RV10-List Digest Archive

Mon 07/10/06


Total Messages Posted: 15



Today's Message Index:
----------------------
 
     1. 07:04 AM - RV10 rack (Chris Hukill)
     2. 07:26 AM - Re: Wheel Fairings Question for those who have completed (Dan Masys)
     3. 08:02 AM - torque tube support attach to wing root rib (todd agold)
     4. 08:51 AM - Re: New (sort of) Builder and Wing Build Questions (Vern W. Smith)
     5. 09:39 AM - Re: torque tube support attach to wing root rib (Eric Panning)
     6. 10:23 AM - Re: torque tube support attach to wing root rib (Tim Olson)
     7. 10:28 AM - Re: torque tube support attach to wing root rib (todd agold)
     8. 10:50 AM - Re: torque tube support attach to wing root rib (Rene Felker)
     9. 10:54 AM - Re: torque tube support attach to wing root rib (Eric Panning)
    10. 11:33 AM - Re: torque tube support attach to wing root rib (rv10@tpg.com.au)
    11. 12:01 PM - Re: torque tube support attach to wing root rib (Jesse Saint)
    12. 12:13 PM - Re: torque tube support attach to wing root rib (Rick)
    13. 12:44 PM - Re: torque tube support attach to wing root rib (RV Builder (Michael Sausen))
    14. 02:13 PM - Re: Re: torque tube support attach to wing root rib ()
    15. 08:28 PM - Re: torque tube support attach to wing root rib FW: Re: [RV10] Help with aileron rigging (Robert G. Wright)
 
 
 


Message 1


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    Time: 07:04:36 AM PST US
    From: Chris Hukill <cjhukill@cox.net>
    Subject: RV10 rack
    Ed Sorry it took a while to respond, as I just got home from vacation. This is the best picture I have of the rack handy, but it shows that the wood between the main spars is used to mount to the rack, and supports it in any position you need, if you have a lifting device. The supports attaching to the step receptacles are there for when I attach the tailcone primarily, as the fuselage is pretty much balanced on just the spars. I made the rack low, so it can roll under things , but I place jackstands under the lower rails when working on the plane in the normal level position. I can easily roll under it with a creaper when needed.


    Message 2


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    Time: 07:26:40 AM PST US
    From: Dan Masys <dmasys@cox.net>
    Subject: Re: Wheel Fairings Question for those who have completed
    --> RV10-List message posted by: Dan Masys <dmasys@cox.net> ---- Tim Olson <Tim@MyRV10.com> wrote: > My plane flew almost perfect with no rudder correction before I added > wheel fairings. I put the fairings on and they weren't aligned as > good as I wanted...they were toed out. I re-worked them to try to > correct it. Ended up still not perfect. Now the ball is something > like 1/2-3/4 out to the right when flying. Had to add a rudder > block for the time being. If the -10 has similar aerodynamic forces to the 2 place RV's, it will be the alignment of the gear leg fairings that is more important even than the wheel fairings. Seems counterintuitive given their sizes, but the positioning of the gear leg fairings up in the prop disc airflow makes them pretty efficient flight control surfaces. You can get more effect on the centering of the ball by playing with a quarter to half inch of movement of the trailing edge of the leg fairing than an inch or more of repositioning of the wheel fairing trailing edge. Try it. You might like it :-). That said, I also have a permanent wedge on the rudder of my -7A. :-( -Dan Masys 40448


    Message 3


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    Time: 08:02:59 AM PST US
    From: todd agold <t_agold@yahoo.com>
    Subject: torque tube support attach to wing root rib
    Group, Has anyone run into the problem of the rear aileron torque tube support brackets interfering with the bead in the forward most lightening hole of the wing root ribs? Thanks Todd #362 --------------------------------- Talk is cheap. Use Yahoo! Messenger to make PC-to-Phone calls. Great rates starting at 1/min.


    Message 4


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    Time: 08:51:53 AM PST US
    From: "Vern W. Smith" <Vern@teclabsinc.com>
    Subject: New (sort of) Builder and Wing Build Questions
    --> RV10-List message posted by: "Vern W. Smith" <Vern@teclabsinc.com> Hi Jae, Welcome to the group! Something to think about is the locking gas caps will only keep the honest ones out. If someone really wants your fuel they will just pull the drain valve at the bottom of the tank and drain it into a container. It also may be worth thinking about running a spare conduit out to the wing tips. It doesn't add much weight and may come in handy if you decide to run a wing tip antenna later. Vern -----Original Message----- [mailto:owner-rv10-list-server@matronics.com] On Behalf Of jchang10 Sent: Friday, July 07, 2006 12:30 PM --> RV10-List message posted by: "jchang10" <jc-matronics_rv10@jline.com> Conduit. I didn't get any in the kit, and i don't think it's on the parts list. Van's catalog has Nylon wiring conduit as part # DUCT NT5/8, but it says it's included in the wiring kit!? Should I be ordering this too while building the wings? Fuel caps. Also, has anyone ordered the lockable fuel caps? I was just at Van's a couple weeks ago for a demo flight, and noticed the deluxe and lockable fuel caps on the counter. I wish I had inspected them more carefully, but the upgrade seems nice to have - esp. if it's lockable. Thank you for the advice! Jae Read this topic online here: http://forums.matronics.com/viewtopic.php?p=45536#45536


    Message 5


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    Time: 09:39:54 AM PST US
    From: Eric Panning <ericmpmail-rv10@yahoo.com>
    Subject: Re: torque tube support attach to wing root rib
    --> RV10-List message posted by: Eric Panning <ericmpmail-rv10@yahoo.com> Todd, Yes, You have to cut it back to open up the space. Even the hinge gets cut back a little. Factory plane has this mod, so does every other flying plane I have seen. Van's changed the opening from rectangle to teardrop at some build #. It would be nice if they sent out a revision notice as it would be much easier to fix when you have the rear spar on the bench as opposed to riveted to the wing. If you search back I had more detail about this about 6-9 months ago. Bottom line is if you have a retangular opening in your wing rear spar for your aileron push tube you will need to widen the opening for clearance. Another area where I have noticed clearance issues is between the small landing gear front tube and one of the seat supports. If you don't increase dia of the existing opening then the tube wll rub against the support and wear thru the powdercoat into the metal. Overall, I think we are spoiled that everything fits so well... :) Eric #40150 --- todd agold <t_agold@yahoo.com> wrote: > Group, > > Has anyone run into the problem of the rear aileron > torque tube support brackets interfering with the > bead in the forward most lightening hole of the wing > root ribs? > > Thanks > > Todd > #362 > > > --------------------------------- > Talk is cheap. Use Yahoo! Messenger to make > PC-to-Phone calls. Great rates starting at 1/min.


    Message 6


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    Time: 10:23:55 AM PST US
    From: Tim Olson <Tim@MyRV10.com>
    Subject: Re: torque tube support attach to wing root rib
    --> RV10-List message posted by: Tim Olson <Tim@MyRV10.com> Eric, From the sounds of it, he's asking about the rounded bead that surrounds a wing rib lightening hole....not the pushrod exit hole....right Todd, or am I misreading? If this is what you're asking about, I'm not familiar with anyone having a problem so far. If you're talking about the exit hole for the pushrod in the rear spar then Eric is right on for sure. Tim Olson - RV-10 N104CD - Flying do not archive Eric Panning wrote: > --> RV10-List message posted by: Eric Panning <ericmpmail-rv10@yahoo.com> > > Todd, > > Yes, You have to cut it back to open up the space. > Even the hinge gets cut back a little. Factory plane > has this mod, so does every other flying plane I have > seen. Van's changed the opening from rectangle to > teardrop at some build #. It would be nice if they > sent out a revision notice as it would be much easier > to fix when you have the rear spar on the bench as > opposed to riveted to the wing. > > If you search back I had more detail about this about > 6-9 months ago. Bottom line is if you have a > retangular opening in your wing rear spar for your > aileron push tube you will need to widen the opening > for clearance. > > Another area where I have noticed clearance issues is > between the small landing gear front tube and one of > the seat supports. If you don't increase dia of the > existing opening then the tube wll rub against the > support and wear thru the powdercoat into the metal. > > Overall, I think we are spoiled that everything fits > so well... :) > > Eric > #40150 > > --- todd agold <t_agold@yahoo.com> wrote: > >> Group, >> >> Has anyone run into the problem of the rear aileron >> torque tube support brackets interfering with the >> bead in the forward most lightening hole of the wing >> root ribs? >> >> Thanks >> >> Todd >> #362 >> >> >> --------------------------------- >> Talk is cheap. Use Yahoo! Messenger to make >> PC-to-Phone calls. Great rates starting at 1/min. > > > > > > > > > > > > >


    Message 7


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    Time: 10:28:57 AM PST US
    From: todd agold <t_agold@yahoo.com>
    Subject: Re: torque tube support attach to wing root rib
    Eric, Thanks for the reply, but I'm referring to a different issue. See picture... Todd #362 Eric Panning <ericmpmail-rv10@yahoo.com> wrote: --> RV10-List message posted by: Eric Panning Todd, Yes, You have to cut it back to open up the space. Even the hinge gets cut back a little. Factory plane has this mod, so does every other flying plane I have seen. Van's changed the opening from rectangle to teardrop at some build #. It would be nice if they sent out a revision notice as it would be much easier to fix when you have the rear spar on the bench as opposed to riveted to the wing. If you search back I had more detail about this about 6-9 months ago. Bottom line is if you have a retangular opening in your wing rear spar for your aileron push tube you will need to widen the opening for clearance. Another area where I have noticed clearance issues is between the small landing gear front tube and one of the seat supports. If you don't increase dia of the existing opening then the tube wll rub against the support and wear thru the powdercoat into the metal. Overall, I think we are spoiled that everything fits so well... :) Eric #40150 --- todd agold wrote: > Group, > > Has anyone run into the problem of the rear aileron > torque tube support brackets interfering with the > bead in the forward most lightening hole of the wing > root ribs? > > Thanks > > Todd > #362 > > > --------------------------------- > Talk is cheap. Use Yahoo! Messenger to make > PC-to-Phone calls. Great rates starting at 1/min. --------------------------------- Yahoo! Music Unlimited - Access over 1 million songs.Try it free.


    Message 8


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    Time: 10:50:27 AM PST US
    From: "Rene Felker" <rene@felker.com>
    Subject: torque tube support attach to wing root rib
    I am not 100% sure, I will look tonight, but I think I had to shape that piece in order to get it to fit flat on the rib. Rene' Felker 40322 N423CF Finish Kit....going slow :-( _____ [mailto:owner-rv10-list-server@matronics.com] On Behalf Of todd agold Sent: Monday, July 10, 2006 11:28 AM Eric, Thanks for the reply, but I'm referring to a different issue. See picture... Todd #362 Eric Panning <ericmpmail-rv10@yahoo.com> wrote: --> RV10-List message posted by: Eric Panning Todd, Yes, You have to cut it back to open up the space. Even the hinge gets cut back a little. Factory plane has this mod, so does every other flying plane I have seen. Van's changed the opening from rectangle to teardrop at some build #. It would be nice if they sent out a revision notice as it would be much easier to fix when you have the rear spar on the bench as opposed to riveted to the wing. If you search back I had more detail about this about 6-9 months ago. Bottom line is if you have a retangular opening in your wing rear spar for your aileron push tube you will need to widen the opening for clearance. Another area where I have noticed clearance issues is between the small landing gear front tube and one of the seat supports. If you don't increase dia of the existing opening then the tube wll rub against the support and wear thru the powdercoat into the metal. Overall, I think we are spoiled that everything fits so well... :) Eric #40150 --- todd agold wrote: > Group, > > Has anyone run into the problem of the rear aileron > torque tube support brackets interfering with the > bead in the forward most lightening hole of the wing > root ribs? > > Thanks > > _____ Yahoo! Music Unlimited - Access over 1 million songs. Try <http://pa.yahoo.com/*http:/us.rd.yahoo.com/evt=36035/*http:/music.yahoo.com /unlimited/%20%0d%0a> it free.


    Message 9


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    Time: 10:54:55 AM PST US
    From: Eric Panning <ericmpmail-rv10@yahoo.com>
    Subject: Re: torque tube support attach to wing root rib
    --> RV10-List message posted by: Eric Panning <ericmpmail-rv10@yahoo.com> Sorry Todd - looked again and I think your question is different topic than my response. Sorry for the confusion! Eric Do not archive --- Eric Panning <ericmpmail-rv10@yahoo.com> wrote: > --> RV10-List message posted by: Eric Panning > <ericmpmail-rv10@yahoo.com> > > Todd, > > Yes, You have to cut it back to open up the space. > Even the hinge gets cut back a little. Factory plane > has this mod, so does every other flying plane I > have > seen. Van's changed the opening from rectangle to > teardrop at some build #. It would be nice if they > sent out a revision notice as it would be much > easier > to fix when you have the rear spar on the bench as > opposed to riveted to the wing. > > If you search back I had more detail about this > about > 6-9 months ago. Bottom line is if you have a > retangular opening in your wing rear spar for your > aileron push tube you will need to widen the opening > for clearance. > > Another area where I have noticed clearance issues > is > between the small landing gear front tube and one of > the seat supports. If you don't increase dia of the > existing opening then the tube wll rub against the > support and wear thru the powdercoat into the metal. > > > Overall, I think we are spoiled that everything fits > so well... :) > > Eric > #40150 > > --- todd agold <t_agold@yahoo.com> wrote: > > > Group, > > > > Has anyone run into the problem of the rear > aileron > > torque tube support brackets interfering with the > > bead in the forward most lightening hole of the > wing > > root ribs? > > > > Thanks > > > > Todd > > #362 > > > > > > --------------------------------- > > Talk is cheap. Use Yahoo! Messenger to make > > PC-to-Phone calls. Great rates starting at > 1/min. > > > > > > browse > Subscriptions page, > FAQ, > > > Admin. > > > > > > > > > > >


    Message 10


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    Time: 11:33:20 AM PST US
    From: rv10@tpg.com.au
    Subject: Re: torque tube support attach to wing root rib
    --> RV10-List message posted by: rv10@tpg.com.au Hey Todd, Just did this a couple of days ago and also sat scratching my head for some time after striking the same problem. I also spent some time searching through the lists thinking "Surely someone else has had this problem!!" In the end I ground the bottom of the support brackets back to provide clearance at which point they sat in there semi-nicely (still had headaches getting the holes common to the flanges even close to lining up). Have fun, Scott Lewis RV-10 40172 Adelaide, South Australia Quoting todd agold <t_agold@yahoo.com>: > Group, > > Has anyone run into the problem of the rear aileron torque tube > support brackets interfering with the bead in the forward most > lightening hole of the wing root ribs? > > Thanks > > Todd > #362


    Message 11


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    Time: 12:01:25 PM PST US
    From: "Jesse Saint" <jesse@itecusa.org>
    Subject: torque tube support attach to wing root rib
    I had to do that as well. Just grind down, file down, whatever-down the angle until it sits flat. Do not archive. Jesse Saint I-TEC, Inc. HYPERLINK "mailto:jesse@itecusa.org"jesse@itecusa.org HYPERLINK "http://www.itecusa.org"www.itecusa.org W: 352-465-4545 C: 352-427-0285 _____ [mailto:owner-rv10-list-server@matronics.com] On Behalf Of todd agold Sent: Monday, July 10, 2006 1:28 PM Eric, Thanks for the reply, but I'm referring to a different issue. See picture... Todd #362 Eric Panning <ericmpmail-rv10@yahoo.com> wrote: --> RV10-List message posted by: Eric Panning Todd, Yes, You have to cut it back to open up the space. Even the hinge gets cut back a little. Factory plane has this mod, so does every other flying plane I have seen. Van's changed the opening from rectangle to teardrop at some build #. It would be nice if they sent out a revision notice as it would be much easier to fix when you have the rear spar on the bench as opposed to riveted to the wing. If you search back I had more detail about this about 6-9 months ago. Bottom line is if you have a retangular opening in your wing rear spar for your aileron push tube you will need to widen the opening for clearance. Another area where I have noticed clearance issues is between the small landing gear front tube and one of the seat supports. If you don't increase dia of the existing opening then the tube wll rub against the support and wear thru the powdercoat into the metal. Overall, I think we are spoiled that everything fits so well... :) Eric #40150 --- todd agold wrote: > Group, > > Has anyone run into the problem of the rear aileron > torque tube support brackets interfering with the > bead in the forward most lightening hole of the wing > root ribs? > > Thanks > > _____ Yahoo! Music Unlimited - Access over 1 million songs. HYPERLINK "http://pa.yahoo.com/*http:/us.rd.yahoo.com/evt=36035/*http:/music.yahoo.com /unlimited/%20%0d%0a"Try it free. -- No virus found in this incoming message. --


    Message 12


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    Time: 12:13:05 PM PST US
    From: Rick <ricksked@earthlink.net>
    Subject: Re: torque tube support attach to wing root rib
    --> RV10-List message posted by: Rick <ricksked@earthlink.net> The old Yahoo list had a bunch of info about this but alas it tis gone so for us old Yahoo guys who remember, this is what I recall: Some had clearance issues, some didn't, and if you do, it's a VERY LITTLE amount of interference. My right bracket just interfered (only right) with the bead so I buffed off the slightest amount of material off the bottom of the bracket and it worked fine. Later someone posted that Van's said to flatten the bead slightly to allow the bracket to sit properly. I know this sounds dumb but make sure the angle is aft of the bracket and not forward which would make it sit right on top of the bead. Carefully line up the spacer and bracket to make sure your not to far forward when you match drill. If the bracket is sitting really high up on the bead, something is wrong somewhere. You should only have to round the edge of the bracket a small amount for it to come together correctly. Rick S. 40185


    Message 13


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    Time: 12:44:09 PM PST US
    From: "RV Builder (Michael Sausen)" <rvbuilder@sausen.net>
    Subject: torque tube support attach to wing root rib
    --> RV10-List message posted by: "RV Builder (Michael Sausen)" <rvbuilder@sausen.net> The beads act as stiffeners. Adding that attach point stiffens it way more than a bead. I do recall the comments in the past about flattening it which is a better idea than removing any material. I believe that is what I did also. Michael Sausen RV-10 #352 Working on Fuselage Do Not Archive -----Original Message----- [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Rick Sent: Monday, July 10, 2006 2:12 PM --> RV10-List message posted by: Rick <ricksked@earthlink.net> The old Yahoo list had a bunch of info about this but alas it tis gone so for us old Yahoo guys who remember, this is what I recall: Some had clearance issues, some didn't, and if you do, it's a VERY LITTLE amount of interference. My right bracket just interfered (only right) with the bead so I buffed off the slightest amount of material off the bottom of the bracket and it worked fine. Later someone posted that Van's said to flatten the bead slightly to allow the bracket to sit properly. I know this sounds dumb but make sure the angle is aft of the bracket and not forward which would make it sit right on top of the bead. Carefully line up the spacer and bracket to make sure your not to far forward when you match drill. If the bracket is sitting really high up on the bead, something is wrong somewhere. You should only have to round the edge of the bracket a small amount for it to come together correctly. Rick S. 40185


    Message 14


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    Time: 02:13:54 PM PST US
    From: <jim@CombsFive.Com>
    Subject: Re: torque tube support attach to wing root rib
    That problem is common. My kit #40192 had it too. Van support will tell you to flatten out the rib. Jim C =========================================================== Eric, Thanks for the reply, but I'm referring to a different issue. See picture... Todd #362 Eric Panning <ericmpmail-rv10@yahoo.com> wrote: --> RV10-List message posted by: Eric Panning Todd, Yes, You have to cut it back to open up the space. Even the hinge gets cut back a little. Factory plane has this mod, so does every other flying plane I have seen. Van's changed the opening from rectangle to teardrop at some build #. It would be nice if they sent out a revision notice as it would be much easier to fix when you have the rear spar on the bench as opposed to riveted to the wing. If you search back I had more detail about this about 6-9 months ago. Bottom line is if you have a retangular opening in your wing rear spar for your aileron push tube you will need to widen the opening for clearance. Another area where I have noticed clearance issues is between the small landing gear front tube and one of the seat supports. If you don't increase dia of the existing opening then the tube wll rub against the support and wear thru the powdercoat into the metal. Overall, I think we are spoiled that everything fits so well... :) Eric #40150 --- todd agold wrote: > Group, > > Has anyone run into the problem of the rear aileron > torque tube support brackets interfering with the > bead in the forward most lightening hole of the wing > root ribs? > > Thanks > > Todd > #362 > > > --------------------------------- > Talk is cheap. Use Yahoo! Messenger to make > PC-to-Phone calls. Great rates starting at 1/min. --------------------------------- Yahoo! Music Unlimited - Access over 1 million songs.Try it free. ===========================================================


    Message 15


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    Time: 08:28:34 PM PST US
    From: "Robert G. Wright" <armywrights@adelphia.net>
    Subject: Re: torque tube support attach to wing root rib
    FW: RV10-List: Re: [RV10] Help with aileron rigging --> RV10-List message posted by: "Robert G. Wright" <armywrights@adelphia.net> Todd, I think this is the message from the old Yahoo list that Rick S. was referring to earlier. Um, personal archive for a lot of this stuff, but this one should be in the matronics archives as well. Rob Wright #392 QB Wings -----Original Message----- [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Randy DeBauw Sent: Wednesday, March 23, 2005 10:13 AM --> RV10-List message posted by: "Randy DeBauw" <Randy@abros.com> I think what actually happens is that the opposite side aileron hits before the one rod hits. I started to relieve the extra material before I came up with the revelation. I decided to stop messing with it and wait till both wings are on. Randy -----Original Message----- [mailto:owner-rv10-list-server@matronics.com]On Behalf Of Tim Olson Sent: Wednesday, March 23, 2005 6:52 AM --> RV10-List message posted by: Tim Olson <Tim@MyRV10.com> If my memory doesn't escape too far, I think I remember posts last year about this subject, and possibly remember Randy telling me that yes, people ended up enlarging the hole. My wings are all together, and I've connected the ailerons temporarily. I should be able to test for the rubbing at full deflection. At this point, since it's not painted, just primed, if it hits I'll just be filing it larger, deburring the hole, and re-priming. Not too big a deal. I used temporary hardware to connect it. Tim Olson -- RV-10 #170 DO NOT ARCHIVE PJ wrote: > > > I just finished rigging the aileron on my right wing. When I was > finished, I noticed that at full up deflection, the aileron doesn't > hit the stop on the aileron hinge bracket. Right before it gets > there, the aileron to bellcrank pushrod binds up on the edge of the > hole in the rear spar. Same thing at full down; it binds against the > side of the hole before the nose of the aileron hits the gap fairing. > I double checked twice to make sure everything was adjusted properly > at neutral. > > I can't imagine the ailerons ever being deflected that much during > flight, but I also don't want my pushrod rubbing against the rear spar > either. Is this normal, or do I need to take it all apart and enlarge > the hole? Or is there something else I'm missing? > > Thanks, > PJ > 40032 > >




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