Today's Message Index:
----------------------
 
     1. 05:35 AM - Re: LASAR ignition system questions (Werner Schneider)
     2. 06:58 AM - Spelling/Typing lessons offered free of charge! (Deems Davis)
     3. 07:06 AM - Re: Firewall covering (RV Builder (Michael Sausen))
     4. 07:10 AM - Re: James Cowl Question (RV Builder (Michael Sausen))
     5. 07:12 AM - Re: Cabin cover fit pictures (RV Builder (Michael Sausen))
     6. 07:56 AM - Re: Cabin cover fit pictures (cloudvalley@comcast.net)
     7. 08:35 AM - Re: Control Stick interference (John Hasbrouck)
     8. 08:57 AM - Re: Spelling/Typing lessons offered free of charge! (John Gonzalez)
     9. 10:15 AM - Re: James Cowl Question (Pascal)
    10. 10:37 AM - Re: Firewall covering (Les Kearney)
    11. 10:44 AM - Re: Spelling/Typing lessons offered free of charge! (Brian Douglas)
    12. 10:44 AM - Re: Cabin cover fit pictures (John W. Cox)
    13. 10:54 AM - Aileron Rigging (Fred Williams, M.D.)
    14. 11:09 AM - Re: Spelling/Typing lessons offered free of charge! (John Gonzalez)
    15. 11:22 AM - Re: Cabin cover fit pictures (Mark Ritter)
    16. 11:36 AM - Re: James Cowl Question (Tim Olson)
    17. 11:39 AM - Re: Aileron Rigging (Rene Felker)
    18. 11:43 AM - Hot off the CNC Lathe (zackrv8)
    19. 11:55 AM - Re: Aileron Rigging (Tim Olson)
    20. 12:31 PM - Re: Aileron Rigging (Mark Ritter)
    21. 12:53 PM - Re: Aileron Rigging (Rene Felker)
    22. 01:04 PM - Axle Extender length needed (Tim Olson)
    23. 01:06 PM - Re: Aileron Rigging (Tim Olson)
    24. 01:09 PM - Re: Hot off the CNC Lathe (ddddsp1@juno.com)
    25. 02:04 PM - Re: Hot off the CNC Lathe (zackrv8)
    26. 02:04 PM - Re: Aileron Rigging (Mark Ritter)
    27. 02:39 PM - Window Trim (Niko)
    28. 03:07 PM - Re: Changed to prop decision (David Boone)
    29. 03:14 PM - Re: Window Trim (Deems Davis)
    30. 03:19 PM - Cleaveland Shipping was: Spelling/Typing lessons offered free of charge! (Mike Lauritsen - Work)
    31. 03:41 PM - Re: Window Trim (rv10builder)
    32. 03:42 PM - Re: Window Trim (rv10builder)
    33. 03:45 PM - Aileron rigging (Fred Williams, M.D.)
    34. 03:49 PM - Re: Aileron Rigging (Randy DeBauw)
    35. 04:03 PM - Re: Axle Extender length needed (jerry petersen)
    36. 04:35 PM - Re: Window Trim (Niko)
    37. 05:05 PM - Re: Window Trim (Larry Rosen)
    38. 05:34 PM - Re: Window Trim (rv10builder)
    39. 05:47 PM - Re: Axle Extender length needed (Jesse Saint)
    40. 05:52 PM - Re: James Cowl Question (Jesse Saint)
    41. 06:01 PM - Re: Hot off the CNC Lathe (Jesse Saint)
    42. 06:26 PM - Re: Window Trim (RV Builder (Michael Sausen))
    43. 06:41 PM - Re: Hot off the CNC Lathe (Lloyd, Daniel R.)
    44. 07:06 PM - Re: James Cowl Question... more on prop selection (Jeff Carpenter)
    45. 07:42 PM - Re: Window Trim (Deems Davis)
    46. 07:42 PM - Re: Hot off the CNC Lathe (RV Builder (Michael Sausen))
    47. 07:45 PM - Re: James Cowl Question (Deems Davis)
    48. 07:51 PM - Re: Axle Extender length needed (Tim Olson)
    49. 08:22 PM - James Cowl spacing for MT Prop w/ 14" spinner? (Eric Parlow)
 
 
 
Message 1
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  | 
      
      
| Subject:  | Re: LASAR ignition system questions | 
      
      
      
      Randy Lervold wrote:
      
      > Does the controller need access for engine set-up or maintenance?
      >
      > Not sure what you're asking here. The controller box is non user 
      > servicable, if there's a problem you'll remove it and send it back so 
      > you need to be able to remove it. Of course the system will operate in 
      > conventional mag mode without the controller. If you get the "bush 
      > kit" it will even start without it because an impulse coupling is 
      > included. If you are ordering an engine from Bart (Aero Sport Power) 
      > he configures all his LASAR installations with the bush kit.
      >
      the only time you want to have access to the box (better the connector 
      on the lower left edge) is, when you want to know why exactly the red 
      light is on. A serial cable to your computer gives you a diagnostic 
      screen with some engine parameters and error code.
      
      I'm able to access the plug trough the oil access door.
      
      br Werner
      
      
Message 2
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  | 
      
      
| Subject:  | Spelling/Typing lessons offered free of charge! | 
      
      
      Whaz a matta caint yu tak a jok!
      
      (Kitlog could do with a spell checker!)
      
      I've been looking for someone that could laser/waterjet cut new 
      subpanels for my instrument panel, I hand cut the originals and am not 
      happy with them. I got prices any where up to $400. I was having a 
      problem accurately recreating the outlines of the subpanels in a CAD 
      program. When it dawned on me to call Aerotronics where I purchased the 
      fiberglass panel from (duh). I called Gary Wirrell, who not only agreed 
      to cut them but offered to do it for FREE!!!!! Gary has been monitoring 
      some of the msg boards and had seen previous posts favorable to 
      Aerotronics and wanted to return a favor. WOW! and just when I was 
      beginning to think that customer service was dead. As you know I'm 
      building my own panel, and other than purchasing the fiberglass panel 
      piece from Gary, that's it. But Gary did a CAD layout of my panel to 
      make sure the OP Tech EFIS would fit, and then with the remake of the 
      sub-panels, he's done several more! He's also provided several EXTREMELY 
      Valuable suggestions, that I wouldn't have thought of otherwise. and Oh 
      yeh, he's doing all of this in the midst of the D2A disaster! So I'm 
      again returning a favor by sharing my experience with the board.
      My next project (an F1 rocket) will have an Aerotronics built panel! 
      THANKS AGAIN Gary!!!!!
      
      Deems Davis # 406
      Finishing - ( A Misnomer ! )
      http://deemsrv10.com/
      
      
      Rick wrote:
      
      >.iF ewe knew whut I meen!!!  :)
      >
      >
      >  
      >
      
      
Message 3
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| Subject:  | Firewall covering | 
      
      
        This Looks to be the same thing as what I used but twice as much.  http://www.quietcoat.com/index.html  It works very well at deadening sound but will add weight.  A 5 gal pail is about 72lbs, less than Dynamat though.  Check the archives for more info.  Also as ceramic paint seems to be a current topic again, there should be some stuff in there about my experience on the subject as I did a full battery of tests on a ceramic paint additive that I used.  Funny how those archives have information in them isn't it.  :-)
      
      Michael Sausen
      -10 #352 Limbo
      
      -----Original Message-----
      From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Lorenz Malmstrm
      Sent: Tuesday, January 16, 2007 12:51 AM
      Subject: RE: RV10-List: Firewall covering
      
      
      There is another product from 'Super Soundproofing' named "Sound Damping
      Liquid" that seems to have similar properties. Question: Has anybody used
      this? What are the pros and cons to 'LizardSkin'? The spray gun seems to be
      a lot cheaper and material about the same.
      
      http://www.soundproofing.org/sales/liquid.htm
      
      Lorenz.
      #40280
      
      
      > -----Original Message-----
      > From: owner-rv10-list-server@matronics.com 
      > [mailto:owner-rv10-list-server@matronics.com] On Behalf Of 
      > Chris Johnston
      > Sent: Dienstag, 16. Januar 2007 03:02
      > To: rv10-list@matronics.com
      > Subject: RE: RV10-List: Firewall covering
      > 
      > 
      > --> <CJohnston@popsound.com>
      > 
      > I'm not sure how much I used, but there's got to be over a 
      > gallon left. It was expensive (paint and gun system), but I 
      > was willing to give it a try.  I was kind of reserving 
      > judgment til I got flying so I could see what the real poop 
      > on it was, as it's kind of a commitment to go squirting some 
      > unknown quantity all over the inside of your airplane.  I 
      > didn't want to bring it up then figure out that it sucked, 
      > basically. However, if others feel like taking the plunge 
      > right along with me, I'm willing to pass around the gun 
      > system and the leftover paint to whoever wants to use it.  I 
      > just want to be clear up front that yes, I think it should 
      > work, yes it looks like it should work, yes, I'm happy with 
      > my results (untested as they may be), but I don't KNOW that 
      > it is as neato as I think it is.  One test that I've been 
      > meaning to do is just get my heat gun out and heat up the 
      > engine side with it while touching the interior side with my 
      > hand.  Not too scientific, but I don't have an IR temp gauge 
      > to use.  I'll check it out this evening and report back.  
      > 
      > But back to the question, I really don't see the need for 
      > others to go buying this special gun when this is the only 
      > thing you'll ever use it for.  We'll just pass it around to 
      > whoever wants to check it out - it only takes a day to squirt 
      > the stuff.  Let me know if you want to, maybe just cover 
      > shipping to you.  I'm willing to throw a tool and some 
      > leftover paint in the pot if it's helpful to other builders.  
      > I expected it all to just collect dust in my garage anyway...
      > 
      > Oh - yea, it looks purplish while you're mixing it (you have 
      > to mix with a drill driven paint mixer for a couple minutes 
      > til it looks smooth) but dries a flat chalky black.  Also, 
      > it's pretty tough stuff.  It doesn't flake or chip easily.
      > 
      > cj
      > #40410
      > fuse
      > www.perfectlygoodairplane.net
      > 
      > -----Original Message-----
      > From: owner-rv10-list-server@matronics.com
      > [mailto:owner-rv10-list-server@matronics.com] On Behalf Of John W. Cox
      > Sent: Monday, January 15, 2007 5:17 PM
      > To: rv10-list@matronics.com
      > Subject: RE: RV10-List: Firewall covering
      > 
      > <johnwcox@pacificnw.com>
      > 
      > Thanks for the great post.
      > 
      > A comment.  Dan Newland who specializes in fire suppression 
      > blankets reminded me that one of their company's products 
      > ORCON must be removable during the conditional inspection to 
      > search for corrosion.  A result of condensation from moisture 
      > in air vapors.  When foam material is glued, it is real bear 
      > to tear off to effect such a corrosion inspection. On our 
      > airline birds, the suppression batting gets soaked and is 
      > impossible to dry out effectively.  We have to throw it away 
      > and you would then know why tickets are so expensive if you 
      > saw the cost.  The amount of corrosion that forms from the 
      > condensate.... WOW. 
      > 
      > The idea of a product which covers the aluminum skin and may 
      > also provide corrosion protection is of value.  I don't know 
      > the answer but I will do some digging.  I know they say in 
      > their marketing that it does protect the surface.
      > 
      > The Question.  Their site mentions MSRP of $189.00 for a 2 
      > gallon container.  How much did you use?  Is the residual 
      > available for purchase. Bethany had a blue paste in one 
      > picture but then it looked dark grey on drying. Should we 
      > pursue a group buy and divvy it up like a Coop?
      > 
      > John Cox
      > #600
      > 
      > 
      > -----Original Message-----
      > From: owner-rv10-list-server@matronics.com
      > [mailto:owner-rv10-list-server@matronics.com] On Behalf Of 
      > Chris Johnston
      > Sent: Monday, January 15, 2007 4:34 PM
      > To: rv10-list@matronics.com
      > Subject: RE: RV10-List: Firewall covering
      > 
      > <CJohnston@popsound.com>
      > 
      > Sure.  
      > 
      > Well, I do a lot of research when it comes to airplane 
      > building, and frequently, my history with race cars comes to 
      > my aid.  When you think about it, a race car and an aircraft 
      > have similar needs.  It needs to be light and strong, you 
      > want to keep your fluids where you put them, and much of the 
      > time, you battle heat issues.  So when people started talking 
      > about the infamous "tunnel", I started listening.  I 
      > considered and rejected a bunch of things (foil backed 
      > graphite sheets, etc.) and finally found this stuff.
      > 
      > http://www.lizardskin.com/pages/ceramic.php
      > 
      > I called "the guy" over there, and he seemed to know what he 
      > was talking about.  I took notes at the time, but I've since 
      > lost them.  The point was that the paint is thick, it dries 
      > VERY lightweight, and it apparently does a good job of 
      > rejecting heat.  It also kind of seals little voids which is 
      > an added plus.  I also took note of this page of the website:
      > 
      > http://www.lizardskin.com/pages/testimonials4.php
      > 
      > So there it was.  It seemed to fit the bill, and I'll also 
      > use some mylar faced fiberglass race car insulation on the 
      > firewall and in the tunnel to add a bit more to the 
      > insulating properties.  Initially, I thought I'd just use it 
      > in the tunnel area under my false floor, and under the 
      > pilot/copilot floor as shown here 
      > http://www.perfectlygoodairplane.net/Perfectlygoodairplane/Tun
      > nel%20Modi
      > fication.html
      > but after thinking more about it, I decided to do the 
      > firewall as well. The pros are basically that it's supposed 
      > to reduce the temp in the cabin, and seal the firewall a bit 
      > extra (I also did firewall sealant around the seams and 
      > nutplates).  It sticks well to everything, and it's very 
      > light.  It's also water soluble and paintable.  The cons?  
      > Well the paint isn't smooth after you apply it.  it's so 
      > thick, that it's got kind of a car undercoat texture.  It's 
      > very messy to apply.  You must mask very well and very 
      > carefully.  Also, you must peal the mask before the paint 
      > fully dries.  It uses a special gun that you have to buy. 
      > There's no way you could spray it with a normal gun.  No way. 
      >  Also, I suppose for inspections, you can't pull it away from 
      > the firewall to see the condition of the shop heads and 
      > stiffeners.  I decided that I'd be ok with that, as long as I 
      > could still see the steel engine mount thingys at the corners 
      > of the firewall.  So in the end, I masked those, and the 
      > rivet lines for the forward fuse deck, and the attach point 
      > for my parking brake, and painted the rest.  I might also 
      > paint the underside of the false floor I built in the tunnel 
      > after I get the brackets riveted to it.
      > 
      > As an aside, don't get to thinking that the sound deadening 
      > stuff on the lizard skin website is going to be your friend, 
      > because it's REALLY heavy.
      > 
      > Hope that answers any questions.
      > 
      > cj
      > #40410
      > fuse
      > www.perfectlygoodairplane.net
      > 
      > 
      > -----Original Message-----
      > From: owner-rv10-list-server@matronics.com
      > [mailto:owner-rv10-list-server@matronics.com] On Behalf Of John W. Cox
      > Sent: Monday, January 15, 2007 2:47 PM
      > To: rv10-list@matronics.com
      > Subject: RV10-List: Firewall covering
      > 
      > <johnwcox@pacificnw.com>
      > 
      > Chris - as I was reviewing your website for cowl information 
      > and pictures to balance with Deems great work, I noticed that 
      > you and Bethany have a page on your website 
      > http://www.perfectlygoodairplane.net/Perfectlygoodairplane/Fir
      ewall%20Pa
      inting.html that uses some interesting product.  Can you expound with a new
      thread?
      
      John Cox
      #40600
      
      
Message 4
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  | 
      
      
| Subject:  | James Cowl Question | 
      
      
      If you go with a MT prop, you can specify the 14" spinner from MT for no
      extra charge.
      
      Michael
      
      -----Original Message-----
      From: owner-rv10-list-server@matronics.com
      [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Deems Davis
      Sent: Tuesday, January 16, 2007 2:28 PM
      Subject: Re: RV10-List: James Cowl Question
      
      
      I ordered a 14" spinner from Aero Composites 
      http://www.aerocomposites.com/ , the same place I'm getting my prop
      from.
      
      Deems Davis # 406
      Finishing - ( A Misnomer ! )
      http://deemsrv10.com/
      
      Ben Westfall wrote:
      
      > Deems,
      >
      > What are you using for a spinner for your James Cowl?
      >
      > -Ben Westfall
      >
      > Portland, OR
      >
      > #40579 - gas tanks
      >
      >*
      >
      >
      >*
      >
      
      
Message 5
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  | 
      
      
| Subject:  | Cabin cover fit pictures | 
      
      
      I hosed off and then packed everything up and moved so I didn't have to
      clean the shop.  :-)
      
      Do not archive
      
      -----Original Message-----
      From: owner-rv10-list-server@matronics.com
      [mailto:owner-rv10-list-server@matronics.com] On Behalf Of John Dunne
      Sent: Tuesday, January 16, 2007 9:00 PM
      Subject: RE: RV10-List: Cabin cover fit pictures
      
      
      I'll own up.....I use compressed air to get all the fibreglass dust off
      me.....and then a leaf blower to remove from the clothes on the washing
      line....and then the pool filter...
      A bit like a Cat In The Hat story.
      
      John 40315 do not archive
      
      -----Original Message-----
      From: owner-rv10-list-server@matronics.com
      [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Rick
      Sent: Wednesday, 17 January 2007 10:34 AM
      Subject: RE: RV10-List: Cabin cover fit pictures
      
      
      Looking at your web page CJ, you and I looked exactly the same after
      cutting
      and sanding....covered in white powder. Once past this though it's
      almost as
      good a feeling as finishing the tanks.
      
      Let's start a new war...how many used compressed air to clean themselves
      off?  ;)
      
      Bad thing just in case you were wondering....
      
      Rick S.
      40185
      
      do not archive
      
      
Message 6
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  | 
      
      
| Subject:  | Cabin cover fit pictures | 
      
      Hello John,
      So is anyone going to develop a "carbon copy" alternative to the fiberglass canopy?
      My wife are not nearly ready yet; we have only finished the empennage, but
      we are interested. Please let us know more. Thank you
      
      Brian and Ruth Preston
      #40666
      
      -------------- Original message -------------- 
      From: "John W. Cox" <johnwcox@pacificnw.com> 
      
      > 
      > I appreciate Steve's contrarian view and consternation. A balance in 
      > intelligent conversation is a good thing. So was the comment on corrosion. 
      > 
      > Each may be found to be baseless but is heartfelt and therefore worth reading.
      
      > Toray is the supplier, the shortage is only when buying hundreds of bolts of
      
      > production for commercial airliner manufacture (we use the stuff at work every
      
      > day)and only momentary in time as to supply shortages. It is not holding up 
      > Boeing sales one iota. 
      > 
      > The world of plastic planes has come a long way from Styrofoam glued slabs, 
      > hotwire and paper cup mixing process in darkened garages. The White Knight was
      
      > a great example. The heavens are now our limit. Fitment and finish is a matter
      
      > of mold building, quality control and where the labor is applied. I feel many
      
      > would like to take advantage of the QB concept on labor application, just like
      
      > doing repetitive rivets on the umpteenth wing rib. The marketplace will sort
      
      > out each person's place. The 51% rule should insure that each builder has the
      
      > knowledge and skill set to maintain the safety and airworthiness of their kit.
      
      > 
      > I respectfully conclude Steve that if VANS canopy is of higher quality than your
      
      > workmanship on your last aircraft, we are talking totally of different issues.
      
      > Integrated roll bars, air distribution plenum with overhead lights and switches,
      
      > fitment to within 0.010", improved placement and adhesion of windows, advanced
      
      > door hinges and lockable latch assemblies are the improvements being considered.
      
      > Oh yes, don't let me forget the work Dave McNeill did on improved shoulder 
      > harness mount points. Did I mention dozens of hours not washing off fiberglass
      
      > dust from your arms and purging your respiratory system to catch a breath. 
      > 
      > Carbon fiber is superior for antenna ground planes and static dissipation. The
      
      > wingtips would likely remain fiberglass for antennae concealment. A simple tape
      
      > of fiberglass impregnated resin has resolved the contact between dissimilar 
      > materials on the nobility table for performance military aircraft for years.
      I 
      > am confident that corrosion is not going to be an issue. The product will not
      be 
      > for everyone. Nor is it intended to be. There may be some who would actually
      
      > like to build their own mold and lay it up. To each their own product. 
      > 
      > I suspect Mark's question was answered within your response. 
      > 
      > John Cox 
      > #40600 
      > 
      > 
      > -----Original Message----- 
      > From: owner-rv10-list-server@matronics.com 
      > [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Mark Ritter 
      > Sent: Tuesday, January 16, 2007 9:42 AM 
      > To: rv10-list@matronics.com 
      > Subject: RE: RV10-List: Cabin cover fit pictures 
      > 
      > 
      > Steve, 
      > 
      > Have you received your canopy? 
      > 
      > 
      > 
      > 
      > >From: 
      > >To: 
      > >Subject: RE: RV10-List: Cabin cover fit pictures 
      > >Date: Tue, 16 Jan 2007 11:05:09 -0600 
      > > 
      > >I have been following the thread about the quality of the canopy with some 
      > >consternation; 
      > > 
      > >1. Graphite is currently in very short supply, and consequently the price 
      > >is unreasonably high, if you can even locate it. The likelyhood of finding 
      > >enough to build even one canopy is problematic. The outlook is not much 
      > >better, because Boeing is grabbing up everything on the market. 
      > > 
      > >2. I built a glass airplane a few years ago, and compared to the quality I 
      > >got on that kit, the Van's canopy is excellent. Fiberglass requires 
      > >shaping, and lots of surface preparation. To expect a bolt on fiberglass 
      > >part is unrealistic, and contrary to the whole idea of kit building. 
      > > 
      > >Steve Mills 
      > >RV-10 40486 Slow-build 
      > >Naperville, Illinois 
      > >finishing fuselage 
      > >Do Not Archive 
      > > 
      > > 
      > > -----Original Message----- 
      > > From: owner-rv10-list-server@matronics.com 
      > >[mailto:owner-rv10-list-server@matronics.com]On Behalf Of 
      > >cloudvalley@comcast.net 
      > > Sent: Tuesday, January 16, 2007 10:42 AM 
      > > To: rv10-list@matronics.com 
      > > Subject: Re: RV10-List: Cabin cover fit pictures 
      > > 
      > > 
      > > Hello Niko, 
      > > My wife and I have just finished building our empennage kit; we have not 
      > >ordered the rest of the kit yet. We are interested in the canopy/cowl 
      > >discussions. Are these pictures you have of the fiberglass canopy? We are 
      > >not sure what will transpire with Van's QC on theirs, or if you or someone 
      > >will come up with something else. ( read your post about graphite). We are 
      > >really naiive about this whole process, and are hoping this canopy/cowl 
      > >problem will be resolved by the time we buy the rest of the kit. Thanks for
      
      > >your input. 
      > > Brian and Ruth Preston 
      > > #40666 
      > > 
      > > -------------- Original message -------------- 
      > > From: Niko 
      > > 
      > > For those interested I have attached some Cabin Cover fit pictures. 
      > > 
      > > Do not archive 
      > > 
      > > Niko 
      > > 40188 
      > > 
      > > 
      > 
      > _________________________________________________________________ 
      > Find sales, coupons, and free shipping, all in one place! MSN Shopping 
      > Sales & Deals 
      > http://shopping.msn.com/content/shp/?ctid=198,ptnrid=176,ptnrdata 0639 
      > 
      > 
      > 
      > 
      > 
      > 
      > 
      > 
      > 
      > 
      <html><body>
      <DIV>Hello John,</DIV>
      <DIV>So is anyone going to develop a "carbon copy" alternative to the fiberglass
      canopy? My wife are not nearly ready yet; we have only finished the empennage,
      but we are interested. Please let us know more. Thank you</DIV>
      <DIV> </DIV>
      <DIV>Brian and Ruth Preston</DIV>
      <DIV>#40666</DIV>
      <DIV> </DIV>
      <BLOCKQUOTE style="PADDING-LEFT: 5px; MARGIN-LEFT: 5px; BORDER-LEFT: #1010ff 2px
      solid">-------------- Original message -------------- <BR>From: "John W. Cox"
      <johnwcox@pacificnw.com> <BR><BR>> --> RV10-List message posted
      by: "John W. Cox" <JOHNWCOX@PACIFICNW.COM><BR>> <BR>> I appreciate Steve's
      contrarian view and consternation. A balance in <BR>> intelligent conversation
      is a good thing. So was the comment on corrosion. <BR>> <BR>> Each
      may be found to be baseless but is heartfelt and therefore worth reading. <BR>>
      Toray is the supplier, the shortage is only when buying hundreds of bolts
      of <BR>> production for commercial airliner manufacture (we use the stuff
      at work every <BR>> day)and only momentary in time as to supply shortages.
      It is not holding up <BR>> Boeing sales one iota. <BR>> <BR>> The world
      of plastic planes has come a long way from Styrofoam glued slabs, <BR>>
      hotwire and paper cup mixing process in darkened ga
       rages.
       The White Knight was <BR>> a great example. The heavens are now our limit.
      Fitment and finish is a matter <BR>> of mold building, quality control and
      where the labor is applied. I feel many <BR>> would like to take advantage
      of the QB concept on labor application, just like <BR>> doing repetitive rivets
      on the umpteenth wing rib. The marketplace will sort <BR>> out each person's
      place. The 51% rule should insure that each builder has the <BR>> knowledge
      and skill set to maintain the safety and airworthiness of their kit. <BR>>
      <BR>> I respectfully conclude Steve that if VANS canopy is of higher
      quality than your <BR>> workmanship on your last aircraft, we are talking
      totally of different issues. <BR>> Integrated roll bars, air distribution
      plenum with overhead lights and switches, <BR>> fitment to within 0.010", improved
      placement and adhesion of windows, advanced <BR>> door hinges and lockable
      latch assemblies are the improvements being c
       onside
      red. <BR>> Oh yes, don't let me forget the work Dave McNeill did on improved
      shoulder <BR>> harness mount points. Did I mention dozens of hours not washing
      off fiberglass <BR>> dust from your arms and purging your respiratory
      system to catch a breath. <BR>> <BR>> Carbon fiber is superior for antenna
      ground planes and static dissipation. The <BR>> wingtips would likely remain
      fiberglass for antennae concealment. A simple tape <BR>> of fiberglass
      impregnated resin has resolved the contact between dissimilar <BR>> materials
      on the nobility table for performance military aircraft for years. I <BR>>
      am confident that corrosion is not going to be an issue. The product will
      not be <BR>> for everyone. Nor is it intended to be. There may be some who
      would actually <BR>> like to build their own mold and lay it up. To each their
      own product. <BR>> <BR>> I suspect Mark's question was answered within
      your response. <BR>> <BR>> John Cox <BR>>
        #4060
       uently
       the price <BR>> >is unreasonably high, if you can even locate it. The likelyhood of finding <BR>> >enough to build even one canopy is problematic. The outlook is not much <BR>> >better, because Boeing is grabbing up everything on the market. <BR>> > <BR>> >2. I built a glass airplane a few years ago, and compared to the quality I <BR>> >got on that kit, the Van's canopy is excellent. Fiberglass requires <BR>> >shaping, and lots of surface preparation. To expect a bolt on fiberglass <BR>> >part is unrealistic, and contrary to the whole idea of kit building. <BR>> > <BR>> >Steve Mills <BR>> >RV-10 40486 Slow-build <BR>> >Naperville, Illinois <BR>> >finishing fuselage <BR>> >Do Not Archive <BR>> > <BR>> > <BR>> > -----Original Message----- <BR>> > From: owner-rv10-list-server@matronics.com <BR>> >[mailto:owner-rv10-list-server@matronics.com]On Behalf Of <BR>> >
       ;cloud
      valley@comcast.net <BR>> > Sent: Tuesday, January 16, 2007 10:42 AM <BR>>
      > To: rv10-list@matronics.com <BR>> > Subject: Re: RV10-List: Cabin
      cover fit pictures <BR>> > <BR>> > <BR>> > Hello Niko, <BR>>
      > My wife and I have just finished building our empennage kit; we have
      not <BR>> >ordered the rest of the kit yet. We are interested in the
      canopy/cowl <BR>> >discussions. Are these pictures you have of the fiberglass
      canopy? We are <BR>> >not sure what will transpire with Van's QC on
      theirs, or if you or someone <BR>> >will come up with something else.
      ( read your post about graphite). We are <BR>> >really naiive about this
      whole process, and are hoping this canopy/cowl <BR>> >problem will be resolved
      by the time we buy the rest of the kit. Thanks for <BR>> >your input.
      <BR>> > Brian and Ruth Preston <BR>> > #40666 <BR>> >
      <BR>> > -------------- Original message -------
       ------
       ://www
      
      <pre><b><font size=2 color="#000000" face="courier new,courier">
      
      
      </b></font></pre></body></html>
      
Message 7
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  | 
      
      
| Subject:  | Re: Control Stick interference | 
      
      
      Jesse,
        I'll concede that useless may be too strong a word for the jigs but I 
      think the dimensions given in the plans for the push tube lengths are a 
      better place to start with the rigging.  Your comment about the weldments 
      and the control horns being the source of the variations is probably 
      correct. Thanks!
      
      John Hasbrouck
      #40264 
      
      
Message 8
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  | 
      
      
| Subject:  | Spelling/Typing lessons offered free of charge! | 
      
      
      Why an F1 rocket---just go straight to the ViperJet. What are you thinking! 
      Time is precious so stop spinning your wheels.
      
      You could paint your words on the side of that plane and because it goes so 
      fast, no one would be able to tell you mispelled the words.
      
      hou knees spel chek aniway!
      
      John
      
      
      >From: Deems Davis <deemsdavis@cox.net>
      >To: rv10-list@matronics.com
      >Subject: RV10-List: Spelling/Typing lessons offered free of charge!
      >Date: Wed, 17 Jan 2007 07:57:45 -0700
      >
      >
      >Whaz a matta caint yu tak a jok!
      >
      >(Kitlog could do with a spell checker!)
      >
      >I've been looking for someone that could laser/waterjet cut new subpanels 
      >for my instrument panel, I hand cut the originals and am not happy with 
      >them. I got prices any where up to $400. I was having a problem accurately 
      >recreating the outlines of the subpanels in a CAD program. When it dawned 
      >on me to call Aerotronics where I purchased the fiberglass panel from 
      >(duh). I called Gary Wirrell, who not only agreed to cut them but offered 
      >to do it for FREE!!!!! Gary has been monitoring some of the msg boards and 
      >had seen previous posts favorable to Aerotronics and wanted to return a 
      >favor. WOW! and just when I was beginning to think that customer service 
      >was dead. As you know I'm building my own panel, and other than purchasing 
      >the fiberglass panel piece from Gary, that's it. But Gary did a CAD layout 
      >of my panel to make sure the OP Tech EFIS would fit, and then with the 
      >remake of the sub-panels, he's done several more! He's also provided 
      >several EXTREMELY Valuable suggestions, that I wouldn't have thought of 
      >otherwise. and Oh yeh, he's doing all of this in the midst of the D2A 
      >disaster! So I'm again returning a favor by sharing my experience with the 
      >board.
      >My next project (an F1 rocket) will have an Aerotronics built panel! THANKS 
      >AGAIN Gary!!!!!
      >
      >Deems Davis # 406
      >Finishing - ( A Misnomer ! )
      >http://deemsrv10.com/
      >
      >
      >Rick wrote:
      >
      >>.iF ewe knew whut I meen!!!  :)
      >>
      >>
      >>
      >>
      >
      >
      
      
Message 9
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  | 
      
      
| Subject:  | Re: James Cowl Question | 
      
      
      In my days researching the Lancair ES (when it was still affordable to buy 
      their kit and they didn't add the carbon canopy ;-) ) Aerocomposite was the 
      blade of choice. I can understand when one is spending 225K for a composite 
      plane that 13K (at the time) was nothing, but for a plane close to half that 
      price is 14.4K really that much better in performance, appearance or reason 
      one would go this way, than an MT for 7-8K?
      
      Honestly just asking so I know. Not questioning the decision to chose the 
      more expensive blade just wondering in my cost cutting if 6K is worth the 
      price.. For example, 6K in an engine may produce something to show for the 
      difference in price.. what about this blade?
      Pascal
      ----- Original Message ----- 
      From: "RV Builder (Michael Sausen)" <rvbuilder@sausen.net>
      Sent: Wednesday, January 17, 2007 7:09 AM
      Subject: RE: RV10-List: James Cowl Question
      
      
      > <rvbuilder@sausen.net>
      >
      > If you go with a MT prop, you can specify the 14" spinner from MT for no
      > extra charge.
      >
      > Michael
      >
      > -----Original Message-----
      > From: owner-rv10-list-server@matronics.com
      > [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Deems Davis
      > Sent: Tuesday, January 16, 2007 2:28 PM
      > To: rv10-list@matronics.com
      > Subject: Re: RV10-List: James Cowl Question
      >
      >
      > I ordered a 14" spinner from Aero Composites
      > http://www.aerocomposites.com/ , the same place I'm getting my prop
      > from.
      >
      > Deems Davis # 406
      > Finishing - ( A Misnomer ! )
      > http://deemsrv10.com/
      >
      > Ben Westfall wrote:
      >
      >> Deems,
      >>
      >> What are you using for a spinner for your James Cowl?
      >>
      >> -Ben Westfall
      >>
      >> Portland, OR
      >>
      >> #40579 - gas tanks
      >>
      >>*
      >>
      >>
      >>*
      >>
      >
      >
      > 
      
      
Message 10
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  | 
      
      
| Subject:  | Firewall covering | 
      
      
      Hmmm
      
      Wouldn't a Soob be lighter and quieter?
      
      Cheers
      
      Les (who is now looking for a Nomex suit!).
      
      Do not archive
      
      -----Original Message-----
      From: owner-rv10-list-server@matronics.com
      [mailto:owner-rv10-list-server@matronics.com] On Behalf Of RV Builder
      (Michael Sausen)
      Sent: Wednesday, January 17, 2007 8:06 AM
      Subject: RE: RV10-List: Firewall covering
      
      <rvbuilder@sausen.net>
      
        This Looks to be the same thing as what I used but twice as much.
      http://www.quietcoat.com/index.html  It works very well at deadening sound
      but will add weight.  A 5 gal pail is about 72lbs, less than Dynamat though.
      Check the archives for more info.  Also as ceramic paint seems to be a
      current topic again, there should be some stuff in there about my experience
      on the subject as I did a full battery of tests on a ceramic paint additive
      that I used.  Funny how those archives have information in them isn't it.
      :-)
      
      Michael Sausen
      -10 #352 Limbo
      
      -----Original Message-----
      From: owner-rv10-list-server@matronics.com
      [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Lorenz Malmstrm
      Sent: Tuesday, January 16, 2007 12:51 AM
      Subject: RE: RV10-List: Firewall covering
      
      <lm@viscomvisual.com>
      
      There is another product from 'Super Soundproofing' named "Sound Damping
      Liquid" that seems to have similar properties. Question: Has anybody used
      this? What are the pros and cons to 'LizardSkin'? The spray gun seems to be
      a lot cheaper and material about the same.
      
      http://www.soundproofing.org/sales/liquid.htm
      
      Lorenz.
      #40280
      
      
      > -----Original Message-----
      > From: owner-rv10-list-server@matronics.com 
      > [mailto:owner-rv10-list-server@matronics.com] On Behalf Of 
      > Chris Johnston
      > Sent: Dienstag, 16. Januar 2007 03:02
      > To: rv10-list@matronics.com
      > Subject: RE: RV10-List: Firewall covering
      > 
      > 
      > --> <CJohnston@popsound.com>
      > 
      > I'm not sure how much I used, but there's got to be over a 
      > gallon left. It was expensive (paint and gun system), but I 
      > was willing to give it a try.  I was kind of reserving 
      > judgment til I got flying so I could see what the real poop 
      > on it was, as it's kind of a commitment to go squirting some 
      > unknown quantity all over the inside of your airplane.  I 
      > didn't want to bring it up then figure out that it sucked, 
      > basically. However, if others feel like taking the plunge 
      > right along with me, I'm willing to pass around the gun 
      > system and the leftover paint to whoever wants to use it.  I 
      > just want to be clear up front that yes, I think it should 
      > work, yes it looks like it should work, yes, I'm happy with 
      > my results (untested as they may be), but I don't KNOW that 
      > it is as neato as I think it is.  One test that I've been 
      > meaning to do is just get my heat gun out and heat up the 
      > engine side with it while touching the interior side with my 
      > hand.  Not too scientific, but I don't have an IR temp gauge 
      > to use.  I'll check it out this evening and report back.  
      > 
      > But back to the question, I really don't see the need for 
      > others to go buying this special gun when this is the only 
      > thing you'll ever use it for.  We'll just pass it around to 
      > whoever wants to check it out - it only takes a day to squirt 
      > the stuff.  Let me know if you want to, maybe just cover 
      > shipping to you.  I'm willing to throw a tool and some 
      > leftover paint in the pot if it's helpful to other builders.  
      > I expected it all to just collect dust in my garage anyway...
      > 
      > Oh - yea, it looks purplish while you're mixing it (you have 
      > to mix with a drill driven paint mixer for a couple minutes 
      > til it looks smooth) but dries a flat chalky black.  Also, 
      > it's pretty tough stuff.  It doesn't flake or chip easily.
      > 
      > cj
      > #40410
      > fuse
      > www.perfectlygoodairplane.net
      > 
      > -----Original Message-----
      > From: owner-rv10-list-server@matronics.com
      > [mailto:owner-rv10-list-server@matronics.com] On Behalf Of John W. Cox
      > Sent: Monday, January 15, 2007 5:17 PM
      > To: rv10-list@matronics.com
      > Subject: RE: RV10-List: Firewall covering
      > 
      > <johnwcox@pacificnw.com>
      > 
      > Thanks for the great post.
      > 
      > A comment.  Dan Newland who specializes in fire suppression 
      > blankets reminded me that one of their company's products 
      > ORCON must be removable during the conditional inspection to 
      > search for corrosion.  A result of condensation from moisture 
      > in air vapors.  When foam material is glued, it is real bear 
      > to tear off to effect such a corrosion inspection. On our 
      > airline birds, the suppression batting gets soaked and is 
      > impossible to dry out effectively.  We have to throw it away 
      > and you would then know why tickets are so expensive if you 
      > saw the cost.  The amount of corrosion that forms from the 
      > condensate.... WOW. 
      > 
      > The idea of a product which covers the aluminum skin and may 
      > also provide corrosion protection is of value.  I don't know 
      > the answer but I will do some digging.  I know they say in 
      > their marketing that it does protect the surface.
      > 
      > The Question.  Their site mentions MSRP of $189.00 for a 2 
      > gallon container.  How much did you use?  Is the residual 
      > available for purchase. Bethany had a blue paste in one 
      > picture but then it looked dark grey on drying. Should we 
      > pursue a group buy and divvy it up like a Coop?
      > 
      > John Cox
      > #600
      > 
      > 
      > -----Original Message-----
      > From: owner-rv10-list-server@matronics.com
      > [mailto:owner-rv10-list-server@matronics.com] On Behalf Of 
      > Chris Johnston
      > Sent: Monday, January 15, 2007 4:34 PM
      > To: rv10-list@matronics.com
      > Subject: RE: RV10-List: Firewall covering
      > 
      > <CJohnston@popsound.com>
      > 
      > Sure.  
      > 
      > Well, I do a lot of research when it comes to airplane 
      > building, and frequently, my history with race cars comes to 
      > my aid.  When you think about it, a race car and an aircraft 
      > have similar needs.  It needs to be light and strong, you 
      > want to keep your fluids where you put them, and much of the 
      > time, you battle heat issues.  So when people started talking 
      > about the infamous "tunnel", I started listening.  I 
      > considered and rejected a bunch of things (foil backed 
      > graphite sheets, etc.) and finally found this stuff.
      > 
      > http://www.lizardskin.com/pages/ceramic.php
      > 
      > I called "the guy" over there, and he seemed to know what he 
      > was talking about.  I took notes at the time, but I've since 
      > lost them.  The point was that the paint is thick, it dries 
      > VERY lightweight, and it apparently does a good job of 
      > rejecting heat.  It also kind of seals little voids which is 
      > an added plus.  I also took note of this page of the website:
      > 
      > http://www.lizardskin.com/pages/testimonials4.php
      > 
      > So there it was.  It seemed to fit the bill, and I'll also 
      > use some mylar faced fiberglass race car insulation on the 
      > firewall and in the tunnel to add a bit more to the 
      > insulating properties.  Initially, I thought I'd just use it 
      > in the tunnel area under my false floor, and under the 
      > pilot/copilot floor as shown here 
      > http://www.perfectlygoodairplane.net/Perfectlygoodairplane/Tun
      > nel%20Modi
      > fication.html
      > but after thinking more about it, I decided to do the 
      > firewall as well. The pros are basically that it's supposed 
      > to reduce the temp in the cabin, and seal the firewall a bit 
      > extra (I also did firewall sealant around the seams and 
      > nutplates).  It sticks well to everything, and it's very 
      > light.  It's also water soluble and paintable.  The cons?  
      > Well the paint isn't smooth after you apply it.  it's so 
      > thick, that it's got kind of a car undercoat texture.  It's 
      > very messy to apply.  You must mask very well and very 
      > carefully.  Also, you must peal the mask before the paint 
      > fully dries.  It uses a special gun that you have to buy. 
      > There's no way you could spray it with a normal gun.  No way. 
      >  Also, I suppose for inspections, you can't pull it away from 
      > the firewall to see the condition of the shop heads and 
      > stiffeners.  I decided that I'd be ok with that, as long as I 
      > could still see the steel engine mount thingys at the corners 
      > of the firewall.  So in the end, I masked those, and the 
      > rivet lines for the forward fuse deck, and the attach point 
      > for my parking brake, and painted the rest.  I might also 
      > paint the underside of the false floor I built in the tunnel 
      > after I get the brackets riveted to it.
      > 
      > As an aside, don't get to thinking that the sound deadening 
      > stuff on the lizard skin website is going to be your friend, 
      > because it's REALLY heavy.
      > 
      > Hope that answers any questions.
      > 
      > cj
      > #40410
      > fuse
      > www.perfectlygoodairplane.net
      > 
      > 
      > -----Original Message-----
      > From: owner-rv10-list-server@matronics.com
      > [mailto:owner-rv10-list-server@matronics.com] On Behalf Of John W. Cox
      > Sent: Monday, January 15, 2007 2:47 PM
      > To: rv10-list@matronics.com
      > Subject: RV10-List: Firewall covering
      > 
      > <johnwcox@pacificnw.com>
      > 
      > Chris - as I was reviewing your website for cowl information 
      > and pictures to balance with Deems great work, I noticed that 
      > you and Bethany have a page on your website 
      > http://www.perfectlygoodairplane.net/Perfectlygoodairplane/Fir
      ewall%20Pa
      inting.html that uses some interesting product.  Can you expound with a new
      thread?
      
      John Cox
      #40600
      
      
Message 11
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  | 
      
      
| Subject:  | Re: Spelling/Typing lessons offered free of charge! | 
      
      
      
      It's too bad that we've come to expect so little from the people we give 
      money to but I had a similar experience with Cleaveland Tools the other day. 
      I needed a threaded #12 drill bit but really nothing else.  Naturally the 
      bit is like $2 and the cheapest shipping on the website is $5.  But what are 
      you going to do, if you need the bit you need the bit.  So I ordered two of 
      'em, entered my CC etc and later that day someone from Cleaveland called to 
      ask if it was ok to send the bits 1st class mail for $.50 instead of 
      charging the $5.
      
      It's only $5 in a $100,000 project but service like that goes a long way in 
      my book.
      
      
      -Brian
      
      Iowa City, IA
      #40497
      Finishing Empennage
      
      ----- Original Message ----- 
      From: "Deems Davis" <deemsdavis@cox.net>
      Sent: Wednesday, January 17, 2007 8:57 AM
      Subject: RV10-List: Spelling/Typing lessons offered free of charge!
      
      
      > fiberglass panel from (duh). I called Gary Wirrell, who not only agreed to 
      > cut them but offered to do it for FREE!!!!! Gary has been monitoring some 
      > of the msg boards and had seen previous posts favorable to Aerotronics and 
      > wanted to return a favor. WOW! and just when I was beginning to think that 
      > customer service was dead.
      
      
Message 12
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  | 
      
      
| Subject:  | Cabin cover fit pictures | 
      
      Yes an aeronautics manufacturer is considering such a product.
      
      
      It cannot be a "carbon copy", beyond exact attachment points and
      exterior detail airflow.  The construction features, door hinging,
      security latching and safety items are (In my opinion) an improvement.
      To the novice, it would not be identifiable until the door opens.
      
      
      When the first canopy is installed, it would have to be tested to
      standards.
      
      John Cox 
      
      
      ________________________________
      
      From: owner-rv10-list-server@matronics.com
      [mailto:owner-rv10-list-server@matronics.com] On Behalf Of
      cloudvalley@comcast.net
      Sent: Wednesday, January 17, 2007 7:55 AM
      Subject: RE: RV10-List: Cabin cover fit pictures
      
      
      Hello John,
      
      So is anyone going to develop a "carbon copy" alternative to the
      fiberglass canopy? My wife are not nearly ready yet; we have only
      finished the empennage, but we are interested. Please let us know more.
      Thank you
      
      
      Brian and Ruth Preston
      
      #40666
      
      
      	-------------- Original message -------------- 
      	From: "John W. Cox" <johnwcox@pacificnw.com> 
      
      	> 
      	> I appreciate Steve's contrarian view and consternation. A
      balance in 
      	> intelligent conversation is a good thing. So was the comment
      on corrosion. 
      	> 
      	> Each may be found to be baseless but is heartfelt and
      therefore worth reading. 
      	> Toray is the supplier, the shortage is only when buying
      hundreds of bolts of 
      	> production for commercial airliner manufacture (we use the
      stuff at work every 
      	> day)and only momentary in time as to supply shortages. It is
      not holding up 
      	> Boeing sales one iota. 
      	> 
      	> The world of plastic planes has come a long way from Styrofoam
      glued slabs, 
      	> hotwire and paper cup mixing process in darkened ga rages. The
      White Knight was 
      	> a great example. The heavens are now our limit. Fitment and
      finish is a matter 
      	> of mold building, quality control and where the labor is
      applied. I feel many 
      	> would like to take advantage of the QB concept on labor
      application, just like 
      	> doing repetitive rivets on the umpteenth wing rib. The
      marketplace will sort 
      	> out each person's place. The 51% rule should insure that each
      builder has the 
      	> knowledge and skill set to maintain the safety and
      airworthiness of their kit. 
      	> 
      	> I respectfully conclude Steve that if VANS canopy is of higher
      quality than your 
      	> workmanship on your last aircraft, we are talking totally of
      different issues. 
      	> Integrated roll bars, air distribution plenum with overhead
      lights and switches, 
      	> fitment to within 0.010", improved placement and adhesion of
      windows, advanced 
      	> door hinges and lockable latch assemblies are the improvements
      being c onside red. 
      	> Oh yes, don't let me forget the work Dave McNeill did on
      improved shoulder 
      	> harness mount points. Did I mention dozens of hours not
      washing off fiberglass 
      	> dust from your arms and purging your respiratory system to
      catch a breath. 
      	> 
      	> Carbon fiber is superior for antenna ground planes and static
      dissipation. The 
      	> wingtips would likely remain fiberglass for antennae
      concealment. A simple tape 
      	> of fiberglass impregnated resin has resolved the contact
      between dissimilar 
      	> materials on the nobility table for performance military
      aircraft for years. I 
      	> am confident that corrosion is not going to be an issue. The
      product will not be 
      	> for everyone. Nor is it intended to be. There may be some who
      would actually 
      	> like to build their own mold and lay it up. To each their own
      product. 
      	> 
      	> I suspect Mark's question was answered within your response. 
      	> 
      	> John Cox 
      	> #4060 0 
      	> 
      	> 
      	> -----Original Message----- 
      	> From: owner-rv10-list-server@matronics.com 
      	> [mailto:owner-rv10-list-server@matronics.com] On Behalf Of
      Mark Ritter 
      	> Sent: Tuesday, January 16, 2007 9:42 AM 
      	> To: rv10-list@matronics.com 
      	> Subject: RE: RV10-List: Cabin cover fit pictures 
      	> 
      	> 
      	> Steve, 
      	> 
      	> Have you received your canopy? 
      	> 
      	> 
      	> 
      	> 
      	> >From: 
      	> >To: 
      	> >Subject: RE: RV10-List: Cabin cover fit pictures 
      	> >Date: Tue, 16 Jan 2007 11:05:09 -0600 
      	> > 
      	> >I have been following the thread about the quality of the
      canopy with some 
      	> >consternation; 
      	> > 
      	> >1. Graphite is currently in very short supply, and conseq
      uently the price 
      	> >is unreasonably high, if you can even locate it. The
      likelyhood of finding 
      	> >enough to build even one canopy is problematic. The outlook
      is not much 
      	> >better, because Boeing is grabbing up everything on the
      market. 
      	> > 
      	> >2. I built a glass airplane a few years ago, and compared to
      the quality I 
      	> >got on that kit, the Van's canopy is excellent. Fiberglass
      requires 
      	> >shaping, and lots of surface preparation. To expect a bolt on
      fiberglass 
      	> >part is unrealistic, and contrary to the whole idea of kit
      building. 
      	> > 
      	> >Steve Mills 
      	> >RV-10 40486 Slow-build 
      	> >Naperville, Illinois 
      	> >finishing fuselage 
      	> >Do Not Archive 
      	> > 
      	> > 
      	> > -----Original Message----- 
      	> > From: owner-rv10-list-server@matronics.com 
      	> >[mailto:owner-rv10-list-server@matronics.com]On Behalf Of 
      	> > ;cloud valley@comcast.net 
      	> > Sent: Tuesday, January 16, 2007 10:42 AM 
      	> > To: rv10-list@matronics.com 
      	> > Subject: Re: RV10-List: Cabin cover fit pictures 
      	> > 
      	> > 
      	> > Hello Niko, 
      	> > My wife and I have just finished building our empennage kit;
      we have not 
      	> >ordered the rest of the kit yet. We are interested in the
      canopy/cowl 
      	> >discussions. Are these pictures you have of the fiberglass
      canopy? We are 
      	> >not sure what will transpire with Van's QC on theirs, or if
      you or someone 
      	> >will come up with something else. ( read your post about
      graphite). We are 
      	> >really naiive about this whole process, and are hoping this
      canopy/cowl 
      	> >problem will be resolved by the time we buy the rest of the
      kit. Thanks for 
      	> >your input. 
      	> > Brian and Ruth Preston 
      	> > #40666 
      	> > 
      	> > -------------- Original message ------- ------ ://www 
      
      	 
      	 
      	
      	
      	
      	 
      
      
Message 13
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  | 
      
      
      
      
      Question about the aileron rigging and what is normal.
      
      First: On page 23-9 I have attached the flaps and let them but up 
      against the W-1007 rear spar doubler plate.  The ailerons then match up 
      perfectly with the ends of the flaps.  However, when I sight down the 
      airfoil profile, it looks like the flap is a couple of degrees Up.  Is 
      this the normal starting place?  Won't that make fitting the wingtip 
      fiberglass a lot more fun? 
      
      Second: kudos to the guys at trutrack.  I ended up with the wrong 
      brackets for installing the roll servo and they sent the correct ones 
      out gratis. 
      
      
      Fred Williams
      40515
      
      
Message 14
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  | 
      
      
| Subject:  | Re: Spelling/Typing lessons offered free of charge! | 
      
      
      Some of them will tape the bit or tool inside their catalog and ship it that 
      way to also save you $$$$.
      
      It is a real nice feeling when people are watching out for you.
      
      JOhn
      
      
      >From: "Brian Douglas" <bsponcil@belinblank.org>
      >To: <rv10-list@matronics.com>
      >Subject: Re: RV10-List: Spelling/Typing lessons offered free of charge!
      >Date: Wed, 17 Jan 2007 12:43:24 -0600
      >
      >
      >
      >It's too bad that we've come to expect so little from the people we give 
      >money to but I had a similar experience with Cleaveland Tools the other 
      >day. I needed a threaded #12 drill bit but really nothing else.  Naturally 
      >the bit is like $2 and the cheapest shipping on the website is $5.  But 
      >what are you going to do, if you need the bit you need the bit.  So I 
      >ordered two of 'em, entered my CC etc and later that day someone from 
      >Cleaveland called to ask if it was ok to send the bits 1st class mail for 
      >$.50 instead of charging the $5.
      >
      >It's only $5 in a $100,000 project but service like that goes a long way in 
      >my book.
      >
      >
      >-Brian
      >
      >Iowa City, IA
      >#40497
      >Finishing Empennage
      >
      >----- Original Message ----- From: "Deems Davis" <deemsdavis@cox.net>
      >To: <rv10-list@matronics.com>
      >Sent: Wednesday, January 17, 2007 8:57 AM
      >Subject: RV10-List: Spelling/Typing lessons offered free of charge!
      >
      >
      >>fiberglass panel from (duh). I called Gary Wirrell, who not only agreed to 
      >>cut them but offered to do it for FREE!!!!! Gary has been monitoring some 
      >>of the msg boards and had seen previous posts favorable to Aerotronics and 
      >>wanted to return a favor. WOW! and just when I was beginning to think that 
      >>customer service was dead.
      >
      >
      
      
Message 15
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  | 
      
      
| Subject:  | Cabin cover fit pictures | 
      
      
      Us early adopters are missing out on all the good stuff starting to come 
      down the pike.  If this does become available and a builder goes that route 
      just think of the "fibergalss education" they will miss.
      
      Mark (N410MR Flying)
      
      
      >From: "John W. Cox" <johnwcox@pacificnw.com>
      >To: <rv10-list@matronics.com>
      >Subject: RE: RV10-List: Cabin cover fit pictures
      >Date: Wed, 17 Jan 2007 10:44:04 -0800
      >
      >Yes an aeronautics manufacturer is considering such a product.
      >
      >
      >It cannot be a "carbon copy", beyond exact attachment points and
      >exterior detail airflow.  The construction features, door hinging,
      >security latching and safety items are (In my opinion) an improvement.
      >To the novice, it would not be identifiable until the door opens.
      >
      >
      >When the first canopy is installed, it would have to be tested to
      >standards.
      >
      >John Cox
      >
      >
      >________________________________
      >
      >From: owner-rv10-list-server@matronics.com
      >[mailto:owner-rv10-list-server@matronics.com] On Behalf Of
      >cloudvalley@comcast.net
      >Sent: Wednesday, January 17, 2007 7:55 AM
      >To: rv10-list@matronics.com
      >Subject: RE: RV10-List: Cabin cover fit pictures
      >
      >
      >Hello John,
      >
      >So is anyone going to develop a "carbon copy" alternative to the
      >fiberglass canopy? My wife are not nearly ready yet; we have only
      >finished the empennage, but we are interested. Please let us know more.
      >Thank you
      >
      >
      >Brian and Ruth Preston
      >
      >#40666
      >
      >
      >	-------------- Original message --------------
      >	From: "John W. Cox" <johnwcox@pacificnw.com>
      >
      >	>
      >	> I appreciate Steve's contrarian view and consternation. A
      >balance in
      >	> intelligent conversation is a good thing. So was the comment
      >on corrosion.
      >	>
      >	> Each may be found to be baseless but is heartfelt and
      >therefore worth reading.
      >	> Toray is the supplier, the shortage is only when buying
      >hundreds of bolts of
      >	> production for commercial airliner manufacture (we use the
      >stuff at work every
      >	> day)and only momentary in time as to supply shortages. It is
      >not holding up
      >	> Boeing sales one iota.
      >	>
      >	> The world of plastic planes has come a long way from Styrofoam
      >glued slabs,
      >	> hotwire and paper cup mixing process in darkened ga rages. The
      >White Knight was
      >	> a great example. The heavens are now our limit. Fitment and
      >finish is a matter
      >	> of mold building, quality control and where the labor is
      >applied. I feel many
      >	> would like to take advantage of the QB concept on labor
      >application, just like
      >	> doing repetitive rivets on the umpteenth wing rib. The
      >marketplace will sort
      >	> out each person's place. The 51% rule should insure that each
      >builder has the
      >	> knowledge and skill set to maintain the safety and
      >airworthiness of their kit.
      >	>
      >	> I respectfully conclude Steve that if VANS canopy is of higher
      >quality than your
      >	> workmanship on your last aircraft, we are talking totally of
      >different issues.
      >	> Integrated roll bars, air distribution plenum with overhead
      >lights and switches,
      >	> fitment to within 0.010", improved placement and adhesion of
      >windows, advanced
      >	> door hinges and lockable latch assemblies are the improvements
      >being c onside red.
      >	> Oh yes, don't let me forget the work Dave McNeill did on
      >improved shoulder
      >	> harness mount points. Did I mention dozens of hours not
      >washing off fiberglass
      >	> dust from your arms and purging your respiratory system to
      >catch a breath.
      >	>
      >	> Carbon fiber is superior for antenna ground planes and static
      >dissipation. The
      >	> wingtips would likely remain fiberglass for antennae
      >concealment. A simple tape
      >	> of fiberglass impregnated resin has resolved the contact
      >between dissimilar
      >	> materials on the nobility table for performance military
      >aircraft for years. I
      >	> am confident that corrosion is not going to be an issue. The
      >product will not be
      >	> for everyone. Nor is it intended to be. There may be some who
      >would actually
      >	> like to build their own mold and lay it up. To each their own
      >product.
      >	>
      >	> I suspect Mark's question was answered within your response.
      >	>
      >	> John Cox
      >	> #4060 0
      >	>
      >	>
      >	> -----Original Message-----
      >	> From: owner-rv10-list-server@matronics.com
      >	> [mailto:owner-rv10-list-server@matronics.com] On Behalf Of
      >Mark Ritter
      >	> Sent: Tuesday, January 16, 2007 9:42 AM
      >	> To: rv10-list@matronics.com
      >	> Subject: RE: RV10-List: Cabin cover fit pictures
      >	>
      >	>
      >	> Steve,
      >	>
      >	> Have you received your canopy?
      >	>
      >	>
      >	>
      >	>
      >	> >From:
      >	> >To:
      >	> >Subject: RE: RV10-List: Cabin cover fit pictures
      >	> >Date: Tue, 16 Jan 2007 11:05:09 -0600
      >	> >
      >	> >I have been following the thread about the quality of the
      >canopy with some
      >	> >consternation;
      >	> >
      >	> >1. Graphite is currently in very short supply, and conseq
      >uently the price
      >	> >is unreasonably high, if you can even locate it. The
      >likelyhood of finding
      >	> >enough to build even one canopy is problematic. The outlook
      >is not much
      >	> >better, because Boeing is grabbing up everything on the
      >market.
      >	> >
      >	> >2. I built a glass airplane a few years ago, and compared to
      >the quality I
      >	> >got on that kit, the Van's canopy is excellent. Fiberglass
      >requires
      >	> >shaping, and lots of surface preparation. To expect a bolt on
      >fiberglass
      >	> >part is unrealistic, and contrary to the whole idea of kit
      >building.
      >	> >
      >	> >Steve Mills
      >	> >RV-10 40486 Slow-build
      >	> >Naperville, Illinois
      >	> >finishing fuselage
      >	> >Do Not Archive
      >	> >
      >	> >
      >	> > -----Original Message-----
      >	> > From: owner-rv10-list-server@matronics.com
      >	> >[mailto:owner-rv10-list-server@matronics.com]On Behalf Of
      >	> > ;cloud valley@comcast.net
      >	> > Sent: Tuesday, January 16, 2007 10:42 AM
      >	> > To: rv10-list@matronics.com
      >	> > Subject: Re: RV10-List: Cabin cover fit pictures
      >	> >
      >	> >
      >	> > Hello Niko,
      >	> > My wife and I have just finished building our empennage kit;
      >we have not
      >	> >ordered the rest of the kit yet. We are interested in the
      >canopy/cowl
      >	> >discussions. Are these pictures you have of the fiberglass
      >canopy? We are
      >	> >not sure what will transpire with Van's QC on theirs, or if
      >you or someone
      >	> >will come up with something else. ( read your post about
      >graphite). We are
      >	> >really naiive about this whole process, and are hoping this
      >canopy/cowl
      >	> >problem will be resolved by the time we buy the rest of the
      >kit. Thanks for
      >	> >your input.
      >	> > Brian and Ruth Preston
      >	> > #40666
      >	> >
      >	> > -------------- Original message ------- ------ ://www
      >
      >
      
      _________________________________________________________________
      The MSN Entertainment Guide to Golden Globes is here.  Get all the scoop. 
      http://tv.msn.com/tv/globes2007/?icid=nctagline2
      
      
Message 16
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  | 
      
      
| Subject:  | Re: James Cowl Question | 
      
      
      Pascal,
      
      When it comes to these specialty add-ons and upgrades, the thing
      to keep in mind is that the generic, plans-built RV-10, with
      only the standard creature comfort add-ons, will be quite a nice
      airplane indeed.  There are possible, and even some definite
      benefits, depending on your needs or desires, that can be had
      by changing props, pistons, cowlings, engines, fuel injection
      systems, electrical ignition systems, and things like that.
      There is one important thing to keep in mind though, for those
      who have any budget worries. In probably most to nearly all of
      these cases, the end-product incremental advantage of these
      things is an extremely small percentage of the already
      nice plane you would have built without those add-ons.
      
      That's in no way knocking those products, as to the people
      with them, they may place higher value on those features
      than other builders.  Some people like pretty 3-blade props,
      some like electronic ignition, and so on.  The chance though,
      that you'll actually gain truly *meaningful* measurable
      differences in knots, or many other measuring sticks, is really
      small.  So for those on tight budgets, you're not losing much
      by going with the basics.  That might be blasphemy to those
      who truly love the upgrade, but honestly, the value added
      is not "necessity"....it's in their personal desire.
      
      For me, the most desirable upgrades were the electronic
      ignition and fuel injection, allowing a great running
      engine at low fuel flows. The rest was gravy.   The
      interesting thing is, I would bet that even if someone
      picked the best prop, best cowl, Hi comp pistons, F.I.
      and Elect. Ign., and a few more goodies and did them ALL,
      they're still talking about owning a plane that flies
      probably within 0-10 kts of the other guy, and both
      guys will love their planes.
      
      I myself am looking at hearing the results of the cowl tests,
      because if those can statistically prove that ALL of the
      proposed benefits come true, then I'll consider a cowl
      swap at the right time and price in the future...it'll
      depend on the actual numbers though, as I've already
      determined that I've got plenty enough enjoyment factor
      for me. ;)
      
      So that doesn't answer your question, but just rest assured
      that however you build it, you will probably find very
      acceptable in the end.
      
      Tim Olson - RV-10 N104CD - Flying
      do not archive
      
      
      Pascal wrote:
      > 
      > In my days researching the Lancair ES (when it was still affordable to 
      > buy their kit and they didn't add the carbon canopy ;-) ) Aerocomposite 
      > was the blade of choice. I can understand when one is spending 225K for 
      > a composite plane that 13K (at the time) was nothing, but for a plane 
      > close to half that price is 14.4K really that much better in 
      > performance, appearance or reason one would go this way, than an MT for 
      > 7-8K?
      > 
      > Honestly just asking so I know. Not questioning the decision to chose 
      > the more expensive blade just wondering in my cost cutting if 6K is 
      > worth the price.. For example, 6K in an engine may produce something to 
      > show for the difference in price.. what about this blade?
      > Pascal
      > ----- Original Message ----- From: "RV Builder (Michael Sausen)" 
      > <rvbuilder@sausen.net>
      > To: <rv10-list@matronics.com>
      > Sent: Wednesday, January 17, 2007 7:09 AM
      > Subject: RE: RV10-List: James Cowl Question
      > 
      > 
      >> <rvbuilder@sausen.net>
      >>
      >> If you go with a MT prop, you can specify the 14" spinner from MT for no
      >> extra charge.
      >>
      >> Michael
      >>
      >> -----Original Message-----
      >> From: owner-rv10-list-server@matronics.com
      >> [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Deems Davis
      >> Sent: Tuesday, January 16, 2007 2:28 PM
      >> To: rv10-list@matronics.com
      >> Subject: Re: RV10-List: James Cowl Question
      >>
      >>
      >> I ordered a 14" spinner from Aero Composites
      >> http://www.aerocomposites.com/ , the same place I'm getting my prop
      >> from.
      >>
      >> Deems Davis # 406
      >> Finishing - ( A Misnomer ! )
      >> http://deemsrv10.com/
      >>
      >> Ben Westfall wrote:
      >>
      >>> Deems,
      >>>
      >>> What are you using for a spinner for your James Cowl?
      >>>
      >>> -Ben Westfall
      >>>
      >>> Portland, OR
      >>>
      >>> #40579 - gas tanks
      >>>
      >>> *
      >>>
      >>>
      >>> *
      >>>
      >>
      >>
      >>
      >>
      >>
      >>
      >>
      >>
      >>
      >>
      > 
      > 
      > 
      > 
      > 
      
      
Message 17
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  | 
      
      
      
      
      I think that is correct.....3 degrees reflex for the flaps and Aileron.
      
      Rene' Felker
      40322
      N423CF
      801-721-6080
      -----Original Message-----
      From: owner-rv10-list-server@matronics.com
      [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Fred Williams,
      M.D.
      Sent: Wednesday, January 17, 2007 11:48 AM
      Subject: RV10-List: Aileron Rigging
      
      <drfred@suddenlinkmail.com>
      
      Question about the aileron rigging and what is normal.
      
      First: On page 23-9 I have attached the flaps and let them but up 
      against the W-1007 rear spar doubler plate.  The ailerons then match up 
      perfectly with the ends of the flaps.  However, when I sight down the 
      airfoil profile, it looks like the flap is a couple of degrees Up.  Is 
      this the normal starting place?  Won't that make fitting the wingtip 
      fiberglass a lot more fun? 
      
      Second: kudos to the guys at trutrack.  I ended up with the wrong 
      brackets for installing the roll servo and they sent the correct ones 
      out gratis. 
      
      
      Fred Williams
      40515
      
      
Message 18
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  | 
      
      
| Subject:  | Hot off the CNC Lathe | 
      
      
      Guys,
      
        Here is another solution to the Axle Extenders for the wheelpants on the RV10.
      Since the Vans supplied extenders are having problems in the field, my brother
      Jim (who is an engineer) came up with a solution.
      
        The pics below show his design.  The axle extender rod is hollow in the center.
      This setup is lighter, thats right, lighter in weight than Van's nut and bolt
      on extender.  It doesn't look like it in the pics, but it is!  And it's stronger
      too!
      
        The one piece billet axle rod screws onto the axle.  The Capture washer was machine
      to fit exactly on the axle rod extender and is bonded onto the wheel pant
      just as Vans has you do with his.  The capture washer distributes the loads
      on the wheelpant with this plug and socket design.  
      
        If you want a set, my brother Jim is selling them for $150.00 a pair plus $5
      for shipping.  Call him at 302-250-7872 or email him at 
      
        czachorowski@mindspring.com
      
      Zack
      
      --------
      RV8 #80125 
      RV10 # 40512
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=88366#88366
      
      
      Attachments: 
      
      http://forums.matronics.com//files/dsc06871_155.jpg
      http://forums.matronics.com//files/dsc06874_109.jpg
      http://forums.matronics.com//files/dsc06866_210.jpg
      http://forums.matronics.com//files/dsc06862_623.jpg
      http://forums.matronics.com//files/dsc06853_357.jpg
      
      
Message 19
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  | 
      
      
| Subject:  | Re: Aileron Rigging | 
      
      
      Fred,
      
      The full-up position of the flaps on the RV-10 is -3 degrees,
      the "reflex" position.  If you get the flap position system, your
      first click of flaps down gives you 0 (zero) degrees.  So
      what you're seeing is by design.
      
      Tim Olson - RV-10 N104CD - Flying
      do not archive
      
      
      Fred Williams, M.D. wrote:
      > <drfred@suddenlinkmail.com>
      > 
      > Question about the aileron rigging and what is normal.
      > 
      > First: On page 23-9 I have attached the flaps and let them but up 
      > against the W-1007 rear spar doubler plate.  The ailerons then match up 
      > perfectly with the ends of the flaps.  However, when I sight down the 
      > airfoil profile, it looks like the flap is a couple of degrees Up.  Is 
      > this the normal starting place?  Won't that make fitting the wingtip 
      > fiberglass a lot more fun?
      > Second: kudos to the guys at trutrack.  I ended up with the wrong 
      > brackets for installing the roll servo and they sent the correct ones 
      > out gratis.
      > 
      > Fred Williams
      > 40515
      
      
Message 20
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  | 
      
      
| Subject:  | Re: Aileron Rigging | 
      
      
      Tim - So with the stick in the neutral position the aileron trailing edges 
      should be lined up with the flap trailing edges when the flaps are in the  
      "0" position?  Still doing some minor rigging.
      
      Mark
      
      
      >From: Tim Olson <Tim@MyRV10.com>
      >To: rv10-list@matronics.com
      >Subject: Re: RV10-List: Aileron Rigging
      >Date: Wed, 17 Jan 2007 13:53:14 -0600
      >
      >
      >Fred,
      >
      >The full-up position of the flaps on the RV-10 is -3 degrees,
      >the "reflex" position.  If you get the flap position system, your
      >first click of flaps down gives you 0 (zero) degrees.  So
      >what you're seeing is by design.
      >
      >Tim Olson - RV-10 N104CD - Flying
      >do not archive
      >
      >
      >Fred Williams, M.D. wrote:
      >><drfred@suddenlinkmail.com>
      >>
      >>Question about the aileron rigging and what is normal.
      >>
      >>First: On page 23-9 I have attached the flaps and let them but up against 
      >>the W-1007 rear spar doubler plate.  The ailerons then match up perfectly 
      >>with the ends of the flaps.  However, when I sight down the airfoil 
      >>profile, it looks like the flap is a couple of degrees Up.  Is this the 
      >>normal starting place?  Won't that make fitting the wingtip fiberglass a 
      >>lot more fun?
      >>Second: kudos to the guys at trutrack.  I ended up with the wrong brackets 
      >>for installing the roll servo and they sent the correct ones out gratis.
      >>
      >>Fred Williams
      >>40515
      >
      >
      
      _________________________________________________________________
      Dave vs. Carl: The Insignificant Championship Series. Who will win? 
      
      
Message 21
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  | 
      
      
      
      
      I think it should be in the reflex position -3 degrees.  But I am not to
      that step and will be looking forward to Tim's answer.
      
      Rene' Felker
      40322
      N423CF
      801-721-6080
      
      -----Original Message-----
      From: owner-rv10-list-server@matronics.com
      [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Mark Ritter
      Sent: Wednesday, January 17, 2007 1:30 PM
      Subject: Re: RV10-List: Aileron Rigging
      
      
      Tim - So with the stick in the neutral position the aileron trailing edges 
      should be lined up with the flap trailing edges when the flaps are in the  
      "0" position?  Still doing some minor rigging.
      
      Mark
      
      
      >From: Tim Olson <Tim@MyRV10.com>
      >To: rv10-list@matronics.com
      >Subject: Re: RV10-List: Aileron Rigging
      >Date: Wed, 17 Jan 2007 13:53:14 -0600
      >
      >
      >Fred,
      >
      >The full-up position of the flaps on the RV-10 is -3 degrees,
      >the "reflex" position.  If you get the flap position system, your
      >first click of flaps down gives you 0 (zero) degrees.  So
      >what you're seeing is by design.
      >
      >Tim Olson - RV-10 N104CD - Flying
      >do not archive
      >
      >
      >Fred Williams, M.D. wrote:
      >><drfred@suddenlinkmail.com>
      >>
      >>Question about the aileron rigging and what is normal.
      >>
      >>First: On page 23-9 I have attached the flaps and let them but up against 
      >>the W-1007 rear spar doubler plate.  The ailerons then match up perfectly 
      >>with the ends of the flaps.  However, when I sight down the airfoil 
      >>profile, it looks like the flap is a couple of degrees Up.  Is this the 
      >>normal starting place?  Won't that make fitting the wingtip fiberglass a 
      >>lot more fun?
      >>Second: kudos to the guys at trutrack.  I ended up with the wrong brackets
      
      >>for installing the roll servo and they sent the correct ones out gratis.
      >>
      >>Fred Williams
      >>40515
      >
      >
      
      _________________________________________________________________
      Dave vs. Carl: The Insignificant Championship Series. Who will win? 
      
      
Message 22
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  | 
      
      
| Subject:  | Axle Extender length needed | 
      
      
      For those U-1004B axle extenders that hold the wheel
      fairings on.....what is the overall length of the
      original parts as supplied by Van's?
      
      I just happened to give an old friend a ride this last
      weekend and he told me he has his own lathe and if I
      ever wanted anything made, just ask.  So, I shot him
      the idea of the axle extenders, and he says he'll do
      it for free for me including the aluminum.  So, I can't
      resist that deal and although I feel like I'm taking
      advantage of him, I'm going to "let" him make them for
      me. ;)  All I need is the original part length.
      
      I'm going to have him make them 1.25" diameter on the
      fat end, tapering quickly (kind of like an intake valve
      but not that quick) to 7/8" to save weight.  Then
      drill and tap the outside end for (AN4) 1/4-28 like the
      originals so I don't have to change screws, but the
      inside end I guess I'll make (AN5) 5/16-24 for a little
      extra toughness.
      
      If you can shoot me the length though, he wants to get
      the material ordered for pickup tomorrow.  Thanks
      to whoever can reply.
      
      -- 
      Tim Olson - RV-10 N104CD - Flying
      do not archive
      
      
Message 23
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  | 
      
      
| Subject:  | Re: Aileron Rigging | 
      
      
      I think that's how I lined mine up.  That way when in cruise
      you have everything lined up, in theory.  In practice,
      I think there is some loading on the ailerons that
      maybe changes the alignment a bit.  I didn't want my ailerons
      to be drooped below the fully retracted flaps though, to get
      the least drag.  It's been a looong time since I aligned mine
      now, so don't take it as gospel truth, but I think that's
      how it is.
      
      
      Tim Olson - RV-10 N104CD - Flying
      do not archive
      
      
      Mark Ritter wrote:
      > 
      > Tim - So with the stick in the neutral position the aileron trailing 
      > edges should be lined up with the flap trailing edges when the flaps are 
      > in the  "0" position?  Still doing some minor rigging.
      > 
      > Mark
      > 
      > 
      > 
      > 
      >> From: Tim Olson <Tim@MyRV10.com>
      >> To: rv10-list@matronics.com
      >> Subject: Re: RV10-List: Aileron Rigging
      >> Date: Wed, 17 Jan 2007 13:53:14 -0600
      >>
      >>
      >> Fred,
      >>
      >> The full-up position of the flaps on the RV-10 is -3 degrees,
      >> the "reflex" position.  If you get the flap position system, your
      >> first click of flaps down gives you 0 (zero) degrees.  So
      >> what you're seeing is by design.
      >>
      >> Tim Olson - RV-10 N104CD - Flying
      >> do not archive
      >>
      >>
      >> Fred Williams, M.D. wrote:
      >>> <drfred@suddenlinkmail.com>
      >>>
      >>> Question about the aileron rigging and what is normal.
      >>>
      >>> First: On page 23-9 I have attached the flaps and let them but up 
      >>> against the W-1007 rear spar doubler plate.  The ailerons then match 
      >>> up perfectly with the ends of the flaps.  However, when I sight down 
      >>> the airfoil profile, it looks like the flap is a couple of degrees 
      >>> Up.  Is this the normal starting place?  Won't that make fitting the 
      >>> wingtip fiberglass a lot more fun?
      >>> Second: kudos to the guys at trutrack.  I ended up with the wrong 
      >>> brackets for installing the roll servo and they sent the correct ones 
      >>> out gratis.
      >>>
      >>> Fred Williams
      >>> 40515
      >>
      >>
      >>
      >>
      > 
      > _________________________________________________________________
      > Dave vs. Carl: The Insignificant Championship Series.  Who will win?
      > 
      > 
      > 
      > 
      
      
Message 24
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  | 
      
      
| Subject:  | Re: Hot off the CNC Lathe | 
      
      For those of us that have already DRILLED the hub for the cotter pin wha
      t would we do?  It does not appear your solution has a cotter pin hole d
      rilled into it.
      Dean
      
      
      ________________________________________________________________________
      
      FREE Reminder Service  - NEW from AmericanGreetings.com
      Click HERE and never forget a Birthday or Anniversary again!
      http://track.juno.com/s/lc?s=197335&u=http://www.americangreetings.c
      om/products/online_calendar.pd?c=uol5752
      
      <html><P>For those of us that have already DRILLED the hub for the cotte
      r pin what would we do?  It does not appear your solution has a cot
      ter pin hole drilled into it.</P>
      <P>Dean</P>
      <font face="Times-New-Roman" size="2"><br><br>______________________
      __________________________________________________<br>
      <a href="http://track.juno.com/s/lc?s=197335&u=http://www.american
      greetings.com/products/online_calendar.pd?c=uol5752"><B>FREE</B> Remin
      der Service  - NEW from AmericanGreetings.com<br>
      <B>Click HERE</B> and never forget a Birthday or Anniversary again!</a><
      br></font>
      
      
      <pre><b><font size=2 color="#000000" face="courier new,courier">
      
      
      </b></font></pre></body></html>
      
Message 25
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  | 
      
      
| Subject:  | Re: Hot off the CNC Lathe | 
      
      
      Dean,
      
        The holes will be drilled in at the same dimensions as Van's cap.  These pics
      were taken literally 1 hour before I posted them.  The axle extender was still
      warm from the CNC.  Jim will drill the holes in the production models.  They
      will fit right on!
      
      Joe
      
      
      [quote="ddddsp1(at)juno.com"]For those of us that have already DRILLED the hub
      for the cotter pin what would we do?  It does not appear your solution has a cotter
      pin hole drilled into it. 
      Dean 
      
      ________________________________________________________________________
       FREE Reminder Service  - NEW from AmericanGreetings.com
       Click HERE and never forget a Birthday or Anniversary again!
          
      > [b]
      
      
      --------
      RV8 #80125 
      RV10 # 40512
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=88395#88395
      
      
Message 26
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  | 
      
      
      
      
      I think that was Tim's reply.  The aileron trailing edges should line up 
      with the flaps in the -3 reflex position.
      
      Mark
      
      
      >From: "Rene Felker" <rene@felker.com>
      >To: <rv10-list@matronics.com>
      >Subject: RE: RV10-List: Aileron Rigging
      >Date: Wed, 17 Jan 2007 13:53:51 -0700
      >
      >
      >I think it should be in the reflex position -3 degrees.  But I am not to
      >that step and will be looking forward to Tim's answer.
      >
      >Rene' Felker
      >40322
      >N423CF
      >801-721-6080
      >
      >-----Original Message-----
      >From: owner-rv10-list-server@matronics.com
      >[mailto:owner-rv10-list-server@matronics.com] On Behalf Of Mark Ritter
      >Sent: Wednesday, January 17, 2007 1:30 PM
      >To: rv10-list@matronics.com
      >Subject: Re: RV10-List: Aileron Rigging
      >
      >
      >Tim - So with the stick in the neutral position the aileron trailing edges
      >should be lined up with the flap trailing edges when the flaps are in the
      >"0" position?  Still doing some minor rigging.
      >
      >Mark
      >
      >
      > >From: Tim Olson <Tim@MyRV10.com>
      > >To: rv10-list@matronics.com
      > >Subject: Re: RV10-List: Aileron Rigging
      > >Date: Wed, 17 Jan 2007 13:53:14 -0600
      > >
      > >
      > >Fred,
      > >
      > >The full-up position of the flaps on the RV-10 is -3 degrees,
      > >the "reflex" position.  If you get the flap position system, your
      > >first click of flaps down gives you 0 (zero) degrees.  So
      > >what you're seeing is by design.
      > >
      > >Tim Olson - RV-10 N104CD - Flying
      > >do not archive
      > >
      > >
      > >Fred Williams, M.D. wrote:
      > >><drfred@suddenlinkmail.com>
      > >>
      > >>Question about the aileron rigging and what is normal.
      > >>
      > >>First: On page 23-9 I have attached the flaps and let them but up 
      >against
      > >>the W-1007 rear spar doubler plate.  The ailerons then match up 
      >perfectly
      > >>with the ends of the flaps.  However, when I sight down the airfoil
      > >>profile, it looks like the flap is a couple of degrees Up.  Is this the
      > >>normal starting place?  Won't that make fitting the wingtip fiberglass a
      > >>lot more fun?
      > >>Second: kudos to the guys at trutrack.  I ended up with the wrong 
      >brackets
      >
      > >>for installing the roll servo and they sent the correct ones out gratis.
      > >>
      > >>Fred Williams
      > >>40515
      > >
      > >
      > >
      > >
      >
      >_________________________________________________________________
      >Dave vs. Carl: The Insignificant Championship Series. Who will win?
      >
      >
      
      _________________________________________________________________
      Valentines Day -- Shop for gifts that spell L-O-V-E at MSN Shopping 
      http://shopping.msn.com/content/shp/?ctId=8323,ptnrid=37,ptnrdata=24095&tcode=wlmtagline
      
      
Message 27
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  | 
      
      
      
      Has anyone installed the fiberglass window trim from Accuracy Avionics?  I 
      am trying to decide whether to get them or not.=0A=0ANiko=0A40188=0AFun wit
      h fiberglass
      
Message 28
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  | 
      
      
| Subject:  | Re: Changed to prop decision | 
      
      
      For me, The prop decision will depend upon an ability to get specific 
      information from Aerocomposite on the vibration differential compared to the 
      Hartzell. I would prefer the Aerocomposite 2 blade if the vibration 
      reduction is significant.  I personally don't believe in the long term 
      viability of a wooden prop in consideration of my type of flying and in the 
      area I live. (High Moisture, 12% equilibrium moisture content) I just had a 
      catastrophic engine failure in a Cessna 310 where the jug connecting bolts 
      vibrated loose and the #1jug, part of the exhaust and part of the case 
      departed the airplane in flight. Both the FAA and Avemco said that is was 
      "not uncommon" in both the Continental and the Lycoming engines.
      
      David Boone 40138
      
      ----- Original Message ----- 
      From: "Pascal" <rv10builder@verizon.net>
      Sent: Wednesday, January 17, 2007 1:14 PM
      Subject: Re: RV10-List: James Cowl Question
      
      
      >
      > In my days researching the Lancair ES (when it was still affordable to buy 
      > their kit and they didn't add the carbon canopy ;-) ) Aerocomposite was 
      > the blade of choice. I can understand when one is spending 225K for a 
      > composite plane that 13K (at the time) was nothing, but for a plane close 
      > to half that price is 14.4K really that much better in performance, 
      > appearance or reason one would go this way, than an MT for 7-8K?
      >
      > Honestly just asking so I know. Not questioning the decision to chose the 
      > more expensive blade just wondering in my cost cutting if 6K is worth the 
      > price.. For example, 6K in an engine may produce something to show for the 
      > difference in price.. what about this blade?
      > Pascal
      > ----- Original Message ----- 
      > From: "RV Builder (Michael Sausen)" <rvbuilder@sausen.net>
      > To: <rv10-list@matronics.com>
      > Sent: Wednesday, January 17, 2007 7:09 AM
      > Subject: RE: RV10-List: James Cowl Question
      >
      >
      >> <rvbuilder@sausen.net>
      >>
      >> If you go with a MT prop, you can specify the 14" spinner from MT for no
      >> extra charge.
      >>
      >> Michael
      >>
      >> -----Original Message-----
      >> From: owner-rv10-list-server@matronics.com
      >> [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Deems Davis
      >> Sent: Tuesday, January 16, 2007 2:28 PM
      >> To: rv10-list@matronics.com
      >> Subject: Re: RV10-List: James Cowl Question
      >>
      >>
      >> I ordered a 14" spinner from Aero Composites
      >> http://www.aerocomposites.com/ , the same place I'm getting my prop
      >> from.
      >>
      >> Deems Davis # 406
      >> Finishing - ( A Misnomer ! )
      >> http://deemsrv10.com/
      >>
      >> Ben Westfall wrote:
      >>
      >>> Deems,
      >>>
      >>> What are you using for a spinner for your James Cowl?
      >>>
      >>> -Ben Westfall
      >>>
      >>> Portland, OR
      >>>
      >>> #40579 - gas tanks
      >>>
      >>>*
      >>>
      >>>
      >>>*
      >>>
      >>
      >>
      >>
      >>
      >>
      >>
      >>
      >>
      >>
      >>
      >
      >
      > 
      
      
Message 29
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  | 
      
      
      
      
      If you haven't installed your windows yet, it's not all that hard to 
      make you're own. Gary Speceter told me how @ Osh last year and I made 
      some up for me. check here for how it did it. 
      http://deemsrv10.com/43-windowrings.htm.
      
      Depending on how Accuracy  trimed the openings for the windows, there 
      could be some variance between planes.
      
      Deems Davis # 406
      Finishing - ( A Misnomer ! )
      http://deemsrv10.com/
      
      Niko wrote:
      
      > Has anyone installed the fiberglass window trim from Accuracy 
      > Avionics?  I am trying to decide whether to get them or not.
      >  
      > Niko
      > 40188
      > Fun with fiberglass
      >
      >*
      >
      >
      >*
      >
      
      
Message 30
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  | 
      
      
| Subject:  | Cleaveland Shipping was: Spelling/Typing lessons offered free | 
      of charge!
      
      Thanks Brian for the kind words, please share your secrets on building
      progress while having a new child :)
      
      We try and follow the 'do unto others...' approach.  I know I hate paying
      big shipping for a little part.  I have finally talked my wife into looking
      at the shipping cost before she decides buying something online is a great
      deal.
      
      To clarify our shipping we are able to ship many things via mail.  However
      the website is not nearly as smart as the post office employees that write
      those 4 volume set 3" thick per volume list of rules.  We had terrible
      errors at first when we offered First Class postage on the web.  Customers
      would choose it because it would only cost $0.53 to ship an entire kit.  So
      we had to remove it as an option.
      
      If you don't care how it is shipped but want it the cheapest choose 'BST -
      CAT will pick the best way' this will show you the UPS ground rate, but it
      cues us to look and see if there is a better way, and we do it without
      asking.  You can also type a note in the 'special instructions' section of
      the check out to specify that you want it a special way, such as 'please buy
      this a seat on the next United flight into LA so that I can use it after
      work'.  We are always happy to accommodate (this time of year I might share
      the seat with the tool).  More common special instructions are: "Please use
      US mail as this address does not accept UPS" or "Ship cheapest way to arrive
      by ______"
      
      I think most other vendors are willing to accommodate special requests also.
      
      Thanks again for everyone's support.
      Mike
      
      
      On 1/17/07, John Gonzalez <indigoonlatigo@msn.com> wrote:
      >
      >
      > Some of them will tape the bit or tool inside their catalog and ship it
      > that
      > way to also save you $$$$.
      >
      > It is a real nice feeling when people are watching out for you.
      >
      > JOhn
      >
      >
      > >From: "Brian Douglas" <bsponcil@belinblank.org>
      > >To: <rv10-list@matronics.com>
      > >Subject: Re: RV10-List: Spelling/Typing lessons offered free of charge!
      > >Date: Wed, 17 Jan 2007 12:43:24 -0600
      > >
      > >
      > >
      > >
      > >It's too bad that we've come to expect so little from the people we give
      > >money to but I had a similar experience with Cleaveland Tools the other
      > >day. I needed a threaded #12 drill bit but really nothing
      > else.  Naturally
      > >the bit is like $2 and the cheapest shipping on the website is $5.  But
      > >what are you going to do, if you need the bit you need the bit.  So I
      > >ordered two of 'em, entered my CC etc and later that day someone from
      > >Cleaveland called to ask if it was ok to send the bits 1st class mail for
      > >$.50 instead of charging the $5.
      > >
      > >It's only $5 in a $100,000 project but service like that goes a long way
      > in
      > >my book.
      > >
      > >
      > >-Brian
      > >
      > >Iowa City, IA
      > >#40497
      > >Finishing Empennage
      > >
      > >----- Original Message ----- From: "Deems Davis" <deemsdavis@cox.net>
      > >To: <rv10-list@matronics.com>
      > >Sent: Wednesday, January 17, 2007 8:57 AM
      > >Subject: RV10-List: Spelling/Typing lessons offered free of charge!
      > >
      > >
      > >>fiberglass panel from (duh). I called Gary Wirrell, who not only agreed
      > to
      > >>cut them but offered to do it for FREE!!!!! Gary has been monitoring
      > some
      > >>of the msg boards and had seen previous posts favorable to Aerotronics
      > and
      > >>wanted to return a favor. WOW! and just when I was beginning to think
      > that
      > >>customer service was dead.
      > >
      > >
      > >
      > >
      > >
      > >
      >
      >
      
      
      -- 
      Mike Lauritsen
      Cleaveland Aircraft Tool
      515-432-6794
      www.cleavelandtool.com
      
Message 31
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  | 
      
      
      
      
      I sure wish I had known that little trick of Deems prior to installing 
      my rear windows!  Well...at least it's not too late for the remaining 
      three.  So what are they charging for the trim?  I sent them an e-mail a 
      couple of weeks ago and didn't get a response.
      
      Niko wrote:
      > Has anyone installed the fiberglass window trim from Accuracy 
      > Avionics?  I am trying to decide whether to get them or not.
      >  
      > Niko
      > 40188
      > Fun with fiberglass
      > *
      >
      >
      > *
      
      
Message 32
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  | 
      
      
      
      
      I sure wish I had known that little trick of Deems prior to installing 
      my rear windows!  Well...at least it's not too late for the remaining 
      three.  So what are they charging for the trim?  I sent them an e-mail a 
      couple of weeks ago and didn't get a response.
      
      Brian
      #40308
      
      Niko wrote:
      > Has anyone installed the fiberglass window trim from Accuracy 
      > Avionics?  I am trying to decide whether to get them or not.
      >  
      > Niko
      > 40188
      > Fun with fiberglass
      > *
      >
      >
      > *
      
      
Message 33
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  | 
      
      
      
      
      Tim/Rene'   Thanks. 
      
      As with most things if one follows the directions it works out.  It just 
      didn't look quite right.  And, I wish in the next revision Vans would 
      add a comment to that effect in the plans.
      
      Fred.
      
      
Message 34
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  | 
      
      
      
      
      With the flaps in the -3 or full up position the ailerons should be aligned with
      the flap. You can tell if they are all the way up because they should bottom
      out on the rear spar doubler. I know because I flew to Oshkosh with them aligned
      in the 0 deg position and lost about 6 mph of top speed.  Randy 40006
      
      -----Original Message-----
      From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Mark Ritter
      Sent: Wednesday, January 17, 2007 2:02 PM
      Subject: RE: RV10-List: Aileron Rigging
      
      
      I think that was Tim's reply.  The aileron trailing edges should line up 
      with the flaps in the -3 reflex position.
      
      Mark
      
      
      >From: "Rene Felker" <rene@felker.com>
      >To: <rv10-list@matronics.com>
      >Subject: RE: RV10-List: Aileron Rigging
      >Date: Wed, 17 Jan 2007 13:53:51 -0700
      >
      >
      >I think it should be in the reflex position -3 degrees.  But I am not to
      >that step and will be looking forward to Tim's answer.
      >
      >Rene' Felker
      >40322
      >N423CF
      >801-721-6080
      >
      >-----Original Message-----
      >From: owner-rv10-list-server@matronics.com
      >[mailto:owner-rv10-list-server@matronics.com] On Behalf Of Mark Ritter
      >Sent: Wednesday, January 17, 2007 1:30 PM
      >To: rv10-list@matronics.com
      >Subject: Re: RV10-List: Aileron Rigging
      >
      >
      >Tim - So with the stick in the neutral position the aileron trailing edges
      >should be lined up with the flap trailing edges when the flaps are in the
      >"0" position?  Still doing some minor rigging.
      >
      >Mark
      >
      >
      > >From: Tim Olson <Tim@MyRV10.com>
      > >To: rv10-list@matronics.com
      > >Subject: Re: RV10-List: Aileron Rigging
      > >Date: Wed, 17 Jan 2007 13:53:14 -0600
      > >
      > >
      > >Fred,
      > >
      > >The full-up position of the flaps on the RV-10 is -3 degrees,
      > >the "reflex" position.  If you get the flap position system, your
      > >first click of flaps down gives you 0 (zero) degrees.  So
      > >what you're seeing is by design.
      > >
      > >Tim Olson - RV-10 N104CD - Flying
      > >do not archive
      > >
      > >
      > >Fred Williams, M.D. wrote:
      > >><drfred@suddenlinkmail.com>
      > >>
      > >>Question about the aileron rigging and what is normal.
      > >>
      > >>First: On page 23-9 I have attached the flaps and let them but up 
      >against
      > >>the W-1007 rear spar doubler plate.  The ailerons then match up 
      >perfectly
      > >>with the ends of the flaps.  However, when I sight down the airfoil
      > >>profile, it looks like the flap is a couple of degrees Up.  Is this the
      > >>normal starting place?  Won't that make fitting the wingtip fiberglass a
      > >>lot more fun?
      > >>Second: kudos to the guys at trutrack.  I ended up with the wrong 
      >brackets
      >
      > >>for installing the roll servo and they sent the correct ones out gratis.
      > >>
      > >>Fred Williams
      > >>40515
      > >
      > >
      > >
      > >
      >
      >_________________________________________________________________
      >Dave vs. Carl: The Insignificant Championship Series. Who will win?
      >
      >
      
      _________________________________________________________________
      Valentine's Day -- Shop for gifts that spell L-O-V-E at MSN Shopping 
      http://shopping.msn.com/content/shp/?ctId=8323,ptnrid=37,ptnrdata=24095&tcode=wlmtagline
      
      
Message 35
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  | 
      
      
| Subject:  | Re: Axle Extender length needed | 
      
      
      I don't have it here in front of me but I measured
      ours last week and 3 3/8 inches is what I remember.
      
      Jerry
      --- Tim Olson <Tim@MyRV10.com> wrote:
      
      > <Tim@MyRV10.com>
      > 
      > For those U-1004B axle extenders that hold the wheel
      > fairings on.....what is the overall length of the
      > original parts as supplied by Van's?
      > 
      > I just happened to give an old friend a ride this
      > last
      > weekend and he told me he has his own lathe and if I
      > ever wanted anything made, just ask.  So, I shot him
      > the idea of the axle extenders, and he says he'll do
      > it for free for me including the aluminum.  So, I
      > can't
      > resist that deal and although I feel like I'm taking
      > advantage of him, I'm going to "let" him make them
      > for
      > me. ;)  All I need is the original part length.
      > 
      > I'm going to have him make them 1.25" diameter on
      > the
      > fat end, tapering quickly (kind of like an intake
      > valve
      > but not that quick) to 7/8" to save weight.  Then
      > drill and tap the outside end for (AN4) 1/4-28 like
      > the
      > originals so I don't have to change screws, but the
      > inside end I guess I'll make (AN5) 5/16-24 for a
      > little
      > extra toughness.
      > 
      > If you can shoot me the length though, he wants to
      > get
      > the material ordered for pickup tomorrow.  Thanks
      > to whoever can reply.
      > 
      > -- 
      > Tim Olson - RV-10 N104CD - Flying
      > do not archive
      > 
      >
      > browse
      > Subscriptions page,
      > FAQ,
      > http://www.matronics.com/Navigator?RV10-List
      >
      > Web Forums!
      >
      > 
      > 
      > 
      > 
      
      
      Food fight? Enjoy some healthy debate 
      in the Yahoo! Answers Food & Drink Q&A.
      http://answers.yahoo.com/dir/?link=list&sid=396545367
      
      
Message 36
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  | 
      
      
      
      Deems,=0A=0AThats very nice.  I will try that also.=0A=0ABy the way,  I bel
      ieve the cost from Accuracy is $295 for a set.  I am not sure how many you 
      get though.  I don't think you get the windshield fairing it might only be 
      the two side windows in the Cabin Cover.=0A=0ANiko=0A40188=0A=0A=0A----- Or
      iginal Message ----=0AFrom: Deems Davis <deemsdavis@cox.net>=0ATo: rv10-lis
      t@matronics.com=0ASent: Wednesday, January 17, 2007 6:13:05 PM=0ASubject: R
      vis <deemsdavis@cox.net>=0A=0AIf you haven't installed your windows yet, it
      's not all that hard to =0Amake you're own. Gary Speceter told me how @ Osh
       last year and I made =0Asome up for me. check here for how it did it. =0Ah
      ttp://deemsrv10.com/43-windowrings.htm.=0A=0ADepending on how Accuracy  tri
      med the openings for the windows, there =0Acould be some variance between p
      lanes.=0A=0ADeems Davis # 406=0AFinishing - ( A Misnomer ! )=0Ahttp://deems
      rv10.com/=0A=0ANiko wrote:=0A=0A> Has anyone installed the fiberglass windo
      w trim from Accuracy =0A> Avionics?  I am trying to decide whether to get t
      hem or not.=0A>  =0A> Niko=0A> 40188=0A> Fun with fiberglass=0A>=0A>*=0A>
      ====
      
Message 37
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  | 
      
      
      
      
      So Deems, when you bend the fiberglass over the window towards the 
      outside. So the frame makes the window opening slightly smaller. 
      What did you use to trim the "green" fiberglass flush with the outside, 
      just a razor blade? 
      Did you use plastic wrap as peel ply to smooth the inside?
      
      Larry
      
      Deems Davis wrote:
      >
      > If you haven't installed your windows yet, it's not all that hard to 
      > make you're own. Gary Speceter told me how @ Osh last year and I made 
      > some up for me. check here for how it did it. 
      > http://deemsrv10.com/43-windowrings.htm.
      >
      > Depending on how Accuracy  trimed the openings for the windows, there 
      > could be some variance between planes.
      >
      > Deems Davis # 406
      > Finishing - ( A Misnomer ! )
      > http://deemsrv10.com/
      >
      > Niko wrote:
      >
      >> Has anyone installed the fiberglass window trim from Accuracy 
      >> Avionics?  I am trying to decide whether to get them or not.
      >>  
      >> Niko
      >> 40188
      >> Fun with fiberglass
      >>
      >> *
      >>
      >>
      >> *
      >>
      >
      >
      
      
Message 38
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  | 
      
      
      
      
       From the looks of their site you get 5 pieces:
      
      http://www.accuracyavionics.com/v1/fiberglassoptions.html
      
      Brian
      
      Niko wrote:
      > Deems,
      >  
      > Thats very nice.  I will try that also.
      >  
      > By the way,  I believe the cost from Accuracy is $295 for a set.  I am 
      > not sure how many you get though.  I don't think you get the 
      > windshield fairing it might only be the two side windows in the Cabin 
      > Cover.
      >  
      > Niko
      > 40188
      >
      > ----- Original Message ----
      > From: Deems Davis <deemsdavis@cox.net>
      > To: rv10-list@matronics.com
      > Sent: Wednesday, January 17, 2007 6:13:05 PM
      > Subject: Re: RV10-List: Window Trim
      >
      >
      > If you haven't installed your windows yet, it's not all that hard to
      > make you're own. Gary Speceter told me how @ Osh last year and I made
      > some up for me. check here for how it did it.
      > http://deemsrv10.com/43-windowrings.htm.
      >
      > Depending on how Accuracy  trimed the openings for the windows, there
      > could be some variance between planes.
      >
      > Deems Davis # 406
      > Finishing - ( A Misnomer ! )
      > http://deemsrv10.com/
      >
      > Niko wrote:
      >
      > > Has anyone installed the fiberglass window trim from Accuracy
      > > Avionics?  I am trying to decide whether to get them or not.
      > >  
      > > Niko
      > > 40188
      > > Fun with   -->
      >
      > <http://forums.matronics.com/>
      > *
      >
      >
      > *
      
      
Message 39
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  | 
      
      
| Subject:  | Axle Extender length needed | 
      
      
      3 5/16 is the normal axle extender.  We made the replacement 3 3/8 to
      eliminate the steel washer on the exle nut side, since the load does not
      need to be relieved by the washer.  We made it the same thickness as the
      washer the whole way out (adds a couple of ounces total) with flats for a
      wrench in the middle.  Making the inside threads 5/16's is what we did also.
      Anybody with access to a lathe and just the basic skills could make these in
      no time flat, especially if you keep it a cylinder and don't want to taper
      it, but either way it will work fine and still be easy to do.  Again, the
      flats can be added with a file if you don't know how to use a mill, or you
      could drill a hole through and use a rod to hold it while you tighten the
      bolt on the axle side.
      
      Jesse Saint
      Saint Aviation, Inc.
      jesse@saintaviation.com
      www.saintaviation.com
      Cell: 352-427-0285
      Fax: 815-377-3694
      -----Original Message-----
      From: owner-rv10-list-server@matronics.com
      [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Tim Olson
      Sent: Wednesday, January 17, 2007 4:03 PM
      Subject: RV10-List: Axle Extender length needed
      
      
      For those U-1004B axle extenders that hold the wheel
      fairings on.....what is the overall length of the
      original parts as supplied by Van's?
      
      I just happened to give an old friend a ride this last
      weekend and he told me he has his own lathe and if I
      ever wanted anything made, just ask.  So, I shot him
      the idea of the axle extenders, and he says he'll do
      it for free for me including the aluminum.  So, I can't
      resist that deal and although I feel like I'm taking
      advantage of him, I'm going to "let" him make them for
      me. ;)  All I need is the original part length.
      
      I'm going to have him make them 1.25" diameter on the
      fat end, tapering quickly (kind of like an intake valve
      but not that quick) to 7/8" to save weight.  Then
      drill and tap the outside end for (AN4) 1/4-28 like the
      originals so I don't have to change screws, but the
      inside end I guess I'll make (AN5) 5/16-24 for a little
      extra toughness.
      
      If you can shoot me the length though, he wants to get
      the material ordered for pickup tomorrow.  Thanks
      to whoever can reply.
      
      -- 
      Tim Olson - RV-10 N104CD - Flying
      do not archive
      
      
      -- 
      4:36 PM
      
      
Message 40
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  | 
      
      
| Subject:  | James Cowl Question | 
      
      One value of the more expensive prop, of course, is perceived value.  One
      car is perceived more valuable than another sometimes just because it cost
      more, not necessarily because it is better.  If you gain performance with
      the 14.4K prop, I doubt it will be 8K worth (all IMHO).  For that price you
      could get two Hartzels and have a 4-blade. :-) I personally have an aversion
      to composite props, but that's all I say.  My dad was with an organization
      in Mali with a Caravan with composite props and they didn't last worth
      anything with the sand.  That was a long time ago, but the memory sticks.
      So, I would recommend going with the aluminum cheap prop, but that's just
      me.  The composite looks cool, but at 2,700rpm and 200mph, you'll hardly
      notice.  Oh yeah, and with the aluminum prop you don't have to do all the
      pinhole filling and sanding.  That's enough of a reason in itself. :-)
      
      Do not archive.
      
      Jesse Saint
      Saint Aviation, Inc.
      jesse@saintaviation.com
      www.saintaviation.com
      Cell: 352-427-0285
      Fax: 815-377-3694
      
      -----Original Message-----
      From: owner-rv10-list-server@matronics.com
      [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Pascal
      Sent: Wednesday, January 17, 2007 1:14 PM
      Subject: Re: RV10-List: James Cowl Question
      
      
      In my days researching the Lancair ES (when it was still affordable to buy 
      their kit and they didn't add the carbon canopy ;-) ) Aerocomposite was the 
      blade of choice. I can understand when one is spending 225K for a composite 
      plane that 13K (at the time) was nothing, but for a plane close to half that
      
      price is 14.4K really that much better in performance, appearance or reason 
      one would go this way, than an MT for 7-8K?
      
      Honestly just asking so I know. Not questioning the decision to chose the 
      more expensive blade just wondering in my cost cutting if 6K is worth the 
      price.. For example, 6K in an engine may produce something to show for the 
      difference in price.. what about this blade?
      Pascal
      ----- Original Message ----- 
      From: "RV Builder (Michael Sausen)" <rvbuilder@sausen.net>
      Sent: Wednesday, January 17, 2007 7:09 AM
      Subject: RE: RV10-List: James Cowl Question
      
      
      > <rvbuilder@sausen.net>
      >
      > If you go with a MT prop, you can specify the 14" spinner from MT for no
      > extra charge.
      >
      > Michael
      >
      > -----Original Message-----
      > From: owner-rv10-list-server@matronics.com
      > [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Deems Davis
      > Sent: Tuesday, January 16, 2007 2:28 PM
      > To: rv10-list@matronics.com
      > Subject: Re: RV10-List: James Cowl Question
      >
      >
      > I ordered a 14" spinner from Aero Composites
      > http://www.aerocomposites.com/ , the same place I'm getting my prop
      > from.
      >
      > Deems Davis # 406
      > Finishing - ( A Misnomer ! )
      > http://deemsrv10.com/
      >
      > Ben Westfall wrote:
      >
      >> Deems,
      >>
      >> What are you using for a spinner for your James Cowl?
      >>
      >> -Ben Westfall
      >>
      >> Portland, OR
      >>
      >> #40579 - gas tanks
      >>
      >>*
      >>
      >>
      >>*
      >>
      >
      >
      > 
      
      
      -- 
      4:36 PM
      
      
Message 41
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  | 
      
      
| Subject:  | Hot off the CNC Lathe | 
      
      
      This is, obviously to me, a perfect solution.  I just don't want to spend
      the $155.  For those who don't mind the price tag, this is definitely the
      way to go.  Hello, Van's, it's time for ya'll to do something like this.
      
      Do not archive.
      
      Jesse Saint
      Saint Aviation, Inc.
      jesse@saintaviation.com
      www.saintaviation.com
      Cell: 352-427-0285
      Fax: 815-377-3694
      
      -----Original Message-----
      From: owner-rv10-list-server@matronics.com
      [mailto:owner-rv10-list-server@matronics.com] On Behalf Of zackrv8
      Sent: Wednesday, January 17, 2007 2:43 PM
      Subject: RV10-List: Hot off the CNC Lathe
      
      
      Guys,
      
        Here is another solution to the Axle Extenders for the wheelpants on the
      RV10.  Since the Vans supplied extenders are having problems in the field,
      my brother Jim (who is an engineer) came up with a solution.
      
        The pics below show his design.  The axle extender rod is hollow in the
      center.  This setup is lighter, thats right, lighter in weight than Van's
      nut and bolt on extender.  It doesn't look like it in the pics, but it is!
      And it's stronger too!
      
        The one piece billet axle rod screws onto the axle.  The Capture washer
      was machine to fit exactly on the axle rod extender and is bonded onto the
      wheel pant just as Vans has you do with his.  The capture washer distributes
      the loads on the wheelpant with this plug and socket design.  
      
        If you want a set, my brother Jim is selling them for $150.00 a pair plus
      $5 for shipping.  Call him at 302-250-7872 or email him at 
      
        czachorowski@mindspring.com
      
      Zack
      
      --------
      RV8 #80125 
      RV10 # 40512
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=88366#88366
      
      
      Attachments: 
      
      http://forums.matronics.com//files/dsc06871_155.jpg
      http://forums.matronics.com//files/dsc06874_109.jpg
      http://forums.matronics.com//files/dsc06866_210.jpg
      http://forums.matronics.com//files/dsc06862_623.jpg
      http://forums.matronics.com//files/dsc06853_357.jpg
      
      
      -- 
      4:36 PM
      
      
Message 42
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  | 
      
      
      
      
      An old scissors (still sharp but not your significant others favorite)
      is your best bet.
      
      Michael
      
      -----Original Message-----
      From: owner-rv10-list-server@matronics.com
      [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Larry Rosen
      Sent: Wednesday, January 17, 2007 7:02 PM
      Subject: Re: RV10-List: Window Trim
      
      
      So Deems, when you bend the fiberglass over the window towards the 
      outside. So the frame makes the window opening slightly smaller. 
      What did you use to trim the "green" fiberglass flush with the outside, 
      just a razor blade? 
      Did you use plastic wrap as peel ply to smooth the inside?
      
      Larry
      
      Deems Davis wrote:
      >
      > If you haven't installed your windows yet, it's not all that hard to 
      > make you're own. Gary Speceter told me how @ Osh last year and I made 
      > some up for me. check here for how it did it. 
      > http://deemsrv10.com/43-windowrings.htm.
      >
      > Depending on how Accuracy  trimed the openings for the windows, there 
      > could be some variance between planes.
      >
      > Deems Davis # 406
      > Finishing - ( A Misnomer ! )
      > http://deemsrv10.com/
      >
      > Niko wrote:
      >
      >> Has anyone installed the fiberglass window trim from Accuracy 
      >> Avionics?  I am trying to decide whether to get them or not.
      >>  
      >> Niko
      >> 40188
      >> Fun with fiberglass
      >>
      >> *
      >>
      >>
      >> *
      >>
      >
      >
      
      
Message 43
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  | 
      
      
| Subject:  | Hot off the CNC Lathe | 
      
      
      Jesse
      The easy way is to take 1" bar stock, cut it a little over size in
      length, use a disc sander and square both ends to final length, use a
      drill press and drill both ends the appropriate hole size, tap them and
      you are done. About 15 minutes and about $5 bucks in parts, the shipping
      is the killer.
      Dan 
      
      -----Original Message-----
      From: owner-rv10-list-server@matronics.com
      [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Jesse Saint
      Sent: Wednesday, January 17, 2007 9:01 PM
      Subject: RE: RV10-List: Hot off the CNC Lathe
      
      
      This is, obviously to me, a perfect solution.  I just don't want to
      spend
      the $155.  For those who don't mind the price tag, this is definitely
      the
      way to go.  Hello, Van's, it's time for ya'll to do something like this.
      
      Do not archive.
      
      Jesse Saint
      Saint Aviation, Inc.
      jesse@saintaviation.com
      www.saintaviation.com
      Cell: 352-427-0285
      Fax: 815-377-3694
      
      -----Original Message-----
      From: owner-rv10-list-server@matronics.com
      [mailto:owner-rv10-list-server@matronics.com] On Behalf Of zackrv8
      Sent: Wednesday, January 17, 2007 2:43 PM
      Subject: RV10-List: Hot off the CNC Lathe
      
      
      Guys,
      
        Here is another solution to the Axle Extenders for the wheelpants on
      the
      RV10.  Since the Vans supplied extenders are having problems in the
      field,
      my brother Jim (who is an engineer) came up with a solution.
      
        The pics below show his design.  The axle extender rod is hollow in
      the
      center.  This setup is lighter, thats right, lighter in weight than
      Van's
      nut and bolt on extender.  It doesn't look like it in the pics, but it
      is!
      And it's stronger too!
      
        The one piece billet axle rod screws onto the axle.  The Capture
      washer
      was machine to fit exactly on the axle rod extender and is bonded onto
      the
      wheel pant just as Vans has you do with his.  The capture washer
      distributes
      the loads on the wheelpant with this plug and socket design.  
      
        If you want a set, my brother Jim is selling them for $150.00 a pair
      plus
      $5 for shipping.  Call him at 302-250-7872 or email him at 
      
        czachorowski@mindspring.com
      
      Zack
      
      --------
      RV8 #80125 
      RV10 # 40512
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=88366#88366
      
      
      Attachments: 
      
      http://forums.matronics.com//files/dsc06871_155.jpg
      http://forums.matronics.com//files/dsc06874_109.jpg
      http://forums.matronics.com//files/dsc06866_210.jpg
      http://forums.matronics.com//files/dsc06862_623.jpg
      http://forums.matronics.com//files/dsc06853_357.jpg
      
      
      -- 
      4:36 PM
      
      
Message 44
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  | 
      
      
| Subject:  | Re: James Cowl Question... more on prop selection | 
      
      This falls in the "for what it's worth" category, but when I had my  
      Combat Fighter Experience" at Fullerton Airport a few months back,  
      they had Extra 300's with both Hartzel metal props and MT composite  
      props.  I asked about their preference, and they said they preferred  
      the metal props by far.  The MT props were much more maintenance  
      intensive and for them, the performance benefits weren't worth it.   
      These planes are running hard all day long, so they are placing a  
      much higher demand  on them than I imagine we would and I'm sure it's  
      
      possible that the decreased maintenance interval is something we  
      wouldn't notice.
      
      Jeff Carpenter
      40304
      ... waiting for the Tech Counselor before I close up my wings.
      
      Do Not Archive
      
      On Jan 17, 2007, at 5:51 PM, Jesse Saint wrote:
      
      > One value of the more expensive prop, of course, is perceived  
      > value.  One car is perceived more valuable than another sometimes  
      > just because it cost more, not necessarily because it is better.   
      > If you gain performance with the 14.4K prop, I doubt it will be 8K  
      > worth (all IMHO).  For that price you could get two Hartzels and  
      > have a 4-blade. J I personally have an aversion to composite props,  
      
      > but that=92s all I say.  My dad was with an organization in Mali with  
      
      > a Caravan with composite props and they didn=92t last worth anything  
      
      > with the sand.  That was a long time ago, but the memory sticks.   
      > So, I would recommend going with the aluminum cheap prop, but  
      > that=92s just me.  The composite looks cool, but at 2,700rpm and  
      > 200mph, you=92ll hardly notice.  Oh yeah, and with the aluminum prop  
      
      > you don=92t have to do all the pinhole filling and sanding.  That=92s  
      
      > enough of a reason in itself. J
      >
      > Do not archive.
      >
      > Jesse Saint
      >
      > Saint Aviation, Inc.
      >
      > jesse@saintaviation.com
      >
      > www.saintaviation.com
      >
      > Cell: 352-427-0285
      >
      > Fax: 815-377-3694
      >
      >
      > -----Original Message-----
      > From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list- 
      > server@matronics.com] On Behalf Of Pascal
      > Sent: Wednesday, January 17, 2007 1:14 PM
      > To: rv10-list@matronics.com
      > Subject: Re: RV10-List: James Cowl Question
      >
      >
      > In my days researching the Lancair ES (when it was still affordable  
      
      > to buy
      >
      > their kit and they didn't add the carbon canopy ;-) ) Aerocomposite  
      
      > was the
      >
      > blade of choice. I can understand when one is spending 225K for a  
      > composite
      >
      > plane that 13K (at the time) was nothing, but for a plane close to  
      > half that
      >
      > price is 14.4K really that much better in performance, appearance  
      > or reason
      >
      > one would go this way, than an MT for 7-8K?
      >
      > Honestly just asking so I know. Not questioning the decision to  
      > chose the
      >
      > more expensive blade just wondering in my cost cutting if 6K is  
      > worth the
      >
      > price.. For example, 6K in an engine may produce something to show  
      > for the
      >
      > difference in price.. what about this blade?
      >
      > Pascal
      >
      > ----- Original Message -----
      >
      > From: "RV Builder (Michael Sausen)" <rvbuilder@sausen.net>
      >
      > To: <rv10-list@matronics.com>
      >
      > Sent: Wednesday, January 17, 2007 7:09 AM
      >
      > Subject: RE: RV10-List: James Cowl Question
      >
      >
      >
      > > <rvbuilder@sausen.net>
      >
      > >
      >
      > > If you go with a MT prop, you can specify the 14" spinner from MT  
      
      > for no
      >
      > > extra charge.
      >
      > >
      >
      > > Michael
      >
      > >
      >
      > > -----Original Message-----
      >
      > > From: owner-rv10-list-server@matronics.com
      >
      > > [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Deems  
      > Davis
      >
      > > Sent: Tuesday, January 16, 2007 2:28 PM
      >
      > > To: rv10-list@matronics.com
      >
      > > Subject: Re: RV10-List: James Cowl Question
      >
      > >
      >
      >
      > >
      >
      > > I ordered a 14" spinner from Aero Composites
      >
      > > http://www.aerocomposites.com/ , the same place I'm getting my prop
      >
      > > from.
      >
      > >
      >
      > > Deems Davis # 406
      >
      > > Finishing - ( A Misnomer ! )
      >
      > > http://deemsrv10.com/
      >
      > >
      >
      > > Ben Westfall wrote:
      >
      > >
      >
      > >> Deems,
      >
      > >>
      >
      > >> What are you using for a spinner for your James Cowl?
      >
      > >>
      >
      > >> -Ben Westfall
      >
      > >>
      >
      > >> Portland, OR
      >
      > >>
      >
      > >> #40579 - gas tanks
      >
      > >>
      >
      > >>*
      >
      > >>
      >
      > >>
      >
      > >>*
      >
      > >>
      >
      > >
      >
      > >
      >
      > >
      >
      > >
      >
      > >
      >
      > >
      >
      > >
      >
      > >
      >
      > >
      >
      > >
      >
      >
      > http://www.matronics.com/Navigator?RV10-List
      >
      > http://forums.matronics.com
      >
      > --
      >
      
      > ========================
      
      > ========================
      
      
Message 45
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  | 
      
      
      
      
      I just used a razor blade to trim the FG when green. It's a timing sort 
      of thing,  too soon and it's gooey, too late and its' ..... too late. I 
      didn't use anything  on the inside surface as my intent is to cover them 
      with Tweed auto upholstery fabric, same as the headliner/ohead console..
      
      Deems Davis # 406
      Finishing - ( A Misnomer ! )
      http://deemsrv10.com/
      
      Larry Rosen wrote:
      
      >
      > So Deems, when you bend the fiberglass over the window towards the 
      > outside. So the frame makes the window opening slightly smaller. What 
      > did you use to trim the "green" fiberglass flush with the outside, 
      > just a razor blade? Did you use plastic wrap as peel ply to smooth the 
      > inside?
      >
      > Larry
      >
      > Deems Davis wrote:
      >
      >>
      >> If you haven't installed your windows yet, it's not all that hard to 
      >> make you're own. Gary Speceter told me how @ Osh last year and I made 
      >> some up for me. check here for how it did it. 
      >> http://deemsrv10.com/43-windowrings.htm.
      >>
      >> Depending on how Accuracy  trimed the openings for the windows, there 
      >> could be some variance between planes.
      >>
      >> Deems Davis # 406
      >> Finishing - ( A Misnomer ! )
      >> http://deemsrv10.com/
      >>
      >> Niko wrote:
      >>
      >>> Has anyone installed the fiberglass window trim from Accuracy 
      >>> Avionics?  I am trying to decide whether to get them or not.
      >>>  
      >>> Niko
      >>> 40188
      >>> Fun with fiberglass
      >>>
      >>> *
      >>>
      >>>
      >>> *
      >>>
      >>
      >>
      >>
      >>
      >>
      >>
      >>
      >
      >
      
      
Message 46
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  | 
      
      
| Subject:  | Hot off the CNC Lathe | 
      
      
      Glad to see I'm not the only one that is beginning to think some of
      these aftermarket parts are getting a bit steep in price for something
      that simple.  I mean it can't take a lot of stock or machine time for
      some of this stuff.
      
      My suggestion to everyone is to remember you are building an airplane.
      It takes comments like Dan's below and Deems to remind even me of that
      sometimes. 
      
      -----Original Message-----
      From: owner-rv10-list-server@matronics.com
      [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Lloyd, Daniel
      R.
      Sent: Wednesday, January 17, 2007 8:40 PM
      Subject: RE: RV10-List: Hot off the CNC Lathe
      
      <LloydDR@wernerco.com>
      
      Jesse
      The easy way is to take 1" bar stock, cut it a little over size in
      length, use a disc sander and square both ends to final length, use a
      drill press and drill both ends the appropriate hole size, tap them and
      you are done. About 15 minutes and about $5 bucks in parts, the shipping
      is the killer.
      Dan 
      
      -----Original Message-----
      From: owner-rv10-list-server@matronics.com
      [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Jesse Saint
      Sent: Wednesday, January 17, 2007 9:01 PM
      Subject: RE: RV10-List: Hot off the CNC Lathe
      
      
      This is, obviously to me, a perfect solution.  I just don't want to
      spend
      the $155.  For those who don't mind the price tag, this is definitely
      the
      way to go.  Hello, Van's, it's time for ya'll to do something like this.
      
      Do not archive.
      
      Jesse Saint
      Saint Aviation, Inc.
      jesse@saintaviation.com
      www.saintaviation.com
      Cell: 352-427-0285
      Fax: 815-377-3694
      
      -----Original Message-----
      From: owner-rv10-list-server@matronics.com
      [mailto:owner-rv10-list-server@matronics.com] On Behalf Of zackrv8
      Sent: Wednesday, January 17, 2007 2:43 PM
      Subject: RV10-List: Hot off the CNC Lathe
      
      
      Guys,
      
        Here is another solution to the Axle Extenders for the wheelpants on
      the
      RV10.  Since the Vans supplied extenders are having problems in the
      field,
      my brother Jim (who is an engineer) came up with a solution.
      
        The pics below show his design.  The axle extender rod is hollow in
      the
      center.  This setup is lighter, thats right, lighter in weight than
      Van's
      nut and bolt on extender.  It doesn't look like it in the pics, but it
      is!
      And it's stronger too!
      
        The one piece billet axle rod screws onto the axle.  The Capture
      washer
      was machine to fit exactly on the axle rod extender and is bonded onto
      the
      wheel pant just as Vans has you do with his.  The capture washer
      distributes
      the loads on the wheelpant with this plug and socket design.  
      
        If you want a set, my brother Jim is selling them for $150.00 a pair
      plus
      $5 for shipping.  Call him at 302-250-7872 or email him at 
      
        czachorowski@mindspring.com
      
      Zack
      
      --------
      RV8 #80125 
      RV10 # 40512
      
      
      Read this topic online here:
      
      http://forums.matronics.com/viewtopic.php?p=88366#88366
      
      
      Attachments: 
      
      http://forums.matronics.com//files/dsc06871_155.jpg
      http://forums.matronics.com//files/dsc06874_109.jpg
      http://forums.matronics.com//files/dsc06866_210.jpg
      http://forums.matronics.com//files/dsc06862_623.jpg
      http://forums.matronics.com//files/dsc06853_357.jpg
      
      
      -- 
      4:36 PM
      
      
Message 47
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  | 
      
      
| Subject:  | Re: James Cowl Question | 
      
      
      If you go and check the race results for AirVenture cup you will find 
      that the winners and top finishers have two things in common. A James 
      cowl/plenum, and an Aero Composite Prop.
      
      Deems Davis # 406
      Finishing - ( A Misnomer ! )
      http://deemsrv10.com/
      
      
Message 48
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  | 
      
      
| Subject:  | Re: Axle Extender length needed | 
      
      Great feedback Jesse.   I attached my drawing that he's going to use.
      I did taper it to save some bulk and weight.  Didn't put flats on
      it because it's a one-shot thing...I should be able to put it
      in a pliers with rubber jaws and put the bolt in.  I'm going to
      leave mine using the steel washer anyway, as it doesn't hurt
      anything to have it there.  I'm just going to swap it for an
      AN5 sized washer.  There shouldn't be any wear between the
      metals, but after my axle wear problem I'm going to keep
      the steel there to prevent anything from happening to my axle
      nut should the thing wiggle and vibrate at all if it wasn't
      tight enough.
      
      The one part I question yet about the drawing is the hole that the
      cotter pin goes through.  I'm not sure how long the proper sized
      cotter pins are (I buy long ones and clip them to length), so I
      am preparing to possibly countersink part of the hole to hold
      the head end of the cotter pin to give more length if necessary.
      I won't drill out the hole larger if I don't have to though.
      
      I haven't had any problems with mine in 190 hours, but I've only
      landed on grass and rough runways about 15 times or so.  I don't
      personally believe everyone absolutely needs to change out their
      existing stems right away, but not wanting to get into a problem
      unnecessarily, and being able to get these cheap, it's worth
      the effort when I put my new tires on this spring.
      
      The attached drawing should be pretty self explanatory. It would
      be great to hear any negative feedback on it.  If it works well,
      feel free to use it for yourself.  You should be able to give the
      drawing to any machinist and get these pretty cheap.  My pal tells
      me the aluminum stock of 1.25" diameter is only 50 cents per inch.
      
      Tim Olson - RV-10 N104CD - Flying
      do not archive
      
      
      Jesse Saint wrote:
      > 
      > 3 5/16 is the normal axle extender.  We made the replacement 3 3/8 to
      > eliminate the steel washer on the exle nut side, since the load does not
      > need to be relieved by the washer.  We made it the same thickness as the
      > washer the whole way out (adds a couple of ounces total) with flats for a
      > wrench in the middle.  Making the inside threads 5/16's is what we did also.
      > Anybody with access to a lathe and just the basic skills could make these in
      > no time flat, especially if you keep it a cylinder and don't want to taper
      > it, but either way it will work fine and still be easy to do.  Again, the
      > flats can be added with a file if you don't know how to use a mill, or you
      > could drill a hole through and use a rod to hold it while you tighten the
      > bolt on the axle side.
      > 
      > Jesse Saint
      > Saint Aviation, Inc.
      > jesse@saintaviation.com
      > www.saintaviation.com
      > Cell: 352-427-0285
      > Fax: 815-377-3694
      
Message 49
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  | 
      
      
| Subject:  | James Cowl spacing for MT Prop w/ 14" spinner? | 
      
      
      We need to know the cowl spacing for the James cowl using MT prop with the 
      the 14" spinner.
      
      Is it also 1.5"?
      
      Is anyone using this combo and has the prop/spinner installed?
      
      ERic--
      40014
      
      
 
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