RV10-List Digest Archive

Thu 04/20/06


Total Messages Posted: 24



Today's Message Index:
----------------------
 
     1. 03:27 AM - Re: panel (Russell Daves)
     2. 05:23 AM - Re: RV Assembly Workshop (Phillips, Jack)
     3. 05:53 AM - Re: RV Assembly Workshop (jwik)
     4. 06:03 AM - Re: panel (Tim Olson)
     5. 06:06 AM - FlightSim RV-10? (Tim Olson)
     6. 06:10 AM - Re: RV Assembly Workshop (Phillips, Jack)
     7. 06:44 AM - Re: FlightSim RV-10? (Tim Dawson-Townsend)
     8. 07:07 AM - Re: panel (John Jessen)
     9. 07:41 AM - Re: Sun-N-Fun my comments (Randy DeBauw)
    10. 09:55 AM - 540 power settings (LessDragProd@aol.com)
    11. 11:25 AM -  Re: panel (LIKE2LOOP@aol.com)
    12. 12:08 PM - Re: panel (Mark Chamberlain)
    13. 12:11 PM - Re: Rear floor pans (Jesse Saint)
    14. 12:59 PM - "Dual" take-off fuel pump fitting for pressure sender (Ralph E. Capen)
    15. 01:11 PM - Re: panel (Dj Merrill)
    16. 01:25 PM - Re: panel (Sean Stephens)
    17. 02:56 PM - Re: panel (homebuilders?) (Chris)
    18. 07:25 PM - Re: 540 power settings (John W. Cox)
    19. 07:39 PM - Re: Re: panel (John W. Cox)
    20. 07:50 PM - Re: RV Assembly Workshop (bob.kaufmann)
    21. 08:08 PM - Re: panel (linn Walters)
    22. 08:20 PM - Re: 540 power settings (Richard Sipp)
    23. 08:51 PM - Re: FlightSim RV-10? (Otmar)
    24. 08:54 PM - flap system install (David McNeill)
 
 
 


Message 1


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    Time: 03:27:04 AM PST US
    From: "Russell Daves" <dav1111@cox.net>
    Subject: Re: panel
    My apologies to Stein for the low ball price quote. The reason I said "if he hasn't gone up" was because I felt that for what he did, a price of $5,000.00 for labor to build a panel was a steal. I did agree to have my panel displayed at OSH 2005 as part of the deal and failed to factor into Stein's price quote any extra discount for such. I am an attorney for an US & International Avionics Company, and the President of such company had great things to say about Stein's panel work when he saw my panel (front and back side before install). Am I happy with SteinAir? You bet, and I plan on having my -10 at OSH 2006. Russ Daves ----- Original Message ----- From: Stein Bruch To: rv10-list@matronics.com Sent: Wednesday, April 19, 2006 10:29 PM Subject: RE: RV10-List: panel I'll not comment too much on this thread other than to say that there really is NO typical price for "doing a panel" at all. It will vary wildly, and you'll find that almost all of the good panel shops including Avinoics Systems & Aerotronics (and us) will all end up really close in price (probably within a few % of each other). The typical person probably won't get a panel done for $5K from any of us. Russ forgot to mention that we used his panel as a display panel at Oshkosh 2005, along with some other "horse trading" so costs below aren't really typical. If you've seen Mr.Miller's panel or any of the others turned out by Avionics Systems and Aerotronics you'll see they do some great work and that they can be worth every cent you spend. I respect my competition a lot, Gary & David are two top notch guys who run top notch shops and I'm happy to say we all get along wonderfully (at least that's what I think:). There is no way any one of us can do everyone's panels, so we all know there is plenty of work to keep us all busy. Please don't take this as "stumping" because I really don't intend for that to be the case. Moreover I just wanted to try and explain that there isn't a typical charge for things like this. It depends almost entirely on what you buy, what you want installed and how, finishing options, timeframe, etc.. I'll leave you with a parting thought on things like this.... You can have your panel (or anything else aviation for that matter) with the options below: 1) FAST 2) CHEAP 3) GOOD (High Quality) Here's the catch....you only get to pick TWO out of the three options. Pick any two and that's the formula we all use to calculate your panel costs! Cheers, Stein. do not archive


    Message 2


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    Time: 05:23:42 AM PST US
    Subject: RV Assembly Workshop
    From: "Phillips, Jack" <Jack.Phillips@cardinal.com>
    Thanks for all the input. I think we'll try to go to the RV Assembly workshop they are offering in OSH the last week of August. We'll run up there in the RV-4 and swing by Mackinac Island on the way home for Karen to visit a friend. I like the idea of getting her to feel ownership in the RV-10 project (although every time we take a long trip in the RV-4 she asks "when are we going to build a bigger airplane?"). If I can pick up just one tip or technique that I don't know already it is probably worth it. Jack Phillips Raleigh, NC -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of JSMcGrew@aol.com Sent: Wednesday, April 19, 2006 11:24 PM Subject: Re: RV10-List: RV Assembly Workshop I went to Synergy Air's builder's basic course (1 day) and would highly recommend it. I had started on the tail kit when I went and was doing fine. After the class, however, my confidence level, workmanship and speed went up 10 fold. There are so many little tricks you learn that can make an otherwise tedious/painful/difficult job a piece of cake. I also attended the 2 day fiberglass and painting class given at Synergy. That has certainly helped me get through the canopy and cowling work rapidly. I think I have made back all the time and money that I invested in the classes. Jim 40134 In a message dated 4/19/2006 8:22:35 P.M. Mountain Daylight Time, LIKE2LOOP@aol.com writes: In a message dated 4/19/06 1:04:26 PM Eastern Daylight Time, Jack.Phillips@cardinal.com writes: wondered if this group recommends the workshops or to just dive in and get started. I spent an hour last year at Sun n Fun in the metal workshop tent, doing a few rivets, flush rivets, removing rivets (that is a good one to learn), then get started. The kit is excellent~!. I built the tool box kit from Van's.... fun project to do, but just get started after you drive a few practice rivets. Van's send you scrap metal in the empennage kit. Drill lots of holes in it and de bur, then rivet with the size you will use for practice. Us the rivet check gauge to verify that your shop head is coming out the right size. Then drill a few rivets out for practice. Simple! Steve =09 Stephen Blank RV-10 Builder / Cessna 170B flyer 766 SE River Lane Port St. Lucie, FL 34983 =09 772-475-5556 cell Working together. For life.(sm) This message is for the designated recipient only and may contain privileged, proprietary, or otherwise private information. If you have received it in error, please notify the sender immediately and delete the original. Any other use of the email by you is prohibited. Dansk - Deutsch - Espanol - Francais - Italiano - Japanese - Nederlands - Norsk - Portuguese - Svenska: www.cardinalhealth.com/legal/email


    Message 3


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    Time: 05:53:42 AM PST US
    From: jwik <jwik@crary.com>
    Subject: Re: RV Assembly Workshop
    --> RV10-List message posted by: jwik <jwik@crary.com> With no RV builders in my area as a resource, I obtained some tools and reference materials prior to ordering my kit to self-instruct. Just prior to my tail kit arriving I went to the Sportair Workshop in Oshkosh for the sheet metal class. I learned some very useful techniques and tips, and the biggest value was reinforcing what I had already learned, and the confidence that I wasn't launching into it with some terrible practices. While there I heard great reviews for the Electrical workshop and will probably look for an opportunity to attend that as well. By the way, a recent post had someone out east trying to sell their tail kit. FYI Phillips, Jack wrote: >--> RV10-List message posted by: "Phillips, Jack" <Jack.Phillips@cardinal.com> > >As a prospective RV-10 builder, I have a question of this group: Have >any of you taken the EAA Sportair Workshop on RV Assembly, and if so, >how helpful was it? I've built an airplane before, but have not done a >lot of sheetmetal work, and my wife has only bucked a handful of rivets. >I can teach her, but wondered if this group recommends the workshops or >to just dive in and get started. > >Jack Phillips >Raleigh, NC > >Working together. For life.(sm) >_________________________________________________ > >This message is for the designated recipient only and may contain privileged, proprietary, or otherwise private information. If you have received it in error, please notify the sender immediately and delete the original. Any other use of the email by you is prohibited. > >Dansk - Deutsch - Espanol - Francais - Italiano - Japanese - Nederlands - Norsk - Portuguese - Svenska: www.cardinalhealth.com/legal/email > > > > > > > > >


    Message 4


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    Time: 06:03:37 AM PST US
    From: Tim Olson <Tim@MyRV10.com>
    Subject: Re: panel
    --> RV10-List message posted by: Tim Olson <Tim@MyRV10.com> Not trying to cut any business from any of the panel builders, but... I thought before when people posted their bios that there was a pretty high percentage of geek builders on the list. I fit into that category. I'm kind of surprised that with the -10 everyone just assumes they have to have someone build is as opposed to doing it theirself. If you can wire a car stereo, build network cables, and make serial cables for PC or controller interfacing, then this stuff isn't necessarily beyond your reach. As I see it, right if you need your panel done, you should expect to wait at least 6 months minimum for most of the shops to get to it. If you go with places like Aerocraft, with the recent departures of some of their expertise, I'd bet you need more than a year lead time. There are so many -10's coming up that there's no way the homebuilt panel industry can handle all the work that's headed their way. What makes people so fearful of just digging in on a D-I-Y panel? It's the one way you can have #1, 2, and 3 of Stein's post, as long as you do good work, and after you're done you'll understand the inner workings better. Stein was infinitely helpful in getting my panel to come out the way it did, as I learned a lot from him. I'm sure if you went to a guy like him for your avionics, you could get a few tips along the way too. Of course, if you're not a geek, by all means you're perhaps better off farming it out. Just wondering how the whole panel thing turned into almost 99% professional built when the -10 came out. Tim Olson - RV-10 N104CD - Flying do not archive Robert G. Wright wrote: > Anyone willing to relate how much they paid to get their panels done for > them? Thinking about using Stein or others and wondering what all of > you have paid. > > > > Rob #392 >


    Message 5


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    Time: 06:06:56 AM PST US
    From: Tim Olson <Tim@MyRV10.com>
    Subject: FlightSim RV-10?
    --> RV10-List message posted by: Tim Olson <Tim@MyRV10.com> Is there anyone who knows anyone who's done a FlightSim RV-10 yet? I'd probably be willing to pay a bit of money for an RV-10 designed for FlightSim. I don't get the time I used to to play with those things, otherwise I'd buy the aircraft designer programs and start on it. If you know of someone who like that kind of thing though, encourage them to get a -10 designed and offer it to the list for a small fee. I'd probably bite. Tim -- Tim Olson - RV-10 N104CD do not archive


    Message 6


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    Time: 06:10:07 AM PST US
    Subject: RV Assembly Workshop
    From: "Phillips, Jack" <Jack.Phillips@cardinal.com>
    --> RV10-List message posted by: "Phillips, Jack" <Jack.Phillips@cardinal.com> Yeah, I saw that post about the tail kit for sale. Price was very close to the kit price, and I would rather just do it myself than have to deal with someone else's workmanship. When I was looking for an RV-4 to buy I looked at 7 airplanes before I found one with really good workmanship. I learned to look at the tail since that is always the first part built and any flaws usually show there. I figure building the tail will give me the experience necessary to tackle the wings and fuselage. Jack Phillips -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of jwik Sent: Thursday, April 20, 2006 8:53 AM Subject: Re: RV10-List: RV Assembly Workshop --> RV10-List message posted by: jwik <jwik@crary.com> With no RV builders in my area as a resource, I obtained some tools and reference materials prior to ordering my kit to self-instruct. Just prior to my tail kit arriving I went to the Sportair Workshop in Oshkosh for the sheet metal class. I learned some very useful techniques and tips, and the biggest value was reinforcing what I had already learned, and the confidence that I wasn't launching into it with some terrible practices. While there I heard great reviews for the Electrical workshop and will probably look for an opportunity to attend that as well. By the way, a recent post had someone out east trying to sell their tail kit. FYI Phillips, Jack wrote: >--> RV10-List message posted by: "Phillips, Jack" <Jack.Phillips@cardinal.com> > >As a prospective RV-10 builder, I have a question of this group: Have >any of you taken the EAA Sportair Workshop on RV Assembly, and if so, >how helpful was it? I've built an airplane before, but have not done a >lot of sheetmetal work, and my wife has only bucked a handful of rivets. >I can teach her, but wondered if this group recommends the workshops or >to just dive in and get started. > >Jack Phillips >Raleigh, NC > >Working together. For life.(sm) >_________________________________________________ > >This message is for the designated recipient only and may contain privileged, proprietary, or otherwise private information. If you have received it in error, please notify the sender immediately and delete the original. Any other use of the email by you is prohibited. > >Dansk - Deutsch - Espanol - Francais - Italiano - Japanese - Nederlands - Norsk - Portuguese - Svenska: www.cardinalhealth.com/legal/email > > > > > > > > > Working together. For life.(sm) This message is for the designated recipient only and may contain privileged, proprietary, or otherwise private information. If you have received it in error, please notify the sender immediately and delete the original. Any other use of the email by you is prohibited. Dansk - Deutsch - Espanol - Francais - Italiano - Japanese - Nederlands - Norsk - Portuguese - Svenska: www.cardinalhealth.com/legal/email


    Message 7


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    Time: 06:44:56 AM PST US
    Subject: FlightSim RV-10?
    From: "Tim Dawson-Townsend" <Tdawson@avidyne.com>
    --> RV10-List message posted by: "Tim Dawson-Townsend" <Tdawson@Avidyne.com> I think there's an RV-10 model out there for X-plane simulator . . . TDT 40025 -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Tim Olson Sent: Thursday, April 20, 2006 9:06 AM Subject: RV10-List: FlightSim RV-10? --> RV10-List message posted by: Tim Olson <Tim@MyRV10.com> Is there anyone who knows anyone who's done a FlightSim RV-10 yet? I'd probably be willing to pay a bit of money for an RV-10 designed for FlightSim. I don't get the time I used to to play with those things, otherwise I'd buy the aircraft designer programs and start on it. If you know of someone who like that kind of thing though, encourage them to get a -10 designed and offer it to the list for a small fee. I'd probably bite. Tim -- Tim Olson - RV-10 N104CD do not archive


    Message 8


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    Time: 07:07:48 AM PST US
    From: "John Jessen" <jjessen@rcn.com>
    Subject: panel
    --> RV10-List message posted by: "John Jessen" <jjessen@rcn.com> I do not consider myself a geek, I just like to learn about and build things. Thus, I'm doing my own panel, but I think others may be going the route of the pros simply because of all the alternatives and gotches that may be lurking behind the glass. There is also a need to get in the air, which I feel, but I weigh that against a life-long desire to do it myself. The problem for many is, of course, time. Money, too, but time is so limited, and it's the engine and panel where this plane really lives and helps you live. Building the body is easy compared to the engine and panel, and it's the latter two that you depend so greatly on. On my web site I've decided to document the learning journey I'm going to take to get to the finished panel. The questions that I've asked and answered, the alternatives, both in terms of functionality and cost, and so on. I will have panel pictures of those who have already completed theirs, and a critique of their approach as it relates to my decisions, as well as links to their panel discussions. Tim's done a great job of this as well, and the more of us do it the better. A structured approach to panel building is what we need. Hopefully, given the accumulated body of knowledge out there we can gather all the necessary questions. Stein and others are very busy trying to stay up with the onslaught, but maybe they could think about posting some of the critical decision questions they find all of us should be asking. John Jessen ~328 (final deburrrrrring of Tailcone) do not archive -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Tim Olson Sent: Thursday, April 20, 2006 9:02 AM Subject: Re: RV10-List: panel --> RV10-List message posted by: Tim Olson <Tim@MyRV10.com> Not trying to cut any business from any of the panel builders, but... I thought before when people posted their bios that there was a pretty high percentage of geek builders on the list. I fit into that category. I'm kind of surprised that with the -10 everyone just assumes they have to have someone build is as opposed to doing it theirself. If you can wire a car stereo, build network cables, and make serial cables for PC or controller interfacing, then this stuff isn't necessarily beyond your reach. As I see it, right if you need your panel done, you should expect to wait at least 6 months minimum for most of the shops to get to it. If you go with places like Aerocraft, with the recent departures of some of their expertise, I'd bet you need more than a year lead time. There are so many -10's coming up that there's no way the homebuilt panel industry can handle all the work that's headed their way. What makes people so fearful of just digging in on a D-I-Y panel? It's the one way you can have #1, 2, and 3 of Stein's post, as long as you do good work, and after you're done you'll understand the inner workings better. Stein was infinitely helpful in getting my panel to come out the way it did, as I learned a lot from him. I'm sure if you went to a guy like him for your avionics, you could get a few tips along the way too. Of course, if you're not a geek, by all means you're perhaps better off farming it out. Just wondering how the whole panel thing turned into almost 99% professional built when the -10 came out. Tim Olson - RV-10 N104CD - Flying do not archive Robert G. Wright wrote: > Anyone willing to relate how much they paid to get their panels done > for them? Thinking about using Stein or others and wondering what all > of you have paid.. > > > > Rob #392 >


    Message 9


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    Time: 07:41:19 AM PST US
    Subject: Sun-N-Fun my comments
    From: "Randy DeBauw" <Randy@abros.com>
    Yes and the top of the door is as flush with the skin as the bottom is. The weather seal keeps it out slightly. Randy ________________________________ From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of John Dunne Sent: Wednesday, April 12, 2006 5:16 PM Subject: RE: RV10-List: Sun-N-Fun my comments Randy is the top of your baggage door hinge further outboard than the bottom? I noticed Tim mentioned this and I've got the same result although I couldn't see how you would insert the hinge pin unless one end wasn't sitting flush? John 40315 Fuel system ________________________________ From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Randy DeBauw Sent: Thursday, 13 April 2006 9:39 AM Subject: RE: RV10-List: Sun-N-Fun my comments Jesse, I used some weather strip that has adhesive back. It is white and about =BC" in diameter. I did get some water in through the door at Oshkosh last year and the carpet was wet about an 1" inside the door. If you remember it REALLY POURED. Hope all is well. Randy ________________________________ From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Jesse Saint Sent: Tuesday, April 11, 2006 7:09 PM Subject: RE: RV10-List: Sun-N-Fun my comments I haven't spent much time in the back seat except one time that I climbed from the front to the back to test the different in C/G, but there was no turbulence then. I haven't heard any complaints at all from back seat passengers, at least not about waggle. By the way, Tim and Randy, can you post a picture of how you sealed your baggage door? We are getting water back there that I assume comes from the door. Do not archive. Jesse Saint I-TEC, Inc. jesse@itecusa.org <mailto:jesse@itecusa.org> www.itecusa.org <http://www.itecusa.org> I'm in Ecuador right now and should be back in the country by the end of May. You may call me at 352-505-1899 and leave a message that I can check from down here. Any I-TEC questions can be directed to the I-TEC office at 352-465-4545. ________________________________ From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Robert G. Wright Sent: Tuesday, April 11, 2006 6:12 PM Subject: RE: RV10-List: Sun-N-Fun my comments Talking to Alex DeDominicis (sp?), The Sorcerer's VOR/ILS/GS functions are removed, a yaw dampener is added. Alex's wife felt a lot of waggle in the back seat since it's behind the spar, so he adjusted the software for the price of the VOR/ILS/GS. In his -10 he can overlay any approach he wants to using the GNS480, so he sees no real loss of functionality, and he gains the yaw dampener. Randy, Jesse, Tim, others flying, thoughts about your back seaters' experiences? Rob #392 Waiting QB shipment ________________________________ From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of GRANSCOTT@aol.com Sent: Tuesday, April 11, 2006 9:58 AM Subject: Re: RV10-List: Sun-N-Fun my comments Sorry TDT you're correct...they do not have it on the web site as of last week, and other than a pix they did not have a data sheet, that I was aware of, so the fellow said that it would not intercept the final approach course...I was assuming he meant an ILS and not a GPS/WAAS approach...but I'm not really sure that is correct. Hopefully they will have it on the site soon. P do not archive


    Message 10


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    Time: 09:55:46 AM PST US
    From: LessDragProd@aol.com
    Subject: 540 power settings
    Just some general information on three different 540 power settings. This information was obtained in an unfinished (unpainted and some fairings missing) RV-10 with a 3 blade MT Propeller. The data was taken at 8,000' density altitude, at full throttle (around 23' MP) and leaned consistently: 2500 RPM 20 gph (Van's standard cruise performance power setting) 2300 RPM 15 gph - airspeed was 1 knot faster than at the 2500 RPM setting. 2100 RPM 12 gph - airspeed was 6 knots slower than at the 2500 RPM setting. Making the following assumptions: 60 gallons of fuel usable less a 1/2 hour reserve, and using Van's Aircraft RV-10 cruise performance of about 200 mph. At 2500 RPM, there is 2 1/2 hours of fuel available for a range of 500 miles. At 2300 RPM, there is 3 1/2 hours of fuel available for a range of just over 700 miles. At 2100 RPM, there is 4 1/2 hours of fuel available for a range of almost 870 miles. Or . . . At 2100 RPM, after flying for 2 1/2 hours and covering 480 plus miles, you would still have about half of your fuel remaining. According to MT Propeller (for a "natural composite" MT Propeller); running a Lycoming 200 RPM below the manifold pressure is acceptable. The 2100 RPM 23" MP power setting would be an acceptable cruise power setting with a "natural composite" MT Propeller. A commonly accepted lowest RPM power setting for an aluminum blade propeller would be 2300 RPM at 23" MP. (For anyone that is interested, MT Propeller does manufacture aluminum blade propellers.) Regards, Jim Ayers PS A reduction in airspeed with a higher RPM is expected. As an approximation, the RPM increase is linear, but the horsepower increase requirement is at a power of 2.


    Message 11


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    Time: 11:25:08 AM PST US
    From: LIKE2LOOP@aol.com
    Subject: Re: panel
    --> RV10-List message posted by: LIKE2LOOP@aol.com In a message dated 4/20/06 9:07 am, Tim@MyRV10.com writes: << . I'm kind of surprised that with the -10 everyone just assumes they have to have someone build is as opposed to doing it theirself. >> Tim, Thanks for chiming in. I am planning to build my own panel...all the posts were making wonder if there was some mystery I was unaware of..... Steve Port St. Lucie, FL 772-475-5556 Sent from my Treo 600 do not archive


    Message 12


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    Time: 12:08:09 PM PST US
    From: "Mark Chamberlain" <10flyer@verizon.net>
    Subject: Re: panel
    --> RV10-List message posted by: "Mark Chamberlain" <10flyer@verizon.net> I did most of the wiring in my panel as far as switches and breakers. I installed an Approach Hub system after having the panel cut and painted. I was very happy with the simplicity. Tell them what equiptment you have, they will send the harnesses and Hub. One end goes in the avionics tray, the other in the hub. Just hook up PWR/GND/DIMR and you're good to go!!. I think the whole set-up was about $1800. Just another way to get it done.


    Message 13


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    Time: 12:11:00 PM PST US
    From: "Jesse Saint" <jesse@itecusa.org>
    Subject: Rear floor pans
    --> RV10-List message posted by: "Jesse Saint" <jesse@itecusa.org> For those who aren't there yet, it wouldn't hurt to plan ahead on these. We put them in and drilled the holes when we were clecoing the bottom skins, so it was easy to get them out by taking the bottom skin off. Then, when you get to the point where you need to put them in, you won't have to take them out again, just drop (read - carefully force) them in and rivet them. -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of PJ Seipel Sent: Wednesday, April 19, 2006 7:10 AM Subject: Re: RV10-List: Rear floor pans --> RV10-List message posted by: PJ Seipel <seipel@seznam.cz> Just did those the other day. The key is to go slowly to avoid bending them. If possible, have a helper to force apart the side ribs so you can get the floor pans past the seatbelt anchors. To get them out, I put cleco's into the #19 nutplate holes, and lifted it up enough to get several into the #30 holes. I took some popsicle sticks and ground the ends to make little wedges and used them along the sides and back to help get the floor pan past the rivets and ribs. PJ RV-10 #40032 McGANN wrote: > Hi all, > > Listers have previously reported some issues with 'impossible rivets' on the rear floor pans - but I can't even get to that point. I am having some trouble fitting the F-1016C rear floor pans. It seems a fair bit of force is required to insert these panels to get the flanges past the seat belt attachand point. Once they are in place, there does not appear to be any way that they will come out - especially if there are any shop heads on the F1005A assembly. Has anyone else had trouble here? Is there a trick to inserting/removing these? > > thanks in advance > > Ron > #187 > fuse, finishing on the way. > -- --


    Message 14


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    Time: 12:59:31 PM PST US
    From: "Ralph E. Capen" <recapen@earthlink.net>
    Subject: "Dual" take-off fuel pump fitting for pressure sender
    --> RV10-List message posted by: "Ralph E. Capen" <recapen@earthlink.net> Folks, I'm looking for a dual fitting that allows the fuel to flow and allows me to either attach my sender or attach another hose to the firewall mounted manifold...I've seen these - where do they come from and what's the part number. Anyone have any pictures? Thanks, Ralph


    Message 15


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    Time: 01:11:11 PM PST US
    Subject: Re: panel
    From: Dj Merrill <deej@deej.net>
    --> RV10-List message posted by: Dj Merrill <deej@deej.net> LIKE2LOOP@aol.com wrote: > --> RV10-List message posted by: LIKE2LOOP@aol.com > > In a message dated 4/20/06 9:07 am, Tim@MyRV10.com writes: > << . I'm kind of surprised that with the -10 everyone just > assumes they have to have someone build is as opposed to doing it > theirself. >> > > Tim, > > Thanks for chiming in. I am planning to build my own panel...all the posts > were making wonder if there was some mystery I was unaware of..... > > > FWIW, I'm also going to wire my own panel, and likely even do all the cutouts myself as well. No great mystery, just time and learning as with the rest of the project... :-) -Dj do not archive


    Message 16


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    Time: 01:25:36 PM PST US
    From: Sean Stephens <schmoboy@cox.net>
    Subject: Re: panel
    --> RV10-List message posted by: Sean Stephens <schmoboy@cox.net> On Apr 20, 2006, at 11:22 AM, LIKE2LOOP@aol.com wrote: > --> RV10-List message posted by: LIKE2LOOP@aol.com > > In a message dated 4/20/06 9:07 am, Tim@MyRV10.com writes: > << . I'm kind of surprised that with the -10 everyone just > assumes they have to have someone build is as opposed to doing it > theirself. >> > > Tim, > > Thanks for chiming in. I am planning to build my own panel...all > the posts > were making wonder if there was some mystery I was unaware of..... > > > Steve > Well, some of us have experience with metal work. Some of us have experience with fiberglass. Some of us have experience with wiring. Some of us have experience with engines. Some have experience with painting. The lucky few have experience with all the above or have a close resource who has experience to oversee. And some of us have experience with only one of the above and feel more comfortable paying someone else to do it. To each his own. -Sean #40303


    Message 17


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    Time: 02:56:57 PM PST US
    From: "Chris" <toaster73@earthlink.net>
    Subject: Re: panel (homebuilders?)
    --> RV10-List message posted by: "Chris" <toaster73@earthlink.net> I too am a bit surprised about all the farming out, in everything for that matter, not just panels. Maybe the "do it all guys" stay quiet. I guess I feel like the poor guy with lots of time. I may end up with 5 years to get my plane done which is ok - I am a tinkerer and I want to know how every bit of that airplane was put together/designed. I will be doing my own interior, panel/wiring, some of the engine (depending on what ECI might put out), painting, and slow build kit. I am even utilizing the second hand/salvage yards when possible ($75 heated pitot probe and homemade mount). I will probably come up with a copy of that new overhead vent/light system rather than pay the $1200. I sold my 1951 Bonanza to try and escape some of the "aviation pricing". I was also thinking of finding that same 1951 Bonanza overhead ventilation scoop in salvage to use on the 10. I like making and fixing stuff and I like saying "I did that". I think the kit industry has really made the airplane building so much more accessible to the non-geeks with a willingness to part with money more than time. It is all supposed to be a learning experience and in todays industry there are opportunities to decide just how much you want to learn. Some have time some have money. Whatever works . Chris Lucas #40072 starting fuse and ending wings ----- Original Message ----- From: "Tim Olson" <Tim@MyRV10.com> Sent: Thursday, April 20, 2006 9:02 AM Subject: Re: RV10-List: panel > --> RV10-List message posted by: Tim Olson <Tim@MyRV10.com> > > Not trying to cut any business from any of the panel builders, but... > I thought before when people posted their bios that there was a > pretty high percentage of geek builders on the list.


    Message 18


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    Time: 07:25:19 PM PST US
    Subject: 540 power settings
    From: "John W. Cox" <johnwcox@pacificnw.com>
    Jim, its great to have hard numbers. John - KUAO ________________________________ From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of LessDragProd@aol.com Sent: Wednesday, April 19, 2006 8:10 AM Subject: RV10-List: 540 power settings Just some general information on three different 540 power settings. This information was obtained in an unfinished (unpainted and some fairings missing) RV-10 with a 3 blade MT Propeller. The data was taken at 8,000' density altitude, at full throttle (around 23' MP) and leaned consistently: 2500 RPM 20 gph (Van's standard cruise performance power setting) 2300 RPM 15 gph - airspeed was 1 knot faster than at the 2500 RPM setting. 2100 RPM 12 gph - airspeed was 6 knots slower than at the 2500 RPM setting. Making the following assumptions: 60 gallons of fuel usable less a 1/2 hour reserve, and using Van's Aircraft RV-10 cruise performance of about 200 mph. At 2500 RPM, there is 2 1/2 hours of fuel available for a range of 500 miles. At 2300 RPM, there is 3 1/2 hours of fuel available for a range of just over 700 miles. At 2100 RPM, there is 4 1/2 hours of fuel available for a range of almost 870 miles. Or . . . At 2100 RPM, after flying for 2 1/2 hours and covering 480 plus miles, you would still have about half of your fuel remaining. According to MT Propeller (for a "natural composite" MT Propeller); running a Lycoming 200 RPM below the manifold pressure is acceptable. The 2100 RPM 23" MP power setting would be an acceptable cruise power setting with a "natural composite" MT Propeller. A commonly accepted lowest RPM power setting for an aluminum blade propeller would be 2300 RPM at 23" MP. (For anyone that is interested, MT Propeller does manufacture aluminum blade propellers.) Regards, Jim Ayers PS A reduction in airspeed with a higher RPM is expected. As an approximation, the RPM increase is linear, but the horsepower increase requirement is at a power of 2.


    Message 19


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    Time: 07:39:57 PM PST US
    Subject: Re: panel
    From: "John W. Cox" <johnwcox@pacificnw.com>
    --> RV10-List message posted by: "John W. Cox" <johnwcox@pacificnw.com> For the many who are taking the effort to build their own panel, Good for you. Tim Olson has done a remarkable job showing each of the steps and how easy it is (was). I can direct any of you to firms that can do just the panel cutting, just the silk screen, just the wire runs or just the avionics purchases. It is much easier and more valuable long term than the money invested in turning the entire project over. Kitplanes did an excellent article some time back on what makes a great visually appealing panel with high utility. However, one person's Lexus can be another's Yugo. And it won't stand the test of being resold to a third party down the road. Legions can be learned by reading and studying why Tim selected specific items and why they were placed where they were. Knowing the wiring (Aero-electric)is a whole nother notch on the educational road to experimental kit built. Thanks Tim... cheers to you Steve, the community will be better for more custom Lexus and fewer mass produced Yugos. Every panel should be a Lexus. John - KUAO Do not Archive -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of LIKE2LOOP@aol.com Sent: Thursday, April 20, 2006 11:23 AM Subject: Re: RV10-List: panel --> RV10-List message posted by: LIKE2LOOP@aol.com In a message dated 4/20/06 9:07 am, Tim@MyRV10.com writes: << . I'm kind of surprised that with the -10 everyone just assumes they have to have someone build is as opposed to doing it theirself. >> Tim, Thanks for chiming in. I am planning to build my own panel...all the posts were making wonder if there was some mystery I was unaware of..... Steve Port St. Lucie, FL 772-475-5556 Sent from my Treo 600 do not archive


    Message 20


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    Time: 07:50:44 PM PST US
    From: "bob.kaufmann" <bob.kaufmann@cox.net>
    Subject: RV Assembly Workshop
    --> RV10-List message posted by: "bob.kaufmann" <bob.kaufmann@cox.net> If you've done that one then you should be good to go. It's easy, and plans are great. There are some shortcuts to take that most of us will take about off line. Bob K Working on engine -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Dan Masys Sent: Wednesday, April 19, 2006 1:30 PM Subject: Re: RV10-List: RV Assembly Workshop --> RV10-List message posted by: Dan Masys <dmasys@cox.net> > --> RV10-List message posted by: "Phillips, Jack" <Jack.Phillips@cardinal.com> > > As a prospective RV-10 builder, I have a question of this group: Have > any of you taken the EAA Sportair Workshop on RV Assembly, and if so, > how helpful was it? I've built an airplane before, but have not done a > lot of sheetmetal work, and my wife has only bucked a handful of rivets. > I can teach her, but wondered if this group recommends the workshops or > to just dive in and get started. Maybe I get a minute of fame here for saying that Dan Checkoway and I took the RV building workshop together back in 2001 (even parked my C182 next to his Mooney when we both flew into Corona for the event.) I was already about a month into building the -7 and have to say I didn't really learn that many new manual skills, though it was a great place to ask newbie questions. However, the best part was that I took my wife along and it made a dramatic difference in her ownership of the project and willingness to serve as "Rosie the Riveter." For that alone it was worth the price of admission. -Dan Masys #40448


    Message 21


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    Time: 08:08:24 PM PST US
    From: linn Walters <pitts_pilot@bellsouth.net>
    Subject: Re: panel
    The biggest challenge to anyone wiring their own panel is getting good soldered connections. I use a Weller Solder Station .... the one with the interchangeable, temperature controlled tips. It's pricey ...... no, not like avionics .... but even a neophyte can solder acceptably with it. Just be careful and not use too much solder, don't carry solder to the joint on the soldering iron, and get the joint hot enough so it melts the solder, not the iron directly. I also like to use clear heat-shrink tubing over the connection .... especially on the d-sub connectors. Linn Dj Merrill wrote: >--> RV10-List message posted by: Dj Merrill <deej@deej.net> > >LIKE2LOOP@aol.com wrote: > > >>--> RV10-List message posted by: LIKE2LOOP@aol.com >> >>In a message dated 4/20/06 9:07 am, Tim@MyRV10.com writes: >><< . I'm kind of surprised that with the -10 everyone just >>assumes they have to have someone build is as opposed to doing it >>theirself. >> >> >> Tim, >> >> Thanks for chiming in. I am planning to build my own panel...all the posts >>were making wonder if there was some mystery I was unaware of..... >> >> >> >> >> >> > > FWIW, I'm also going to wire my own panel, and likely even >do all the cutouts myself as well. No great mystery, just >time and learning as with the rest of the project... :-) > >-Dj >do not archive > > > > > > > > >


    Message 22


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    Time: 08:20:13 PM PST US
    From: "Richard Sipp" <rsipp@earthlink.net>
    Subject: Re: 540 power settings
    Jim: Are the RPM limits you refer to in the second half of your message MT limits for their propellers? The Lycoming IO-540-D series charts from the engine operators manual provide much broader RPM vs. manifold pressure limits. Above 5500' there is no manifold pressure limitation for any RPM. Below 5500' manifold pressure limits are shown; as an example, at 1800 RPM 24 inches of manifold pressure is the limitation. At sea level and 2200 RPM the manifold pressure limit is 28.5", above 2200 RPM there is no manifold pressure limit. These charts show that the old wives tale of not operating "oversquare" is mostly legend and not a problem as far as Lycoming is concerned. While I am not suggesting that operating continuously at a limitation is prudent, very efficient operation does occur at full throttle settings and relatively low RPMs. An added benefit is smoother and quieter operation as well. It would be a shame if MT placed more restrictive limits on engine operation than does the engine manufacturer. Dick Sipp 40065 According to MT Propeller (for a "natural composite" MT Propeller); running a Lycoming 200 RPM below the manifold pressure is acceptable. The 2100 RPM 23" MP power setting would be an acceptable cruise power setting with a "natural composite" MT Propeller. A commonly accepted lowest RPM power setting for an aluminum blade propeller would be 2300 RPM at 23" MP. (For anyone that is interested, MT Propeller does manufacture aluminum blade propellers.) Regards, Jim Ayers PS A reduction in airspeed with a higher RPM is expected. As an approximation, the RPM increase is linear, but the horsepower increase requirement is at a power of 2.


    Message 23


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    Time: 08:51:21 PM PST US
    From: Otmar <otlists@EVCL.com>
    Subject: FlightSim RV-10?
    --> RV10-List message posted by: Otmar <otlists@evcl.com> >--> RV10-List message posted by: "Tim Dawson-Townsend" <Tdawson@Avidyne.com> > > >I think there's an RV-10 model out there for X-plane simulator . . . > >TDT >40025 Right here: http://forums.x-plane.org/index.php?autocom=dlmanager&do=viewfile&fid=4593 I have no idea how accurate it is, having not yet flown in a real RV-10. I found it odd that the simulated RV-10 did not require right rudder on takeoff. But it sure climbs well compared to the 152's I'm training in. :) -- -Otmar- Contemplating the design of the shop to build a RV-10 in. http://www.CafeElectric.com Mailto:otlists@evcl.com do not archive


    Message 24


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    Time: 08:54:12 PM PST US
    From: "David McNeill" <dlm46007@cox.net>
    Subject: flap system install
    just finishing the flap system install. a couple of pointers Ream all weldment holes to size: AN3 =3D #12 ream AN4 =3D .249 ream although the plans show installing by inserting through the rear floor area; they can be inserted more easily via the external hole and pushed to the center. The outer skin hole should be deburred and smooth. The key is marking all parts to location and orientation. then wax the torque tubes and insert. with reference to the flap horn bolts. leave the tunnel parts together but don't install tunnel bolts. install the flap horn outboard bolt first after sliding the torque tube as far into the center weldment as possible. then a wrench underneath and a ratchet extension will allow tightening. Then position the torque tube properly; the other bolt can be reached with a ratchet extension.vertically when drilling the flap motor for safety wire you will probably need to drill vertically about .050 and then horizontally to meet the vertical hole. lastly this applies to all corrosion treatment of tubes. I clean the inside with an acetone rinse then spray primer in the end. on the other end is an operating shop vacuum. the primer is quickly distributed down the pipe.




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