RV10-List Digest Archive

Tue 02/26/08


Total Messages Posted: 16



Today's Message Index:
----------------------
 
     1. 09:25 AM - Re: safety-trim mounting locations (Tim Olson)
     2. 10:29 AM - Re: Unusual paint ridge around windows (Dave Saylor)
     3. 10:43 AM - Re: Moving Day (MauleDriver)
     4. 12:37 PM - Re: Unusual paint ridge around windows (John Testement)
     5. 01:11 PM - Urethane pourable expanding foam in doors? (Chris Johnston)
     6. 01:27 PM - Re: Urethane pourable expanding foam in doors? (Werner Schneider)
     7. 01:37 PM - Re: Urethane pourable expanding foam in doors? (Tim Olson)
     8. 01:47 PM - Re: Urethane pourable expanding foam in doors? (McGANN, Ron)
     9. 01:57 PM - Re: Re: OSH RV-10 Operatons seminar (Scott Schmidt)
    10. 02:16 PM - Re: Urethane pourable expanding foam in doors? (John Gonzalez)
    11. 02:55 PM - Re: Moving Day (bob.kaufmann)
    12. 03:44 PM - Re: Urethane pourable expanding foam in doors? (linn Walters)
    13. 04:33 PM - BA Prop Part II - Paint (Robin Marks)
    14. 06:33 PM - Re: BA Prop Part II - Paint (groves@epix.net)
    15. 09:14 PM - Re: Unusual paint ridge around windows (zackrv8)
    16. 10:27 PM - Re: Unusual paint ridge around windows (Dave Saylor)
 
 
 


Message 1


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    Time: 09:25:59 AM PST US
    From: Tim Olson <Tim@MyRV10.com>
    Subject: Re: safety-trim mounting locations
    I had my trim relays mounted under the panel lip edge....no big reason, as they could have been under the seats I guess. So for me it was easy splicing to just put it in under the radio stack. For some of these lightweight plastic boxes, I've found the hard plastic high strength velcro to be great...just slap on a slab and stick it in place. It isn't as solid until you get it on there for a day or two, but once the stickyback tightens up, that thing isn't going anywhere....and it's easy to yank off again. Did the same with my GRT Manifold pressure sensor, and my CO monitor. Just the lightweight or plastic things....and nothing that can drop and short out. Tim Ben Westfall wrote: > I have looked at your install in the 10 on your site. The equipment > tray is a great idea and looks nice. I am concerned about the wiring > for that location. I am quickly finding out the reality that the > conduit that goes under the floors up to the front is prime real estate. > There are quite a few less wires running through the conduit to the > tail if you mount it up front. This might necessitate that I install it > in the front half of the plane. > > > > -Ben >


    Message 2


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    Time: 10:29:42 AM PST US
    From: "Dave Saylor" <Dave@AirCraftersLLC.com>
    Subject: Unusual paint ridge around windows
    John, The ridge looks like it's at the edge of the fiberglass. Is that right, or is the edge of the fiberglass further from the plex? What type of resin did you use to overlay the seam? Dave Saylor AirCrafters LLC 140 Aviation Way Watsonville, CA 831-722-9141 831-750-0284 CL www.AirCraftersLLC.com _____ From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of John Testement Sent: Monday, February 25, 2008 2:36 PM Subject: RV10-List: Unusual paint ridge around windows I have had an unusual situation with the door windows when painting and want to see if anyone else has seen a similar problem. After painting the doors a small ridge developed above the Plexiglas-fiberglass joint - it is about 1/4 wide and 1/16 high. The area was level and smooth after priming. I used the Weld On 10 and put a thin layer of fiberglass over the seam. I then primed with UV SmoothPrime and primed over that with the Dupont high build primer. All looked good until we painted the final color and clear coat (Imron). It seems like some kind of chemical reaction. Anyone else seen this? Any ideas? Suggestions on how to best fix and avoid this on the other windows? I have attached a few photos - a little hard to see the ridge. Thanks for you input. John Testement jwt@roadmapscoaching.com 40321 Richmond, VA Painting in sections and LOTS of little stuff 2/23/2008 9:35 PM


    Message 3


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    Time: 10:43:19 AM PST US
    From: MauleDriver <MauleDriver@nc.rr.com>
    Subject: Re: Moving Day
    I''ll fight for 2nd...er third I guess. Chase Snodgrass wrote: > > If you're talking bias spring rudder trim, I'll fight to be first in line!! > > Chase Snodgrass > Presidio, TX > TWO simultaneous 40820/40821 > http;//flybigbend.com > > Do not archive > > On 2/20/08, Deems Davis <deemsdavis@cox.net> wrote: > >> >> Hey wait ! I resemble that remark! :-D >> >> Funny thing, I've been on the phone and e-mail for the last couple of >> days with people who are working on 2 mods that I think every RV-10 >> builder will want. (I know I want them) Both of the designer/builders >> monitor this forum, but are a little shy about throwing their creations >> open to the scrutiny of this expert group. (They figured I was an easy >> and low risk mark :-P ). Actually I'm hoping that this e-mail might put >> some additional pressure on them :-X . And sniff them out. >> >> *_I PROMISE_* these will be the last two mods I make before the plane >> flies ! >> >> >> (I've got one more that's in the works, but that one is Major and will >> remain 'cloaked' until it's ready ) ---- don't you just LOVE the drama >> !!!!!! >> >> >> Gary, your bird looks terrific, I'm counting on you to shake out the OP >> systems. >> >> Deems Davis # 406 >> 'Its all done....Its just not put together' >> http://deemsrv10.com/ >> >> >> Neal George wrote: >> >>> Careful, Gary. >>> >>> You'll give Deems ideas for more mods... >>> >>> * >>> * >>> >> >> >> >> >> > > >


    Message 4


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    Time: 12:37:41 PM PST US
    From: "John Testement" <jwt@roadmapscoaching.com>
    Subject: Unusual paint ridge around windows
    Dave, The ridge is just over the Weld On seam between the plexi and fiberglass. Its as though the Weld On expanded when painted over. I used West System epoxy. John _____ From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Dave Saylor Sent: Tuesday, February 26, 2008 1:26 PM Subject: RE: RV10-List: Unusual paint ridge around windows John, The ridge looks like it's at the edge of the fiberglass. Is that right, or is the edge of the fiberglass further from the plex? What type of resin did you use to overlay the seam? Dave Saylor AirCrafters LLC 140 Aviation Way Watsonville, CA 831-722-9141 831-750-0284 CL www.AirCraftersLLC.com _____ From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of John Testement Sent: Monday, February 25, 2008 2:36 PM Subject: RV10-List: Unusual paint ridge around windows I have had an unusual situation with the door windows when painting and want to see if anyone else has seen a similar problem. After painting the doors a small ridge developed above the Plexiglas-fiberglass joint - it is about 1/4 wide and 1/16 high. The area was level and smooth after priming. I used the Weld On 10 and put a thin layer of fiberglass over the seam. I then primed with UV SmoothPrime and primed over that with the Dupont high build primer. All looked good until we painted the final color and clear coat (Imron). It seems like some kind of chemical reaction. Anyone else seen this? Any ideas? Suggestions on how to best fix and avoid this on the other windows? I have attached a few photos - a little hard to see the ridge. Thanks for you input. John Testement HYPERLINK "mailto:jwt@roadmapscoaching.com"jwt@roadmapscoaching.com 40321 Richmond, VA Painting in sections and LOTS of little stuff 2/23/2008 9:35 PM "http://www.matronics.com/Navigator?RV10-List"http://www.matronics.com/Navig ator?RV10-List "http://www.matronics.com/contribution"http://www.matronics.com/contribution 9:35 PM 9:35 PM


    Message 5


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    Time: 01:11:14 PM PST US
    Subject: Urethane pourable expanding foam in doors?
    From: "Chris Johnston" <CJohnston@popsound.com>
    Hey all - I know someone around here has thought about filling the doors with an expanding foam to give them some density and make 'em be less flimsy. Anyone care to speculate if you'd split your door in two by doing this? I was thinking something like this: http://jgreer.com/Foam%20Page.htm I called and spoke with John Greer there and tried to explain myself. "uh, so, I'm building an airplane, and I was thinking..." you know how those conversations go. I asked if he thought I'd blow up the door by filling it with that stuff, and he said he didn't think so. After thinking about it a bit, I think I agree. My reasoning: on his website (and others with similar products) there's a picture of a paper cup with some foam that has been poured and expanded in it. the foam expands over the top, and creates a muffin-top type situation. the paper cup retains it's shape, and doesn't split. So, think I, as long as you have open space for the foam to expand, it's not going to split the door. Now, this is all my hair-brained theory. The leap to filling my already-fitting and built doors with something that could destroy them gives me pause. The upside to doing this is that it seems like it'll make the doors feel much less flimsy, not add too much weight, insulate a bit, cut down on noise, etc. Downsides? possibly having to build new doors. hmmm. I think I'm going to get some of this foam and do some testing. While I'm on this voyage of discovery, anyone want to give their opinion? A search of the archives only had one entry on the subject, and it had not much detail. cj #40410 finishing/FF/various science projects www.perfectlygoodairplane.net


    Message 6


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    Time: 01:27:12 PM PST US
    From: Werner Schneider <glastar@gmx.net>
    Subject: Re: Urethane pourable expanding foam in doors?
    The paper cup is a different story as it can easely expand, if you have a small and narrow channel the story might come out different! I would be very carefull with that approach, for a short open space ok, for a long (>3" and narrow (1" or less)) I would leave my fingers off, and then there is the weight of UR foam. as usuasl just my 5cents Werner Chris Johnston wrote: > Hey all - > > I know someone around here has thought about filling the doors with an expanding foam to give them some density and make 'em be less flimsy. Anyone care to speculate if you'd split your door in two by doing this? I was thinking something like this: > > http://jgreer.com/Foam%20Page.htm > > I called and spoke with John Greer there and tried to explain myself. "uh, so, I'm building an airplane, and I was thinking..." you know how those conversations go. I asked if he thought I'd blow up the door by filling it with that stuff, and he said he didn't think so. After thinking about it a bit, I think I agree. My reasoning: on his website (and others with similar products) there's a picture of a paper cup with some foam that has been poured and expanded in it. the foam expands over the top, and creates a muffin-top type situation. the paper cup retains it's shape, and doesn't split. So, think I, as long as you have open space for the foam to expand, it's not going to split the door. > > Now, this is all my hair-brained theory. The leap to filling my already-fitting and built doors with something that could destroy them gives me pause. The upside to doing this is that it seems like it'll make the doors feel much less flimsy, not add too much weight, insulate a bit, cut down on noise, etc. Downsides? possibly having to build new doors. hmmm. I think I'm going to get some of this foam and do some testing. While I'm on this voyage of discovery, anyone want to give their opinion? A search of the archives only had one entry on the subject, and it had not much detail. > > cj > #40410 > finishing/FF/various science projects > www.perfectlygoodairplane.net > >


    Message 7


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    Time: 01:37:24 PM PST US
    From: Tim Olson <Tim@MyRV10.com>
    Subject: Re: Urethane pourable expanding foam in doors?
    There are people who have put fabric on their doors who already can't get the lift cylinders to stay up well. It would only get worse over time. Mine work good, but I would never bother filling them with foam. If you want me to be blunt, I could just say "Hey cj, that's a dumb idea." But instead, I'll just say......is it really worth the possible downsides? :) I think you'll find that just having fabric on the inside of the plane will deaden echo'd sounds, and make it pretty quiet. And, warmth wise you really have no concerns. The heat output in the -10 is incredible. I fly in 10F weather with no jacket in the plane because you can easily warm it comfortable with 1/2 heat. I can't even use full heat. Anyway, you got my .02. No offense, just havin' fun. Tim Chris Johnston wrote: > Hey all - > > I know someone around here has thought about filling the doors with > an expanding foam to give them some density and make 'em be less > flimsy. Anyone care to speculate if you'd split your door in two by > doing this? I was thinking something like this: > > http://jgreer.com/Foam%20Page.htm > > I called and spoke with John Greer there and tried to explain myself. > "uh, so, I'm building an airplane, and I was thinking..." you know > how those conversations go. I asked if he thought I'd blow up the > door by filling it with that stuff, and he said he didn't think so. > After thinking about it a bit, I think I agree. My reasoning: on > his website (and others with similar products) there's a picture of a > paper cup with some foam that has been poured and expanded in it. > the foam expands over the top, and creates a muffin-top type > situation. the paper cup retains it's shape, and doesn't split. So, > think I, as long as you have open space for the foam to expand, it's > not going to split the door. > > Now, this is all my hair-brained theory. The leap to filling my > already-fitting and built doors with something that could destroy > them gives me pause. The upside to doing this is that it seems like > it'll make the doors feel much less flimsy, not add too much weight, > insulate a bit, cut down on noise, etc. Downsides? possibly having > to build new doors. hmmm. I think I'm going to get some of this > foam and do some testing. While I'm on this voyage of discovery, > anyone want to give their opinion? A search of the archives only had > one entry on the subject, and it had not much detail. > > cj #40410 finishing/FF/various science projects > www.perfectlygoodairplane.net >


    Message 8


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    Time: 01:47:36 PM PST US
    Subject: Urethane pourable expanding foam in doors?
    From: "McGANN, Ron" <ron.mcgann@baesystems.com>
    Hey CJ, Have you installed the windows in the doors yet? I thought the doors were flimsy too, until I installed the windows. Seem plenty rigid to me now. With real issues surrounding door fit, the door latch and the installation of a locking mechanism, rigidity of the door has not been a concern for me. YMMV tho' Cheers, Ron 187 still trying to finish -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Chris Johnston Sent: Wednesday, 27 February 2008 7:38 AM Subject: RV10-List: Urethane pourable expanding foam in doors? Hey all - I know someone around here has thought about filling the doors with an expanding foam to give them some density and make 'em be less flimsy. Anyone care to speculate if you'd split your door in two by doing this? I was thinking something like this: http://jgreer.com/Foam%20Page.htm I called and spoke with John Greer there and tried to explain myself. "uh, so, I'm building an airplane, and I was thinking..." you know how those conversations go. I asked if he thought I'd blow up the door by filling it with that stuff, and he said he didn't think so. After thinking about it a bit, I think I agree. My reasoning: on his website (and others with similar products) there's a picture of a paper cup with some foam that has been poured and expanded in it. the foam expands over the top, and creates a muffin-top type situation. the paper cup retains it's shape, and doesn't split. So, think I, as long as you have open space for the foam to expand, it's not going to split the door. Now, this is all my hair-brained theory. The leap to filling my already-fitting and built doors with something that could destroy them gives me pause. The upside to doing this is that it seems like it'll make the doors feel much less flimsy, not add too much weight, insulate a bit, cut down on noise, etc. Downsides? possibly having to build new doors. hmmm. I think I'm going to get some of this foam and do some testing. While I'm on this voyage of discovery, anyone want to give their opinion? A search of the archives only had one entry on the subject, and it had not much detail. cj #40410 finishing/FF/various science projects www.perfectlygoodairplane.net "Warning: The information contained in this email and any attached files is confidential to BAE Systems Australia. If you are not the intended recipient, any use, disclosure or copying of this email or any attachments is expressly prohibited. If you have received this email in error, please notify us immediately. VIRUS: Every care has been taken to ensure this email and its attachments are virus free, however, any loss or damage incurred in using this email is not the sender's responsibility. It is your responsibility to ensure virus checks are completed before installing any data sent in this email to your computer."


    Message 9


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    Time: 01:57:16 PM PST US
    From: Scott Schmidt <scottmschmidt@yahoo.com>
    Subject: Re: OSH RV-10 Operatons seminar
    I would definitely pay for a few extra days and split your gas Tim to fly over there and stake it out. The spots last year were great and it really made it fun to be so close to the front and not have to walk up and down the busy road. Scott Schmidt scottmschmidt@yahoo.com ----- Original Message ---- From: Tim Olson <Tim@MyRV10.com> Sent: Sunday, February 24, 2008 6:38:12 AM Subject: Re: RV10-List: Re: OSH RV-10 Operatons seminar --> RV10-List message posted by: Tim Olson <Tim@MyRV10.com> I think this year we were also contemplating having me and/or Michael go over there a little earlier so we could get contiguous spaces. I think it was a bit scattered last year and a few of the people who were out there further thought it would be worthwhile to get sites earlier and pay a couple extra days, to get them closer. I'll touch base with Scott, but it may be that if others are unwilling to pick up a couple more days to be closer to the group, that I'll still get over there either on, or before that weekend before, so I can grab a couple of them for us. I definitely think we need to, as a group, like you mentioned....get a single additional site just for hanging out. It got a bit tight at times trying to cram all the chairs into the end of a site. It'll be sweet if we can have better group space this year. Personally, considering how close the sites are to the show, I think if we grab some all contiguous, we should skip getting an EAA tent or whatever, and just do it all at the campsite. Tim Olson - RV-10 N104CD - Flying do not archive Condrey, Bob (US SSA) wrote: > Sounds like a plan! > > > > Bob > > > > ------------------------------------------------------------------------ > > *From:* owner-rv10-list-server@matronics.com > [mailto:owner-rv10-list-server@matronics.com] *On Behalf Of > *speckter@comcast.net > *Sent:* Saturday, February 23, 2008 7:01 PM > *To:* rv10-list@matronics.com > *Subject:* Re: RV10-List: Re: OSH RV-10 Operatons seminar > > > > I looked at the calendar and we will probably arrive at OSH on the 21 on > Monday again and we can stake out the sites on Tues the 22. If you want > to be the treasurer again, I would be greatful. > > > > Gary > > > > -------------- Original message -------------- > From: "bcondrey" <bob.condrey@baesystems.com> > > > --> RV10-List message posted by: "bcondrey" > > > > Gary, > > > > I will also be there again early but haven't really done any > planning yet. I > > thought last year worked OK, but if somebody had ideas for > improvements I'm all > > ears. > > > > BTW, last year folks were very generous with their contributions > during our > > various "food nights" and we overachieved a bit... I plan to use > the excess > > collected to partially offset cost for an extra site to give us > more room for > > gathering and socializing for the group. > > > > We can plan more when it gets a little closer. > > > > Bob > > > > > > > > > > Read this topic online here: > > *> --> * > > * * > > * * > > ** > > ** > > ** > > ** > > ** > > ** > > ** > > *http://www.matronics.com/contribution* > > * * > > * > > > * - The RV10-List Email Forum - Use the Matronics List Features Navigator to browse the many List utilities such as List Un/Subscription, Archive Search & Download, 7-Day Browse, Chat, FAQ, Photoshare, and much much more: --> http://www.matronics.com/Navigator?RV10-List - MATRONICS WEB FORUMS - Same great content also available via the Web Forums! --> http://forums.matronics.com - List Contribution Web Site - Thank you for your generous support! -Matt Dralle, List Admin. --> http://www.matronics.com/contribution


    Message 10


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    Time: 02:16:16 PM PST US
    From: John Gonzalez <indigoonlatigo@msn.com>
    Subject: Urethane pourable expanding foam in doors?
    Absolutely do not do this!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!! You will find out several things. As has been said, with so little space fo r the foam to expand into, it can easily seal itself off, leaving no place for the expansion to go and it will warp and bow out your doors. If you cou ld have each part half still in their mold halves and then fill it and clos e the mold, it would be a different story. "Do Not Seek The Treasure!!!!" Oh Brother Where Art Thou JOhn G.> Subject: RV10-List: Urethane pourable expanding foam in doors?> Da te: Tue, 26 Feb 2008 13:08:02 -0800> From: CJohnston@popsound.com> To: rv10 -list@matronics.com> > Hey all - > > I know someone around here has thought about filling the doors with an expanding foam to give them some density a nd make 'em be less flimsy. Anyone care to speculate if you'd split your do or in two by doing this? I was thinking something like this:> > http://jgre er.com/Foam%20Page.htm> > I called and spoke with John Greer there and trie d to explain myself. "uh, so, I'm building an airplane, and I was thinking. .." you know how those conversations go. I asked if he thought I'd blow up the door by filling it with that stuff, and he said he didn't think so. Aft er thinking about it a bit, I think I agree. My reasoning: on his website ( and others with similar products) there's a picture of a paper cup with som e foam that has been poured and expanded in it. the foam expands over the t op, and creates a muffin-top type situation. the paper cup retains it's sha pe, and doesn't split. So, think I, as long as you have open space for the foam to expand, it's not going to split the door. > > Now, this is all my h air-brained theory. The leap to filling my already-fitting and built doors with something that could destroy them gives me pause. The upside to doing this is that it seems like it'll make the doors feel much less flimsy, not add too much weight, insulate a bit, cut down on noise, etc. Downsides? pos sibly having to build new doors. hmmm. I think I'm going to get some of thi s foam and do some testing. While I'm on this voyage of discovery, anyone w ant to give their opinion? A search of the archives only had one entry on t he subject, and it had not much detail.> > cj> #40410> finishing/FF/various science projects> www.perfectlygoodairplane.net>


    Message 11


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    Time: 02:55:47 PM PST US
    From: "bob.kaufmann" <bob.kaufmann@cox.net>
    Subject: Moving Day
    Make me 4th. Bob K One step forward, two backwards. Stuff Happens From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of MauleDriver Sent: Tuesday, February 26, 2008 10:39 AM Subject: Re: RV10-List: Moving Day I''ll fight for 2nd...er third I guess. Chase Snodgrass wrote: <mailto:airplanedriver@gmail.com> <airplanedriver@gmail.com> If you're talking bias spring rudder trim, I'll fight to be first in line!! Chase Snodgrass Presidio, TX TWO simultaneous 40820/40821 http;//flybigbend.com Do not archive On 2/20/08, Deems Davis <mailto:deemsdavis@cox.net> <deemsdavis@cox.net> wrote: <deemsdavis@cox.net> Hey wait ! I resemble that remark! :-D Funny thing, I've been on the phone and e-mail for the last couple of days with people who are working on 2 mods that I think every RV-10 builder will want. (I know I want them) Both of the designer/builders monitor this forum, but are a little shy about throwing their creations open to the scrutiny of this expert group. (They figured I was an easy and low risk mark :-P ). Actually I'm hoping that this e-mail might put some additional pressure on them :-X . And sniff them out. *_I PROMISE_* these will be the last two mods I make before the plane flies ! (I've got one more that's in the works, but that one is Major and will remain 'cloaked' until it's ready ) ---- don't you just LOVE the drama !!!!!! Gary, your bird looks terrific, I'm counting on you to shake out the OP systems. Deems Davis # 406 'Its all done....Its just not put together' http://deemsrv10.com/ Neal George wrote: Careful, Gary. You'll give Deems ideas for more mods... * *


    Message 12


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    Time: 03:44:00 PM PST US
    From: linn Walters <pitts_pilot@bellsouth.net>
    Subject: Re: Urethane pourable expanding foam in doors?
    Been there, done that .... but not on parts like these doors. If you decide to go down this path .... and I think it's a good idea .... there are a few things you can control, and a few that you can't. You really should make some weep holes along the cavity ..... a place for the pressure to go. Plug these with a tapered plug that's snug, not tight. At any signs of swelling, pull the plugs. The pressure can get fairly high per sq. in., but having a close space makes the foam denser, and therefore stronger. If there's a seam that didn't get sufficient epoxy, it may part. To do a good job, you need to get the liquid foam to coat the whole cavity before it flashes off. The cooler you keep it, the longer your working time. once it starts to kick, it generates it's own heat and it'll run away pretty quickly. You need to have some way to get the liquid mix into the cavity ..... you may be able to take a baggie, cut a corner off, and tape a tube in the hole. Fill the baggie with the mix, and squeeze it like a bakers icing bag into the cavity. I had a machine that mixed the two parts and I could spray it into a cavity. Having gone all through this, if there's a boat manufacturer near you, they have the machine to spray foam into flotation places and can give you some pointers. Linn Chris Johnston wrote: >Hey all - > >I know someone around here has thought about filling the doors with an expanding foam to give them some density and make 'em be less flimsy. Anyone care to speculate if you'd split your door in two by doing this? I was thinking something like this: > >http://jgreer.com/Foam%20Page.htm > >I called and spoke with John Greer there and tried to explain myself. "uh, so, I'm building an airplane, and I was thinking..." you know how those conversations go. I asked if he thought I'd blow up the door by filling it with that stuff, and he said he didn't think so. After thinking about it a bit, I think I agree. My reasoning: on his website (and others with similar products) there's a picture of a paper cup with some foam that has been poured and expanded in it. the foam expands over the top, and creates a muffin-top type situation. the paper cup retains it's shape, and doesn't split. So, think I, as long as you have open space for the foam to expand, it's not going to split the door. > >Now, this is all my hair-brained theory. The leap to filling my already-fitting and built doors with something that could destroy them gives me pause. The upside to doing this is that it seems like it'll make the doors feel much less flimsy, not add too much weight, insulate a bit, cut down on noise, etc. Downsides? possibly having to build new doors. hmmm. I think I'm going to get some of this foam and do some testing. While I'm on this voyage of discovery, anyone want to give their opinion? A search of the archives only had one entry on the subject, and it had not much detail. > >cj >#40410 >finishing/FF/various science projects >www.perfectlygoodairplane.net > > >


    Message 13


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    Time: 04:33:10 PM PST US
    Subject: BA Prop Part II - Paint
    From: "Robin Marks" <robin1@mrmoisture.com>
    Seeing that my last question about a BA prop ended in a discussion about male performance related issues I am hesitant to ask a follow up but here it goes... I always lusted after the custom painted composite props and assumed that I could not paint my BA prop till I saw an RV-10 for sale on Barnstormers with a painted prop. I am beginning to feel my life can now be complete. Any comments on the practicality of painting this prop full length or just a modified paint scheme on the tip (extended)? Robin


    Message 14


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    Time: 06:33:27 PM PST US
    From: groves@epix.net
    Subject: Re: BA Prop Part II - Paint
    You can definitely paint the BA prop!! Hartzell will do it for you. Kirk Quoting Robin Marks <robin1@mrmoisture.com>: > Seeing that my last question about a BA prop ended in a discussion about > male performance related issues I am hesitant to ask a follow up but > here it goes... > > I always lusted after the custom painted composite props and assumed > that I could not paint my BA prop till I saw an RV-10 for sale on > Barnstormers with a painted prop. I am beginning to feel my life can now > be complete. > > Any comments on the practicality of painting this prop full length or > just a modified paint scheme on the tip (extended)? > > > Robin > >


    Message 15


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    Time: 09:14:32 PM PST US
    Subject: Re: Unusual paint ridge around windows
    From: "zackrv8" <zackrv8@verizon.net>
    John, After you painted the door with Imron, did you bake the paint to help it dry or did you let it air dry? Zack -------- RV8 #80125 RV10 # 40512 Read this topic online here: http://forums.matronics.com/viewtopic.php?p=166516#166516


    Message 16


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    Time: 10:27:10 PM PST US
    From: "Dave Saylor" <Dave@AirCraftersLLC.com>
    Subject: Unusual paint ridge around windows
    John, I think you're right, there must have been a reaction. Let's see, Weld-On, base resin, plexiglass, West System, Smooth Prime, primer, and Imron...quite a few volatile chemicals all in close proximity. I would have thought the overlay would have taken care of that. I did something similar around the windsheild of mine, but the overlay went on many months after the bond was cured. Maybe that made a difference--allowing the bond to cure fully. Also, I used Hysol instead of WeldOn, just because we use it alot, not because of any other characteristics. Wish I had something better to tell you. Dave Saylor AirCrafters LLC 140 Aviation Way Watsonville, CA 831-722-9141 831-750-0284 CL www.AirCraftersLLC.com _____ From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of John Testement Sent: Tuesday, February 26, 2008 12:34 PM Subject: RE: RV10-List: Unusual paint ridge around windows Dave, The ridge is just over the Weld On seam between the plexi and fiberglass. Its as though the Weld On expanded when painted over. I used West System epoxy. John _____ From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Dave Saylor Sent: Tuesday, February 26, 2008 1:26 PM Subject: RE: RV10-List: Unusual paint ridge around windows John, The ridge looks like it's at the edge of the fiberglass. Is that right, or is the edge of the fiberglass further from the plex? What type of resin did you use to overlay the seam? Dave Saylor AirCrafters LLC 140 Aviation Way Watsonville, CA 831-722-9141 831-750-0284 CL www.AirCraftersLLC.com _____ From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of John Testement Sent: Monday, February 25, 2008 2:36 PM Subject: RV10-List: Unusual paint ridge around windows I have had an unusual situation with the door windows when painting and want to see if anyone else has seen a similar problem. After painting the doors a small ridge developed above the Plexiglas-fiberglass joint - it is about 1/4 wide and 1/16 high. The area was level and smooth after priming. I used the Weld On 10 and put a thin layer of fiberglass over the seam. I then primed with UV SmoothPrime and primed over that with the Dupont high build primer. All looked good until we painted the final color and clear coat (Imron). It seems like some kind of chemical reaction. Anyone else seen this? Any ideas? Suggestions on how to best fix and avoid this on the other windows? I have attached a few photos - a little hard to see the ridge. Thanks for you input. John Testement jwt@roadmapscoaching.com 40321 Richmond, VA Painting in sections and LOTS of little stuff 2/23/2008 9:35 PM href="http://www.matronics.com/Navigator?RV10-List">http://www.matronics.com /Navigator?RV10-List href="http://forums.matronics.com">http://forums.matronics.com href="http://www.matronics.com/contribution">http://www.matronics.com/c 2/23/2008 9:35 PM




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