RV10-List Digest Archive

Sat 01/06/07


Total Messages Posted: 25



Today's Message Index:
----------------------
 
     1. 06:49 AM - Re: Van's shipping department, where did everyone go?? (Eric_Kallio)
     2. 07:00 AM - Re: Avionics fan (Tim Olson)
     3. 07:01 AM - Re: Re: Rolling the leading edges of the elevator & rudder (Marc & Kathy)
     4. 07:50 AM - Re: prop hub space (Mike Kraus)
     5. 07:50 AM - Re: Seeking sales position (Mike Kraus)
     6. 11:13 AM - Re: Re: Rolling the leading edges of the elevator & rudder (John Testement)
     7. 11:45 AM - [Fw: D2A announcement] (Deems Davis)
     8. 11:56 AM - sirius!! (John Gonzalez)
     9. 01:29 PM - Re: [Fw: D2A announcement] (gary)
    10. 02:07 PM - Re: [Fw: D2A announcement] (David McNeill)
    11. 02:45 PM - Re: Re: Rolling the leading edges of the elevator & rudder (MauleDriver)
    12. 02:48 PM - Re: sirius!! (MauleDriver)
    13. 02:58 PM - Cabin top too rough? (Chris Johnston)
    14. 03:24 PM - OT - What a nice day and aren't pilots great (MauleDriver)
    15. 03:46 PM - Re: Cabin top too rough? (Marcus Cooper)
    16. 04:14 PM - Re: Cabin top too rough? (Deems Davis)
    17. 04:24 PM - Re: Cabin top too rough? (Chris Johnston)
    18. 06:01 PM - Re: Cabin top too rough? (RV Builder (Michael Sausen))
    19. 06:31 PM - The Chelton offer (David McNeill)
    20. 06:48 PM - Re: Cabin top too rough? (zackrv8)
    21. 06:53 PM - Re: The Chelton offer (Tim Olson)
    22. 07:01 PM - Re: Cabin top too rough? (Jesse Saint)
    23. 07:23 PM - Adding Extra Holes in Center Bulkhead (Larry Rosen)
    24. 10:51 PM - N591VU Flies (DejaVu)
    25. 11:32 PM - Re: N591VU Flies (Larry Rosen)
 
 
 


Message 1


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    Time: 06:49:28 AM PST US
    Subject: Re: Van's shipping department, where did everyone go??
    From: "Eric_Kallio" <scout019@msn.com>
    I just got my standard or slow-build wings in November. It took 8 weeks to get them shipped. I ordered some parts such as the fuel senders and some tubing. 2 weeks after the order was placed it finally showed up. As for the tailcone I spent about 85 hours on it. Eric Kallio 40518-leading edges Read this topic online here: http://forums.matronics.com/viewtopic.php?p=85843#85843


    Message 2


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    Time: 07:00:57 AM PST US
    From: Tim Olson <Tim@MyRV10.com>
    Subject: Re: Avionics fan
    The GTX330 does have a place for a fan tube to mount. I have a fan, but have yet to connect the air tubes. Right now it's just circulating air around, blowing downward, while the hot air is rising upwards. I'm too lazy to finish the job right now. It's mounted on one of the longitudinal panel ribs, in the forward secton of the upper forward fuselage...mine is on the copilot side. The other side's rib is also where I mounted things like the stall horn. You could make a flange and try to connect it to the Chelton screens and the GTX330 has the mount, but I haven't found them to have issues since they have their own fans. I wouldn't worry about the SL30/ definitely not about the PMA8000. Don't know about the AFS3400. If they don't say they need them, I'd skip it unless you can easily make it work. Make sure you're now blowing air into an exhaust exit fan. Tim Olson - RV-10 N104CD - Flying do not archive John Testement wrote: > I am in the process of wiring my panel. I bought a small 3 outlet > avionics fan and am trying to figure out where to mount it and where to > run the tubes. My avionics include 2 Chelton screens (sans GADHRS > -#$%&!), 2 SL30s, GTX330, PM8000, AFS3400. None of state the need for a > fan or have a connection for the tube. > > What recommendations can you make? > > John Testement > jwt@roadmapscoaching.com <mailto:jwt@roadmapscoaching.com> > 40321 > Richmond, VA > FWF, engine, wiring > do not archive > > -- > 1/4/2007 > > *


    Message 3


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    Time: 07:01:17 AM PST US
    From: Marc & Kathy <marchudson@comcast.net>
    Subject: Re: Rolling the leading edges of the elevator & rudder
    Les I used a 1" wood rod also. It was an industrial broom handle. I didn't the skin to it though. Instead, I used duct tape and over rolled it just a bit. Worked out great. Marc Hudson 560 On Jan 5, 2007, at 11:40 AM, Les Kearney wrote: > Hmmm, > > > Now that sounds like a wonderfully simple idea. I found with the > smaller diameter pipe and bending the edge after the rivet line > made things easier. > > > It seems that there is a lot of stress on the holes as they are > being clecoed and match drilled. I wonder if a better solution (and > less stressful to the holes) would be to: > > > 1. Drill the holes to size prior to rolling the edges > > 2. De-burr the holes > > 3. Bend the edges as required > > 4. Roll the edges > > 5. Clecoe the edges together > > 6. Install the Pop rivets > > > I wonder if this would cause less deformation in the holes than > assembly, disassembly and then reassembly. > > > Cheers > > > Les Kearney > > RV10 # 40643 ' Lost in the empennage. > > > -----Original Message----- > From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list- > server@matronics.com] On Behalf Of Jon Reining > Sent: Friday, January 05, 2007 8:54 AM > To: rv10-list@matronics.com > Subject: RV10-List: Re: Rolling the leading edges of the elevator & > rudder > > > <jonathan.w.reining@wellsfargo.com> > > > Les - I used some 1" OD steel pipe and match drilled holes in the > pipe and then clecoed the skin to the pipe - it worked great. > > > Jon Reining (with my dad Bill) > > 41514 - tailcone - still (need to get finished with this house > remodel) > > do not archive > > > Read this topic online here: > > > http://forums.matronics.com/viewtopic.php?p=85640#85640 > > List > ======================== > ======================== >


    Message 4


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    Time: 07:50:36 AM PST US
    From: "Mike Kraus" <n223rv@wolflakeairport.net>
    Subject: prop hub space
    We used the dimensions on Van's web site to set the cowl for the RV-7 we built before we had the prop. After we set the prop and reinstalled the cowl, there was interference. We then had to re-cut the back of the cowl to the fuselage and re-do that area, which then caused the cowl to not fit as nice as we would have liked (it puts added stress on the side hinges). On my -4 and on my -10, we had the prop prior to cowl install and they both turned out nice. Not to say it can't be done without the prop, but my recommendation is to have the prop and spinner on before setting the cowl and you know it will be right and will be able to sleep at night. -Mike Kraus -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Steven DiNieri Sent: Friday, January 05, 2007 5:51 PM Subject: RV10-List: prop hub space --> <capsteve@adelphia.net> I've got my engine hung and am getting ready to fit the cowling, but I don't have a prop or hub. I do have the spinner, but need to know the exact size of the constant speed prop hub to ensure proper spacing. I figured I'd be able to insert a spacer between the spinner backplate and flywheel. I did check archives and vans does have a note online but I really need to hear some actual measured dimensions to be able to sleep at night. I'm sure some would also be interested in knowing if the MT and Hartzel are dimensionally the same. Any and all input would be greatly appreciated. Steve 40205 Iflyrv10.com Coming soon


    Message 5


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    Time: 07:50:36 AM PST US
    From: "Mike Kraus" <n223rv@wolflakeairport.net>
    Subject: Seeking sales position
    I like my builder number better.... 40013 -Mike Kraus Do not archive -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Larry Rosen Sent: Thursday, January 04, 2007 10:38 PM Subject: Re: RV10-List: Seeking sales position What a builders number. 666. Larry #356 do not archive cloudvalley@comcast.net wrote: > Hello! > It's a small world. My wife and I both worked for J&J doing medical > research in the La Jolla facility. We were told they were going to > close the building. We were laid off with lots of other researchers > there in 1994 and replaced with Chinese lower paid ones, using the > H1-B visa program in a creative way. They built a new very large posh > west-coast showcase research building instead of closing. We feel for > you. Wish you luck. We have just started our empennage kit for our RV-10. > Brian and Ruth Preston > #40666 > > > -------------- Original message -------------- > From: "ddddsp1@juno.com" <ddddsp1@juno.com> > > After seeing the success Deems had getting results with the > CONTACTS on this list I thought I would give it a shot myself. > > After 13 years selling Pharmaceuticals for Johnson & Johnson I was > laid off last week in a RIF (reduction in force). If anyone is > hiring District, Regional, or National Sales Reps I would love to > talk to you about the opportunity. I also have 6 years of Sales > Management. Looking preferably in the Central Plains/Midwest but > willl look at all opportunities. Why not, with an RV10 I can > travel if I need too! > > I enjoy selling and hope to find another position in outside > sales. If your company is looking or you know of successful > companies that are seekings sales reps I would certainly > appreciate the tip. > > Thanks, > > DEAN SOMBKE > > 40449 > > ________________________________________________________________________ > *FREE* for 30 Days! - Holiday eCards from AmericanGreetings.com > *Click HERE* and start sending today! > > <http://track.juno.com/s/lc?s=197335&u=http://www.americangreetings.co > m/index.pd?c=uol5637> > > * > > > * > > * > > > *


    Message 6


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    Time: 11:13:52 AM PST US
    From: "John Testement" <jwt@roadmapscoaching.com>
    Subject: Re: Rolling the leading edges of the elevator & rudder
    Large broomstick and duck tape worked great. Used Vise Grips to turn rod. John Testement jwt@roadmapscoaching.com 40321 Richmond, VA FWF, engine, wiring do not archive -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Jon Reining Sent: Friday, January 05, 2007 10:54 AM Subject: RV10-List: Re: Rolling the leading edges of the elevator & rudder --> <jonathan.w.reining@wellsfargo.com> Les - I used some 1" OD steel pipe and match drilled holes in the pipe and then clecoed the skin to the pipe - it worked great. Jon Reining (with my dad Bill) 41514 - tailcone - still (need to get finished with this house remodel) do not archive Read this topic online here: http://forums.matronics.com/viewtopic.php?p=85640#85640 -- --


    Message 7


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    Time: 11:45:40 AM PST US
    From: Deems Davis <deemsdavis@cox.net>
    Subject: [Fwd: D2A announcement]
    I received the following from Dexter Turner Owner/Pres of Op Tech. Which I'm am forwarding in the hope it might help/provide some relief to some of the folks caught in this awful situation. Best wishes Deems Davis # 406 Finishing - ( A Misnomer ! ) http://deemsrv10.com/ Deems, Youve probably heard along with everyone else about Direct2 closing its doors. We just announced a January discount program to allow ex-D2A customers to recover some or in some cases all of their losses and I was wondering if you could post our announcement to the vans mailing list. Thanks. Dexter Turner Op Technologies (503) 690-0800 ext 29 cell (503) 553-9106


    Message 8


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    Time: 11:56:41 AM PST US
    From: "John Gonzalez" <indigoonlatigo@msn.com>
    Subject: sirius!!
    Well, we got sirius and hooked it up and I can't believe I been building without this for over a year. The quality of the sound sounds so different from land based VHF, it takes a bit of getting used to. Ain't technology something!!!! Thanks to all who gave replys to the throttle and the XM vs Sirius. If I end up needing XM for my Garmin in the future, at least I'll remember how I first felt getting the service, it is worth it. JOhn G.


    Message 9


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    Time: 01:29:26 PM PST US
    From: "gary" <speckter@comcast.net>
    Subject: [Fwd: D2A announcement]
    I have already decided to go with OP Teck. However, I ordered my engine probes back in Sept and with the help of Stein making numerous calls and threats; I finally got them last week. My challenge to them is "Take care of your current customers before you go looking for more of them that you cannot 0r will not service in a timely manner. Gary 40274 -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Deems Davis Sent: Saturday, January 06, 2007 2:45 PM Subject: RV10-List: [Fwd: D2A announcement] I received the following from Dexter Turner Owner/Pres of Op Tech. Which I'm am forwarding in the hope it might help/provide some relief to some of the folks caught in this awful situation. Best wishes Deems Davis # 406 Finishing - ( A Misnomer ! ) http://deemsrv10.com/ Deems, You've probably heard along with everyone else about Direct2 closing it's doors. We just announced a January discount program to allow ex-D2A customers to recover some or in some cases all of their losses and I was wondering if you could post our announcement to the vans mailing list. Thanks. Dexter Turner Op Technologies (503) 690-0800 ext 29 cell (503) 553-9106


    Message 10


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    Time: 02:07:04 PM PST US
    From: "David McNeill" <dlm46007@cox.net>
    Subject: Re: [Fwd: D2A announcement]
    If I am not mistaken they (OPTECH) use the XBOW 420/425 AHRS. If you are happy with the XBOW then your cost to complete your Chelton system can be relatively low. My calculations to complete a Chelton system if you have your screens will be the 420/425 at a dealer cost of $2800-3000 and a $250 dealer cost air data unit (EAU) from Grand Rapids Technologies which D2A bought from GRT for delivery with their system if a customer was not using the GRT Engine info system (EIS). Magnetometer and GPS are integrated in the 420/425. ----- Original Message ----- From: "gary" <speckter@comcast.net> Sent: Saturday, January 06, 2007 2:28 PM Subject: RE: RV10-List: [Fwd: D2A announcement] > > I have already decided to go with OP Teck. However, I ordered my engine > probes back in Sept and with the help of Stein making numerous calls and > threats; I finally got them last week. My challenge to them is "Take care > of your current customers before you go looking for more of them that you > cannot 0r will not service in a timely manner. > Gary > 40274 > > -----Original Message----- > From: owner-rv10-list-server@matronics.com > [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Deems Davis > Sent: Saturday, January 06, 2007 2:45 PM > To: rv10-list@matronics.com > Subject: RV10-List: [Fwd: D2A announcement] > > I received the following from Dexter Turner Owner/Pres of Op Tech. Which > I'm am forwarding in the hope it might help/provide some relief to some > of the folks caught in this awful situation. > > Best wishes > > Deems Davis # 406 > Finishing - ( A Misnomer ! ) > http://deemsrv10.com/ > > > Deems, > > You've probably heard along with everyone else about Direct2 closing > it's doors. We just announced a January discount program to allow ex-D2A > customers to recover some or in some cases all of their losses and I was > wondering if you could post our announcement to the vans mailing list. > > Thanks. > > Dexter Turner > > Op Technologies > > (503) 690-0800 ext 29 > > cell (503) 553-9106 > > >


    Message 11


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    Time: 02:45:18 PM PST US
    From: MauleDriver <MauleDriver@nc.rr.com>
    Subject: Re: Rolling the leading edges of the elevator & rudder
    I am about to roll my elevator leading edges. I "helped" Jacob down in Griffin do the rudder using a wooden rod and duct tape. He's done more than a few and we did it in a bit of a rush because I was ready to leave. It turned out perfectly. He suggested I take notes on what he uses for RV10 elevators. For the inboard section - a 1" X 27" dowel For the middle section - 1" x29" outboard = 1" x 11" He was very picky about the brand of duct tape (i.e. good quality but don't have a name). Lot's of careful pressing and smoothing to insure uniform adhesion. Bill "2 hours of riveting away from prosealing the elevator trailing edge and rolling the leading edge once I find a 1" wood rod" Watson Marc & Kathy wrote: > Les > > I used a 1" wood rod also. It was an industrial broom handle. I > didn't the skin to it though. Instead, I used duct tape > and over rolled it just a bit. Worked out great. > > Marc Hudson > 560 > > On Jan 5, 2007, at 11:40 AM, Les Kearney wrote: > >> Hmmm, >> >> >> >> Now that sounds like a wonderfully simple idea. I found with the >> smaller diameter pipe and bending the edge after the rivet line made >> things easier. >> >> >> >> It seems that there is a lot of stress on the holes as they are being >> clecoed and match drilled. I wonder if a better solution (and less >> stressful to the holes) would be to: >> >> >> >> 1. Drill the holes to size prior to rolling the edges >> >> 2. De-burr the holes >> >> 3. Bend the edges as required >> >> 4. Roll the edges >> >> 5. Clecoe the edges together >> >> 6. Install the Pop rivets >> >> >> >> I wonder if this would cause less deformation in the holes than >> assembly, disassembly and then reassembly. >> >> >> >> Cheers >> >> >> >> Les Kearney >> >> RV10 # 40643 Lost in the empennage. >> >> >> >> -----Original Message----- >> From: owner-rv10-list-server@matronics.com >> [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Jon Reining >> Sent: Friday, January 05, 2007 8:54 AM >> To: rv10-list@matronics.com <mailto:rv10-list@matronics.com> >> Subject: RV10-List: Re: Rolling the leading edges of the elevator & >> rudder >> >> >> >> <jonathan.w.reining@wellsfargo.com >> <mailto:jonathan.w.reining@wellsfargo.com>> >> >> >> >> Les - I used some 1" OD steel pipe and match drilled holes in the >> pipe and then clecoed the skin to the pipe - it worked great. >> >> >> >> Jon Reining (with my dad Bill) >> >> 41514 - tailcone - still (need to get finished with this house remodel) >> >> do not archive >> >> >> >> >> >> >> Read this topic online here: >> >> >> >> http://forums.matronics.com/viewtopic.php?p=85640#85640 >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> >> * - The RV10-List Email Forum - class="Apple-converted-space"> --> http://www.matronics.com/Navigator?RV10-List - NEW MATRONICS WEB FORUMS - class="Apple-converted-space"> --> http://forums.matronics.com* >> * >> * > * > * > ** > > > **


    Message 12


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    Time: 02:48:54 PM PST US
    From: MauleDriver <MauleDriver@nc.rr.com>
    Subject: Re: sirius!!
    Yep. I was enjoying the "black light/head phone" hour on XM's Deep Tracks channel last night. Hope none of those rivets flew off into 70's hyperspace. Wheeeee! John Gonzalez wrote: > > Well, we got sirius and hooked it up and I can't believe I been > building without this for over a year. > > The quality of the sound sounds so different from land based VHF, it > takes a bit of getting used to. > > Ain't technology something!!!! > > Thanks to all who gave replys to the throttle and the XM vs Sirius. > If I end up needing XM for my Garmin in the future, at least I'll > remember how I first felt getting the service, it is worth it. > > JOhn G. > >


    Message 13


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    Time: 02:58:41 PM PST US
    Subject: Cabin top too rough?
    From: "Chris Johnston" <CJohnston@popsound.com>
    Hey all - I'm merrily going along trimming my cabin top to fit, and the further I go, the more I wonder if other people's cabin tops are as rough as mine. I don't know diddley about fiberglass just yet. I expect to do a lot of smoothing, but is this ok? i've provided some pictures so you can see what i'm talking about. The front pilot side door post is basically a big blob of epoxy with lots of holes and voids. I think there's plenty of fiberglass layers underneath that, but I'm no expert. I hear people talking about having a hard time filling pin-holes in fiberglass pieces, but my holes are more like nail holes. Am I having a normal experience? cj #40410 fuse


    Message 14


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    Time: 03:24:32 PM PST US
    From: MauleDriver <MauleDriver@nc.rr.com>
    Subject: OT - What a nice day and aren't pilots great
    Durham NC: It was in the 70s today with a 10-15 knot breeze, deep blue skies and scattered cu. Some non-aviation friends had scheduled a mid-winter tandem jump at North Raleigh AP. We told them that we might fly up and watch while thinking, "mid-winter jump??....brrrrrr". Well it was an outrageously nice day so we flew up and just basked in the sun. Jumpers climbed into the Casa 20 at a time and technicolor polka dots broke out overhead every 45 minutes. Smiles were all around. What a day it was. When we first landed at the jump 'port, a pilot walked by and asked us what kind of plane we were flying. Told him it was a Maule and we exchanged pleasantries. I'm green with envy because I immediately know this guy is flying the Casas and the twin DeHavillands, two aircraft that fit my mind's eye like the small of my wife's back. I nonchalantly acknowledge that he must be flying the jump planes while answering his question abouts how long I've owned the Maule and whether I liked it. Well, I'm a little embarrassed by the bounce and waggle I performed for him during my crosswind landing but I know better than to mention it. After all, I did the best I could given the conditions. I tell him I used to fly gliders here but haven't been by in awhile. He tells me that he has lots of time in a Thrush (turbo duster?), twin tailed Beeches and other tailwheel stuff but now he's stuck flying these tri-gear things. As I walk away, I realize that we were both working hard to establish some sort of credibility with each other, as if we needed too. Sort of like 2 dogs giving each other a friendly sniff. The guy flies equipment I can only dream of and I did a passable crosswind landing in a tough spot with a tailwheel. Isn't flying great? Bill "just blew off 15mins of rivet time" Watson


    Message 15


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    Time: 03:46:16 PM PST US
    From: "Marcus Cooper" <coop85@bellsouth.net>
    Subject: Cabin top too rough?
    Chris, I'd recommend you send those pictures to Vans. There seems to be a lack of fiberglass over the core (brown stuff). The lay-ups should not be that rough, at least mine were not. Not something than can't be overcome, but it's not quite right. Marcus Do not archive -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Chris Johnston Sent: Saturday, January 06, 2007 5:58 PM Subject: RV10-List: Cabin top too rough? Hey all - I'm merrily going along trimming my cabin top to fit, and the further I go, the more I wonder if other people's cabin tops are as rough as mine. I don't know diddley about fiberglass just yet. I expect to do a lot of smoothing, but is this ok? i've provided some pictures so you can see what i'm talking about. The front pilot side door post is basically a big blob of epoxy with lots of holes and voids. I think there's plenty of fiberglass layers underneath that, but I'm no expert. I hear people talking about having a hard time filling pin-holes in fiberglass pieces, but my holes are more like nail holes. Am I having a normal experience? cj #40410 fuse


    Message 16


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    Time: 04:14:46 PM PST US
    From: Deems Davis <deemsdavis@cox.net>
    Subject: Re: Cabin top too rough?
    Chris, no pictures came through on my end. Unfortunately your experience matches mine exactly!!!!!!! The interior of the cabin cover looks like a relief map of the Himalayas. It took HOURS and HOURS of sanding/ filing, filling, and repeat to get an acceptable solution. If you are considering using an overhead plenum/duct for air vents, lights etc, you can save a small amount of that work. One lesson I learned (too late) was to avoid using Bondo as a filler. While it has the advantage of 'setting up quickly to sandable stage. Apparently it has a history of shrinking and opening up cracks. Unfortunately the effects are not realized/seen for a couple of years. Gary Spectecter put me on to 2 products that I'm using. Superfil , which is an epoxy based filler with microbaloons already mixed, and Superprime which is a primer/pinhole filler. The only downside to the SuperFil is that it requires an 8 hr cure time vs the minutes for the auto body fillers. If you haven't started on your doors your in for more of the same. come to think about it ALL of Van's fiberglass/composite parts require an inordinate amount of time to get them to a finished stage with acceptable appearance. Deems Davis # 406 Finishing - ( A Misnomer ! ) http://deemsrv10.com/


    Message 17


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    Time: 04:24:29 PM PST US
    Subject: Cabin top too rough?
    From: "Chris Johnston" <CJohnston@popsound.com>
    I agree it's rough, but the brown stuff in the picture is actually solid epoxy or whatever. it's definitely not core material. I'm doubting that vans will decide to replace a $4000 top, but maybe i'll send them the pictures just for fun. cj -----Original Message----- From: owner-rv10-list-server@matronics.com on behalf of Marcus Cooper Sent: Sat 1/6/2007 3:44 PM Subject: RE: RV10-List: Cabin top too rough? Chris, I'd recommend you send those pictures to Vans. There seems to be a lack of fiberglass over the core (brown stuff). The lay-ups should not be that rough, at least mine were not. Not something than can't be overcome, but it's not quite right. Marcus Do not archive -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Chris Johnston Sent: Saturday, January 06, 2007 5:58 PM Subject: RV10-List: Cabin top too rough? Hey all - I'm merrily going along trimming my cabin top to fit, and the further I go, the more I wonder if other people's cabin tops are as rough as mine. I don't know diddley about fiberglass just yet. I expect to do a lot of smoothing, but is this ok? i've provided some pictures so you can see what i'm talking about. The front pilot side door post is basically a big blob of epoxy with lots of holes and voids. I think there's plenty of fiberglass layers underneath that, but I'm no expert. I hear people talking about having a hard time filling pin-holes in fiberglass pieces, but my holes are more like nail holes. Am I having a normal experience? cj #40410 fuse


    Message 18


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    Time: 06:01:15 PM PST US
    Subject: Cabin top too rough?
    From: "RV Builder (Michael Sausen)" <rvbuilder@sausen.net>
    Welcome to the wonderful world of Van's outsourced fiberglass work. Functional but absolutely crap for workmanship. Mine still has a whole bunch of vacuum bag stuck in between the folds of epoxy. One would normally expect a mat in between the bag and the part to help absorb excess resin but it doesn't look like they bothered on mine. I would be embarrassed to let a part go out the door like the fiberglass parts that Van's passes on to the customers. Not a new thing unfortunately, so I wouldn't expect them to do anything about it. Michael -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Chris Johnston Sent: Saturday, January 06, 2007 4:58 PM Subject: RV10-List: Cabin top too rough? Hey all - I'm merrily going along trimming my cabin top to fit, and the further I go, the more I wonder if other people's cabin tops are as rough as mine. I don't know diddley about fiberglass just yet. I expect to do a lot of smoothing, but is this ok? i've provided some pictures so you can see what i'm talking about. The front pilot side door post is basically a big blob of epoxy with lots of holes and voids. I think there's plenty of fiberglass layers underneath that, but I'm no expert. I hear people talking about having a hard time filling pin-holes in fiberglass pieces, but my holes are more like nail holes. Am I having a normal experience? cj #40410 fuse


    Message 19


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    Time: 06:31:52 PM PST US
    From: "David McNeill" <dlm46007@cox.net>
    Subject: The Chelton offer
    For those who paid their money to D2A directly or through a dealer and were shorted equipment, Chelton will sell a dual display system with Pinpoint GADAHRS components for addtional $10300. For those needing only an AHRS, they will sell the Pinpoint GADAHRS components for an additional $4000.


    Message 20


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    Time: 06:48:44 PM PST US
    Subject: Re: Cabin top too rough?
    From: "zackrv8" <zackrv8@verizon.net>
    CJ, The top is bad enough, but wait till you get to the doors! In addition to filling and smooth voids, you have to work hard at the gap between the door and the cabin top. Way too much work. The fiberglass is really in a rough stage. Wish they could have made it a little better to save some time. Zack CJohnston(at)popsound.com wrote: > Hey all - > > I'm merrily going along trimming my cabin top to fit, and the further I go, the more I wonder if other people's cabin tops are as rough as mine. I don't know diddley about fiberglass just yet. I expect to do a lot of smoothing, but is this ok? i've provided some pictures so you can see what i'm talking about. The front pilot side door post is basically a big blob of epoxy with lots of holes and voids. I think there's plenty of fiberglass layers underneath that, but I'm no expert. I hear people talking about having a hard time filling pin-holes in fiberglass pieces, but my holes are more like nail holes. Am I having a normal experience? > > cj > #40410 > fuse -------- RV8 #80125 RV10 # 40512 Read this topic online here: http://forums.matronics.com/viewtopic.php?p=85962#85962


    Message 21


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    Time: 06:53:49 PM PST US
    From: Tim Olson <Tim@MyRV10.com>
    Subject: Re: The Chelton offer
    Here's the information direct from Chelton: http://www.cheltonflightsystems.com/PDFs/CFS_D2A_Update.pdf Tim do not archive David McNeill wrote: > For those who paid their money to D2A directly or through a dealer and > were shorted equipment, Chelton will sell a dual display system with > Pinpoint GADAHRS components for addtional $10300. For those needing only > an AHRS, they will sell the Pinpoint GADAHRS components for an > additional $4000. > > *


    Message 22


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    Time: 07:01:53 PM PST US
    From: "Jesse Saint" <jesse@itecusa.org>
    Subject: Cabin top too rough?
    That looks pretty rough, especially around the lower corner of the doorway. Van's may replace it or may just say that's what you get. We have not seen any that bad. In fact, all of ours have been quite consistent and fairly good quality. $4,000 is pretty high. Is that how much that things costs? It is a pretty huge part. They would probably require you to pay shipping one way, sending yours back, which might make it easier for you to just fix the problems. Do not archive. Jesse Saint I-TEC, Inc. jesse@itecusa.org www.itecusa.org Cell: 352-427-0285 Fax: 815-377-3694 -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Chris Johnston Sent: Saturday, January 06, 2007 5:58 PM Subject: RV10-List: Cabin top too rough? Hey all - I'm merrily going along trimming my cabin top to fit, and the further I go, the more I wonder if other people's cabin tops are as rough as mine. I don't know diddley about fiberglass just yet. I expect to do a lot of smoothing, but is this ok? i've provided some pictures so you can see what i'm talking about. The front pilot side door post is basically a big blob of epoxy with lots of holes and voids. I think there's plenty of fiberglass layers underneath that, but I'm no expert. I hear people talking about having a hard time filling pin-holes in fiberglass pieces, but my holes are more like nail holes. Am I having a normal experience? cj #40410 fuse


    Message 23


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    Time: 07:23:44 PM PST US
    From: Larry Rosen <LarryRosen@comcast.net>
    Subject: Adding Extra Holes in Center Bulkhead
    I need to add 2 additional holes in the vertical center bulkhead channels (F1004 C&D) to pass the electrical wires through. I will be adding a doubler to each channel. Is there a standard as to which side the doubler should be added? The outside or inside. Diagram if "[" is the channel then outside [ inside -- Larry Rosen RV-10 #356 http://lrosen.nerv10.com


    Message 24


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    Time: 10:51:14 PM PST US
    From: "DejaVu" <wvu@ameritel.net>
    Subject: N591VU Flies
    Gang, Short summary, WOW, what a sense of accomplishment! Flight was uneventful. D4A5 engine was healthy. Plane flew hands off. A fe w pictures of the grin attached. Enjoy! Keep pounding those rivets. Anh #141


    Message 25


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    Time: 11:32:44 PM PST US
    From: Larry Rosen <LarryRosen@comcast.net>
    Subject: Re: N591VU Flies
    You the man!!!!!!!!!!!!!! Congratulations. Larry #356 do not archive




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