RV10-List Digest Archive

Mon 12/04/06


Total Messages Posted: 40



Today's Message Index:
----------------------
 
     1. 02:41 AM - Re: Static/XPDR check (Marcus Cooper)
     2. 04:31 AM - Re: Fuselage options (preset flaps) (Jesse Saint)
     3. 04:42 AM - Re: Eggenfellner (Tim Olson)
     4. 05:01 AM - Re: Eggenfellner (GRANSCOTT@aol.com)
     5. 05:53 AM - Re: Eggenfellner (Jesse Saint)
     6. 06:20 AM - Re: Eggenfellner (Lloyd, Daniel R.)
     7. 06:32 AM - Re: Eggenfellner (Lloyd, Daniel R.)
     8. 06:47 AM - Re: Eggenfellner (Tim Olson)
     9. 06:47 AM - Re: Eggenfellner (Les Kearney)
    10. 06:48 AM - Re: Subaru (Rhonda Bewley)
    11. 07:27 AM - engine wars was Re: Eggenfellner (linn Walters)
    12. 07:39 AM - Re: Eggenfellner (JOHN STARN)
    13. 08:00 AM - Re: Eggenfellner (Lloyd, Daniel R.)
    14. 08:05 AM - Re: engine wars was Re: Eggenfellner (Kelly McMullen)
    15. 08:22 AM - Re: Lyc. Cranks (Kelly McMullen)
    16. 08:41 AM - Re: Re: Lyc. Cranks (Rhonda Bewley)
    17. 08:57 AM - Re: Eggenfellner (James K Hovis)
    18. 10:32 AM - access panels (John Gonzalez)
    19. 11:12 AM - Re: access panels (Rick)
    20. 12:10 PM - Airflow Performance Filter Maintnance (Richard Reynolds)
    21. 12:20 PM - Re: access panels (John W. Cox)
    22. 12:23 PM - Re: access panels (Les Kearney)
    23. 01:01 PM - Re: access panels (John Gonzalez)
    24. 01:23 PM - Re: Eggenfellner/Subaru (Chris , Susie Darcy)
    25. 01:38 PM - Re: access panels (Rick)
    26. 01:42 PM - Re: Airflow Performance Filter Maintnance (Rick)
    27. 01:47 PM - Re: access panels (John W. Cox)
    28. 02:04 PM - Re: access panels (John W. Cox)
    29. 02:15 PM - Re: access panels (Niko)
    30. 04:53 PM - Diesel options (Doug Nebert)
    31. 05:05 PM - Re: Diesel options (David McNeill)
    32. 06:46 PM - Re: Airflow Performance Filter Maintnance (Jesse Saint)
    33. 08:22 PM - Re: Eggenfellner (Dj Merrill)
    34. 08:58 PM - Re: Eggenfellner (linn Walters)
    35. 09:19 PM - Re: Eggenfellner (John Gonzalez)
    36. 09:27 PM - Re: Eggenfellner (John Gonzalez)
    37. 09:32 PM - Re: Eggenfellner (Kelly McMullen)
    38. 09:43 PM - Intercoms (John Gonzalez)
    39. 09:47 PM - Re: Eggenfellner (JOHN STARN)
    40. 10:05 PM - Re: Eggenfellner (Tim Olson)
 
 
 


Message 1


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    Time: 02:41:33 AM PST US
    From: "Marcus Cooper" <coop85@bellsouth.net>
    Subject: Static/XPDR check
    This is a little late, but I got my Transponder and IFR static check done and was extremely pleased with the results. In case anyone is looking for a great place to get this accomplished, I'd highly recommend Dan Smith at D&D Avionics in Macon, GA (478-254-6552). He's got the latest and most sensitive equipment and experience with all kinds of systems. He had no problem getting my Grand Rapids EFIS dialed in and knew the right questions to ask so we could figure out the programming. He was also the cheapest of everyone I talked to which was an extra bonus. Marcus 40286 -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Marcus Cooper Sent: Saturday, October 07, 2006 9:37 PM Subject: RV10-List: Static/XPDR check I am in desperate need of getting my RV-10 IFR worthy. Does anyone know of a good place to get the XPDR and static checks completed in South Georgia or North Florida? I have a tentative appointment with Stark avionics where I bought by radios, but it's not until 24 Oct and a little far away. The guys at Macon, GA are out for 2 weeks. Thanks, Marcus Do not archive


    Message 2


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    Time: 04:31:08 AM PST US
    From: "Jesse Saint" <jesse@itecusa.org>
    Subject: Fuselage options (preset flaps)
    The flaps can either be just infinitely-adjustable electric, or you can get the flap positioning system that has 4 presets (reflexed 3, 0, 15, 30). It is, of course, also infinitely adjustable, but has the presets for easy handling and not needing to count while extending. I am sure some are going without the positioning system, but I think it is a no-brainer (no offense meant to those going without) option if you can afford it. Jesse Saint I-TEC, Inc. www.itecusa.org W: 352-465-4545 C: 352-427-0285 -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Jae Chang Sent: Sunday, December 03, 2006 11:38 PM Subject: RV10-List: Fuselage options (preset flaps) I will be putting in my order for the fuselage kit this week. I noticed there is only the 1 option for pre-set flaps. Am I wrong for assuming most will opt for the option? Also, I scanned the Section 40 PDF on tim's site, but I didn't see any mention of the option. Just curious exactly what the difference is with this option. Just seems like a strange thing to be optional. Jae #40533 -- 4:36 PM -- 7:18 AM


    Message 3


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    Time: 04:42:57 AM PST US
    From: Tim Olson <Tim@MyRV10.com>
    Subject: Re: Eggenfellner
    You see, it's this exact type of inquiry that completely confuses me. If someone is looking at it where safety is their #1 concern, then the engine choice is much much more obvious than the guy who wants to experiment. The "old" engines, when run properly, with well built planes, have an extremely, EXTREMELY reliable track record. (the 1996-2002 cranks if those dates Kelly pointed out are correct, are the only real ones that don't follow with the same reliability). So if you're TRULY and honesty looking for long term safety, there is only one choice....as it will literally be years or a decade or more before there will be enough track record on the others to show. In fact, if it takes LESS time to come to a conclusion, then that will mean the conclusion will not be positive. It's an older design, but one that has been well proven to not have extreme failure modes that simply drop them from the sky without warning. But then again, I believe that many who claim they want safety #1 are secretly lying to themselves every day because they drank whatever kool-ade it was at the time, be it engines, instruments, or whatever. Tim Olson - RV-10 N104CD - Flying do not archive Les Kearney wrote: > > Hi Kelly > > My Pa28/180C has a circa 1966 crank, the engine was last overhauled in 1979. > I expect that the -10 will be the last plane I own and so I *want* a new > engine. My fear is that I will drop $40k+ into a new Lycoming and then find > out that I have a major AD to deal with - at my expense of course. > > Whatever I do, safety is at the absolute top of my list. Engine wise, the > question becomes which will be safer - a Subaru engine or a Lycoming engine. > I am not smart enough yet to know the answer to this question but all the > responses to my earlier query have given me a lot to ponder. > > Cheers > > Les > RV10 # 40643 > > Do not archive > > -----Original Message----- > From: owner-rv10-list-server@matronics.com > [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Kelly McMullen > Sent: Sunday, December 03, 2006 8:44 PM > To: rv10-list@matronics.com > Subject: Re: RV10-List: Eggenfellner > > > The 50 yr old technology had ZERO crankshaft problems. The only Lyc > crank problems are from 1996 to approx 2002, because the current > management thought they could save some money or something with > different metallurgy. If you can get a crank from the 1980's it will > last forever. I'm flying behind one right now of early '80s vintage, > never been turned or polished, still standard dimension bearings. No > ADs, no nothing on it. > Lloyd, Daniel R. wrote: >> The only comment I have when someone responds in this manner is >> CRANKSHAFT and lawsuit. >> Enough said about unquestionable reliability, there are 5000+ >> individuals that would argue on this case for 50 year old technology. >> Dan >> Waiting for the facts to show themselves before we speculate. >> > > > > > > > > > > >


    Message 4


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    Time: 05:01:49 AM PST US
    From: GRANSCOTT@aol.com
    Subject: Re: Eggenfellner
    The other month, I and our EAA group had the opportunity to visit the Lycoming factory and do a tour. While I certainly do not desire to be a "water" carrier for any product, I think one has to look at a product as to why it exists. If the auto manufacturers were required to meet all the aviation/FAA standards then the auto engines and automobiles would cost much more than they currently do. If all the auto mechanics had to be federally licensed then repairs would cost much more. Lycoming is essentially making a custom, small run product. Each engine is being built for a specific individual with individual specification. Imagine that Chevy making each engine per the buyers specs or that if an engine rebuild is required that the parts are all somehow routed through GM since they were the first builder of the engine block. Or that of the engines being rebuilt many were being custom rebuilt by the original engine plant? Or that GM being investigated each time one of their products fails, the way aircraft companies are vetted after an accident? Certainly there are after market builders who may work differently but they may still require parts from the OEM supplier. Additionally, aircraft engines are not made in volume. They are custom built, one at a time by a highly experienced builders. Additionally from what I could see Lycoming is a union represented. Don't know if that adds to the cost but I'd expect it does have some effect on the cost...but I don't know if having a union shop adds to the quality or detracts. Today it can go either way. I currently fly more than recreationally, about 300 hours per year and certainly respect the folks that build the power plants and maintain them, as I'm betting my life to their skills and so are you if you fly one hour per year or 1,000 hours. My buddy Pete bet his future with Delta Hawk's new tech and now is installing a Lycoming in his project. I do hope that there will be many power options for all aircraft especially when I get ready to order and that new options come on the market...as I don't have a dog in this fight. My current spam product have a Lycoming in the PA 28-235 and the J-5s have Continentals and I sure liked the sales pitch of a number of engine suppliers but so few have performed over time. In case all have forgotten Porsche is get involved in a single lever product with Mooney back in the late 1970's early 1980...that engine failed but from what I remember Porsche did support the engine for a long time after they withdrew. There are a number of options out there besides the majors but all come with a higher pucker factor and the Eggenfeller is certainly in this category from my knowledge. They have very few engines flying and are promising a lot to the market place. They have not met the test of time from what I know but they may at some time in the future. So if wants to be an experimenter in craft, build, and engine go that route. If not one can then go through a mix of technologies to meet your "pucker" factor. No choice is perfect so go the direction you are most comfortable with. I'd like to look at this decision making like my buddy and CFI/I looks at students. He final review of a student mentally goes like this...he'll release a student for flight if he thinks he can trust his wife and kids in the other empty seats with his student at the controls. That's the way I'd like to think about the engines in my aircraft...do I trust them to build a product that will keep my family safe. Please don't kid yourselves, an engine failure at a critical time may kill you; I don't care how much flying time and experience you have. At some critical times your flying skills only mitigate the accident scene does not eliminate it. Patrick


    Message 5


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    Time: 05:53:58 AM PST US
    From: "Jesse Saint" <jesse@itecusa.org>
    Subject: Eggenfellner
    And on it goes. A lot of cars say in the manual to change the oil every 6000-9000 miles (or even more), but common practice is still 3,000 for longest car life. Do it that often, at least with the oil that most people use, and your car will not last that long. That is something that I will never fully understand. If you put that kind of money in a Porsche, are you really going to let it go 20,000 without a change? My uncle was just down and he says his farm equipment required oil changes every 500 hours or so, but he does then every 250. Different engines and different uses have different needs. Also, I bet guys racing Porsches change the oil a lot more often than 20,000 miles. On the need to add oil on the aircraft engine, my understanding is there is a different dynamic of how the oil is used/needed. I am going on hearsay, but air cooled engines blow off a lot more oil than water cooled or something like that. They also burn more. Maybe it has to do with the horizontal cylinders or something like that. In N256H it will blow off down to 9-10 Qts very quickly, then will hold 8-9 for a lot of hours. N415EC will hold 9 Qts for over 30 hours without burning more than a quart. Comparing the quality of the engine to the frequency of oil change required or the amount of oil added is not really fair IMHO. I am sure there are a TON of factors included in the cost of an aircraft engine versus that of a car engine. Economies of scale is certainly part of it (custom versus volume, as you put it). I don't think that is a huge part, though. I know a huge portion (it would be interesting to know how much) is insurance. The insurance on a car engine pretty much just needs to cover the cost of replacing itself if something goes wrong. I haven't heard of many (I am sure there are some cases) people dying in a car accident because their engine quit. They are usually just stranded beside the road. There is probably more liability on tires than on the engine on a car. On an airplane, however, you can read reports all day of accidents including deaths when an airplane engine failed, or hickup'ed, or lacked power. Insurance there has to cover the lives of those being pulled(pushed) by that engine. I am sure they would argue that the cost of certification is included as well, but that was done so long ago that I am sure it has been paid for many times over. I would be willing to bet that one of the reasons they charge so much is simply because they can (enter the Subie to help this problem?). Lycoming hasn't come up with new technology (at least not ground-breaking) in a long time for a couple of reasons that I see (and I am sure there are others). First, they went through the certification process which mad to be extremely expensive. Why does the Cirrus cost 2-4 times what the RV-10 does for similar performance? Also, the old saying, "if it ain't broke, don't fix it!" comes to mind. It worked then and continues to work now. Yes, it is expensive, but it is still performs well and can be quite economical if flown right. They're going to ride that horse as long as they can, which would be the case of Egg or anybody else that comes up with something that really works right. Do not archive. Jesse Saint I-TEC, Inc. jesse@itecusa.org www.itecusa.org W: 352-465-4545 C: 352-427-0285 -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Dave Leikam Sent: Monday, December 04, 2006 1:38 AM Subject: Re: RV10-List: Eggenfellner Why Subaru? Why not BMW or NorthStar? I was at Reno a few years ago with my son. Dago Red won and set some track records. I am sure they ran at 100% power throughout the race, but not stock power. 3000 HP Merlin? Water injection? A lot of B-17s would have been lost on the way to Berlin if the Mustang's engines would have been built and run the same. I am not an engine mechanic. But I do believe someone has got to develop a better alternative to the Lycs. I will install one if I have to. But I would rather not. I love "State of the art." "Latest and Greatest." I will definitely come see your engine when you get it Steve. I have a 2002 Chevy Avalanche with 103,000 miles. Never a problem. Never even changed the plugs! Chevy says I don't have to yet!! Never low on oil between changes every 4500 miles. Starts instantly with no priming in well below zero WI weather. I use it to pull my boat and plow snow and haul everything. It will ultimately pull my 10 to the airport. If my average speed for those miles is 40 mph then that equates to about 2500 hours. I fly my friends Archer 180 hp. The mechanics say the compression is great and the engine is in tip top shape yet we are always adding oil. This is normal?!? I always thought burning oil was a sign of a worn engine. I looked at a Porsche Cayman S and the dealer told me oil changes are done under warranty every 20,000 miles! My Father-in-Law's Mercedes owners manual says to change oil every 12,000 miles. We are fast approaching 2010 here friends. You just can't tell me an engine can't be built for a lot less than $40,000 + for my RV-10 that will run as good or better than my Avalanche V8. I also don't understand why Lycoming hasn't come up with a cutting edge engine design. Every auto maker seems to improve their engines one way or another every year. 50 years for Lycoming and no major changes? Where are there more internal combustion engines of similar horsepower to GA aircraft than autos. My feeble opinion is that the best odds for an alternative engine will be found in automotive engine technologies. Go Egg. Dave Leikam 40496 tailcone Muskego WI do not archive ----- Original Message ----- From: "Lloyd, Daniel R." <LloydDR@wernerco.com> Sent: Sunday, December 03, 2006 7:28 PM Subject: RE: RV10-List: Eggenfellner > > Let me put in something here, while I agree engines at the track often > eat themselves, how many of these engines are stock and have not had any > work done to them to make them race worthy? I would bet all of the > engines you speak of have had something as mild as a CAM upgrade to a > full blown bore and NOS treatment. In those conditions running 100% > could cause major issues. But the Egg engine is stock, IE no change to > the CAM, No NOS system added for that last second push. > Like I said we can speculate all day, lets wait 5 more months or so, and > I will be able to give all of us a report on real numbers. So far my > build has not had very much additional work to it, in fact I would say > in the long run I will end up saving time by not having to worry about > baffling or many of the other FWF items that many Lycoming installs have > to be concerned with. But only time will tell, and as the engine is > delivered to me, I will make sure and document everything, and work with > third parties to verify everything I post, because I know nobody on this > list will take anybody at face value. > Can't we all just get along and push forward with the EXPERIMENTAL > aspect in our chosen hobby? > Dan > N289DT > > -----Original Message----- > From: owner-rv10-list-server@matronics.com > [mailto:owner-rv10-list-server@matronics.com] On Behalf Of JOHN STARN > Sent: Sunday, December 03, 2006 7:51 PM > To: rv10-list@matronics.com > Subject: Re: RV10-List: Eggenfellner > > > Having raced Corvettes on the tracks of So. Cal (Ole Riverside Raceway), > in > straight line drags with flathead Fords, in-line Chev. six's & Chevy > V-8's. > If your running at only 75% power you are one of those being viewed in > rear > view mirrors. Why do the Big Boys of motorsports keep at least two spare > > engines at the track ?. Run'em and they will break. Ya don't have to > run'em > hard for five hours, 1/4 mile at a time will quickly do the trick. BUT > that's at 100% for less than 15 seconds. Don't take my word for it, > check > any motorsports stats. airplane, motorcycle, cars, NASCAR, off road, 1/4 > > mile and see how many DNF's are related to powerplants that > "disassembled" > themselves. Turbos, nitro, NO, higher compression, high RPM's only > quicken > the coming of the end and that terrible silence that follows. KABONG Do > Not > Archive > > BUT we are building "experimental" airplanes. Ya make YOUR choice, pays > YOUR > money & takes YOUR chances. ME ? ?, Leaning toward RV-12 but I don't > like > "reduction" gearboxes as a general rule. Just one more thing to go > wrong. > > ----- Original Message ----- > From: "Dj Merrill" <deej@deej.net> > Subject: Re: RV10-List: Eggenfellner > > >> >> Jesse Saint wrote: >>> Take a car to the >>> racetrack and run it at even 75% power for 5 hours at a time on a > regular >>> basis and you will be doing a lot of repairs and replacements on that >>> engine. >> >> >> Hi Jesse, >> That is an interesting opinion. Do you have any data to back that up? >> No, this is not intended as a flame, but I hear similar statements >> thrown around a bunch but no one comes back with any actual examples > to >> show that there is any truth to it. >> >>> Thanks, >> >> -Dj > > > -- 4:36 PM -- 7:18 AM


    Message 6


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    Time: 06:20:07 AM PST US
    Subject: Eggenfellner
    From: "Lloyd, Daniel R." <LloydDR@wernerco.com>
    Nicely written, and this was the point I was trying to make all along. We just do not know. We can conjecture till the cows come home, but performance numbers in the 10 are an unknown until we bolt the first one up and fly it. I am hoping that I will get close to, or equal performance, but it has never been about max speed for me, rather as I have told everyone it is about non-stop between Orlando and PIT. I have talked with Jesse and his dad makes it readily with the Lycoming, while still having the required reserve, so if I can match that then I will be happy. As for longevity, I agree with you Tim, the unknown is the PSRU. I think the engine is rock solid and will far outlast the various bolt on's. I talked with Jan for awhile on this, and he explained how the engine pulses, and the prop pulses are being damped, it made sense to me, but as of now there is only one flying example of the new gear box. As for TBO, it is arbitrarily set at 2000 hours, because this is the same as Lycoming. When the engines reach that number then they will be examined and the number adjusted. The longest running one to my knowledge is Charlie Walkers plane up in the NorthWest. He flys around the islands out there, and has no question on the reliability. He always gets his oil analyzed and posts the results. I think he is close to 1000 hours now, with no appreciable metal detected. The reason I brought up crankshaft, was this was not the first recall, rather at least the third I have been part of. There are many people upset at the local FBO, as this effects their engines, and in the long run might stop several of them from flying because of funds, sad but a very real reality for many. The last batch of recalls effects 5k plus engines. The Subaru is continually being upgraded to make things better. In my opinion, an engine that has been around for more than 50 years (Lycoming) should be rock solid, able to make it to TBO without top overhauls etc, but they routinely do not. That is not to say there are none out there doing it, just that it is not the norm. So, instead of jumping on us 400 or so individuals that are willing to take a risk to make it better for others, how about a little encouragement for those of us willing to step out of the box to make it better for all? Here is to those willing to buck the norm "HOORAY", because if we were not here, those two bicycle repairmen would never have gotten airborne! Caveat "This was not directed towards anyone, rather just a thought in general, because so many are nay sayers rather than encouragers" Dan N289DT Painting the wings -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Tim Olson Sent: Sunday, December 03, 2006 9:00 PM Subject: Re: RV10-List: Eggenfellner I'm not 100% sure, but I believe diesel has about 25% more power per volume. Don't know by weight. I'm 100% sold on the idea of diesels in cars and trucks. In airplanes I'm not 100% sure that I'd believe they can get the vibration down to the same level as any other engine. One egg comment touched off by Dan. He says "Cranshaft". Well, I guess you're right there. But, it's a fairly known time period of a known metallurgical change that was made that caused the bad crankshafts for the most part, and additionally, it's the hotter engines, that are upwards of 260HP that have the biggest problems. So sure, cranks are a known possible issue with the lyc's. But, I have a matching word for the auto conversions.... "PRSU". From the sounds of past problems, it's just as, or probably more likely to be a problem in the PRSU than it is with the rest of the engine for many of the ones the company puts out. Additionally, it's probably a long bit early to start quoting longevity in the RV-10 version of the Egg engine, or for that matter, any of the egg or other engines. Why? Well, how many engines are there OUT there in the world flying, and how many have even accumulated the hours required to make it to a pseudo-TBO? There just isn't enough track record. This can work both for and against your case. On one hand, you can't really pound your fists and say the engines are more reliable and going to last longer. on the other hand, nobody can really tell you that they're going to blow up on you quicker either. So this definitely isn't a dig. It's a complete unknown. Oh, and it's you folks looking at the auto conversions that are really putting the "EXPERIMENT" back in "experimental". With a kit as proven as Van's kits, and engines with the track record of the O/IO-540, it's much more fitting to be called "amateur built" in their case....but "experimental" is kind of stretching it a bit. I don't feel like I'm experimenting at all. And, let's just hope that your experiment reaps some great rewards! Sorry, I just can't stop yet.... One more thing about costs... With the engine cores being so cheap for the subies and others, one has to wonder, why does the entire FWF kit come very very close to the costs of doing it the "old fashioned" way? Additionally, there probably will be a non-existant time savings on future setups when the FWF kit is perfected, but these days, those people will definitely stretch out their build time. I know for sure those who are getting the James Cowl are getting slowed down. (Not a dig on them at ALL) It's the same as those of us who finished earlier in the pile....someone has to do the debugging. So when you look more long-term, if Egg is already charging similar prices for an engine setup, you can bet that as time goes on, prices go up. On the other hand, with the sudden increase in Lyc clone competition, there may be a day when those "old" style engines actually start to come down in price once 2 or 3 companies all sell the parts. I just doubt that we'll see much of a spread in price between the two if we look ahead a few years. If your PRSU holds up though, as you noted, you may experience cheaper rebuilds. I guess if there were a scorecard being kept, it'll be a while before any points can be awarded for almost anything between the various engines. We're actually *years*, and in fact, *MANY* years, away from knowing the ultimate long-term reliability on the new subies. How many years will it take the average builder to put on 2500 hours??? The thing that's always shocked me about homebuilt kits and engines is when you actually look at the NUMBERS given in mags like "Kitplanes", it's shocking to see how few in quantity and hours of both airframes and engines, there are. There's just not enough good data to make meaningful statistics out of. Look at it this way.... people wonder if running ROP or LOP is better for your engine. Well, buy an engine, run it to rebuild using one method. Then rebuild it and run it to rebuild using the other method. You should easily be able to have the answer to which way is better in what, 25 years or so? ;) (if you can maintain 200hrs/year....which I'll probably manage this year) Tim Olson - RV-10 N104CD - Flying do not archive Jesse Saint wrote: > > And please don't get me wrong. I love the idea of water-cooled, unless I am > having someone shooting at me. I love the idea of a $3,000 overhaul. I > love the idea of turbo-charged power for a little more TAS at altitude. I > love the idea of bucking the price increases of Lycoming "because they can > because there are no other 'approved' engines for the RV-10". I love the > idea of saving $10K on the front end and using mogas instead of avgas. I > just don't have the guts to do it myself until I see a line of them at > Oshkosh. > > Come on, Dan(and others), get that(those) plane(s) done. > > Now, on the Diesel engine future. Does anybody have a good reason that it > costs $0.30 more at the pumps than 87 Unleaded? In Ecuador you can get > Diesel for $1.10 and Avgas costs upwards of $4. Some countries don't even > have anything except Diesel/Jet Fuel. I guess those countries don't have > enough demand to make a difference in the development. It certainly would > be nice to have a good Diesel-running engine available for the -10. Does > anybody have numbers on the energy per pound difference between Diesel and > 100LL? > > Do not archive. > > Jesse Saint > I-TEC, Inc. > jesse@itecusa.org > www.itecusa.org > W: 352-465-4545 > C: 352-427-0285 > > -----Original Message----- > From: owner-rv10-list-server@matronics.com > [mailto:owner-rv10-list-server@matronics.com] On Behalf Of JOHN STARN > Sent: Sunday, December 03, 2006 7:51 PM > To: rv10-list@matronics.com > Subject: Re: RV10-List: Eggenfellner > > > Having raced Corvettes on the tracks of So. Cal (Ole Riverside Raceway), in > straight line drags with flathead Fords, in-line Chev. six's & Chevy V-8's. > If your running at only 75% power you are one of those being viewed in rear > view mirrors. Why do the Big Boys of motorsports keep at least two spare > engines at the track ?. Run'em and they will break. Ya don't have to run'em > hard for five hours, 1/4 mile at a time will quickly do the trick. BUT > that's at 100% for less than 15 seconds. Don't take my word for it, check > any motorsports stats. airplane, motorcycle, cars, NASCAR, off road, 1/4 > mile and see how many DNF's are related to powerplants that "disassembled" > themselves. Turbos, nitro, NO, higher compression, high RPM's only quicken > the coming of the end and that terrible silence that follows. KABONG Do Not > > Archive > > BUT we are building "experimental" airplanes. Ya make YOUR choice, pays YOUR > > money & takes YOUR chances. ME ? ?, Leaning toward RV-12 but I don't like > "reduction" gearboxes as a general rule. Just one more thing to go wrong. > > ----- Original Message ----- > From: "Dj Merrill" <deej@deej.net> > Subject: Re: RV10-List: Eggenfellner > > >> >> Jesse Saint wrote: >>> Take a car to the >>> racetrack and run it at even 75% power for 5 hours at a time on a regular >>> basis and you will be doing a lot of repairs and replacements on that >>> engine. >> >> Hi Jesse, >> That is an interesting opinion. Do you have any data to back that up? >> No, this is not intended as a flame, but I hear similar statements >> thrown around a bunch but no one comes back with any actual examples to >> show that there is any truth to it. >> >>> Thanks, >> -Dj > > > > >


    Message 7


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    Time: 06:32:45 AM PST US
    Subject: Eggenfellner
    From: "Lloyd, Daniel R." <LloydDR@wernerco.com>
    Being from the Rice Burner side of the house I do not take offense to that term. Two of us spec'd an original CBR900RR fireblade, we eventually got it to over 140hp on the dyno, with a wet weight under 390lbs. I got clocked at 167mph, and still had throttle and pull left to go. So, no problems being known as a rice burner. "GRIN" Dan Do not archive -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of JOHN STARN Sent: Sunday, December 03, 2006 9:33 PM Subject: Re: RV10-List: Eggenfellner "But the Egg engine is stock". "STOCK" ? ?. Not even re-worked to the extent as a AD'ed Lyco or Cont. or a VW ? ? There has got to be a engine builder out there that can still "blueprint & balance" a Subaru, with all the 4 banger hot rodders trying to run with the big dogs. See I can be nice...didn't say rice burner but once. Sorry it's just my old Harley days coming back. 8*) KABONG Do Not Archive ----- Original Message ----- From: "Lloyd, Daniel R." <LloydDR@wernerco.com> Sent: Sunday, December 03, 2006 5:28 PM Subject: RE: RV10-List: Eggenfellner <LloydDR@wernerco.com> >


    Message 8


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    Time: 06:47:35 AM PST US
    From: Tim Olson <Tim@MyRV10.com>
    Subject: Re: Eggenfellner
    I'm very sorry in advance, but driving to work brought more time to think on this. I feel bad in that I REALLY don't want to have people think I'm down on them or their engine choice if they go Subie, but I really think people need to honesty evaluate their objectives when they make that decision. Basically, any choice like this is one where there's a pie-chart of reasons. There can be MANY pieces of pie. So you go Lyc, it may look like this: (this is JUST an example, and I'm JUST trying to add to a constructive conversation) Long term proven Track Record in Aircraft Installations: 45% Big Bore Throaty sound (asthetics): 5% Air cooling...no worries about water leaks at altitude: 10% Commonality...easy to find a mechanic on field: 10% Performance...known good performance: 20% Available from reputable engine builder: 10% So now you look at the same thing for a Subie... Durable engine in auto applications: 30% Smooth running, smooth sounding (asthetics): 20% Possible somewhat lower cost: 15% Liquid cooling...allows tighter tolerances: 5% Low cost rebuilds: 15% Easily available parts: 5% Turbonormalized for high altitude performance: 10% *** So you see from above that each engine will have some reasons for choosing it. It is just a plain fact that "Long term proven track record in aircraft installations" cannot be part of the Subie pie....just as it's not possible that "Liquid cooling... allows tighter tolerances" cannot be part of the lycoming pie. These aren't digs, and they're not always negatives or positives, but they do illustrate that it REALLY takes a different set of engine goals to come to this choice. Additionally, Dan said something to the sort of: "When I'm done and flying, I want to give tons of demo rides....<snip> and once you fly behind one you will be sold." Ok, Fair enough, again, Dan knows I'm not digging on him personally....Dan and I are buds. But, sit and seriously ponder what it could possibly be that would turn your opinion after a 1 hour demo flight. Can something like "Long term reliability and proven..." even be a part of that equation? I suggest that a decision that quick, will ultimately be made on a pie-chart of values as above, but you REALLY should make a list of what the pieces of pie are, and see how you weigh the values. To drag on longer, I was an earlier builder who looked at Crossflow, DeltaHawk, and others. Before I even BOUGHT the kit, one of my goals was to do a homebuilt so I could get the 3000 hour stated TBO of a diesel, along with it's fuel flow benefits. Well, I'm certainly glad I didn't wait for the engine to be delivered, as I've got 177 hours FLYING on mine. But, additionally, there is absolutely no reliable track record that can be given to the engines that I was going to choose. So I looked long and hard at my situation. What did I REALLY care about most. What I REALLY cared about, flying my 2 kids around the sky, was that I would never, ever, have an off airport landing due to engine failure, knowing I wanted an IFR bird. That is the single largest piece of my pie. When I made that decision, the cost differences and others became null and void, and my pie changed completely. Do I have a dog in this fight? No, not at all. I really want to see some of these engines go and put on lots of hours. I wouldn't call it a success until that particular engine model has 10,000+ total hours on it, at least....and probably more. But, the one interest we all have is this....insurance. Right now, there's no reason to ding them. What if we rebalanced the flying RV-10's differently. Right now we have what, 59 -10's all running almost identical engines, with no engine failures attributed to the engine. What if all 59 or more were flying subies, would they be as successful? We just don't know. What if 10 subies land in our fleet, and it's 75 to 10, but we have 1 subie failure? Does that mean anything? Probably not. But I sure hope that after all 17 are delivered and flying that there is nothing that happens to any of them that will raise rates for anyone else. We're counting on EVERYONE to build and maintain to high standards, lycs and subies alike. Beyond that, a good engine does not a good engine installation make. With a PRSU, and other variables, you truly are experimenting, and we're all wishing for the experiment to be a success. The Subie block and crank and pistons may prove to be the reliable part of the equation. Interestingly, the reliability choice of mine bled into other areas as well. It's the biggest reason why I was plenty happy with 8.5:1 pistons, and a fairly standard system. John talks about engines he's known that blew up. Funny thing is, lots of them have been souped up a bit, or have a "T" in front of the identifier. Personally, I would not trade the performance or anything else for the possible reliability penalty that a turbo, or hi-comp pistons would bring. The engine manufacturers may feel fairly good about 9:1 pistons, but in absolute fact, as you increase the compression, there are penalties paid. They just become quicker and larger penalties as you go higher. So 9:1 may be just not much worse than 8.5:1, and so on. It's been a great discussion, and I just enlarged it to hopefully open the minds a bit. Nobody is trashing subie buyers. We're just cautious skeptics ourselves, and I personally just haven't grown the balls required. Tim Olson - RV-10 N104CD - Flying do not archive Tim Olson wrote: > > You see, it's this exact type of inquiry that completely confuses > me. If someone is looking at it where safety is their #1 concern, > then the engine choice is much much more obvious than the guy > who wants to experiment. The "old" engines, when run properly, > with well built planes, have an extremely, EXTREMELY reliable > track record. (the 1996-2002 cranks if those dates Kelly pointed > out are correct, are the only real ones that don't follow with > the same reliability). So if you're TRULY and honesty looking > for long term safety, there is only one choice....as it will > literally be years or a decade or more before there will be > enough track record on the others to show. In fact, if it takes > LESS time to come to a conclusion, then that will mean the > conclusion will not be positive. It's an older design, but > one that has been well proven to not have extreme failure modes > that simply drop them from the sky without warning. > > But then again, I believe that many who claim they want safety #1 are > secretly lying to themselves every day because they drank whatever > kool-ade it was at the time, be it engines, instruments, or whatever. > > Tim Olson - RV-10 N104CD - Flying > do not archive > > > Les Kearney wrote: >> >> Hi Kelly >> >> My Pa28/180C has a circa 1966 crank, the engine was last overhauled in >> 1979. >> I expect that the -10 will be the last plane I own and so I *want* a new >> engine. My fear is that I will drop $40k+ into a new Lycoming and then >> find >> out that I have a major AD to deal with - at my expense of course. >> >> Whatever I do, safety is at the absolute top of my list. Engine wise, the >> question becomes which will be safer - a Subaru engine or a Lycoming >> engine. >> I am not smart enough yet to know the answer to this question but all the >> responses to my earlier query have given me a lot to ponder. >> >> Cheers >> Les RV10 # 40643 >> Do not archive >> >> -----Original Message----- >> From: owner-rv10-list-server@matronics.com >> [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Kelly McMullen >> Sent: Sunday, December 03, 2006 8:44 PM >> To: rv10-list@matronics.com >> Subject: Re: RV10-List: Eggenfellner >> >> >> The 50 yr old technology had ZERO crankshaft problems. The only Lyc >> crank problems are from 1996 to approx 2002, because the current >> management thought they could save some money or something with >> different metallurgy. If you can get a crank from the 1980's it will >> last forever. I'm flying behind one right now of early '80s vintage, >> never been turned or polished, still standard dimension bearings. No >> ADs, no nothing on it. >> Lloyd, Daniel R. wrote: >>> The only comment I have when someone responds in this manner is >>> CRANKSHAFT and lawsuit. >>> Enough said about unquestionable reliability, there are 5000+ >>> individuals that would argue on this case for 50 year old technology. >>> Dan >>> Waiting for the facts to show themselves before we speculate. >>> >> >>


    Message 9


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    Time: 06:47:37 AM PST US
    From: Les Kearney <kearney@shaw.ca>
    Subject: Eggenfellner
    Tim The operative word in your first sentence is "inquiry". I have not made a decision and have a lot of digging to do before I do. By default my engine will be a Lycoming. It will take a lot more info to get me to switch to an alternative although this is position is taken reluctantly. I willing admit there is a ton of stuff about engines that I do not know. The conflicting posts about running Egg engines and the ability to stand high power settings suggests that there is a lot that other people don't know as well. What I want to do is get to the point where I know that I am making the right decision. I am not prepared to genuflect at anyone's altar based on faith be it Eggs, Lycoming's or the Acme Whiz Bang Aircraft Engine Company's. That being said, I know of two people who have had catastrophic engine failures flying behind O-360's which are reputably the best that Lycoming has built. I have had a mag failure and am forever chasing minor oil leaks. Given Kelley's crankshaft comment, how do I know that the new Lyc 540 that I buy won't be the victim of some new form of cost cutting by Lycoming management? I really don't want to install at 25 year old engine either. So there you have it. I am on the horns of a dilemma and am trying to become educated on my engine options. IMHO, the safest technology is not necessarily the oldest or most prevalent. It would be intersecting to research how many Egg engines have had problems and compare this with a similar number of Lycoming engines. Does anyone know how to get this info from the NTSB / FAA websites? Cheers Les -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Tim Olson Sent: Monday, December 04, 2006 5:43 AM Subject: Re: RV10-List: Eggenfellner You see, it's this exact type of inquiry that completely confuses me. If someone is looking at it where safety is their #1 concern, then the engine choice is much much more obvious than the guy who wants to experiment. The "old" engines, when run properly, with well built planes, have an extremely, EXTREMELY reliable track record. (the 1996-2002 cranks if those dates Kelly pointed out are correct, are the only real ones that don't follow with the same reliability). So if you're TRULY and honesty looking for long term safety, there is only one choice....as it will literally be years or a decade or more before there will be enough track record on the others to show. In fact, if it takes LESS time to come to a conclusion, then that will mean the conclusion will not be positive. It's an older design, but one that has been well proven to not have extreme failure modes that simply drop them from the sky without warning. But then again, I believe that many who claim they want safety #1 are secretly lying to themselves every day because they drank whatever kool-ade it was at the time, be it engines, instruments, or whatever. Tim Olson - RV-10 N104CD - Flying do not archive Les Kearney wrote: > > Hi Kelly > > My Pa28/180C has a circa 1966 crank, the engine was last overhauled in 1979. > I expect that the -10 will be the last plane I own and so I *want* a new > engine. My fear is that I will drop $40k+ into a new Lycoming and then find > out that I have a major AD to deal with - at my expense of course. > > Whatever I do, safety is at the absolute top of my list. Engine wise, the > question becomes which will be safer - a Subaru engine or a Lycoming engine. > I am not smart enough yet to know the answer to this question but all the > responses to my earlier query have given me a lot to ponder. > > Cheers > > Les > RV10 # 40643 > > Do not archive > > -----Original Message----- > From: owner-rv10-list-server@matronics.com > [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Kelly McMullen > Sent: Sunday, December 03, 2006 8:44 PM > To: rv10-list@matronics.com > Subject: Re: RV10-List: Eggenfellner > > > The 50 yr old technology had ZERO crankshaft problems. The only Lyc > crank problems are from 1996 to approx 2002, because the current > management thought they could save some money or something with > different metallurgy. If you can get a crank from the 1980's it will > last forever. I'm flying behind one right now of early '80s vintage, > never been turned or polished, still standard dimension bearings. No > ADs, no nothing on it. > Lloyd, Daniel R. wrote: >> The only comment I have when someone responds in this manner is >> CRANKSHAFT and lawsuit. >> Enough said about unquestionable reliability, there are 5000+ >> individuals that would argue on this case for 50 year old technology. >> Dan >> Waiting for the facts to show themselves before we speculate. >> > > > > > > > > > > >


    Message 10


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    Time: 06:48:19 AM PST US
    Subject: Subaru
    From: "Rhonda Bewley" <Rhonda@bpaengines.com>
    "anybody know the cost of the Superior XP-400 and XP-400SRE?" Jesse: Superior was at our shop a couple of weeks ago and discussed the availability of the XP-400 engine. To date, they have built three of them. Two for testing purposes, one for Scotty Germain's plane that raced at Reno. Availability of the engine is contingent upon the availability of their redesigned Ryton sump, and the engines will not be available from engine build shops for some time (read - you will only be able to get it from the factory.) No pricing as of yet, as I would suspect they don't have any cost data so are unable to put a price together for the engine. They stated no plans to enter the six-cylinder market at the current time. Rhonda -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Jesse Saint Sent: Sunday, December 03, 2006 4:33 PM Subject: RE: RV10-List: Subaru Very well said. If the 400 number we used to decide, then we could probably conclude that Innodyn is a success story. Since the RV-10 number is 17 and it was stated this week that none have actually been delivered, then can we assume that the 400 number is more like the number of deposits and non-cancelled order, of which Innodyn must still have non-negative numbers on. I would have to agree that the quantity manufactured does not mean quality, just relative price to what it would be with few manufactured. And, yes, the lack of desire to have some parts last longer than the life of the car. You see a whole lot higher percentage of 40's and 50's PA-14's still flying than 40's and 50's "any specific model of car" running. Obviously, very few if any still have the original engine, but the fact that they are still flying means that a higher percentage of the original parts were made to last a little closer to forever. Another reason for an airplane engine would be that car engines are more likely built with a if-it-breaks-down-de-u-iz mentality rather than a if-it-breaks-down-whe-iz-u mentality. I too would love to see the Subie prove to be a reliable -10 engine. That benefits everybody building or flying a -10, I think. Is it safe to say that the main three reasons to go other than (I)O-540 Parallel Valve normally aspirate would be speed, initial cost and non-conformism (is that a word?)? Subie-builders seems to be either 2, 3 or both. That turbo-10 down under seems to be follow number 1. Of course, number 2 would be IMHO the best reason and the most valid, with number 1 requiring engineering to be widely valid and accepted. With this in mind, both for future Subie and Lycoming owners, "Go, Subie, Go!" I don't like to flame anyway, although I may flame someone who goes for a V8 like is installed in N425HP that has been sitting in our hangar for a year and other hangars for quite a few years waiting for a complete flyable engine and computer system, having spent by now way more than it would have cost to put in a Continental twin turbo IO-550 (but the downside of that is the project of actually getting it into the air would have been way too short for these owners, I guess). Back to Subie, I can't wait to see some actual numbers (project cost, fuel economy, speed), so hurry guys. Those flying so far have time to type because they are flying. We need you Subie-builders to finish quickly for the benefit of all. Speaking of alternative engines, anybody know the cost of the Superior XP-400 and XP-400SRE? A turbo-XP-400 might fit all 3 reasons enough to get a widespread following. Do not archive. Jesse Saint I-TEC, Inc. jesse@itecusa.org www.itecusa.org W: 352-465-4545 C: 352-427-0285 -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of John W. Cox Sent: Sunday, December 03, 2006 2:24 PM Subject: RE: RV10-List: Subaru Steve, please take no offence by this contrarian view, but the numbers posted may not necessarily mean 400 Flying. We tend to buy into what we want to believe. Could that be 400 interested potential buyers'; 400 pledges to purchase; 400 deposits'; 400 final payments received at the factory; 400 delivered to customers or 400 installed and actually flying safely? It's what ever number you want to buy into as FACT. Egg is known for being great on marketing propaganda and short on temper. I have spent many hours with Atkins (from here in the Pacific NW), reviewed his quality, studied his track record and abandoned that particular solution. You will I am sure, blaze a more successful path. Tim has made an excellent argument for all that will eventually go this route. Competition. Anyone looked at the percentage price increase in Lycosaurus IO-540D4A5s since Vans announcement in 2003. I am surprised the Chinese haven't entered the knockoff market like they did for kidneys. Wow. I for one commend all who are willing to expand the envelope of knowledge and pursue Alternate Engines. Van considers this action - Hot Rodding, and with it, the associated insurance and financial risks. He makes a compelling "Talking Head" for Lycoming. One he would and does endorse. Sorry Continental. I have patiently waited for Thielert to perfect a six cylinder, 261+ HP turbo-diesel but looks are deceiving. Competition is a great thing. Many things positive come from competition. For every single winner there is always a large team of unsuccessful competitors wishing. A close friend of mine and fellow A & P student (years ago) build's nationally recognized "Winning" Subie race engines for auto racing. They are certainly not, nor will ever be Bullet Proof. They wind high rpm, they are cheap and easy to work on with less parts (which tend to fail at similar rates to other internal combustion contraptions). Whether the production run is 10 Cogsworth, 100 F-1 Mercedes or 1,000,000 Ford's the reliability (or quality) has nothing (little) to due with number constructed. High production runs have no bearing on quality, only cost of components installed. To the contrary. In a previous life, I had a close friend whose job was to re-engineer the bearings in Alternators to reduce the cost by $0.07 per unit. Seems, 1,000,000 meant real savings and why through money into wrecking yard inventory. The purpose of an aircraft engine is a narrow rpm performance band with tremendous torque at the low end followed by dual, independent ignition sources. Hence my personal desire for a diesel with turbo-driven induction. Diesel fuel seems to have universal, international appeal. We American's tend to be addicted to AVGAS. MOGAS is out of the question. IMHO. The aviation field is littered with the passion of alternate engine pursuit. Orenda anyone? This is always a great issue for guys like Dave Hertner. I will be listening on the side. Aye? John Cox the Turbanator #40600 do not archive -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of millstees@ameritech.net Sent: Sunday, December 03, 2006 9:25 AM Subject: RE: RV10-List: Subaru John: There are almost 400 RV's flying with Eggenfellner Subarus. See their web site at www.eggenfellneraircraft.com Steve Mills RV-10 40486 Slow-build Naperville, Illinois finishing fuselage Do Not Archive -- 4:36 PM -- 4:36 PM


    Message 11


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    Time: 07:27:23 AM PST US
    From: linn Walters <pitts_pilot@bellsouth.net>
    Subject: Re: Eggenfellner
    Dave Leikam wrote: snip > I fly my friends Archer 180 hp. The mechanics say the compression > is great and the engine is in tip top shape yet we are always adding > oil. This is normal?!? usually > I always thought burning oil was a sign of a worn engine. It is ..... at least worn cylinders/rings. snip > I also don't understand why Lycoming hasn't come up with a cutting > edge engine design. Because it's cost prohibitive to re-certify the engine and the engine/plane combination. thank the FAA for that one! > Every auto maker seems to improve their engines one way or another > every year. 50 years for Lycoming and no major changes? Where are > there more internal combustion engines of similar horsepower to GA > aircraft than autos. My feeble opinion is that the best odds for an > alternative engine will be found in automotive engine technologies. > Go Egg. Well, I have to agree that auto engines are definitely more state of the art, but comparing the life of your car engine to your Lycosaur isn't really fair. You don't treat them any where near the same, as was alluded to in some posts. Your car doesn't sit idle for weeks (or months) at a time and then get run a little bit. Most airplanes in private ownership (non-flight school or other business related operation) get treated that way. The accelerated cylinder wear that causes high oil consumption is due to the rust that forms in the cylinders when the plane sits for an extended period of time. If the plane is flown regularly and about 100 to 150 hours a year, the lycosaur will go to TBO without even getting a top!!! The secret is regular use and care. Linn > > > Dave Leikam > 40496 > tailcone > Muskego WI > do not archive


    Message 12


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    Time: 07:39:54 AM PST US
    From: "JOHN STARN" <jhstarn@verizon.net>
    Subject: Re: Eggenfellner
    SHHHH...don't tell anyone...I've owned three Honda motorcycles my self. CX500, 1100 Goldwing Interstate & VT1100 Shadow. (plus BMW's, a Husky, Harley's & a Zundap) 8*) KABONG Do Not Archive ----- Original Message ----- From: "Lloyd, Daniel R." <LloydDR@wernerco.com> Sent: Monday, December 04, 2006 6:31 AM Subject: RE: RV10-List: Eggenfellner > > Being from the Rice Burner side of the house I do not take offense to > that term. Two of us spec'd an original CBR900RR fireblade, we > eventually got it to over 140hp on the dyno, with a wet weight under > 390lbs. I got clocked at 167mph, and still had throttle and pull left to > go. So, no problems being known as a rice burner. "GRIN" > Dan > Do not archive


    Message 13


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    Time: 08:00:43 AM PST US
    Subject: Eggenfellner
    From: "Lloyd, Daniel R." <LloydDR@wernerco.com>
    Very well said, You bring up all of the points I used to make the decision. What most people do not get to see is the agony of the decision. I did not just wake up one morning and decide, rather it was a long process that spanned two kits, a 7 and a 10. I have followed Jan and his design for 5+ years. What I learned along the way was that the engine would be built the best way he knew, that the support both before and after the sale was what I was expecting. I also learned that timelines were not important to Jan, delivery dates would slip, because he was trying to make a better product not because he was unreliable. I am sorry that Michael had a bad experience, because I asked many of the same questions and have gotten the answers I was comfortable with. I have had 2-3 trips per year down to the factory and have seen many engines getting ready for delivery. Yes, they are shipped without some components, but it is so that the builder can get on with the process of installing them. Care packages are sent out, based on need and who is flying first. One has to remember it is a small shop and being run to the best of his ability. One thing I can say for sure, is that I will get a quality engine, built to the best of Jan's ability, at an affordable price, and my expectations from the vendor are being met and exceeded every time I talk with him. He is always busy, but always takes time when I call, or email questions. You bring up the number one issue with the install of this package, and that is the BUILDER. All of us think we know better and try to re-engineer what has been known to work. With the Eggenfellner package, allot of thought has gone into the install, and if you follow the recommendations your chance for success are allot higher than if you just do what you think will work. An example is the fuel pumps of previous days. The pumps were mounted in the engine compartment, and a blast tube for cooling was needed. Several builders decided they did not need a blast tube, and one had a vapor lock issue that caused the pumps to cavitate, and a loss of power was the result because the pumps could not reprime. This was solved by a bleed bypass and the pumps moved into the cabin. So yes feedback occurs and changes are made. It is unfortunate that it takes this form, a plane loss for a change to occur. But a deficiency was noted and the change made. That is how it was for all of the older planes, and how they developed that OLD Lycoming, things were tried, some worked, but many more did not. But each change made the system more reliable and better for the loss that occurred. Tim brings up a very valid point about a rock solid power plant and wanting to fly IFR with the family. This has weighed heavy on me, and was not a light decision. But like all of the other decisions I had to accept personal responsibility for when building this plane, I choose what I felt comfortable with. Does this mean I will take the family up at 41 hours and make a long xctry in it. No, I will continue flight testing, growing each leg farther and farther, building hours and confidence in the engine and plane. I would pose this question to each builder, we are building IFR platforms, and putting in experimental instrumentation, is this any less risky than an experimental power plant? I for one do not think so. With the recent problems with Dynon, Chelton and others, it is all unknown, and failure modes are unknown. But what can be done to alleviate that unknown? Testing, and confidence building in the platform of choice. BUILD IT TO THE BEST OF YOUR ABILITY, TEST IT, AND HAVE FUN. Dan N289DT -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Tim Olson Sent: Monday, December 04, 2006 9:47 AM Subject: Re: RV10-List: Eggenfellner I'm very sorry in advance, but driving to work brought more time to think on this. I feel bad in that I REALLY don't want to have people think I'm down on them or their engine choice if they go Subie, but I really think people need to honesty evaluate their objectives when they make that decision. Basically, any choice like this is one where there's a pie-chart of reasons. There can be MANY pieces of pie. So you go Lyc, it may look like this: (this is JUST an example, and I'm JUST trying to add to a constructive conversation) Long term proven Track Record in Aircraft Installations: 45% Big Bore Throaty sound (asthetics): 5% Air cooling...no worries about water leaks at altitude: 10% Commonality...easy to find a mechanic on field: 10% Performance...known good performance: 20% Available from reputable engine builder: 10% So now you look at the same thing for a Subie... Durable engine in auto applications: 30% Smooth running, smooth sounding (asthetics): 20% Possible somewhat lower cost: 15% Liquid cooling...allows tighter tolerances: 5% Low cost rebuilds: 15% Easily available parts: 5% Turbonormalized for high altitude performance: 10% *** So you see from above that each engine will have some reasons for choosing it. It is just a plain fact that "Long term proven track record in aircraft installations" cannot be part of the Subie pie....just as it's not possible that "Liquid cooling... allows tighter tolerances" cannot be part of the lycoming pie. These aren't digs, and they're not always negatives or positives, but they do illustrate that it REALLY takes a different set of engine goals to come to this choice. Additionally, Dan said something to the sort of: "When I'm done and flying, I want to give tons of demo rides....<snip> and once you fly behind one you will be sold." Ok, Fair enough, again, Dan knows I'm not digging on him personally....Dan and I are buds. But, sit and seriously ponder what it could possibly be that would turn your opinion after a 1 hour demo flight. Can something like "Long term reliability and proven..." even be a part of that equation? I suggest that a decision that quick, will ultimately be made on a pie-chart of values as above, but you REALLY should make a list of what the pieces of pie are, and see how you weigh the values. To drag on longer, I was an earlier builder who looked at Crossflow, DeltaHawk, and others. Before I even BOUGHT the kit, one of my goals was to do a homebuilt so I could get the 3000 hour stated TBO of a diesel, along with it's fuel flow benefits. Well, I'm certainly glad I didn't wait for the engine to be delivered, as I've got 177 hours FLYING on mine. But, additionally, there is absolutely no reliable track record that can be given to the engines that I was going to choose. So I looked long and hard at my situation. What did I REALLY care about most. What I REALLY cared about, flying my 2 kids around the sky, was that I would never, ever, have an off airport landing due to engine failure, knowing I wanted an IFR bird. That is the single largest piece of my pie. When I made that decision, the cost differences and others became null and void, and my pie changed completely. Do I have a dog in this fight? No, not at all. I really want to see some of these engines go and put on lots of hours. I wouldn't call it a success until that particular engine model has 10,000+ total hours on it, at least....and probably more. But, the one interest we all have is this....insurance. Right now, there's no reason to ding them. What if we rebalanced the flying RV-10's differently. Right now we have what, 59 -10's all running almost identical engines, with no engine failures attributed to the engine. What if all 59 or more were flying subies, would they be as successful? We just don't know. What if 10 subies land in our fleet, and it's 75 to 10, but we have 1 subie failure? Does that mean anything? Probably not. But I sure hope that after all 17 are delivered and flying that there is nothing that happens to any of them that will raise rates for anyone else. We're counting on EVERYONE to build and maintain to high standards, lycs and subies alike. Beyond that, a good engine does not a good engine installation make. With a PRSU, and other variables, you truly are experimenting, and we're all wishing for the experiment to be a success. The Subie block and crank and pistons may prove to be the reliable part of the equation. Interestingly, the reliability choice of mine bled into other areas as well. It's the biggest reason why I was plenty happy with 8.5:1 pistons, and a fairly standard system. John talks about engines he's known that blew up. Funny thing is, lots of them have been souped up a bit, or have a "T" in front of the identifier. Personally, I would not trade the performance or anything else for the possible reliability penalty that a turbo, or hi-comp pistons would bring. The engine manufacturers may feel fairly good about 9:1 pistons, but in absolute fact, as you increase the compression, there are penalties paid. They just become quicker and larger penalties as you go higher. So 9:1 may be just not much worse than 8.5:1, and so on. It's been a great discussion, and I just enlarged it to hopefully open the minds a bit. Nobody is trashing subie buyers. We're just cautious skeptics ourselves, and I personally just haven't grown the balls required. Tim Olson - RV-10 N104CD - Flying do not archive Tim Olson wrote: > > You see, it's this exact type of inquiry that completely confuses > me. If someone is looking at it where safety is their #1 concern, > then the engine choice is much much more obvious than the guy > who wants to experiment. The "old" engines, when run properly, > with well built planes, have an extremely, EXTREMELY reliable > track record. (the 1996-2002 cranks if those dates Kelly pointed > out are correct, are the only real ones that don't follow with > the same reliability). So if you're TRULY and honesty looking > for long term safety, there is only one choice....as it will > literally be years or a decade or more before there will be > enough track record on the others to show. In fact, if it takes > LESS time to come to a conclusion, then that will mean the > conclusion will not be positive. It's an older design, but > one that has been well proven to not have extreme failure modes > that simply drop them from the sky without warning. > > But then again, I believe that many who claim they want safety #1 are > secretly lying to themselves every day because they drank whatever > kool-ade it was at the time, be it engines, instruments, or whatever. > > Tim Olson - RV-10 N104CD - Flying > do not archive > > > Les Kearney wrote: >> >> Hi Kelly >> >> My Pa28/180C has a circa 1966 crank, the engine was last overhauled in >> 1979. >> I expect that the -10 will be the last plane I own and so I *want* a new >> engine. My fear is that I will drop $40k+ into a new Lycoming and then >> find >> out that I have a major AD to deal with - at my expense of course. >> >> Whatever I do, safety is at the absolute top of my list. Engine wise, the >> question becomes which will be safer - a Subaru engine or a Lycoming >> engine. >> I am not smart enough yet to know the answer to this question but all the >> responses to my earlier query have given me a lot to ponder. >> >> Cheers >> Les RV10 # 40643 >> Do not archive >> >> -----Original Message----- >> From: owner-rv10-list-server@matronics.com >> [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Kelly McMullen >> Sent: Sunday, December 03, 2006 8:44 PM >> To: rv10-list@matronics.com >> Subject: Re: RV10-List: Eggenfellner >> >> >> The 50 yr old technology had ZERO crankshaft problems. The only Lyc >> crank problems are from 1996 to approx 2002, because the current >> management thought they could save some money or something with >> different metallurgy. If you can get a crank from the 1980's it will >> last forever. I'm flying behind one right now of early '80s vintage, >> never been turned or polished, still standard dimension bearings. No >> ADs, no nothing on it. >> Lloyd, Daniel R. wrote: >>> The only comment I have when someone responds in this manner is >>> CRANKSHAFT and lawsuit. >>> Enough said about unquestionable reliability, there are 5000+ >>> individuals that would argue on this case for 50 year old technology. >>> Dan >>> Waiting for the facts to show themselves before we speculate. >>> >> >>


    Message 14


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    Time: 08:05:12 AM PST US
    From: "Kelly McMullen" <apilot2@gmail.com>
    Subject: Re: Eggenfellner
    A lot of folks don't realize that a lot of incremental improvements have, in fact, been made on the Lycomings. While the basic cylinder design does date back 50 years, at that time TBO was around 1200 hours. Cylinder flange was changed from narrow flange to wide flange. The valve stem size was increased from 7/16s to 1/2 to reduce valve stem breakage, rings and honing have improved, valve guides were improved as recently as 1995 to reduce the need for a valve wobble check from 400 hours to 1000 hours, and within the last 5 years they have gone to roller lifter/cam configuration. In the bottom end, dowels were added to the bearings and various bearing configurations changed. Oil pumps changed for worse, then for better. Until the bearing configuration was updated TBO's were stuck in the 1600 hr range. If you choose carefully, you can get a fast break-in(less than 5 hours), very low oil consumption engine with CermiNil cylinders, a roller cam/lifter, improved valves and porting, improved sump and intake manifolding to give you a better engine, built by your favorite engine builder, with virtually no Lycoming branded parts, that will still be recognized by your DAR as a certified engine for fly-off purposes. That engine will give you more power and better economy, with vast parts availability, compared to any alternate engine configuration, and be very likely to give you more than 2000 hours of reliable service. JMHO, KM A&P/IA Do Not archive On 12/4/06, linn Walters <pitts_pilot@bellsouth.net> wrote: > > I also don't understand why Lycoming hasn't come up with a cutting > > edge engine design. > > Because it's cost prohibitive to re-certify the engine and the > engine/plane combination. thank the FAA for that one! > > > Every auto maker seems to improve their engines one way or another > > every year. 50 years for Lycoming and no major changes? Where are > > there more internal combustion engines of similar horsepower to GA > > aircraft than autos. My feeble opinion is that the best odds for an > > alternative engine will be found in automotive engine technologies. > > Go Egg. > > Well, I have to agree that auto engines are definitely more state of the > art, but comparing the life of your car engine to your Lycosaur isn't > really fair. You don't treat them any where near the same, as was > alluded to in some posts. Your car doesn't sit idle for weeks (or > months) at a time and then get run a little bit. Most airplanes in > private ownership (non-flight school or other business related > operation) get treated that way. The accelerated cylinder wear that > causes high oil consumption is due to the rust that forms in the > cylinders when the plane sits for an extended period of time. If the > plane is flown regularly and about 100 to 150 hours a year, the lycosaur > will go to TBO without even getting a top!!! The secret is regular use > and care. > Linn


    Message 15


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    Time: 08:22:27 AM PST US
    From: "Kelly McMullen" <apilot2@gmail.com>
    Subject: Re: Lyc. Cranks
    Les, you might want to look into whether Superior or ECI offer or will be offering a crank for the -540. I know they do for the -360 engines, for about 20% less than the Lycoming part, with none of the AD issues the recent Lyc cranks have. Perhaps Rhonda or Allen know the answer, I just haven't researched it. On 12/4/06, Les Kearney <kearney@shaw.ca> wrote: > Given Kelly's crankshaft comment, how do I know that the new Lyc 540 that I > buy won't be the victim of some new form of cost cutting by Lycoming > management? I really don't want to install at 25 year old engine either.


    Message 16


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    Time: 08:41:32 AM PST US
    Subject: Re: Lyc. Cranks
    From: "Rhonda Bewley" <Rhonda@bpaengines.com>
    I can't say about ECI. I've heard for several years that they were planning on a 540 clone but certainly haven't seen anything to lend any credibility to it. Based on what Superior told us a few weeks ago, I would say not in the foreseeable future. Rhonda -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Kelly McMullen Sent: Monday, December 04, 2006 10:22 AM Subject: RV10-List: Re: Lyc. Cranks Les, you might want to look into whether Superior or ECI offer or will be offering a crank for the -540. I know they do for the -360 engines, for about 20% less than the Lycoming part, with none of the AD issues the recent Lyc cranks have. Perhaps Rhonda or Allen know the answer, I just haven't researched it. On 12/4/06, Les Kearney <kearney@shaw.ca> wrote: > Given Kelly's crankshaft comment, how do I know that the new Lyc 540 that I > buy won't be the victim of some new form of cost cutting by Lycoming > management? I really don't want to install at 25 year old engine either.


    Message 17


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    Time: 08:57:33 AM PST US
    From: "James K Hovis" <james.k.hovis@gmail.com>
    Subject: Re: Eggenfellner
    Here's some thoughts from a hopefully near future builder (and professional aircraft engineer too): I want a powerplant that has these basic traits: 1) Can deliver power to a prop within the recommended range set by Van's 2) Delivers that power without a major weight penalty in my overall payload (keep useful load and gross weight within the Van's limits) 3) Easily operated. 4) Good fuel consumption 5) Relatively simple installation 6) Can use available fuels. 7) Reliable long-term operation. Those are the basics. Does a Lycosaur/Contidino apply? You bet. Does the Subie apply? I'd need to study it more but so far it looks like it would fit the bill too, but it's not out of the range of possible powerplants at this time. Are there others? Yes. However, everything in aircraft design is a trade-off. To do something, you'll have to "pay" for it some way. Let's say I find a good used 210 HP Continental for a very low price to use in my future '-10, I'm trading some of that top-end performance those of you with 260HP Lycs are seeing. The difference would be noticable to most of you with the "big" engines, but to the 172 driver, it's an improvement. Now let's look at the Subie installation. Needs a PSRU - I think that can degrade reliability somewhat. Needs water and a radiator - adds weight and complexity to the installation. Can run on Mogas - BIG PLUS to me, don't know how long 100LL will be available - Vapor lock issues can be dealt with in smart fuel system design to mimize heat exposure, better in a water cooled engine. Initial aquisistion and rebuild cost - BIG plus. I can replace the Subie block every 500 hrs for the cost of a Lyc overhaul at 2000 hrs and still save money. Easy operation - don;t know about that one. Heat management seems to add to the complexity of operation. Overall reliability - I want to see a few run long-term before I'd commit. Really, trying to compare a car engine to an airplane is like apples to oranges. THey just aren't designed for the same type of operations. I had a discussion with my A&P a long time ago about this, if you want an "alternate" engine that compares most closely to aircraft applications, look to tractor/heavy equipment engines. These engines are designed to operate at high power settings on a continuous basis for long periods of time. The main difference between them and aircraft engines is weight is NOT a critical aspect of their design. Same goes for car engines. Now do I think a Cat engine can be adapted for aircraft? No, but how that engine is put together is a lot like airplane engines. Food for thought JKH On 12/4/06, Lloyd, Daniel R. <LloydDR@wernerco.com> wrote: > > Very well said, You bring up all of the points I used to make the > decision. What most people do not get to see is the agony of the > decision. I did not just wake up one morning and decide, rather it was a > long process that spanned two kits, a 7 and a 10. I have followed Jan > and his design for 5+ years. What I learned along the way was that the > engine would be built the best way he knew, that the support both before > and after the sale was what I was expecting. I also learned that > timelines were not important to Jan, delivery dates would slip, because > he was trying to make a better product not because he was unreliable. I > am sorry that Michael had a bad experience, because I asked many of the > same questions and have gotten the answers I was comfortable with. I > have had 2-3 trips per year down to the factory and have seen many > engines getting ready for delivery. Yes, they are shipped without some > components, but it is so that the builder can get on with the process of > installing them. Care packages are sent out, based on need and who is > flying first. One has to remember it is a small shop and being run to > the best of his ability. One thing I can say for sure, is that I will > get a quality engine, built to the best of Jan's ability, at an > affordable price, and my expectations from the vendor are being met and > exceeded every time I talk with him. He is always busy, but always takes > time when I call, or email questions. > You bring up the number one issue with the install of this package, and > that is the BUILDER. All of us think we know better and try to > re-engineer what has been known to work. With the Eggenfellner package, > allot of thought has gone into the install, and if you follow the > recommendations your chance for success are allot higher than if you > just do what you think will work. An example is the fuel pumps of > previous days. The pumps were mounted in the engine compartment, and a > blast tube for cooling was needed. Several builders decided they did not > need a blast tube, and one had a vapor lock issue that caused the pumps > to cavitate, and a loss of power was the result because the pumps could > not reprime. This was solved by a bleed bypass and the pumps moved into > the cabin. So yes feedback occurs and changes are made. It is > unfortunate that it takes this form, a plane loss for a change to occur. > But a deficiency was noted and the change made. That is how it was for > all of the older planes, and how they developed that OLD Lycoming, > things were tried, some worked, but many more did not. But each change > made the system more reliable and better for the loss that occurred. > > Tim brings up a very valid point about a rock solid power plant and > wanting to fly IFR with the family. This has weighed heavy on me, and > was not a light decision. But like all of the other decisions I had to > accept personal responsibility for when building this plane, I choose > what I felt comfortable with. Does this mean I will take the family up > at 41 hours and make a long xctry in it. No, I will continue flight > testing, growing each leg farther and farther, building hours and > confidence in the engine and plane. > I would pose this question to each builder, we are building IFR > platforms, and putting in experimental instrumentation, is this any less > risky than an experimental power plant? I for one do not think so. With > the recent problems with Dynon, Chelton and others, it is all unknown, > and failure modes are unknown. But what can be done to alleviate that > unknown? Testing, and confidence building in the platform of choice. > BUILD IT TO THE BEST OF YOUR ABILITY, TEST IT, AND HAVE FUN. > Dan > N289DT > > > -----Original Message----- > From: owner-rv10-list-server@matronics.com > [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Tim Olson > Sent: Monday, December 04, 2006 9:47 AM > To: rv10-list@matronics.com > Subject: Re: RV10-List: Eggenfellner > > > I'm very sorry in advance, but driving to work brought more time to > think on this. I feel bad in that I REALLY don't want to have people > think I'm down on them or their engine choice if they go Subie, but > I really think people need to honesty evaluate their objectives > when they make that decision. > > Basically, any choice like this is one where there's a pie-chart > of reasons. There can be MANY pieces of pie. So you go Lyc, > it may look like this: (this is JUST an example, and I'm JUST > trying to add to a constructive conversation) > > Long term proven Track Record in Aircraft Installations: 45% > Big Bore Throaty sound (asthetics): 5% > Air cooling...no worries about water leaks at altitude: 10% > Commonality...easy to find a mechanic on field: 10% > Performance...known good performance: 20% > Available from reputable engine builder: 10% > > So now you look at the same thing for a Subie... > > Durable engine in auto applications: 30% > Smooth running, smooth sounding (asthetics): 20% > Possible somewhat lower cost: 15% > Liquid cooling...allows tighter tolerances: 5% > Low cost rebuilds: 15% > Easily available parts: 5% > Turbonormalized for high altitude performance: 10% > > *** > > So you see from above that each engine will have some reasons for > choosing it. It is just a plain fact that "Long term proven > track record in aircraft installations" cannot be part of the > Subie pie....just as it's not possible that "Liquid cooling... > allows tighter tolerances" cannot be part of the lycoming pie. > These aren't digs, and they're not always negatives or positives, > but they do illustrate that it REALLY takes a different set of > engine goals to come to this choice. > > Additionally, Dan said something to the sort of: "When I'm > done and flying, I want to give tons of demo rides....<snip> > and once you fly behind one you will be sold." > > Ok, Fair enough, again, Dan knows I'm not digging on him > personally....Dan and I are buds. But, sit and seriously > ponder what it could possibly be that would turn your > opinion after a 1 hour demo flight. Can something like > "Long term reliability and proven..." even be a part of that > equation? I suggest that a decision that quick, will > ultimately be made on a pie-chart of values as above, but > you REALLY should make a list of what the pieces of pie > are, and see how you weigh the values. > > To drag on longer, I was an earlier builder who looked at > Crossflow, DeltaHawk, and others. Before I even BOUGHT the > kit, one of my goals was to do a homebuilt so I could get > the 3000 hour stated TBO of a diesel, along with it's fuel > flow benefits. Well, I'm certainly glad I didn't wait > for the engine to be delivered, as I've got 177 hours > FLYING on mine. But, additionally, there is absolutely no > reliable track record that can be given to the engines that > I was going to choose. So I looked long and hard at my > situation. What did I REALLY care about most. What I > REALLY cared about, flying my 2 kids around the sky, > was that I would never, ever, have an off airport landing > due to engine failure, knowing I wanted an IFR bird. That is > the single largest piece of my pie. When I made that decision, > the cost differences and others became null and void, > and my pie changed completely. > > Do I have a dog in this fight? No, not at all. I really > want to see some of these engines go and put on lots of hours. > I wouldn't call it a success until that particular engine model > has 10,000+ total hours on it, at least....and probably more. > But, the one interest we all have is this....insurance. Right > now, there's no reason to ding them. What if we rebalanced > the flying RV-10's differently. Right now we have what, 59 > -10's all running almost identical engines, with no engine > failures attributed to the engine. What if all 59 or more > were flying subies, would they be as successful? We just > don't know. What if 10 subies land in our fleet, and it's > 75 to 10, but we have 1 subie failure? Does that mean anything? > Probably not. But I sure hope that after all 17 are delivered > and flying that there is nothing that happens to any of them > that will raise rates for anyone else. We're counting on > EVERYONE to build and maintain to high standards, lycs > and subies alike. Beyond that, a good engine does not a > good engine installation make. With a PRSU, and other > variables, you truly are experimenting, and we're all wishing > for the experiment to be a success. The Subie block and > crank and pistons may prove to be the reliable part of the > equation. > > Interestingly, the reliability choice of mine bled into > other areas as well. It's the biggest reason why I was > plenty happy with 8.5:1 pistons, and a fairly standard > system. John talks about engines he's known that blew up. > Funny thing is, lots of them have been souped up a bit, > or have a "T" in front of the identifier. Personally, > I would not trade the performance or anything else for the > possible reliability penalty that a turbo, or hi-comp > pistons would bring. The engine manufacturers may feel > fairly good about 9:1 pistons, but in absolute fact, > as you increase the compression, there are penalties paid. > They just become quicker and larger penalties as you go > higher. So 9:1 may be just not much worse than 8.5:1, and > so on. > > It's been a great discussion, and I just enlarged it to hopefully > open the minds a bit. Nobody is trashing subie buyers. We're > just cautious skeptics ourselves, and I personally just haven't > grown the balls required. > > Tim Olson - RV-10 N104CD - Flying > do not archive > > > Tim Olson wrote: > > > > You see, it's this exact type of inquiry that completely confuses > > me. If someone is looking at it where safety is their #1 concern, > > then the engine choice is much much more obvious than the guy > > who wants to experiment. The "old" engines, when run properly, > > with well built planes, have an extremely, EXTREMELY reliable > > track record. (the 1996-2002 cranks if those dates Kelly pointed > > out are correct, are the only real ones that don't follow with > > the same reliability). So if you're TRULY and honesty looking > > for long term safety, there is only one choice....as it will > > literally be years or a decade or more before there will be > > enough track record on the others to show. In fact, if it takes > > LESS time to come to a conclusion, then that will mean the > > conclusion will not be positive. It's an older design, but > > one that has been well proven to not have extreme failure modes > > that simply drop them from the sky without warning. > > > > But then again, I believe that many who claim they want safety #1 are > > secretly lying to themselves every day because they drank whatever > > kool-ade it was at the time, be it engines, instruments, or whatever. > > > > Tim Olson - RV-10 N104CD - Flying > > do not archive > > > > > > Les Kearney wrote: > >> > >> Hi Kelly > >> > >> My Pa28/180C has a circa 1966 crank, the engine was last overhauled > in > >> 1979. > >> I expect that the -10 will be the last plane I own and so I *want* a > new > >> engine. My fear is that I will drop $40k+ into a new Lycoming and > then > >> find > >> out that I have a major AD to deal with - at my expense of course. > >> > >> Whatever I do, safety is at the absolute top of my list. Engine wise, > the > >> question becomes which will be safer - a Subaru engine or a Lycoming > >> engine. > >> I am not smart enough yet to know the answer to this question but all > the > >> responses to my earlier query have given me a lot to ponder. > >> > >> Cheers > >> Les RV10 # 40643 > >> Do not archive > >> > >> -----Original Message----- > >> From: owner-rv10-list-server@matronics.com > >> [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Kelly > McMullen > >> Sent: Sunday, December 03, 2006 8:44 PM > >> To: rv10-list@matronics.com > >> Subject: Re: RV10-List: Eggenfellner > >> > >> > >> The 50 yr old technology had ZERO crankshaft problems. The only Lyc > >> crank problems are from 1996 to approx 2002, because the current > >> management thought they could save some money or something with > >> different metallurgy. If you can get a crank from the 1980's it will > >> last forever. I'm flying behind one right now of early '80s vintage, > >> never been turned or polished, still standard dimension bearings. No > >> ADs, no nothing on it. > >> Lloyd, Daniel R. wrote: > >>> The only comment I have when someone responds in this manner is > >>> CRANKSHAFT and lawsuit. > >>> Enough said about unquestionable reliability, there are 5000+ > >>> individuals that would argue on this case for 50 year old > technology. > >>> Dan > >>> Waiting for the facts to show themselves before we speculate. > >>> > >> > >> > >


    Message 18


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    Time: 10:32:44 AM PST US
    From: "John Gonzalez" <indigoonlatigo@msn.com>
    Subject: access panels
    I have a QB fuse and I have been impressed with the quality of the workmanship, but I have spent a lot of time trying to route conduit through the fuselage sides. From the plans it looks like the two holes on each bulkhead(four per side) were supposed to be drilled to 3/4" diameter. To me it looks like they drilled it to size for the regular size snap bushings that are used elsewhere(Like cable runs in the tunnel) Hence, I have had a heck of a time doing this. I thought I was being clever by uising a 4" CARBON FIBER pushrod used for models to help guide through the holes. A little light was going off in my head after several(Ton) of attempts of dragging this rod inside there. Carbon/aluminum, Pencil/ Aluminum??? Now that there is a big unknown about how much carbon residue i left on the primed aluminum parts, I am thinking about making some access panel infront and inback of these two bulkheads, which will allow me to clean the metal, re prime or Beo lube. I addition, route everthing correctly. I just can't figure away to unscrew the side panels and remove them as many are riveted in and gaining access to re rivet would be like taking out major assembles(MAJOR) Any Ideas, has anyone else needed to put in access panels there. It seems non structural as there are so few screws holding things in place. Hope this is a relief from the engine wars. John G.


    Message 19


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    Time: 11:12:34 AM PST US
    From: Rick <ricksked@earthlink.net>
    Subject: Re: access panels
    John, Isn't the carbon fiber wrapped around a rod then sealed with resin to make those rods? I wouldn't think you would get actual carbon scraping off, and pencils use graphite right? not carbon. Just a thought... Rick S. 40185 do not archive


    Message 20


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    Time: 12:10:24 PM PST US
    From: Richard Reynolds <rvreynolds@macs.net>
    Subject: Airflow Performance Filter Maintnance
    We have installed the Airflow Performance filter per Section 37 - Fuel System. The instructions with the filter "suggest" it should be removed, opened, and cleaned after the first 10 hours and then annually. How easy is it remove the filter with panel and the CT-10 throttle quadrant installed????? Also, how easy is it to remove the seats?? Inquiring minds want to know. Richard Reynolds


    Message 21


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    Time: 12:20:17 PM PST US
    Subject: access panels
    From: "John W. Cox" <johnwcox@pacificnw.com>
    Graphite cloth is Carbon Fiber cloth. They are interchangeably the same. Their galvanic nobility with aluminum is anodic/cathodic. Separating the two in construction is a valued step. In reality it is not a serious issue. With titanium, stress cracks can develop when exposed to heat. Hence we never use pencil marks in aviation construction. Larger lightening holes with a flared radius for reinforcement would provide valuable wire routing - for those like me on the really slow build schedule. You might have to drill out and modify with a re-rivet at the end the quick-build panel. Those who have gone before us have valuable perspective in such routing. Rick come on, flyboys should know this. Naval aviators had to. John Cox 40600 -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Rick Sent: Monday, December 04, 2006 11:11 AM Subject: Re: RV10-List: access panels John, Isn't the carbon fiber wrapped around a rod then sealed with resin to make those rods? I wouldn't think you would get actual carbon scraping off, and pencils use graphite right? not carbon. Just a thought... Rick S. 40185 do not archive


    Message 22


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    Time: 12:23:00 PM PST US
    From: Les Kearney <kearney@shaw.ca>
    Subject: access panels
    Hi Rick Graphite is elemental carbon so if a pencil left marks it may be a problem. That is why we use sharpies when marking parts. Cheers Les -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Rick Sent: Monday, December 04, 2006 12:11 PM Subject: Re: RV10-List: access panels John, Isn't the carbon fiber wrapped around a rod then sealed with resin to make those rods? I wouldn't think you would get actual carbon scraping off, and pencils use graphite right? not carbon. Just a thought... Rick S. 40185 do not archive


    Message 23


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    Time: 01:01:59 PM PST US
    From: "John Gonzalez" <indigoonlatigo@msn.com>
    Subject: access panels
    Now that we all understand that graphite is carbon. What about the reaction. I cannot get a rag in there to clean it off with any cleaner, I can't barely get the carbon rod to find the holes. The carbon rod which is now bevelled on the end will leave marks on a piece of paper, not as well as a pencil but you can see it. I put tape over the end to stop this, but what about what has already occured, just shoot in Boe lube and try for a few more twenty minute sessions to get the rod and then the conduit to go through the holes, or cut the access panels do a thorough cleaning, line up the conduit, but for all other purposes, the panels will probably never be used again. John >From: Les Kearney <kearney@shaw.ca> >To: rv10-list@matronics.com >Subject: RE: RV10-List: access panels >Date: Mon, 04 Dec 2006 13:20:30 -0700 > > >Hi Rick > >Graphite is elemental carbon so if a pencil left marks it may be a problem. >That is why we use sharpies when marking parts. > >Cheers > >Les > > >-----Original Message----- >From: owner-rv10-list-server@matronics.com >[mailto:owner-rv10-list-server@matronics.com] On Behalf Of Rick >Sent: Monday, December 04, 2006 12:11 PM >To: rv10-list@matronics.com >Subject: Re: RV10-List: access panels > > >John, > >Isn't the carbon fiber wrapped around a rod then sealed with resin to make >those rods? I wouldn't think you would get actual carbon scraping off, and >pencils use graphite right? not carbon. > >Just a thought... > >Rick S. >40185 > >do not archive > >


    Message 24


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    Time: 01:23:44 PM PST US
    From: "Chris , Susie Darcy" <VHMUM@bigpond.com>
    Subject: Re: Eggenfellner/Subaru
    Its simple for us until there are a few thousand of these altenatives I would not bother. We will be flying with children in the plane and I want proven engine .simple as that! Safety is number 1. I think its fantastic that others go the ALT route as we would not get advancements without there courage! So good on you guys! Chris 388 do not archive


    Message 25


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    Time: 01:38:27 PM PST US
    From: Rick <ricksked@earthlink.net>
    Subject: access panels
    Actually, My main idea was I had used these R/C push rods before and never had them leave any marks on anything. The final product is very hard and doesn't come off on your hands or material like a "pencil lead" ;) The ones I used were very smooth on the outside and hard as nails. I prefer the blue pilot pens to Sharpies. Are mechanical pencils OK? ;p I used a red pencil a lot working on airplanes though....lots of X's, dashes and diagonals. Rick S. 40185 do not archive


    Message 26


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    Time: 01:42:04 PM PST US
    From: Rick <ricksked@earthlink.net>
    Subject: Re: Airflow Performance Filter Maintnance
    Richard, It's not easy WITHOUT the quadrant....Some posts a while back addressed this issue. I am using a fiberglass panel/console assembly and it ain't gonna be easy either. Others were considering relocating the fliter for just such a reason. I think the seats need to come out, then you can access the tunnel cover so there are a few more steps than most realize. Rick S. 40185 do not archive


    Message 27


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    Time: 01:47:37 PM PST US
    Subject: access panels
    From: "John W. Cox" <johnwcox@pacificnw.com>
    When fishing wire runs on our air carrier birds, we use a simple brazing rod with a limitless length of waxed electric tie string taped to the end. Unlike an electrician's fish wire (available at the aviation department of Home Depot) flat with a hook on the end for conduit. We just go fishing with the straight rod. When changing out flexible metal control cables such as the RV-10 rudder, We tie the terminated end to the string and fish the string by pulling on the old cable. We tie a new replacement cable and then pull the string back through fairleads, cables and pulley runs. We are often pulling up to 45 feet on an aileron run. As yet no one has worn one out to need the technique. Another trick from HD's aviation department is their heaviest gage of plastics weed wacker replacement line. It is great for determining wire runs. It tends to bend at a similar radius to wire bundles. It's flexible, it's cheap and easy to work with. Lancair used it to determine their wire panels (4 x 8 sheets of plywood) to pre-wire complete aircraft on the board in the avionics department. Randy DeBauw (#40006)or the boys at Advanced might tell you the lengths needed for the RV-10 from their doing his entire aircraft back in April of 2005. During the FWF episode you can check wiring, cables and hose routing with the stuff. Electrolysis is not going to be a problem with the residue. Carbon just like Hydrogen Embrittlement can change the molecular structure of sheet metal. It becomes more brittle and cracks can ensue. Galvanic issues are where two dissimilar materials such as Alclad and carbon fiber are nested together in the presence of humidity. This is not a problem in this application. Ask Van's Techline if you are concerned. John Cox -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of John Gonzalez Sent: Monday, December 04, 2006 1:01 PM Subject: RE: RV10-List: access panels <indigoonlatigo@msn.com> Now that we all understand that graphite is carbon. What about the reaction. I cannot get a rag in there to clean it off with any cleaner, I can't barely get the carbon rod to find the holes. The carbon rod which is now bevelled on the end will leave marks on a piece of paper, not as well as a pencil but you can see it. I put tape over the end to stop this, but what about what has already occured, just shoot in Boe lube and try for a few more twenty minute sessions to get the rod and then the conduit to go through the holes, or cut the access panels do a thorough cleaning, line up the conduit, but for all other purposes, the panels will probably never be used again. John


    Message 28


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    Time: 02:04:55 PM PST US
    Subject: access panels
    From: "John W. Cox" <johnwcox@pacificnw.com>
    Grease pencils okay but highly inaccurate. Anyone remember James McClow and is color crayon sized cut lines? Sharpies (which cleaned with alcohol) are great. Pencils either physical or mechanical are VERBOTTEN. Not for layup, not for cut marks, not nutten. All technical writing has to be in pen, so we have to E.I.E. entries that we screw up. And I thought pilot logbooks were bad. In sheet metal layup we use colors such as green, blue and red sharpie for folds, shearlines and holes. John Cox -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Rick Sent: Monday, December 04, 2006 1:38 PM Subject: RE: RV10-List: access panels Actually, My main idea was I had used these R/C push rods before and never had them leave any marks on anything. The final product is very hard and doesn't come off on your hands or material like a "pencil lead" ;) The ones I used were very smooth on the outside and hard as nails. I prefer the blue pilot pens to Sharpies. Are mechanical pencils OK? ;p I used a red pencil a lot working on airplanes though....lots of X's, dashes and diagonals. Rick S. 40185 do not archive


    Message 29


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    Time: 02:15:22 PM PST US
    From: Niko <owl40188@yahoo.com>
    Subject: Re: access panels
    Hi John,=0A=0AI just put some access panels in the baggage floor. See my p ost on 11/14/06 , it has some pictures.=0A=0AYou probably need two more acc ess panels in the passenger seat floors. This will give you access to both bays. I would create access panels in lieu of drilling out the panels as the access panels will be usefull for maintenance. I thnk the access panel s should have been designed into the kit.=0A=0ANiko=0A40188=0A=0A=0A----- O riginal Message ----=0AFrom: John Gonzalez <indigoonlatigo@msn.com>=0ATo: r v10-list@matronics.com=0ASent: Monday, December 4, 2006 1:31:37 PM=0ASubjec Gonzalez" <indigoonlatigo@msn.com>=0A=0AI have a QB fuse and I have been im pressed with the quality of the =0Aworkmanship, but I have spent a lot of t ime trying to route conduit through =0Athe fuselage sides. From the plans it looks like the two holes on each =0Abulkhead(four per side) were suppose d to be drilled to 3/4" diameter. To me =0Ait looks like they drilled it t o size for the regular size snap bushings =0Athat are used elsewhere(Like c able runs in the tunnel)=0A=0AHence, I have had a heck of a time doing this . I thought I was being clever =0Aby uising a 4" CARBON FIBER pushrod used for models to help guide through =0Athe holes. A little light was going o ff in my head after several(Ton) of =0Aattempts of dragging this rod inside there. Carbon/aluminum, Pencil/ =0AAluminum???=0A=0ANow that there is a b ig unknown about how much carbon residue i left on the =0Aprimed aluminum p arts, I am thinking about making some access panel infront =0Aand inback of these two bulkheads, which will allow me to clean the metal, =0Are prime o r Beo lube. I addition, route everthing correctly.=0A=0AI just can't figure away to unscrew the side panels and remove them as many =0Aare riveted in and gaining access to re rivet would be like taking out major =0Aassembles( MAJOR)=0A=0AAny Ideas, has anyone else needed to put in access panels there . It seems =0Anon structural as there are so few screws holding things in place.=0A=0AHope this is a relief from the engine wars.=0A=0AJohn G.=0A=0A


    Message 30


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    Time: 04:53:10 PM PST US
    From: "Doug Nebert" <doug@mapcontext.com>
    Subject: Diesel options
    Regarding diesel options, I am watching the DeltaHawk diesel engine (www.deltahawkengines.com) in the 200HP range. Yes, their production schedule gets delayed but they have installed one in a Velocity with impressive performance and economy figures. I'm still a few years away from decision on an engine... -- Doug Nebert #40546 - wing slow build


    Message 31


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    Time: 05:05:56 PM PST US
    From: "David McNeill" <dlm46007@cox.net>
    Subject: Re: Diesel options
    I watched at Deltahawk and Zoche diesel at OSH 2001 2002 2003 2004 2005 2006 I chose to fly with the Lycosaurus. ----- Original Message ----- From: "Doug Nebert" <doug@mapcontext.com> Sent: Monday, December 04, 2006 5:52 PM Subject: RV10-List: Diesel options > > Regarding diesel options, I am watching the DeltaHawk diesel engine > (www.deltahawkengines.com) in the 200HP range. Yes, their production > schedule gets delayed but they have installed one in a Velocity with > impressive performance and economy figures. I'm still a few years away > from decision on an engine... > > -- Doug Nebert > #40546 - wing slow build > > >


    Message 32


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    Time: 06:46:49 PM PST US
    From: "Jesse Saint" <jesse@itecusa.org>
    Subject: Airflow Performance Filter Maintnance
    The seats do come loose without much trouble, but to take them completely out you need to remove the cover panel over the flap control tube by the rear seats (or some have modified the seats to allow them to be removed with that panel in place). Sliding the seat back past the normal stop, however, will allow access to the screws. I like the idea of cutting the forward tunnel cover back underneath the panel a little bit to allow access to that area without removing as much of the rest of the interior, with nutplates and a backing plate to tie them together. Do not archive. Jesse Saint I-TEC, Inc. jesse@itecusa.org www.itecusa.org W: 352-465-4545 C: 352-427-0285 -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Rick Sent: Monday, December 04, 2006 4:42 PM Subject: Re: RV10-List: Airflow Performance Filter Maintnance Richard, It's not easy WITHOUT the quadrant....Some posts a while back addressed this issue. I am using a fiberglass panel/console assembly and it ain't gonna be easy either. Others were considering relocating the fliter for just such a reason. I think the seats need to come out, then you can access the tunnel cover so there are a few more steps than most realize. Rick S. 40185 do not archive -- 7:18 AM -- 7:18 AM


    Message 33


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    Time: 08:22:56 PM PST US
    Subject: Re: Eggenfellner
    From: Dj Merrill <deej@deej.net>
    It is postings like the following that really spark my interest (posted today on the SubaruAircraft Yahoo list): ----- Yesterday we had a break in the weather (snow & high winds) so we had a group gaggle fly off the island for lunch. We had 3 Super Cubs, 1 Cessna 120 and my E-Sube powered GlaStar. Flying formation with this gaggle I had to reduce power to 3000 eng. rpm/1650 prop. OAT was 25 deg. so they were all dressed in insulated coveralls, heavy coats, stocking caps etc. trying to keep from freezing. Meanwhile I was very comfortable in a light shirt basking in the heat from my hot coolant multi fan speed cockpit heater/defroster. The best part was, they were burning 8 gph of 100 LL while I was only burning 2.3 GPH of auto fuel !!! We all had a great lunch and departed for the island. One of the pilot/passengers in one of the Super Cubs rode back with me. He said going from the Super Cub/Lyc. to the GlaStar/Subaru was like being beamed 100 years into the future. He must be a Star Wars fan :>)) Charlie Walker 762 TROUBLE FREE hrs. ----- -Dj


    Message 34


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    Time: 08:58:56 PM PST US
    From: linn Walters <pitts_pilot@bellsouth.net>
    Subject: Re: Eggenfellner
    Tim Olson wrote: > > You see, it's this exact type of inquiry that completely confuses > me. If someone is looking at it where safety is their #1 concern, > then the engine choice is much much more obvious than the guy > who wants to experiment. The "old" engines, when run properly, > with well built planes, have an extremely, EXTREMELY reliable > track record. (the 1996-2002 cranks if those dates Kelly pointed > out are correct, are the only real ones that don't follow with > the same reliability). So if you're TRULY and honesty looking > for long term safety, there is only one choice....as it will > literally be years or a decade or more before there will be > enough track record on the others to show. In fact, if it takes > LESS time to come to a conclusion, then that will mean the > conclusion will not be positive. It's an older design, but > one that has been well proven to not have extreme failure modes > that simply drop them from the sky without warning. Well, there is the Lycosaur SB covering excessive walve guide wear ....... which leads to broken valves and engine failure. No warning of impending failure other than doing the SB. I hate SBs! It's Lycomings (and others) way of saying ..... "you might have a serious problem if" (with apologies to Jeff Foxworthy) ....... and shifting the liability to the owners instead of fessing up. Let's be honest here ..... aircraft engines haven't changed in many decades ..... because of the Feds rules/regs while car engines have improved reliability over the years. FADEC is the most recent 'improvement' in our aircraft engine ...... and car engines paved the way for that ...... Car engines have electronic fuel injection with automatic leaning, better BSFC .... well, the list goes on and on. Thank God that the FAA will let us experimental airplane builders use the latest technology (electronic ignition with variable advance for one) so we CAN look at alternatives to the certified power plants. No matter what logic a builder uses to come to HIS conclusion ...... I doubt that any rational thought can be considered wrong. I'll most likely have a certified type of engine in my bird when it takes to the sky ....... mostly because I won't take the time and effort to engineer all the stuff required to hang some other kind of power plant on it. Other than that biggie, I can't see any reason not to be creative. Linn > > > But then again, I believe that many who claim they want safety #1 are > secretly lying to themselves every day because they drank whatever > kool-ade it was at the time, be it engines, instruments, or whatever. > > Tim Olson - RV-10 N104CD - Flying > do not archive


    Message 35


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    Time: 09:19:54 PM PST US
    From: "John Gonzalez" <indigoonlatigo@msn.com>
    Subject: Re: Eggenfellner
    No Beaming in Star Wars...you mean Star Trek! Hyperdrives and jumps to lightspeed are Star Wars. How come no one ever mentions Yamaha outboard motors, Water cooled and up to 300HP and run at full power for several hours to get out to the real fishing grounds. My 90Hp Yamaha never had a problem and I cleaned the carburators myself on several occassions...Magna Sin, that's Mexico gas. That engine took a lick'en and it did it in saltwater. It didn't cost $40,000.00 either. Time to move on. How about Intercoms any recommendations. Want easy installation, stereo sound and plays satallite radio or from an Ipod. Can it be acheived. Brands???????? John G. Do Not Archive >From: Dj Merrill <deej@deej.net> >To: rv10-list@matronics.com >Subject: Re: RV10-List: Eggenfellner >Date: Mon, 04 Dec 2006 23:22:26 -0500 > > >It is postings like the following that really spark my interest (posted >today on the SubaruAircraft Yahoo list): > >----- >Yesterday we had a break in the weather (snow & high winds) so we had a >group gaggle fly off the island for lunch. We had 3 Super Cubs, 1 Cessna >120 and my E-Sube powered GlaStar. Flying formation with this gaggle I >had to reduce power to 3000 eng. rpm/1650 prop. OAT was 25 deg. so they >were all dressed in insulated coveralls, heavy coats, stocking caps etc. >trying to keep from freezing. Meanwhile I was very comfortable in a >light shirt basking in the heat from my hot coolant multi fan speed >cockpit heater/defroster. The best part was, they were burning 8 gph of >100 LL while I was only burning 2.3 GPH of auto fuel !!! > >We all had a great lunch and departed for the island. One of the >pilot/passengers in one of the Super Cubs rode back with me. He said >going from the Super Cub/Lyc. to the GlaStar/Subaru was like being >beamed 100 years into the future. He must be a Star Wars fan :>)) > >Charlie Walker >762 TROUBLE FREE hrs. >----- > >-Dj > >


    Message 36


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    Time: 09:27:18 PM PST US
    From: "John Gonzalez" <indigoonlatigo@msn.com>
    Subject: Re: Eggenfellner
    It looks pretty well laid out and thought out for the builder, at least on paper....Its actually very interesting. mostly because I won't take the time and effort >to engineer all the stuff required to hang some other kind of power plant >on it. Other than that biggie, I can't see any reason not to be creative. >Linn >From: linn Walters <pitts_pilot@bellsouth.net> >To: rv10-list@matronics.com >Subject: Re: RV10-List: Eggenfellner >Date: Mon, 04 Dec 2006 09:29:10 -0500 > > >Tim Olson wrote: > >> >>You see, it's this exact type of inquiry that completely confuses >>me. If someone is looking at it where safety is their #1 concern, >>then the engine choice is much much more obvious than the guy >>who wants to experiment. The "old" engines, when run properly, >>with well built planes, have an extremely, EXTREMELY reliable >>track record. (the 1996-2002 cranks if those dates Kelly pointed >>out are correct, are the only real ones that don't follow with >>the same reliability). So if you're TRULY and honesty looking >>for long term safety, there is only one choice....as it will >>literally be years or a decade or more before there will be >>enough track record on the others to show. In fact, if it takes >>LESS time to come to a conclusion, then that will mean the >>conclusion will not be positive. It's an older design, but >>one that has been well proven to not have extreme failure modes >>that simply drop them from the sky without warning. > >Well, there is the Lycosaur SB covering excessive walve guide wear ....... >which leads to broken valves and engine failure. No warning of impending >failure other than doing the SB. I hate SBs! It's Lycomings (and others) >way of saying ..... "you might have a serious problem if" (with apologies >to Jeff Foxworthy) ....... and shifting the liability to the owners instead >of fessing up. Let's be honest here ..... aircraft engines haven't changed >in many decades ..... because of the Feds rules/regs while car engines have >improved reliability over the years. FADEC is the most recent 'improvement' >in our aircraft engine ...... and car engines paved the way for that ...... >Car engines have electronic fuel injection with automatic leaning, better >BSFC .... well, the list goes on and on. Thank God that the FAA will let >us experimental airplane builders use the latest technology (electronic >ignition with variable advance for one) so we CAN look at alternatives to >the certified power plants. > >No matter what logic a builder uses to come to HIS conclusion ...... I >doubt that any rational thought can be considered wrong. I'll most likely >have a certified type of engine in my bird when it takes to the sky ....... >mostly because I won't take the time and effort to engineer all the stuff >required to hang some other kind of power plant on it. Other than that >biggie, I can't see any reason not to be creative. >Linn > > >> >> >>But then again, I believe that many who claim they want safety #1 are >>secretly lying to themselves every day because they drank whatever >>kool-ade it was at the time, be it engines, instruments, or whatever. >> >>Tim Olson - RV-10 N104CD - Flying >>do not archive > >


    Message 37


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    Time: 09:32:20 PM PST US
    From: "Kelly McMullen" <apilot2@gmail.com>
    Subject: Re: Eggenfellner
    Well, I doubt you will find a car that does better than th 0.42 bsfc that most any Lycoming can achieve. Their computers are first and foremost to eliminate emissions, with a side benefit of reducing fuel consumption and increasing reliability. But they require unleaded fuel and oxygen sensors to achieve the fuel control, not feasible if you are ever going to run 100LL. If you took away their closed loop feedback fuel computers, they would lose 90% of the benefit of the computer..see what happens when you have a failed O2 sensor for fuel economy. O2 sensors can't live with any lead. Their systems are not optimized for economy, because doing so would maximize NOx emissions, generating more smog. They have to run a little rich to have some CO in the exhaust to work with the reducing portion of the catalyst, creating N2 and O2 from NOx, before the exhaust goes into the oxidizing chamber to turn CO to CO2 and HC to H2O and CO2. Their electronic injectors(not all cars have them) are sensitive to varnish and gum and dirt, which is why you see a lot of service places pushing injection cleaning, and a detergency specification had to be added for mogas. When a single injector electronics fail, so does delivery of any fuel to that cylinder..not what you really want in air. The German manufacturers use a good Bosch continuous flow injection system, but it too requires closed loop feedback mixture control. Nobody has done much development work on what mixture programming would be optimal for aircraft, partly because there isn't an optimum..if your mission is economy/max range you can go max lean at the lowest power that keeps the plane in the air. If you want 75% cruise, then there are other compromises to make. No one setting fits all situations, so you would have to have some form of override or mode select switch...another point of failure. You just need to understand how different a mission daily commute on gridlocked freeways is from tooling around in the air at more than double the ground speed limit. Once you realize that most autos cruise at 15-20% power for speeds below 70mph, in mostly a varying load situation, vs aircraft running 75% power 95% of the time, and the rest either climbing at 100%, OR descending at very low power. On 12/4/06, linn Walters <pitts_pilot@bellsouth.net> wrote: > > Tim Olson wrote: > > > > > You see, it's this exact type of inquiry that completely confuses > > me. If someone is looking at it where safety is their #1 concern, > > then the engine choice is much much more obvious than the guy > > who wants to experiment. The "old" engines, when run properly, > > with well built planes, have an extremely, EXTREMELY reliable > > track record. (the 1996-2002 cranks if those dates Kelly pointed > > out are correct, are the only real ones that don't follow with > > the same reliability). So if you're TRULY and honesty looking > > for long term safety, there is only one choice....as it will > > literally be years or a decade or more before there will be > > enough track record on the others to show. In fact, if it takes > > LESS time to come to a conclusion, then that will mean the > > conclusion will not be positive. It's an older design, but > > one that has been well proven to not have extreme failure modes > > that simply drop them from the sky without warning. > > Well, there is the Lycosaur SB covering excessive walve guide wear > ....... which leads to broken valves and engine failure. No warning of > impending failure other than doing the SB. I hate SBs! It's Lycomings > (and others) way of saying ..... "you might have a serious problem if" > (with apologies to Jeff Foxworthy) ....... and shifting the liability to > the owners instead of fessing up. Let's be honest here ..... aircraft > engines haven't changed in many decades ..... because of the Feds > rules/regs while car engines have improved reliability over the years. > FADEC is the most recent 'improvement' in our aircraft engine ...... > and car engines paved the way for that ...... Car engines have > electronic fuel injection with automatic leaning, better BSFC .... well, > the list goes on and on. Thank God that the FAA will let us > experimental airplane builders use the latest technology (electronic > ignition with variable advance for one) so we CAN look at alternatives > to the certified power plants. > > No matter what logic a builder uses to come to HIS conclusion ...... I > doubt that any rational thought can be considered wrong. I'll most > likely have a certified type of engine in my bird when it takes to the > sky ....... mostly because I won't take the time and effort to engineer > all the stuff required to hang some other kind of power plant on it. > Other than that biggie, I can't see any reason not to be creative. > Linn > > > > > > > > But then again, I believe that many who claim they want safety #1 are > > secretly lying to themselves every day because they drank whatever > > kool-ade it was at the time, be it engines, instruments, or whatever. > > > > Tim Olson - RV-10 N104CD - Flying > > do not archive > >


    Message 38


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    Time: 09:43:47 PM PST US
    From: "John Gonzalez" <indigoonlatigo@msn.com>
    Subject: Intercoms
    Next question, I was looking at intercom units and would like to put in the wiring to the headphone jacks and wanted to know if anyone has experience with any of the three units. All I would like to have, not too complicated to us and install and one that functions well and one that I can hook up to say an Ipod and or satallite radio(Stereo function) AVCOMM DX-AC6PA INTERCOM PM3000 PANEL MOUNT STEREO INTERCOM Sigtronics SPA-4S Stereo Intercom Any body ever used any of these brands? John G


    Message 39


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    Time: 09:47:45 PM PST US
    From: "JOHN STARN" <jhstarn@verizon.net>
    Subject: Re: Eggenfellner
    Right on...and it has a prop already attached. KABONG Do Not Archive ----- Original Message ----- From: "John Gonzalez" <indigoonlatigo@msn.com> Sent: Monday, December 04, 2006 9:19 PM Subject: Re: RV10-List: Eggenfellner >> No Beaming in Star Wars...you mean Star Trek! Hyperdrives and jumps to > lightspeed are Star Wars. > > How come no one ever mentions Yamaha outboard motors, Water cooled and up > to 300HP and run at full power for several hours to get out to the real > fishing grounds. My 90Hp Yamaha never had a problem and I cleaned the > carburators myself on several occassions...Magna Sin, that's Mexico gas. > That engine took a lick'en and it did it in saltwater. It didn't cost > $40,000.00 either.


    Message 40


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    Time: 10:05:20 PM PST US
    From: Tim Olson <Tim@MyRV10.com>
    Subject: Re: Eggenfellner
    Easy Choice on the intercom. the PMA8000SR. There's so much cool stuff in those intercoms, it's one of the nicest things to have in the plane. Tim Olson - RV-10 N104CD - Flying do not archive John Gonzalez wrote: > > No Beaming in Star Wars...you mean Star Trek! Hyperdrives and jumps to > lightspeed are Star Wars. > > How come no one ever mentions Yamaha outboard motors, Water cooled and > up to 300HP and run at full power for several hours to get out to the > real fishing grounds. My 90Hp Yamaha never had a problem and I cleaned > the carburators myself on several occassions...Magna Sin, that's Mexico > gas. That engine took a lick'en and it did it in saltwater. It didn't > cost $40,000.00 either. > > Time to move on. How about Intercoms any recommendations. Want easy > installation, stereo sound and plays satallite radio or from an Ipod. > Can it be acheived. Brands???????? > > John G. > > Do Not Archive > > >> From: Dj Merrill <deej@deej.net> >> To: rv10-list@matronics.com >> Subject: Re: RV10-List: Eggenfellner >> Date: Mon, 04 Dec 2006 23:22:26 -0500 >> >> >> It is postings like the following that really spark my interest (posted >> today on the SubaruAircraft Yahoo list): >> >> ----- >> Yesterday we had a break in the weather (snow & high winds) so we had a >> group gaggle fly off the island for lunch. We had 3 Super Cubs, 1 Cessna >> 120 and my E-Sube powered GlaStar. Flying formation with this gaggle I >> had to reduce power to 3000 eng. rpm/1650 prop. OAT was 25 deg. so they >> were all dressed in insulated coveralls, heavy coats, stocking caps etc. >> trying to keep from freezing. Meanwhile I was very comfortable in a >> light shirt basking in the heat from my hot coolant multi fan speed >> cockpit heater/defroster. The best part was, they were burning 8 gph of >> 100 LL while I was only burning 2.3 GPH of auto fuel !!! >> >> We all had a great lunch and departed for the island. One of the >> pilot/passengers in one of the Super Cubs rode back with me. He said >> going from the Super Cub/Lyc. to the GlaStar/Subaru was like being >> beamed 100 years into the future. He must be a Star Wars fan :>)) >> >> Charlie Walker >> 762 TROUBLE FREE hrs. >> ----- >> >> -Dj >> >> >> >> > > > > > >




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