RV10-List Digest Archive

Fri 03/14/08


Total Messages Posted: 21



Today's Message Index:
----------------------
 
     1. 04:22 AM - Re: Door fit (Richard Reynolds)
     2. 04:58 AM - Re: Door fit (John Testement)
     3. 06:03 AM - Re: Fuel Injector Servo SB/Emergency AD (Rhonda Bewley)
     4. 06:29 AM - flight planning (Rob Kermanj)
     5. 06:41 AM - Re: Door fit (Dave Lammers)
     6. 07:44 AM - Re: Re: Andair/FI Fitting (John Gonzalez)
     7. 08:27 AM - Re: Fuel Injector Servo SB/Emergency AD (Doerr, Ray R [NTK])
     8. 08:35 AM - Re: Fuel Injector Servo SB/Emergency AD (Rhonda Bewley)
     9. 09:12 AM - Re: Andair/FI Fitting (jim berry)
    10. 09:41 AM - Re: Door fit (jim berry)
    11. 10:25 AM - Re: Door fit (Rick Sked)
    12. 10:38 AM - Re: flight planning (William Curtis)
    13. 11:43 AM - Re: flight planning (David McNeill)
    14. 11:55 AM - Re: Door fit (kilopapa@antelecom.net)
    15. 12:07 PM - Re: Door fit (kilopapa@antelecom.net)
    16. 02:15 PM - Re: Door fit (John Dunne)
    17. 03:24 PM - Re: Door fit (kilopapa@antelecom.net)
    18. 03:27 PM - Re: Door fit (Chuck Weyant)
    19. 05:50 PM - window cleaning (David McNeill)
    20. 08:33 PM - Re: Door fit (Chris)
    21. 09:58 PM - Re: Door fit (Jesse Saint)
 
 
 


Message 1


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    Time: 04:22:27 AM PST US
    From: Richard Reynolds <rvreynolds@macs.net>
    Subject: Re: Door fit
    John, We put a 1/8 square rabbit in the canopy door frame. it made the door very easy to fit. Make it deep enough for the thickest part of the door. Be careful when trimming the canopy frame in way of the aluminum fuselage frame. Please note! After trimming the door to the factory scribe lines, take equal amounts off the forward and aft edges. The temptation is after getting one edge to fit, removing the remainder from the other edge. DON'T, because it makes the inside "jam" unequal. (Ask me how I know) Also, the top of the canopy door frame really does not need the rabbit, The top edge of the door WILL require a bevel to open properly! Richard Reynolds On Mar 13, 2008, at 8:54 AM, John Testement wrote: > Rob, > > I spent countless hours getting the doors to fit well - and them > countless more after the seals were installed. I even had the doors > painted first, final installed seals and then filled/sanded the > canopy before painting. As my partner is working on a second plane > we are thinking of using a square rabbit in the canopy for the door > edge to fit into instead of the 45 degree angle. This would avoid > the thin door edge. Anyone else done this? > > John Testement > jwt@roadmapscoaching.com > 40321 > Richmond, VA > Painting > > > // All, > > I've been looking at the way my doors fit to the canopy and am > wondering, "Since I did as good a job as I could, including > clamping everything flush while the epoxy set, then why do I have a > slight bulge on one door in relation to the canopy," and, "should > everything look perfect as a result of trimming, or should I > naturally be expecting to add some filler between the canopy and > doors to make everything smooth and ready for paint?" > > Reading through other websites, they're written up to seem like > masters of the fiberglass trimming, and once trimmed and glued > they're ready for the paint booth after a coat of primer on. > > Thoughts and pointers? > > > Checked by AVG. > 3/12/2008 1:27 PM > >


    Message 2


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    Time: 04:58:55 AM PST US
    From: "John Testement" <jwt@roadmapscoaching.com>
    Subject: Door fit
    Richard, I really like this idea - how did you make the rabbit? Router? How did you guide it around the frame? John Testement HYPERLINK "mailto:jwt@roadmapscoaching.com"jwt@roadmapscoaching.com 40321 Richmond, VA Painting do not archive _____ From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Richard Reynolds Sent: Friday, March 14, 2008 7:19 AM Subject: Re: RV10-List: Door fit John, We put a 1/8 square rabbit in the canopy door frame. it made the door very easy to fit. Make it deep enough for the thickest part of the door. Be careful when trimming the canopy frame in way of the aluminum fuselage frame. Please note! After trimming the door to the factory scribe lines, take equal amounts off the forward and aft edges. The temptation is after getting one edge to fit, removing the remainder from the other edge. DON'T, because it makes the inside "jam" unequal. (Ask me how I know) Also, the top of the canopy door frame really does not need the rabbit, The top edge of the door WILL require a bevel to open properly! Richard Reynolds On Mar 13, 2008, at 8:54 AM, John Testement wrote: Rob, I spent countless hours getting the doors to fit well - and them countless more after the seals were installed. I even had the doors painted first, final installed seals and then filled/sanded the canopy before painting. As my partner is working on a second plane we are thinking of using a square rabbit in the canopy for the door edge to fit into instead of the 45 degree angle. This would avoid the thin door edge. Anyone else done this? John Testement HYPERLINK "mailto:jwt@roadmapscoaching.com"jwt@roadmapscoaching.com 40321 Richmond, VA Painting // All, I've been looking at the way my doors fit to the canopy and am wondering, "Since I did as good a job as I could, including clamping everything flush while the epoxy set, then why do I have a slight bulge on one door in relation to the canopy," and, "should everything look perfect as a result of trimming, or should I naturally be expecting to add some filler between the canopy and doors to make everything smooth and ready for paint?" Reading through other websites, they're written up to seem like masters of the fiberglass trimming, and once trimmed and glued they're ready for the paint booth after a coat of primer on. Thoughts and pointers? Checked by AVG. 3/12/2008 1:27 PM href="http://www.matronics.com/Navigator?RV10-List">http://www.matronics.com /Navigator?RV10-List href="http://forums.matronics.com">http://forums.matronics.com href="http://www.matronics.com/contribution">http://www.matronics.com/contri bution "http://www.matronics.com/Navigator?RV10-List"http://www.matronics.com/Navig ator?RV10-List "http://www.matronics.com/contribution"http://www.matronics.com/contribution Checked by AVG. 1:27 PM


    Message 3


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    Time: 06:03:25 AM PST US
    Subject: Fuel Injector Servo SB/Emergency AD
    From: "Rhonda Bewley" <Rhonda@bpaengines.com>
    You should also be aware that the Precision SB and Emergency AD apply not only to new certified RSA5 and RSA10 servos and the experimental Precision Silverhawk systems but also apply to any systems overhauled or repaired by in the field since August 1, 2006. So, even if you purchased an overhauled engine from a shop like mine, Lycon or countless others and it has a Bendix/Precision system on it, you need to comply with this AD for your own safety. Rhonda Barrett-Bewley Barrett Precision Engines, Inc. 2870-B N. Sheridan Rd. Tulsa, OK 74115 (918) 835-1089 phone (918) 835-1754 fax www.barrettprecisionengines.com <http://www.barrettprecisionengines.com/> ________________________________ From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of John Dunne Sent: Friday, March 14, 2008 1:07 AM Subject: RE: RV10-List: Fuel Injector Servo SB This is the FAA AD Ron is referring to in case some of you don't have the info through the mail yet.. I could say something with regards experimental and some earlier comments but I'll resist :-) John 40315. ________________________________ From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of McGANN, Ron Sent: Friday, 14 March 2008 2:17 PM Subject: RE: RV10-List: Fuel Injector Servo SB Checked my injector servo at lunch time (straight out of the box, not yet installed). Although the plug was lockwired it was clearly loose. Since the only heat my engine has been exposed to is the test run conducted at the factory, shrinkage of the seal with heat is not the only problem here. I doubt the plug was properly torqued at the factory before delivery. check those servos!! cheers, Ron ________________________________ From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of McGANN, Ron Sent: Friday, 14 March 2008 8:55 AM To: rv10-list@matronics.com Subject: RV10-List: Fuel Injector Servo SB G'day all, There is a service bulletin on the Precision Airmotive series of Fuel Injectors requiring immediate attention. http://www.precisionairmotive.com/Publications/PEX-1.pdf <http://www.precisionairmotive.com/Publications/PEX-1.pdf> refers. I have not checked the part number of the servo delivered with my new Lyco from Vans, but I'm pretty sure it is one of the affected items. I don't recall seeing any posts on this issue on the list, so I thought I would pass on the details. Apologies in advance if this is not relevant to the fuel injection servos we have on our 540's. Cheers, Ron -187 finishing (was going to install the servo tonight!) "Warning: The information contained in this email and any attached files is confidential to BAE Systems Australia. If you are not the intended recipient, any use, disclosure or copying of this email or any attachments is expressly prohibited. If you have received this email in error, please notify us immediately. VIRUS: Every care has been taken to ensure this email and its attachments are virus free, however, any loss or damage incurred in using this email is not the sender's responsibility. It is your responsibility to ensure virus checks are completed before installing any data sent in this email to your computer." p://www.matronics.com/Navigator?RV10-List ics.com .matronics.com/contribution "Warning: The information contained in this email and any attached files is confidential to BAE Systems Australia. If you are not the intended recipient, any use, disclosure or copying of this email or any attachments is expressly prohibited. If you have received this email in error, please notify us immediately. VIRUS: Every care has been taken to ensure this email and its attachments are virus free, however, any loss or damage incurred in using this email is not the sender's responsibility. It is your responsibility to ensure virus checks are completed before installing any data sent in this email to your computer." - The RV10-List Email Forum - Thank you for your generous support! --> http://www.matronics.com/contribution


    Message 4


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    Time: 06:29:34 AM PST US
    From: Rob Kermanj <flysrv10@gmail.com>
    Subject: flight planning
    A great flight planning web site that I think you will appreciate. http://www.navmonster.com/ Rob Kermanj


    Message 5


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    Time: 06:41:08 AM PST US
    From: Dave Lammers <davelammers@mchsi.com>
    Subject: Re: Door fit
    John, Did you do the window install with the door on, or off, the fuselage? If off, do you think that the post install fit issue could have been reduced if the install were made with the door on the fuselage? Thanks, Dave Lammers finishing John Dunne wrote: > Hi Indran, good to see you're still plugging away. > > I suppose I should clarify what I meant by "small animal" in case > someone gets the idea it's O.K to have a gap the size of a beaver. > > My gap was more like 4 to 5mm at the worst spot. > > For what it's worth, the fit was good prior to the window installation. > > John 40315 > >


    Message 6


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    Time: 07:44:48 AM PST US
    From: John Gonzalez <indigoonlatigo@msn.com>
    Subject: Re: Andair/FI Fitting
    JIm, I do mean the Tee swivel. So if it makes connection easier, where does it m ake connection easier? WHere does it go? JOhn> Subject: RV10-List: Re: Andair/FI Fitting> From: jimberry@qwest.net> V10-List message posted by: "jim berry" <jimberry@qwest.net>> > If by "spec ial AN fitting" you mean the swivel tee, it will make your line connections much easier.> > Jim Berry> 40482> > > > > Read this topic online here:> > http://forums.matronics.com/viewtopic.php?p=169701#169701> > > > > > > > ========================> > >


    Message 7


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    Time: 08:27:05 AM PST US
    From: "Doerr, Ray R [NTK]" <Ray.R.Doerr@sprint.com>
    Subject: Fuel Injector Servo SB/Emergency AD
    As I understand it, if you had your before the August 1, 2006 date, it did not apply. Is this correct? Thank You Ray Doerr CDNI Principal Engineer Sprint PCS 16020 West 113th Street Lenexa, KS 66219 Mailstop KSLNXK0101 (913) 859-1414 (Office) (913) 226-0106 (Pcs) (913) 859-1234 (Fax) Ray.R.Doerr@sprint.com ________________________________ From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@m atronics.com] On Behalf Of Rhonda Bewley Sent: Friday, March 14, 2008 8:04 AM Subject: RE: RV10-List: Fuel Injector Servo SB/Emergency AD You should also be aware that the Precision SB and Emergency AD apply not o nly to new certified RSA5 and RSA10 servos and the experimental Precision S ilverhawk systems but also apply to any systems overhauled or repaired by i n the field since August 1, 2006. So, even if you purchased an overhauled engine from a shop like mine, Lycon or countless others and it has a Bendix /Precision system on it, you need to comply with this AD for your own safet y. Rhonda Barrett-Bewley Barrett Precision Engines, Inc. 2870-B N. Sheridan Rd. Tulsa, OK 74115 (918) 835-1089 phone (918) 835-1754 fax www.barrettprecisionengines.com<http://www.barrettprecisionengines.com/> ________________________________ From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@m atronics.com] On Behalf Of John Dunne Sent: Friday, March 14, 2008 1:07 AM Subject: RE: RV10-List: Fuel Injector Servo SB This is the FAA AD Ron is referring to in case some of you don't have the i nfo through the mail yet.. I could say something with regards experimental and some earlier comments b ut I'll resist :) John 40315. ________________________________ From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@m atronics.com] On Behalf Of McGANN, Ron Sent: Friday, 14 March 2008 2:17 PM Subject: RE: RV10-List: Fuel Injector Servo SB Checked my injector servo at lunch time (straight out of the box, not yet i nstalled). Although the plug was lockwired it was clearly loose. Since th e only heat my engine has been exposed to is the test run conducted at the factory, shrinkage of the seal with heat is not the only problem here. I d oubt the plug was properly torqued at the factory before delivery. check those servos!! cheers, Ron ________________________________ From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@m atronics.com] On Behalf Of McGANN, Ron Sent: Friday, 14 March 2008 8:55 AM Subject: RV10-List: Fuel Injector Servo SB G'day all, There is a service bulletin on the Precision Airmotive series of Fuel Injec tors requiring immediate attention. http://www.precisionairmotive.com/Publ ications/PEX-1.pdf refers. I have not checked the part number of the servo delivered with my new Lyco from Vans, but I'm pretty sure it is one of the affected items. I don't recall seeing any posts on this issue on the list, so I thought I w ould pass on the details. Apologies in advance if this is not relevant to the fuel injection servos we have on our 540's. Cheers, Ron -187 finishing (was going to install the servo tonight!) "Warning: The information contained in this email and any attached files is confidential to BAE Systems Australia. If you are not the intended recipient, any use, disclosure or copying of this email or any attachments is expressly prohibited. If you have received this email in error, please notify us immediately. VIRUS: Every care has been taken to ensure this email and its attachments are virus free, however, any loss or damage incurred in using this email is not the sender's responsibility. It is your responsibility to ensure virus checks are completed before installing any data sent in this email to your computer." p://www.matronics.com/Navigator?RV10-List ics.com .matronics.com/contribution "Warning: The information contained in this email and any attached files is confidential to BAE Systems Australia. If you are not the intended recipient, any use, disclosure or copying of this email or any attachments is expressly prohibited. If you have received this email in error, please notify us immediately. VIRUS: Every care has been taken to ensure this email and its attachments are virus free, however, any loss or damage incurred in using this email is not the sender's responsibility. It is your responsibility to ensure virus checks are completed before installing any data sent in this email to your computer." - The RV10-List Email Forum - Thank you for your generous support! --> http://www.matronics.com/contribution


    Message 8


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    Time: 08:35:22 AM PST US
    Subject: Fuel Injector Servo SB/Emergency AD
    From: "Rhonda Bewley" <Rhonda@bpaengines.com>
    That's how I read it. Rhonda ________________________________ From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Doerr, Ray R [NTK] Sent: Friday, March 14, 2008 10:24 AM Subject: RE: RV10-List: Fuel Injector Servo SB/Emergency AD As I understand it, if you had your before the August 1, 2006 date, it did not apply. Is this correct? Thank You Ray Doerr CDNI Principal Engineer Sprint PCS 16020 West 113th Street Lenexa, KS 66219 Mailstop KSLNXK0101 (913) 859-1414 (Office) (913) 226-0106 (Pcs) (913) 859-1234 (Fax) Ray.R.Doerr@sprint.com ________________________________ From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Rhonda Bewley Sent: Friday, March 14, 2008 8:04 AM Subject: RE: RV10-List: Fuel Injector Servo SB/Emergency AD You should also be aware that the Precision SB and Emergency AD apply not only to new certified RSA5 and RSA10 servos and the experimental Precision Silverhawk systems but also apply to any systems overhauled or repaired by in the field since August 1, 2006. So, even if you purchased an overhauled engine from a shop like mine, Lycon or countless others and it has a Bendix/Precision system on it, you need to comply with this AD for your own safety. Rhonda Barrett-Bewley Barrett Precision Engines, Inc. 2870-B N. Sheridan Rd. Tulsa, OK 74115 (918) 835-1089 phone (918) 835-1754 fax www.barrettprecisionengines.com <http://www.barrettprecisionengines.com/> ________________________________ From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of John Dunne Sent: Friday, March 14, 2008 1:07 AM Subject: RE: RV10-List: Fuel Injector Servo SB This is the FAA AD Ron is referring to in case some of you don't have the info through the mail yet.. I could say something with regards experimental and some earlier comments but I'll resist :-) John 40315. ________________________________ From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of McGANN, Ron Sent: Friday, 14 March 2008 2:17 PM Subject: RE: RV10-List: Fuel Injector Servo SB Checked my injector servo at lunch time (straight out of the box, not yet installed). Although the plug was lockwired it was clearly loose. Since the only heat my engine has been exposed to is the test run conducted at the factory, shrinkage of the seal with heat is not the only problem here. I doubt the plug was properly torqued at the factory before delivery. check those servos!! cheers, Ron ________________________________ From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of McGANN, Ron Sent: Friday, 14 March 2008 8:55 AM To: rv10-list@matronics.com Subject: RV10-List: Fuel Injector Servo SB G'day all, There is a service bulletin on the Precision Airmotive series of Fuel Injectors requiring immediate attention. http://www.precisionairmotive.com/Publications/PEX-1.pdf <http://www.precisionairmotive.com/Publications/PEX-1.pdf> refers. I have not checked the part number of the servo delivered with my new Lyco from Vans, but I'm pretty sure it is one of the affected items. I don't recall seeing any posts on this issue on the list, so I thought I would pass on the details. Apologies in advance if this is not relevant to the fuel injection servos we have on our 540's. Cheers, Ron -187 finishing (was going to install the servo tonight!) "Warning: The information contained in this email and any attached files is confidential to BAE Systems Australia. If you are not the intended recipient, any use, disclosure or copying of this email or any attachments is expressly prohibited. If you have received this email in error, please notify us immediately. VIRUS: Every care has been taken to ensure this email and its attachments are virus free, however, any loss or damage incurred in using this email is not the sender's responsibility. It is your responsibility to ensure virus checks are completed before installing any data sent in this email to your computer." p://www.matronics.com/Navigator?RV10-List ics.com .matronics.com/contribution "Warning: The information contained in this email and any attached files is confidential to BAE Systems Australia. If you are not the intended recipient, any use, disclosure or copying of this email or any attachments is expressly prohibited. If you have received this email in error, please notify us immediately. VIRUS: Every care has been taken to ensure this email and its attachments are virus free, however, any loss or damage incurred in using this email is not the sender's responsibility. It is your responsibility to ensure virus checks are completed before installing any data sent in this email to your computer." - The RV10-List Email Forum - Thank you for your generous support! --> http://www.matronics.com/contribution http://www.matronics.com/contribution


    Message 9


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    Time: 09:12:05 AM PST US
    Subject: Re: Andair/FI Fitting
    From: "jim berry" <jimberry@qwest.net>
    John, I believe most people are using the Andair valve with the built in 90 degree ports, because it makes plumbing the fuel lines easier. I used the swivel tee on the center(or outflow) port because there is not enough room for a standard tee to clear the other 2 ports during installation. If you spend some time trying to get all 3 lines installed to the Andair in the confined space of the tunnel I think you will find the extra cost of the swivel tee to be worth it. Jim Berry 40482 N15JB(reserved) Read this topic online here: http://forums.matronics.com/viewtopic.php?p=169822#169822


    Message 10


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    Time: 09:41:31 AM PST US
    Subject: Re: Door fit
    From: "jim berry" <jimberry@qwest.net>
    I will be interested to hear how Richard created a 1/8 inch rabbet, but in the mean time I can suggest an alternative. If you trim the door edge square so that it sits slightly inside the curved portion of the canopy edge, the door edge can serve as a mold for creating the rabbet. The inner edge of the door should be just tangent to the radius of the canopy edge. Once you have the windows installed, apply 2 layers of release tape(packing tape) to the edge of the doors. You should have all door locking hardware installed and adjusted to final fit. Close the doors and lock them in place. Trowel on a mix of flox/micro to the canopy top so it fills the gap between the door edge and the canopy. After it cures, open the doors and remove the packing tape. You will be left with a rabbet that exactly matches your door edge, and should require very little clean up. Also, I would suggest installing the door windows with the doors mounted on the canopy. Jim Berry 40482 N15JB(reserved) Read this topic online here: http://forums.matronics.com/viewtopic.php?p=169828#169828


    Message 11


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    Time: 10:25:28 AM PST US
    From: Rick Sked <ricksked@embarqmail.com>
    Subject: Re: Door fit
    The gap the size of a BEAVER???=C2-=C2- :).......maybe you should have said Polecat.. ----- Original Message ----- From: "John Dunne" <acs@acspropeller.com.au> Sent: Thursday, March 13, 2008 11:37:46 PM (GMT-0800) America/Los_Angeles Subject: RE: RV10-List: Door fit Hi Indran, good to see you=99re still plugging away. I suppose I should clarify what I meant by =9Csmall animal=9D i n case someone gets the idea it=99s O.K to have a gap the size of a b eaver. My gap was more like 4 to 5mm at the worst spot. For what it=99s worth, the fit was good prior to the window installat ion. John 40315 From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@m atronics.com] On Behalf Of Indran Chelvanayagam Sent: Thursday, 13 March 2008 10:44 PM Subject: Re: RV10-List: Door fit Now we all come out of hiding... The gap between my first set of doors & the canopy was more than the allowa ble small animal. Have recently taken delivery of a new set of door shells. The local FG aero plane guru will be supervising the second set over Easter - has already sug gested many changes to the procedure in the Van's manual, such as clecoing the shells all the way around the perimeter; heat gun to remove any bending stress before joining; and totally ignoring the preformed dimples. As a side note, the new pink layups are better surface quality than the old green ones.=C2- Will post more info (&pics) when doors done. Indran #228 - soon to be a four door RV10 On 13/03/2008, at 3:55 PM, John Dunne wrote: Rob, I was very careful as well but in the end you could fit a small animal between the door and the canopy. I ended up fibreglassing my doors shut and then creating and molding the ca nopy to the door with a gentle transition. Finally I re-cut the original opening back through. Wasted a lot of time on this and agonized over it way too much and in the end it was simple enough to fix. I also removed the small animal so it didn=99t suffocate because the doors were now airtight. John 40315 Cowls. From: =C2- owner-rv10-list-server@matronics.com =C2- [mailto: owner-rv1 0-list-server@matronics.com ] =C2- On Behalf Of =C2- Robert Wright Sent: =C2- Thursday, 13 March 2008 2:11 PM Subject: =C2- RV10-List: Door fit All, I've been looking at the way my doors fit to the canopy and am wondering, " Since I did as good a job as I could, including clamping everything flush w hile the epoxy set, then why do I have a slight bulge on one door in relati on to the canopy," and, "should everything look perfect as a result of trim ming, or should I naturally be expecting to add=C2-some filler between th e canopy and doors to make everything smooth and ready for paint?" Reading through other websites, they're written up to seem like masters of the fiberglass trimming, and once=C2-trimmed and glued=C2-they're ready for the paint booth=C2-after=C2-a coat of primer on. Thoughts and pointers? Rob Wright #392 starting on door hinges Be a better friend, newshound, and =C2- =C2- =C2-=C2-=C2-=C2- ===== ==== ======================= ==


    Message 12


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    Time: 10:38:06 AM PST US
    Subject: flight planning
    From: "William Curtis" <wcurtis@nerv10.com>
    Not sure how they can call themselves a GA planning site when you can't overlay your route on an actual aviation map (sectional, TAC, etc). Did I miss how to do this? The only options for the route maps are Street Map, Satellite, Hybrid and Terrain. I much prefer http://skyvector.com/ It will overlay your planned route on the actual current Sectional, TAC or IFR charts. William http://wcurtis.nerv10.com/ "Be who you are and say what you feel because those who mind don't matter and those who matter don't mind." -- Dr. Suess -------- Original Message -------- > > A great flight planning web site that I think you will appreciate. > > http://www.navmonster.com/ > > > Rob Kermanj


    Message 13


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    Time: 11:43:05 AM PST US
    From: "David McNeill" <dlm46007@cox.net>
    Subject: flight planning
    There is a free flight planning program (less the more detailed functions) from wwww.seattleavionics.com called voyager -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of William Curtis Sent: Friday, March 14, 2008 10:19 AM Subject: re: RV10-List: flight planning Not sure how they can call themselves a GA planning site when you can't overlay your route on an actual aviation map (sectional, TAC, etc). Did I miss how to do this? The only options for the route maps are Street Map, Satellite, Hybrid and Terrain. I much prefer http://skyvector.com/ It will overlay your planned route on the actual current Sectional, TAC or IFR charts. William http://wcurtis.nerv10.com/ "Be who you are and say what you feel because those who mind don't matter and those who matter don't mind." -- Dr. Suess -------- Original Message -------- > > A great flight planning web site that I think you will appreciate. > > http://www.navmonster.com/ > > > Rob Kermanj


    Message 14


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    Time: 11:55:46 AM PST US
    From: kilopapa@antelecom.net
    Subject: Re: Door fit
    General door fitting questions: Are you installing the door seals prior to painting? If so, why? Is it necessary to have the seal installed during the door fitting process? If so, why? Thanks, Kevin 40494


    Message 15


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    Time: 12:07:11 PM PST US
    From: kilopapa@antelecom.net
    Subject: Re: Door fit
    Chris, Is the seal from ATP hollow? Will you be mounting it temporarily at this fitting check, assuming pre-paint? Is the choice of door seal necessary to know at the time of door fitting? Thanks, Kevin 40494 ------------------------------------------------------------------------------------------ ----- Original Message Follows ----- From: "Chris" <toaster73@embarqmail.com> Subject: Re: RV10-List: Door fit .....and this was with hinges on but no door seal. .....I'll revisit the fit with the door seals on, those just arrived . I am trying the ones from Aviation Tech Products. -Chris >#40072


    Message 16


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    Time: 02:15:41 PM PST US
    From: "John Dunne" <acs@acspropeller.com.au>
    Subject: Re: Door fit
    Dave, I did the window install on the fuse. It was a very hot day if I recall (36C around 100F) and the weld-on went off very quickly...too quickly for my liking but my figuring on a hot day was the plexi was more pliable and less likely to suffer any cracks. I must admit, I came back a few days later and removed the doors and it wasn't until I re-installed them some weeks later that I actually noticed the problem. It had me a little perplexed as I'd think it unlikely the bowing would have been caused by the window install and curing process. My initial thoughts were that I didn't have the doors back in their exact position when re-installed but in the end I figured a few people were suffering a similar result albeit no-one was really openly discussing it and the finer finish work was my responsibility in any case. Like I previously stated I wasted far to much time on this and it only annoyed me because all the metal work up until that point was precise and a pleasure to work on. Once I got over the "take it from the box and fit it" mentality I started to enjoy the flexibility of the glass work and the ease with which you can fix mistakes. John 40315 ----- Original Message ----- From: Dave Lammers To: rv10-list@matronics.com Sent: Friday, March 14, 2008 11:38 PM Subject: Re: RV10-List: Door fit John, Did you do the window install with the door on, or off, the fuselage? If off, do you think that the post install fit issue could have been reduced if the install were made with the door on the fuselage? Thanks, Dave Lammers finishing John Dunne wrote: Hi Indran, good to see you're still plugging away. I suppose I should clarify what I meant by "small animal" in case someone gets the idea it's O.K to have a gap the size of a beaver. My gap was more like 4 to 5mm at the worst spot. For what it's worth, the fit was good prior to the window installation. John 40315


    Message 17


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    Time: 03:24:56 PM PST US
    From: kilopapa@antelecom.net
    Subject: Re: Door fit
    Richard, How did you cut the rabbit mentioned below? Thanks, Kevin 40494 do not archive ----- Original Message Follows ----- From: Richard Reynolds <rvreynolds@macs.net> Subject: Re: RV10-List: Door fit >John, > >We put a 1/8 square rabbit in the canopy door frame. it >made the door very easy to fit. Make it deep enough for >the thickest part of the door. Be careful when trimming >the canopy frame in way of the aluminum fuselage frame.


    Message 18


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    Time: 03:27:54 PM PST US
    From: "Chuck Weyant" <chuck@chuckdirect.com>
    Subject: Re: Door fit
    For what it's worth I think the door build is the worst part of buuilding this airplane. I've spent hours and stinking hours fitting, filling, cutting, on and on. Finally I get an acceptable fit, on go the seals, and nothing fits, or closes. Rip out the seals everything is fine. Don't know what I'm going to do at this point. Chuck ----- Original Message ----- From: "Deems Davis" <deemsdavis@cox.net> Sent: Wednesday, March 12, 2008 10:10 PM Subject: Re: RV10-List: Door fit > > Rob, My experience was certainly Not ' cut/glue/hang/ it was more like... > cut/glue/hang/fill/sand/hang/fill/sand/hang/fill/sand.......... you get > the picture. > http://deemsrv10.com/cabinwindowslogindex.html > > I'm NO master of fiberglass / epoxy, the good news is you really don't > have to be, other than it being messy and sticky, there's not too much you > can do w/ fiberglass that can't be corrected if you goof up. In the end > (I haven't installed door seals yet ....?) I'm happy with the fit of the > doors to the cabin cover. But it took a LOT of additional work. A lot of > it depends on you own taste and preferences, Van's fiberglass parts are > not made with the same precision as the CNC metal parts. I'm sure that > they all possess the required strength to do their respective functions. > The additional work is really a mater of cosmetics and your personal > preferences. > > > Deems Davis # 406 > 'Its all done....Its just not put together' > http://deemsrv10.com/ > > Robert Wright wrote: >> All, >> I've been looking at the way my doors fit to the canopy and am >> wondering, "Since I did as good a job as I could, including clamping >> everything flush while the epoxy set, then why do I have a slight bulge >> on one door in relation to the canopy," and, "should everything look >> perfect as a result of trimming, or should I naturally be expecting to >> add some filler between the canopy and doors to make everything smooth >> and ready for paint?" >> Reading through other websites, they're written up to seem like masters >> of the fiberglass trimming, and once trimmed and glued they're ready for >> the paint booth after a coat of primer on. >> Thoughts and pointers? >> * >> >> * > > >


    Message 19


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    Time: 05:50:03 PM PST US
    From: "David McNeill" <dlm46007@cox.net>
    Subject: window cleaning
    What cleaners and cloths are being used to clean the windows. Its about time to remove the protective coverings.


    Message 20


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    Time: 08:33:04 PM PST US
    From: "Chris" <toaster73@embarqmail.com>
    Subject: Re: Door fit
    No its not hollow it is a neoprene of sorts made for pipers, so its more like a square cross section. Not unlike the home depot stuff...but better. I have not opened it yet, looks like there is some special adhesive with it too. I plan to use some carpet tape for a temporary type install to see how it will interfere with what I call the "preliminary" door fit I have achieved. Going into this I couldn't believe the seal wouldn't possibly change my fit so I am mentally prepared for more work once the seal is on. I think its a good idea to try a temporary fit of the seal because I think the trim of the cabin top and its variation will affect the seal and its compression or lack of compression etc. -Chris #40072 ----- Original Message ----- From: <kilopapa@antelecom.net> Sent: Friday, March 14, 2008 3:03 PM Subject: Re: RV10-List: Door fit > > Chris, > > Is the seal from ATP hollow? Will you be mounting it > temporarily at this fitting check, assuming pre-paint? Is > the choice of door seal necessary to know at the time of > door fitting? > > Thanks, > > Kevin > 40494 > ------------------------------------------------------------------------------------------ > > ----- Original Message Follows ----- > From: "Chris" <toaster73@embarqmail.com> > To: <rv10-list@matronics.com> > Subject: Re: RV10-List: Door fit > Date: Thu, 13 Mar 2008 22:01:35 -0400 > > .....and this was with hinges on but no door seal. > > .....I'll revisit the fit with the door seals on, those just > arrived . I am trying the ones from Aviation Tech Products. > > -Chris >>#40072 > > >


    Message 21


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    Time: 09:58:55 PM PST US
    From: Jesse Saint <jesse@saintaviation.com>
    Subject: Re: Door fit
    For what it's worth, we have started doing the door fit/fill/sand/fill/ fit/fill... process with the seals on. We found what others found that with the seal the fit is completely different. Even to the point of not marking and drilling the holes for the latch pins until the seal is on, and shimming out the plastic blocks on the door to get the pin holes further away from the edge of the figerglass/metal on the door frame. I believe there are several right ways to do this, but may wrong ways. I have seen some pin holes that we so wallowed out they were completely unusable IMHO and should be filled/doubled and redrilled. I agree with the other assessments that the doors are the worst (or at least close to it) part of building the -10. BTW, have any others worked on a door seal that fits on the cabin instead of the door? FWIW, it looks a lot better, seals well and helps the fitting process. do not archive Jesse Saint Saint Aviation, Inc. jesse@saintaviation.com Cell: 352-427-0285 Fax: 815-377-3694 On Mar 14, 2008, at 11:29 PM, Chris wrote: > > No its not hollow it is a neoprene of sorts made for pipers, so its > more like a square cross section. Not unlike the home depot > stuff...but better. I have not opened it yet, looks like there is > some special adhesive with it too. I plan to use some carpet tape > for a temporary type install to see how it will interfere with what > I call the "preliminary" door fit I have achieved. Going into this > I couldn't believe the seal wouldn't possibly change my fit so I am > mentally prepared for more work once the seal is on. I think its a > good idea to try a temporary fit of the seal because I think the > trim of the cabin top and its variation will affect the seal and its > compression or lack of compression etc. > -Chris > #40072 > > > ----- Original Message ----- From: <kilopapa@antelecom.net> > To: <rv10-list@matronics.com> > Sent: Friday, March 14, 2008 3:03 PM > Subject: Re: RV10-List: Door fit > > >> >> Chris, >> >> Is the seal from ATP hollow? Will you be mounting it >> temporarily at this fitting check, assuming pre-paint? Is >> the choice of door seal necessary to know at the time of >> door fitting? >> >> Thanks, >> >> Kevin >> 40494 >> ------------------------------------------------------------------------------------------ >> >> ----- Original Message Follows ----- >> From: "Chris" <toaster73@embarqmail.com> >> To: <rv10-list@matronics.com> >> Subject: Re: RV10-List: Door fit >> Date: Thu, 13 Mar 2008 22:01:35 -0400 >> >> .....and this was with hinges on but no door seal. >> >> .....I'll revisit the fit with the door seals on, those just >> arrived . I am trying the ones from Aviation Tech Products. >> >> -Chris >>> #40072 >> >> >> >> > >




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