
    From: <gommone7@bellsouth.net>
    Subject: Re: Primer problems.....
    --> RV10-List message posted by: <gommone7@bellsouth.net> The best is Isopropyl alcohol hugo > > From: "Condrey, Bob (US SSA)" <bob.condrey@baesystems.com> > Date: 2005/10/17 Mon PM 03:32:00 EDT > To: <rv10-list@matronics.com> > Subject: RE: RV10-List: Primer problems..... > > --> RV10-List message posted by: "Condrey, Bob (US SSA)" <bob.condrey@baesystems.com> > > I started out using acetone and found that it actually does a poor job > cleaning because it flashes off very quickly frequently leaving a > residue. Using a degreaser actually works much better, just about any > of the paint manufactures also make a cleaner/degreaser. I've also > heard of folks using naptha (Coleman lantern fluid) with good success. > > Bob #40105 > > -----Original Message----- > From: owner-rv10-list-server@matronics.com > [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Ted on RV > list > Sent: Monday, October 17, 2005 2:01 PM > To: rv10-list@matronics.com > Subject: RV10-List: Primer problems..... > > --> RV10-List message posted by: "Ted on RV list" <ted_french@telus.net> > > > > Listers > > I have run into a problem making my single stage self etching primer > adhere > to some of the parts. At first I thought I had contaminated some of the > parts with bad acetone. I dumped the rest and started a new can. I have > changes to new cans of primer, replaced my scotch brite pads with new, > and > started a new roll of paper towels. I scuff each part and then clean it > with > acetone before spraying. This has worked well for the whole plane so > far, > and this is my third plane. Has anyone else run into this problem.? I'm > starting to wonder if the aluminum is contaminated right from Van's. > Problem > first showed up when doing the rear spar bulkhead and has now > re-appeared on > the ribs that hold the seat belt anchors. Zinc chromate seems to stick > OK, > and thats what I ended up using on the bulkhead, but I prefer to use the > primer. > > I'm going nuts with this.... > > Thoughts. > > Ted French > RV-10 wings waiting for inspection, fuselage started... > > > > > > > > > > > > > > > > > > > > > > > > >


    Message 7


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    Time: 02:03:25 PM PST US
    SPAM: If the email is spam, please report to abuse@dnsExit.com By mail relay service at: http://www.dnsExit.com/Direct.sv?cmd=mailRelay
    Subject: Primer problems.....
    From: "RV Builder (Michael Sausen)" <rvbuilder@sausen.net>
    Try some PPG DX-330 to make sure there is no residue. Michael Sausen -10 #352 Wings Do not archive ________________________________ From: owner-rv10-list-server@matronics.com on behalf of Ted on RV list Subject: RV10-List: Primer problems..... --> RV10-List message posted by: "Ted on RV list" <ted_french@telus.net> Listers I have run into a problem making my single stage self etching primer adhere to some of the parts. At first I thought I had contaminated some of the parts with bad acetone. I dumped the rest and started a new can. I have changes to new cans of primer, replaced my scotch brite pads with new, and started a new roll of paper towels. I scuff each part and then clean it with acetone before spraying. This has worked well for the whole plane so far, and this is my third plane. Has anyone else run into this problem.? I'm starting to wonder if the aluminum is contaminated right from Van's. Problem first showed up when doing the rear spar bulkhead and has now re-appeared on the ribs that hold the seat belt anchors. Zinc chromate seems to stick OK, and thats what I ended up using on the bulkhead, but I prefer to use the primer. I'm going nuts with this.... Thoughts. Ted French RV-10 wings waiting for inspection, fuselage started...


    Message 8


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    Time: 02:49:38 PM PST US
    From: "Jim Combs" <jimc@mail.infra-read.com>
    Subject: Lycoming O/IO-540 For sale
    --> RV10-List message posted by: "Jim Combs" <jimc@mail.infra-read.com> Ted, Assuming you are using the rattle can primers. I too noticed this. One thing I noticed is moisture will affect the adhesion. If you take a part out of an air conditioned space (Cool / dry) to the outside for priming, you need to allow the part to warm up. As you prime it, the part will get pretty cool as the solvent evaporates. If it cools enough for moisture to condense from the air, the primer will not stick. I have found two methods to help with this problem: (1) Take the parts out to direct sunlight and allow them to heat up both before and after priming. (It helps the drying time a bunch!) You can even set up some heat lamps to warm up the parts outside. (2) If you can't do 1, then do light coats so the part does not cool significantly. Moisture seems to really affect end results. You may have a different issue, but this is what I have found. Jim Combs #40192, N312F - Fuselage ---------- Original Message ---------------------------------- From: "Ted on RV list" <ted_french@telus.net> --> RV10-List message posted by: "Ted on RV list" <ted_french@telus.net> Listers I have run into a problem making my single stage self etching primer adhere to some of the parts. At first I thought I had contaminated some of the parts with bad acetone. I dumped the rest and started a new can. I have changes to new cans of primer, replaced my scotch brite pads with new, and started a new roll of paper towels. I scuff each part and then clean it with acetone before spraying. This has worked well for the whole plane so far, and this is my third plane. Has anyone else run into this problem.? I'm starting to wonder if the aluminum is contaminated right from Van's. Problem first showed up when doing the rear spar bulkhead and has now re-appeared on the ribs that hold the seat belt anchors. Zinc chromate seems to stick OK, and thats what I ended up using on the bulkhead, but I prefer to use the primer. I'm going nuts with this.... Thoughts. Ted French RV-10 wings wiiting for inspection, fuselage started...


    Message 9


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    Time: 05:22:07 PM PST US
    From: "John Jessen" <jjessen@rcn.com>
    Subject: Primer problems.....
    --> RV10-List message posted by: "John Jessen" <jjessen@rcn.com> PPG DX-330 works great. But make sure you know what parts are what, because you're going to lose your markings, which I just found out. Watch out for water, either condensation or, if you're using a gun, do you have a water separator... My latest experiment however is to use the PPG DX-330 and that's it. No scotchbrite or anything. If you've got alclad, the self etching primer should bite in just fine by its lonesome. I'll let you know how it goes. I just did a batch and primed it with the PPG 1791 self etching primer. Randy Debauw recommended this approach after he talked with some folks at PPG and that was their recommendation (Randy, correct me if I got this wrong), but Randy used Acetone instead of the DX-330. We'll see. John Jessen 40328 HS (began the riveting, but now into buildus interruptus) -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of RV Builder (Michael Sausen) Subject: RE: RV10-List: Primer problems..... Try some PPG DX-330 to make sure there is no residue. Michael Sausen -10 #352 Wings Do not archive ________________________________ From: owner-rv10-list-server@matronics.com on behalf of Ted on RV list Subject: RV10-List: Primer problems..... --> RV10-List message posted by: "Ted on RV list" <ted_french@telus.net> Listers I have run into a problem making my single stage self etching primer adhere to some of the parts. At first I thought I had contaminated some of the parts with bad acetone. I dumped the rest and started a new can. I have changes to new cans of primer, replaced my scotch brite pads with new, and started a new roll of paper towels. I scuff each part and then clean it with acetone before spraying. This has worked well for the whole plane so far, and this is my third plane. Has anyone else run into this problem.? I'm starting to wonder if the aluminum is contaminated right from Van's. Problem first showed up when doing the rear spar bulkhead and has now re-appeared on the ribs that hold the seat belt anchors. Zinc chromate seems to stick OK, and thats what I ended up using on the bulkhead, but I prefer to use the primer. I'm going nuts with this.... Thoughts. Ted French RV-10 wings waiting for inspection, fuselage started... ==================================== ====================================




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