RV10-List Digest Archive

Fri 03/21/08


Total Messages Posted: 43



Today's Message Index:
----------------------
 
     1. 04:32 AM - Re: New Builder - Tools (Bob Leffler)
     2. 06:06 AM - Batteries (Dawson-Townsend,Timothy)
     3. 06:23 AM - Re: New Builder - Tools (John Testement)
     4. 06:30 AM - Re: New Builder - Tools (RV Builder (Michael Sausen))
     5. 06:33 AM - Re: New Builder - Tools (Larry Rosen)
     6. 07:01 AM - Re: Batteries ()
     7. 07:01 AM - Re: New Builder - Tools (John Jessen)
     8. 07:11 AM - Re: New Builder - Tools (Chase Snodgrass)
     9. 07:37 AM - Re: Batteries (Rene Felker)
    10. 08:16 AM - Re: New Builder - Tools (RV Builder (Michael Sausen))
    11. 08:30 AM - Re: New Builder - Tools (Pascal)
    12. 09:34 AM - Re: Re: New Builder - Tools ()
    13. 09:57 AM - Re: New Builder - Tools (John W. Cox)
    14. 11:20 AM - RV-10 kit for sale (joe arnold)
    15. 11:20 AM - Re: Re: New Builder - Tools (Pascal)
    16. 12:12 PM - Mogas / Avgas Trivia (John W. Cox)
    17. 12:29 PM - Re: New Builder - Tools (John Ackerman)
    18. 12:35 PM - Manifold pressure port (Fred Williams, M.D.)
    19. 12:43 PM - Re: Manifold pressure port (BPA)
    20. 12:46 PM - Re: Mogas / Avgas Trivia (Gerhardstein/Windance)
    21. 01:00 PM - Blatant commercial message - DRDT-2 for sale (John Ackerman)
    22. 01:15 PM - Re: New Builder - Tools (johngoodman)
    23. 01:15 PM - Re: New Builder - Tools (Jesse Saint)
    24. 01:36 PM - Re: Batteries (gary)
    25. 01:40 PM - Re: Mogas / Avgas Trivia (John W. Cox)
    26. 01:43 PM - Re: New Builder - Tools (SteinAir, Inc.)
    27. 02:04 PM - Re: New Builder - Tools (John Lenhardt)
    28. 02:15 PM - Re: Blatant commercial message - DRDT-2 for sale (John Jessen)
    29. 02:15 PM - DRDT-2 sold (John Ackerman)
    30. 02:38 PM - Fw: DRDT-2 sold - WHoops! (John Ackerman)
    31. 03:15 PM - Re: Batteries (Marcus Cooper)
    32. 03:53 PM - Re: New Builder - Tools (Larry Rosen)
    33. 04:07 PM - Re: Manifold pressure port (Fred Williams, M.D.)
    34. 04:08 PM - A good day building.. (Bob-tcw)
    35. 04:47 PM - Re: A good day building.. (Jesse Saint)
    36. 05:47 PM - heated pitot to plastic tube connector (Pascal)
    37. 06:49 PM - Re: Batteries (Patrick Thyssen)
    38. 06:52 PM - Re: Re: Batteries ()
    39. 06:56 PM - Re: Fuel pressure problems (John Ackerman)
    40. 07:05 PM - Re: heated pitot to plastic tube connector (John W. Cox)
    41. 08:27 PM - CO Sensor and Sump Heater (Jesse Saint)
    42. 09:00 PM - Re: Fuel pressure problems (David McNeill)
    43. 09:45 PM - Re: heated pitot to plastic tube connector (Pascal)
 
 
 


Message 1


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    Time: 04:32:11 AM PST US
    From: "Bob Leffler" <rv@thelefflers.com>
    Subject: New Builder - Tools
    I agree with Rene's comments. I purchased the Avery kit myself, but substituted quite a few items. I didn't get a hand squeezer, but did get a pneumatic from Avery w/ 3", longeron, and 4" no hole. I've been told that there will be times I need a hand squeezer, but I haven't run across that time yet. I figured I could always buy the hand squeezer later. The no hole allows you to get into places in which you can't if you had a standard die installed. I consider these three the minimum types of yokes you'll need. There have been times that I could have used another yoke, but I ended up setting those rivets using a gun. On recommendation from an A&P friend, I purchased the squeezer and dimple dies from Cleaveland. He was of the opinion that they were better than Avery's. I can't substantiate that claim, since I haven't used Avery's. I have purchased about 100 more #40 silver #40 clecos above what Avery recommended for the RV-10. Working on the empennage, it seemed that I never had enough. I did upgrade the rivet gun to a Sioux 3x. I had a chance to play with the Avery gun beforehand. The Avery gun works just fine, but the Sioux gun has much better trigger control. I also got a Chicago Pneumatic drill from Brown. Again, I liked how the drill performed better and had a chance to play with both drills prior to ordering. I've had mixed results with both Cleaveland and Avery edge flanging tool. I've had more success with recently with Cleaveland's. I did purchase an Avery pistol grip pneumatic pistol grip cleco gun. Definitely not a requirement, but clearly made inserting and removing large amounts of cleco's much easier. Yes, you'll need a torque wrench. I got the nice electronic version (CDI/Snap-On) from Cleaveland. I have had problems with the clicker versions before, which is clearly a personal issue for me and you may not experience the same. It's nice to hear the buzzer, especially when you can't see the wrench. Also, get a tungsten bucking bar. I use this bar 99.9% of the same. It's smaller, heavier, and much easier to use. I also got a DRDT-2 instead of a C-Frame. It's quite a bit easier to use and much quieter. My wife and daughter have used it and probably wouldn't have touched a c-frame. That alone is enough to justify the upgrade to me. I highly recommend the quick disconnect kit for the drill from Cleaveland. I did most of the empennage before I got this. I got tired of constantly changing drill bits. Now I can change bits in a couple seconds. Reamers will yield a much cleaner hole that a drill bit. I use a reamer whenever I can. I have #30, #40, and #41. I got my safety wire twisters from Harbor Freight. I don't think there is much difference here. I wouldn't get the torque wrench from HF. Yes, you will most likely need oops rivets. None of us are perfect. Rick Sked sent me some when I started my project. I will play it forward and send you some if you email my offline. With all this said, the plain Avery and Cleaveland tool kits will work just fine. As you can see, I've made many upgrades that do cost more. They've made my life easier by either reducing work effort or by providing me greater control of the tool. This is going to be a highly personal decision. To me, there was enough value added, that I was willing to spend the extra dollars. Enough ramblings for today. If you have an specific questions about the upgrades, please contact me offline. Bob Do not archive -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Rene Sent: Thursday, March 20, 2008 10:59 PM Subject: RE: RV10-List: New Builder - Tools I will also give you a couple of opinions..... I got the Cleveland tool kit, worked great for me, bought a lot of extra clecos......you can never have too many. I also recommend that you get some black cleco's, #19. I think you only need about 10. Band saw and grinder are a must. Scotchbrite wheel for grinder Drill press comes in handy, but not sure it is a must. Box of scotchbrite pads, I like the maroon one's, I think they are 320 Just some quick ideas off the top of my head. Rene' N423CF (Flying) 801-721-6080 -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Doug Gee Sent: Thursday, March 20, 2008 7:42 PM Subject: RV10-List: New Builder - Tools <Doug.Gee@firestone-textiles.com> I have been following this list for the past year and have spent many hours reviewing the many websites referenced from Tim's site - very very helpful in trying to comprehend the scope of this project. Despite all that, I'm ordering a tail kit and would like to apologize in advance for all the dumb questions and thank you for your patience and help. Now for the first set of dumb questions - I need tools. I see that Avery sell a 650 piece RV Builders Tool Kit with a recommended increase in clecos and a special bucking bar - is this a good kit? A friend recommended the Sioux brand so I was going to sub this brand for the rivet gun in the kit? I have a choice of 2x or 3x - which one? I have seen posts recommending a pneumatic squeezer - is the avery 7530kit a good one? Do I need the hand squeezer if I get the pneumatic? What yokes should I buy? If I buy a 4" yoke, why would I need smaller? What are "no hole" yokes for? I saw a post regarding a brand of clecos that didn't hold as well as another - are the Avery clecos good? Are tungsten bucking bars recommended? Avery set? Do I need a torque wrench - if so, which one? I see some recommendations to ream the holes before riveting - if so, what sizes do I need? Safety wire twisters - is there a recommended one? What size(s) safety wire are needed? Avery has a Oops rivet kit - do I buy them from Avery or Vans? Are the! re any other "should have" tools that will make life easier? Really looking forward to starting this new adventure! __________ Information from ESET NOD32 Antivirus, version of virus signature database 2966 (20080321) __________ The message was checked by ESET NOD32 Antivirus.


    Message 2


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    Time: 06:06:44 AM PST US
    Subject: Batteries
    From: "Dawson-Townsend,Timothy" <tdawson-townsend@aurora.aero>
    Tim wrote: "Most EFIS systems won't stay running while you crank an engine" I say, any EFIS that's worth its salt will! TDT Tim Dawson-Townsend 40025 Firewall Forward tdt@aurora.aero 617-500-4812 (office) 617-905-4800 (mobile)


    Message 3


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    Time: 06:23:41 AM PST US
    From: "John Testement" <jwt@roadmapscoaching.com>
    Subject: New Builder - Tools
    Bob, Excellent write up on tool choices - useful to the newcomer. My partner and I are on our second RV10 and have never needed a hand squeezer (love the pneumatic). We also found the Harbor Freight Pop Riveter ($35) to be invaluable - especially for the floor pans. I think your comments should be archived for 1st timers. John Testement jwt@roadmapscoaching.com 40321 Richmond, VA Painting -----Original Message----- From: Bob Leffler I didn't get a hand squeezer, but did get a pneumatic from Avery w/ 3", longeron, and 4" no hole. I've been told that there will be times I need a hand squeezer, but I haven't run across that time yet. I figured I could always buy the hand squeezer later. The no hole allows you to get into places in which you can't if you had a standard die installed. I consider these three the minimum types of yokes you'll need. There have been times that I could have used another yoke, but I ended up setting those rivets using a gun. On recommendation from an A&P friend, I purchased the squeezer and dimple dies from Cleaveland. He was of the opinion that they were better than Avery's. I can't substantiate that claim, since I haven't used Avery's. I have purchased about 100 more #40 silver #40 clecos above what Avery recommended for the RV-10. Working on the empennage, it seemed that I never had enough. I did upgrade the rivet gun to a Sioux 3x. I had a chance to play with the Avery gun beforehand. The Avery gun works just fine, but the Sioux gun has much better trigger control. I also got a Chicago Pneumatic drill from Brown. Again, I liked how the drill performed better and had a chance to play with both drills prior to ordering. I've had mixed results with both Cleaveland and Avery edge flanging tool. I've had more success with recently with Cleaveland's. I did purchase an Avery pistol grip pneumatic pistol grip cleco gun. Definitely not a requirement, but clearly made inserting and removing large amounts of cleco's much easier. Yes, you'll need a torque wrench. I got the nice electronic version (CDI/Snap-On) from Cleaveland. I have had problems with the clicker versions before, which is clearly a personal issue for me and you may not experience the same. It's nice to hear the buzzer, especially when you can't see the wrench. Also, get a tungsten bucking bar. I use this bar 99.9% of the same. It's smaller, heavier, and much easier to use. I also got a DRDT-2 instead of a C-Frame. It's quite a bit easier to use and much quieter. My wife and daughter have used it and probably wouldn't have touched a c-frame. That alone is enough to justify the upgrade to me. I highly recommend the quick disconnect kit for the drill from Cleaveland. I did most of the empennage before I got this. I got tired of constantly changing drill bits. Now I can change bits in a couple seconds. Reamers will yield a much cleaner hole that a drill bit. I use a reamer whenever I can. I have #30, #40, and #41. I got my safety wire twisters from Harbor Freight. I don't think there is much difference here. I wouldn't get the torque wrench from HF. Yes, you will most likely need oops rivets. None of us are perfect. Rick Sked sent me some when I started my project. I will play it forward and send you some if you email my offline. With all this said, the plain Avery and Cleaveland tool kits will work just fine. As you can see, I've made many upgrades that do cost more. They've made my life easier by either reducing work effort or by providing me greater control of the tool. This is going to be a highly personal decision. To me, there was enough value added, that I was willing to spend the extra dollars. Enough ramblings for today. If you have an specific questions about the upgrades, please contact me offline. Bob Checked by AVG. 8:10 PM


    Message 4


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    Time: 06:30:20 AM PST US
    From: "RV Builder (Michael Sausen)" <rvbuilder@sausen.net>
    Subject: New Builder - Tools
    As the others have said, I would talk to PlaneTools, Cleavland, or Brown. All three of them are experienced and very reasonable and I have bought tools from all of them. I got all my initial stuff from Avery and found several items that you will never touch in his kits and at least one tool that breaks often. It's the V shaped edge debur tool that is brazed on and made by a relative or something. Long story short but he replaced the broken tool, twice, but said it was my fault, continually claimed I dropped it, and was rather rude about it. Both times the end popped right off as I was using it. His stuff is fine but I'm not keen on being called a liar and customer service is more important to me than a couple bucks. YMMV Michael -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Doug Gee Sent: Thursday, March 20, 2008 8:42 PM Subject: RV10-List: New Builder - Tools I have been following this list for the past year and have spent many hours reviewing the many websites referenced from Tim's site - very very helpful in trying to comprehend the scope of this project. Despite all that, I'm ordering a tail kit and would like to apologize in advance for all the dumb questions and thank you for your patience and help. Now for the first set of dumb questions - I need tools. I see that Avery sell a 650 piece RV Builders Tool Kit with a recommended increase in clecos and a special bucking bar - is this a good kit? A friend recommended the Sioux brand so I was going to sub this brand for the rivet gun in the kit? I have a choice of 2x or 3x - which one? I have seen posts recommending a pneumatic squeezer - is the avery 7530kit a good one? Do I need the hand squeezer if I get the pneumatic? What yokes should I buy? If I buy a 4" yoke, why would I need smaller? What are "no hole" yokes for? I saw a post regarding a brand of clecos that didn't hold as well as another - are the Avery clecos good? Are tungsten bucking bars recommended? Avery set? Do I need a torque wrench - if so, which one? I see some recommendations to ream the holes before riveting - if so, what sizes do I need? Safety wire twisters - is there a recommended one? What size(s) safety wire are needed? Avery has a Oops rivet kit - do I buy them from Avery or Vans? Are the! re any other "should have" tools that will make life easier? Really looking forward to starting this new adventure!


    Message 5


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    Time: 06:33:28 AM PST US
    From: Larry Rosen <LarryRosen@comcast.net>
    Subject: Re: New Builder - Tools
    Mike Crow, one of the my instructors at Alexander Technical Center posted this on the RV List back in 2004 so some of the specific info on model numbers may be out of date and Avery and Cleaveland may have changed there offerings, but IMHO it is great information. If you are considering purchasing your tools in Kit form, IMHO this is great advice. Below is what Mike wrote. It is not an exact quote and I will add some of my comments in (). To introduce myself first I am an A&P mechanic with an IA. I work as a Lead Mechanic for a major air line. For the past two years I have worked part time at the Alexander Technical Center at Griffin GA. as an instructor on their quick start tail assembly program. http://www.buildtofly.com/. (taking some sort of training class IMHO is invaluable, even if it only a weekend sheet metal class) I have been involved in over 100 tail kits. I have worked on the 6,7,8,9 and 10 kits; I am also building a RV8A myself. As each class begins I ask if the student have already purchased their tools. My hopes are that they have not as we have a good selection of tools to try from the different manufacturers. The ones that have gotten their tools before coming often say I wish I had gotten this tool or that tool instead. In the following I will try to give you a list and suggestions of tools that I have learned over the past two years. Please keep in mind that this information is my opinion and mine alone. Others may agree or disagree. There are two major suppliers of tools for the RV tail kits that I recommend Avery and Cleaveland both are RV builders and are good and honest people to do business with. I would buy a tool kit from Avery or Cleaveland to begin with. Both will allow you to add or subtract the tools you want to the kit. I will use both their 2004 catalogs as a guide. (The information is updated for Cleaveland's 2005 catalog) First if you buy Cleaveland's kit I would buy their complete airframe tool package p/n Comp-Kit 05. I would subtract from the kit: BBRP-48 Back Riveting Plate-It is a nice plate but too small in my opinion. (Cleaveland must be listening they now have an optional 4"x16" back riveting plate. Get the bigger plate) CF-80 C-Frame Riveting Tool-More about C-Frames later but if you get this one also order their C-From Table Kit CTF-48 ASRD-14 Air Swivel Regulator- has been changed it now has a click type knob. This is the type regulator you will want. I would add to the kit: I would suggest the 3X Rivet gun- The 2x works good on the 3/32 rivet but not well on the 1/8 rivet. Get a 3x to work well on the 1/8 and turn down the pressure a little to do the 3/32 or better yet buy one of each. The 3X is standard in the kit. DP-8 Drive Pin Punches- This is a nice punch set you could get by with only the 3/32 and 1/8 which come in the kit. (you will be removing a few bad rivets) LBL-13 BOELUBE Do not drill lead without it. 3MW-77S6 Light deburring wheel- You get a rougher one in the kit you need both. Go to Home Depot or Lowe's and get a grinder and install these wheels. 3MP-47 Scotch-Brite pads-you will need plenty. The kit now has 5 pads. DIE509-10 #10 SCREW DIMPLE DIES-You will need these to dimple for the screws for the lead weights SNYT-405 4in THIN NOSE YOKE- You are going to need a thin nose and a 4in nose get them both in one. SNYF-251 2.5in FLANGE NOSE YOKE- There is places where nothing else is going to reach. RSMS-75 SWIVEL FLUSH SET WITH RUBBER GUARD-You must cut some of the rubber down or you rivets will set too high CLP-20 CLEKO PLIERS-One is not enough. CLC-50 1/2in CLEKO CLAMP-You get 4. You need at least 10. CLC-100 1in CLEKO CLAMP-You get 4. You need at least 10. CC120-30 120 DEGREE DIES FOR 1/8 POP RIVETS-You use a lot of CS4-4 on the floor boards of the fuselage they are 120 degrees. For our RV10 friends RSB-12 12in back rivet set-You will need this to back rivet the stiffeners on the elevators. The RV10 will also need BBRV10 SPECIAL BUCKING BAR-You will need this for the elevators. I would buy from Avery to complete the kit from Cleaveland 575 hand seamer 3-1/2 jaw-I use this to squeezing the trailing edge of the trim tabs. 550 3/32 vise grip dimplers- several places on ribs this is needed. 1046 SPEED DEBURRING AND COUNTERSINKING TOOL 23904 4 PC. HOOK AND PICK SET-You will need a pick many times for aligning skins (Harbor Freight) If you buy an Avery tool kit, I would buy the RV-3,-4-6-7-8-9and -10 builders tool kit. I would subtract from the kit 1001 22in hand rivet and dimpling tool-it is there c-frame tool a good tool but see below about a c-frame tool 10765 POLYETHYLENE DIMPLING MALLET-Goes with the c-frame tool. If you get the c-frame tool get the mallet. (Harbor Freight) 500 FLUTING PLIERS- You need a pair of fluting pliers I like Cleaveland's a lot better. 1042 EDGE ROLLING TOOL- I can not get this tool to work for me. It could just be me. 3507 3M RIVETING TAPE-Works well. If you use it take it off after use it is real hard to get off later. Use Scotch Removable Magic Tape works as well and much cheaper. 9885 ANGLE DRILL KIT- Nice kit not needed for the tail kit could be used later. (ebay) 1054 NBR 8 SCREW COUNTERSINK CUTTER-Not needed for the tail kit. 25500 SWIVEL HEAD POP RIVET TOOL-If you must use a hand pop tool use Cleaveland's PRS-20 it is much easier to squeeze. I would add to the kit: 7760 4in NO HOLE YOKE 7755 LONGERON YOKE 811 RIVETING TAPE-Scotch removable magic tape. 1003 BOELUBE Do not drill lead without it. 200 CLECO PLIERS-One is not enough. 1661 Light deburring wheel- You get a rougher one in the kit you need both. Go to Home Depot or Lowe's and get a grinder and install these wheels. 23904 4 PC. HOOK AND PICK SET-You will need a pick many times for aligning skins. For the RV9 42120 SPECIAL 120 DEGREE COUNTERSINK-Used where you use CS4-4 rivets on the elevators. For the RV10 630 RV10 ELEVATOR BUCKING BAR I would by from Cleaveland to complete the Avery kit:. 3MP-47 Scotch-Brite pads-you will need plenty DIE509-10 #10 SCREW DIMPLE DIES-You will need these to dimple for the screws for the lead weights EF-60 EDGE FORMER-Needed at seams HS-30 OFFSET HAND SEAMER-Used many places FP-200 FLUTING PLIERS-Used to straighten ribs For the RV9 DIECS4-4 120 DEGREE DIES FOR 1/8 POP RIVETS-You use a lot of CS4-4 on the skin of your elevators they are 120 degrees. For our RV10 friends RSB-12 12in back rivet set-You will need this to back rivet the stiffeners on the elevators. Tools that would be nice to have: PNEUMATIC SQUEEZER- In my opinion a must have. Get a 214 style. Make sure to get an adjustable set holder for it. PNEUMATIC POP RIVET GUN-Go to harbor freight or such and get one for around $40.00 LIGHTWEIGHT HOSE KITS-Makes it a lot easier to handle drills and rivet guns TATCO HAND SQUEEZER WITH 2in YOKE-Makes it a lot easier to dimple all those ribs (Not necessary, I like Avery's squeezer) C-FRAME DIMPLER EXPERIMENTAL AERO I brought a DRDT dimplier and installed it at Alexander Technical Center to try it out in January this year. Boy was that a mistake. There is no way I am getting it back. It is the best I have used for dimpling. It gives best dimples; it is consistent, quiet and a one man operation. There is no way I am going back to the old c-frame hammer method. Now if I need to dimple I pack up what I have and drive 32 miles even though I have a hammer c-Frame dimplier at home. It is that much better. They now sell the DRDT-2 which has some improvement over the -1. Mike Crowe Doug Gee wrote: > > I have been following this list for the past year and have spent many hours reviewing the many websites referenced from Tim's site - very very helpful in trying to comprehend the scope of this project. Despite all that, I'm ordering a tail kit and would like to apologize in advance for all the dumb questions and thank you for your patience and help. Now for the first set of dumb questions - I need tools. > > I see that Avery sell a 650 piece RV Builders Tool Kit with a recommended increase in clecos and a special bucking bar - is this a good kit? A friend recommended the Sioux brand so I was going to sub this brand for the rivet gun in the kit? I have a choice of 2x or 3x - which one? I have seen posts recommending a pneumatic squeezer - is the avery 7530kit a good one? Do I need the hand squeezer if I get the pneumatic? What yokes should I buy? If I buy a 4" yoke, why would I need smaller? What are "no hole" yokes for? I saw a post regarding a brand of clecos that didn't hold as well as another - are the Avery clecos good? Are tungsten bucking bars recommended? Avery set? Do I need a torque wrench - if so, which one? I see some recommendations to ream the holes before riveting - if so, what sizes do I need? Safety wire twisters - is there a recommended one? What size(s) safety wire are needed? Avery has a Oops rivet kit - do I buy them from Avery or Vans? Are the! > re any other "should have" tools that will make life easier? > > Really looking forward to starting this new adventure! > > >


    Message 6


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    Time: 07:01:59 AM PST US
    From: <jim@CombsFive.Com>
    Subject: Re: Batteries
    I agree! I have the Advanced Flight Systems 3500EE and it works great during cranking. Any EFIS that will not function during cranking is not worth having. Thats a required feature in my opinion. Jim Combs 40192 =========================================================== From: "Dawson-Townsend,Timothy" <tdawson-townsend@aurora.aero> Subject: RV10-List: Batteries Tim wrote: "Most EFIS systems won't stay running while you crank an engine" I say, any EFIS that's worth its salt will! TDT Tim Dawson-Townsend 40025 Firewall Forward tdt@aurora.aero 617-500-4812 (office) 617-905-4800 (mobile) ===========================================================


    Message 7


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    Time: 07:01:59 AM PST US
    Subject: New Builder - Tools
    From: John Jessen <n212pj@gmail.com>
    Yikes! My mileage has varied greatly! Not saying that this didn't happen to Michael, but Avery is where I start when thinking about buying another tool. It is also where I bought my original set. Bob has provided nothing but the best service for me over the years. Once taking back my stale pneumatic squeezer (not used at all in two years) and rebuilt it for free after it didn't perform correctly. When I complained about a rivet set (wasn't the rivet set's fault, rather my technique), he sent out another for free, including shipping. He's always been there for questions. The family's been under some great stress recently, but doubt that that should make a difference. Just real good people. I'd not pass them by. As I would not Cleveland, the only other one I've had direct experience with. They have been excellent as well. What you want is a company that has people who are willing to talk about the issues that you are encountering during the build, whether it be the quality or durability of a tool, how to use the tool, or an approach to a problem, and I've found both companies are very willing and able to do so. As Michael said, YMMV. John Jessen -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of RV Builder (Michael Sausen) Sent: Friday, March 21, 2008 6:27 AM Subject: RE: RV10-List: New Builder - Tools --> <rvbuilder@sausen.net> As the others have said, I would talk to PlaneTools, Cleavland, or Brown. All three of them are experienced and very reasonable and I have bought tools from all of them. I got all my initial stuff from Avery and found several items that you will never touch in his kits and at least one tool that breaks often. It's the V shaped edge debur tool that is brazed on and made by a relative or something. Long story short but he replaced the broken tool, twice, but said it was my fault, continually claimed I dropped it, and was rather rude about it. Both times the end popped right off as I was using it. His stuff is fine but I'm not keen on being called a liar and customer service is more important to me than a couple bucks. YMMV Michael -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Doug Gee Sent: Thursday, March 20, 2008 8:42 PM Subject: RV10-List: New Builder - Tools --> <Doug.Gee@firestone-textiles.com> I have been following this list for the past year and have spent many hours reviewing the many websites referenced from Tim's site - very very helpful in trying to comprehend the scope of this project. Despite all that, I'm ordering a tail kit and would like to apologize in advance for all the dumb questions and thank you for your patience and help. Now for the first set of dumb questions - I need tools. I see that Avery sell a 650 piece RV Builders Tool Kit with a recommended increase in clecos and a special bucking bar - is this a good kit? A friend recommended the Sioux brand so I was going to sub this brand for the rivet gun in the kit? I have a choice of 2x or 3x - which one? I have seen posts recommending a pneumatic squeezer - is the avery 7530kit a good one? Do I need the hand squeezer if I get the pneumatic? What yokes should I buy? If I buy a 4" yoke, why would I need smaller? What are "no hole" yokes for? I saw a post regarding a brand of clecos that didn't hold as well as another - are the Avery clecos good? Are tungsten bucking bars recommended? Avery set? Do I need a torque wrench - if so, which one? I see some recommendations to ream the holes before riveting - if so, what sizes do I need? Safety wire twisters - is there a recommended one? What size(s) safety wire are needed? Avery has a Oops rivet kit - do I buy them from Avery or Vans? Are the! re any other "should have" tools that will make life easier? Really looking forward to starting this new adventure!


    Message 8


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    Time: 07:11:17 AM PST US
    From: "Chase Snodgrass" <airplanedriver@gmail.com>
    Subject: Re: New Builder - Tools
    I have to put in a good word for Bob Avery here. I've been buying tools from Avery and others for ten years. I have found Bob to be the most professional, courteous, and friendly. He will bend over backwards to make good on his sales. I find his customer service and tool quality so good, that I use Avery tools almost exclusively for all my tool needs. Chase Snodgrass Presidio, TX http://flybigbend.com


    Message 9


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    Time: 07:37:31 AM PST US
    From: "Rene Felker" <rene@felker.com>
    Subject: Batteries
    Jim are you just trying to start an EFIS war? :) I made no provision for keeping my GRT Horizon 1 on line during cranking. I knew it would not stay on line, and with other electronics I have on board, I don't want it on line during cranking. I use the EIS for engine start, and it works great. Here is my startup procedure. Battery on line Check EIS for warnings, make sure nothing unexpected is showing Crank engine, monitoring EIS With engine start, wait for oil pressure, check for alarms Bring alternator on line Start up GRT EFIS, A/P and other avionics Wait a minute or so for EFIS and 430 to settle down, taxi and go. Use paper checklist unit EFIS is on line. It was just yesterday that I got the checklist loaded in the GRT, was using the BM lite. It was real nice to have the parameters and data available in the check list. I have been thinking about a second battery, but based on my mission requirements just don't see a need. Rene' Felker RV-10 N423CF Flying 801-721-6080 -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of jim@CombsFive.Com Sent: Friday, March 21, 2008 7:58 AM Subject: Re: RV10-List: Batteries I agree! I have the Advanced Flight Systems 3500EE and it works great during cranking. Any EFIS that will not function during cranking is not worth having. Thats a required feature in my opinion. Jim Combs 40192 =========================================================== From: "Dawson-Townsend,Timothy" <tdawson-townsend@aurora.aero> Subject: RV10-List: Batteries Tim wrote: "Most EFIS systems won't stay running while you crank an engine" I say, any EFIS that's worth its salt will! TDT Tim Dawson-Townsend 40025 Firewall Forward tdt@aurora.aero 617-500-4812 (office) 617-905-4800 (mobile) ===========================================================


    Message 10


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    Time: 08:16:15 AM PST US
    From: "RV Builder (Michael Sausen)" <rvbuilder@sausen.net>
    Subject: New Builder - Tools
    Like I said though, nothing wrong with his stuff and he did replace it every time. Far more people have had positive experiences with him than negative but no one is perfect. This was back in 2006. Who knows, might have caught him on a bad day. If it wasn't a face to face conversation I might have had a different impression of it. Just a datapoint. Michael -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of John Jessen Sent: Friday, March 21, 2008 8:59 AM Subject: RE: RV10-List: New Builder - Tools Yikes! My mileage has varied greatly! Not saying that this didn't happen to Michael, but Avery is where I start when thinking about buying another tool. It is also where I bought my original set. Bob has provided nothing but the best service for me over the years. Once taking back my stale pneumatic squeezer (not used at all in two years) and rebuilt it for free after it didn't perform correctly. When I complained about a rivet set (wasn't the rivet set's fault, rather my technique), he sent out another for free, including shipping. He's always been there for questions. The family's been under some great stress recently, but doubt that that should make a difference. Just real good people. I'd not pass them by. As I would not Cleveland, the only other one I've had direct experience with. They have been excellent as well. What you want is a company that has people who are willing to talk about the issues that you are encountering during the build, whether it be the quality or durability of a tool, how to use the tool, or an approach to a problem, and I've found both companies are very willing and able to do so. As Michael said, YMMV. John Jessen -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of RV Builder (Michael Sausen) Sent: Friday, March 21, 2008 6:27 AM Subject: RE: RV10-List: New Builder - Tools --> <rvbuilder@sausen.net> As the others have said, I would talk to PlaneTools, Cleavland, or Brown. All three of them are experienced and very reasonable and I have bought tools from all of them. I got all my initial stuff from Avery and found several items that you will never touch in his kits and at least one tool that breaks often. It's the V shaped edge debur tool that is brazed on and made by a relative or something. Long story short but he replaced the broken tool, twice, but said it was my fault, continually claimed I dropped it, and was rather rude about it. Both times the end popped right off as I was using it. His stuff is fine but I'm not keen on being called a liar and customer service is more important to me than a couple bucks. YMMV Michael -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Doug Gee Sent: Thursday, March 20, 2008 8:42 PM Subject: RV10-List: New Builder - Tools --> <Doug.Gee@firestone-textiles.com> I have been following this list for the past year and have spent many hours reviewing the many websites referenced from Tim's site - very very helpful in trying to comprehend the scope of this project. Despite all that, I'm ordering a tail kit and would like to apologize in advance for all the dumb questions and thank you for your patience and help. Now for the first set of dumb questions - I need tools. I see that Avery sell a 650 piece RV Builders Tool Kit with a recommended increase in clecos and a special bucking bar - is this a good kit? A friend recommended the Sioux brand so I was going to sub this brand for the rivet gun in the kit? I have a choice of 2x or 3x - which one? I have seen posts recommending a pneumatic squeezer - is the avery 7530kit a good one? Do I need the hand squeezer if I get the pneumatic? What yokes should I buy? If I buy a 4" yoke, why would I need smaller? What are "no hole" yokes for? I saw a post regarding a brand of clecos that didn't hold as well as another - are the Avery clecos good? Are tungsten bucking bars recommended? Avery set? Do I need a torque wrench - if so, which one? I see some recommendations to ream the holes before riveting - if so, what sizes do I need? Safety wire twisters - is there a recommended one? What size(s) safety wire are needed? Avery has a Oops rivet kit - do I buy them from Avery or Vans? Are the! re any other "should have" tools that will make life easier? Really looking forward to starting this new adventure!


    Message 11


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    Time: 08:30:55 AM PST US
    From: "Pascal" <rv10builder@verizon.net>
    Subject: Re: New Builder - Tools
    get the extended warranty however, mine broke after 150 pop rivets. Pascal ----- Original Message ----- From: "Marcus Cooper" <coop85@cableone.net> Sent: Thursday, March 20, 2008 9:00 PM Subject: RE: RV10-List: New Builder - Tools > > Doug, > In addition to all of the other tools mentions, I'd HIGHLY recommend a > pneumatic pop rivet gun from Harbor Freight. Mostly useful when you start > on the fuselage floors so watch for the frequent times it's available for > $29. Best cheap tool you'll ever get and it's a lifesaver. Same tool is > available on e-bay and other stores but I've never seen it as cheap as > Harbor Frieght. > > Marcus > > -----Original Message----- > From: owner-rv10-list-server@matronics.com > [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Doug Gee > Sent: Thursday, March 20, 2008 8:42 PM > To: rv10-list@matronics.com > Subject: RV10-List: New Builder - Tools > > <Doug.Gee@firestone-textiles.com> > > I have been following this list for the past year and have spent many > hours > reviewing the many websites referenced from Tim's site - very very helpful > in trying to comprehend the scope of this project. Despite all that, I'm > ordering a tail kit and would like to apologize in advance for all the > dumb > questions and thank you for your patience and help. Now for the first set > of dumb questions - I need tools. > > I see that Avery sell a 650 piece RV Builders Tool Kit with a recommended > increase in clecos and a special bucking bar - is this a good kit? A > friend > recommended the Sioux brand so I was going to sub this brand for the rivet > gun in the kit? I have a choice of 2x or 3x - which one? I have seen > posts > recommending a pneumatic squeezer - is the avery 7530kit a good one? Do I > need the hand squeezer if I get the pneumatic? What yokes should I buy? > If > I buy a 4" yoke, why would I need smaller? What are "no hole" yokes for? > I > saw a post regarding a brand of clecos that didn't hold as well as > another - > are the Avery clecos good? Are tungsten bucking bars recommended? Avery > set? Do I need a torque wrench - if so, which one? I see some > recommendations to ream the holes before riveting - if so, what sizes do I > need? Safety wire twisters - is there a recommended one? What size(s) > safety wire are needed? Avery has a Oops rivet kit - do I buy them from > Avery or Vans? Are the! > re any other "should have" tools that will make life easier? > > Really looking forward to starting this new adventure! > > >


    Message 12


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    Time: 09:34:37 AM PST US
    From: <rv@thelefflers.com>
    Subject: Re: New Builder - Tools
    They must be spiffed on the warranty sales. Recently every time I buy something from HF, the one gal discounts the unit by the cost of the warranty extension. > > From: "Pascal" <rv10builder@verizon.net> > Date: 2008/03/21 Fri AM 10:27:23 EST > To: <rv10-list@matronics.com> > Subject: Re: RV10-List: New Builder - Tools > > > get the extended warranty however, mine broke after 150 pop rivets. > Pascal > ----- Original Message ----- > From: "Marcus Cooper" <coop85@cableone.net> > To: <rv10-list@matronics.com> > Sent: Thursday, March 20, 2008 9:00 PM > Subject: RE: RV10-List: New Builder - Tools > > > > > > Doug, > > In addition to all of the other tools mentions, I'd HIGHLY recommend a > > pneumatic pop rivet gun from Harbor Freight. Mostly useful when you start > > on the fuselage floors so watch for the frequent times it's available for > > $29. Best cheap tool you'll ever get and it's a lifesaver. Same tool is > > available on e-bay and other stores but I've never seen it as cheap as > > Harbor Frieght. > > > > Marcus > > > > -----Original Message----- > > From: owner-rv10-list-server@matronics.com > > [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Doug Gee > > Sent: Thursday, March 20, 2008 8:42 PM > > To: rv10-list@matronics.com > > Subject: RV10-List: New Builder - Tools > > > > <Doug.Gee@firestone-textiles.com> > > > > I have been following this list for the past year and have spent many > > hours > > reviewing the many websites referenced from Tim's site - very very helpful > > in trying to comprehend the scope of this project. Despite all that, I'm > > ordering a tail kit and would like to apologize in advance for all the > > dumb > > questions and thank you for your patience and help. Now for the first set > > of dumb questions - I need tools. > > > > I see that Avery sell a 650 piece RV Builders Tool Kit with a recommended > > increase in clecos and a special bucking bar - is this a good kit? A > > friend > > recommended the Sioux brand so I was going to sub this brand for the rivet > > gun in the kit? I have a choice of 2x or 3x - which one? I have seen > > posts > > recommending a pneumatic squeezer - is the avery 7530kit a good one? Do I > > need the hand squeezer if I get the pneumatic? What yokes should I buy? > > If > > I buy a 4" yoke, why would I need smaller? What are "no hole" yokes for? > > I > > saw a post regarding a brand of clecos that didn't hold as well as > > another - > > are the Avery clecos good? Are tungsten bucking bars recommended? Avery > > set? Do I need a torque wrench - if so, which one? I see some > > recommendations to ream the holes before riveting - if so, what sizes do I > > need? Safety wire twisters - is there a recommended one? What size(s) > > safety wire are needed? Avery has a Oops rivet kit - do I buy them from > > Avery or Vans? Are the! > > re any other "should have" tools that will make life easier? > > > > Really looking forward to starting this new adventure! > > > > > > > > > > > > > > > > > > > > > > > > > > > > > > >


    Message 13


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    Time: 09:57:07 AM PST US
    Subject: New Builder - Tools
    From: "John W. Cox" <johnwcox@pacificnw.com>
    As another(A&P with IA and EAA TC) plus sometimes professional mechanic for the nation's top regional airline last year and an all too sometime RV builder, I second whole heartedly endorse Mike Crow's observation from ATC as posted by Larry Rosen. My tool selection for the RV-10 is far more vast than even the tools commonly used at work. Both have their advantages. Often builders are quick to write an early check and make the quick selection process simplified. Make your own list and check it twice. I have found the use of pneumatic tools indispensible. Larry won me over with his Hardhat graphic on his website with a Pneumatic Jackhammer operator. I would seldom resort to an electric powered hand tool - since. I formerly and repetitively visited the late Boeing Surplus store in Renton, WA which is now only a fond memory. Ebay is amazing when you make a comprehensive list. Tungsten Bucking bars are the most valued and borrowed tools I possess. Get some practical experience and ask other builders their input. Knowledge of item A vs. item B. often provides products which simplify the build and become a valued asset. I personally have two Sioux reversible drills which I love. I have the utmost respect for those of you who continue to use a mechanical hand squeezer or hand dimpler rather than the C214 style or DRDT-2 dimpler (which has plans available). Randy Debauw, builder of the first completed RV-10, enlightened me to the advantage of two or three used drills (Pre-chucked with the correct bit size for time efficiency). If you scan his file on Tim's site you may get a glimpse of the end of his workbench and down under the countertop a foot where more than a dozen such gems resided until needed. Several squeezers (Preset) makes the assembly a true pleasure. One vise mounted and the other free to roam in your hand. I have been surprised that more of you aren't willing to part with such tools after the build is complete. There is a lesson in there somewhere. Doug - Take the time to understand the process and the tools. Seek multiple opinions. You're going to love this group of friendly builders with a common goal and passion. John Cox -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Larry Rosen Sent: Friday, March 21, 2008 6:31 AM Subject: Re: RV10-List: New Builder - Tools Mike Crow, one of the my instructors at Alexander Technical Center posted this on the RV List back in 2004 so some of the specific info on model numbers may be out of date and Avery and Cleaveland may have changed there offerings, but IMHO it is great information. If you are considering purchasing your tools in Kit form, IMHO this is great advice. Below is what Mike wrote. It is not an exact quote and I will add some of my comments in (). To introduce myself first I am an A&P mechanic with an IA. I work as a Lead Mechanic for a major air line. For the past two years I have worked part time at the Alexander Technical Center at Griffin GA. as an instructor on their quick start tail assembly program. http://www.buildtofly.com/. (taking some sort of training class IMHO is invaluable, even if it only a weekend sheet metal class) I have been involved in over 100 tail kits. I have worked on the 6,7,8,9 and 10 kits; I am also building a RV8A myself. As each class begins I ask if the student have already purchased their tools. My hopes are that they have not as we have a good selection of tools to try from the different manufacturers. The ones that have gotten their tools before coming often say I wish I had gotten this tool or that tool instead. In the following I will try to give you a list and suggestions of tools that I have learned over the past two years. Please keep in mind that this information is my opinion and mine alone. Others may agree or disagree. There are two major suppliers of tools for the RV tail kits that I recommend Avery and Cleaveland both are RV builders and are good and honest people to do business with. I would buy a tool kit from Avery or Cleaveland to begin with. Both will allow you to add or subtract the tools you want to the kit. I will use both their 2004 catalogs as a guide. (The information is updated for Cleaveland's 2005 catalog) First if you buy Cleaveland's kit I would buy their complete airframe tool package p/n Comp-Kit 05. I would subtract from the kit: BBRP-48 Back Riveting Plate-It is a nice plate but too small in my opinion. (Cleaveland must be listening they now have an optional 4"x16" back riveting plate. Get the bigger plate) CF-80 C-Frame Riveting Tool-More about C-Frames later but if you get this one also order their C-From Table Kit CTF-48 ASRD-14 Air Swivel Regulator- has been changed it now has a click type knob. This is the type regulator you will want. I would add to the kit: I would suggest the 3X Rivet gun- The 2x works good on the 3/32 rivet but not well on the 1/8 rivet. Get a 3x to work well on the 1/8 and turn down the pressure a little to do the 3/32 or better yet buy one of each. The 3X is standard in the kit. DP-8 Drive Pin Punches- This is a nice punch set you could get by with only the 3/32 and 1/8 which come in the kit. (you will be removing a few bad rivets) LBL-13 BOELUBE Do not drill lead without it. 3MW-77S6 Light deburring wheel- You get a rougher one in the kit you need both. Go to Home Depot or Lowe's and get a grinder and install these wheels. 3MP-47 Scotch-Brite pads-you will need plenty. The kit now has 5 pads. DIE509-10 #10 SCREW DIMPLE DIES-You will need these to dimple for the screws for the lead weights SNYT-405 4in THIN NOSE YOKE- You are going to need a thin nose and a 4in nose get them both in one. SNYF-251 2.5in FLANGE NOSE YOKE- There is places where nothing else is going to reach. RSMS-75 SWIVEL FLUSH SET WITH RUBBER GUARD-You must cut some of the rubber down or you rivets will set too high CLP-20 CLEKO PLIERS-One is not enough. CLC-50 1/2in CLEKO CLAMP-You get 4. You need at least 10. CLC-100 1in CLEKO CLAMP-You get 4. You need at least 10. CC120-30 120 DEGREE DIES FOR 1/8 POP RIVETS-You use a lot of CS4-4 on the floor boards of the fuselage they are 120 degrees. For our RV10 friends RSB-12 12in back rivet set-You will need this to back rivet the stiffeners on the elevators. The RV10 will also need BBRV10 SPECIAL BUCKING BAR-You will need this for the elevators. I would buy from Avery to complete the kit from Cleaveland 575 hand seamer 3-1/2 jaw-I use this to squeezing the trailing edge of the trim tabs. 550 3/32 vise grip dimplers- several places on ribs this is needed. 1046 SPEED DEBURRING AND COUNTERSINKING TOOL 23904 4 PC. HOOK AND PICK SET-You will need a pick many times for aligning skins (Harbor Freight) If you buy an Avery tool kit, I would buy the RV-3,-4-6-7-8-9and -10 builders tool kit. I would subtract from the kit 1001 22in hand rivet and dimpling tool-it is there c-frame tool a good tool but see below about a c-frame tool 10765 POLYETHYLENE DIMPLING MALLET-Goes with the c-frame tool. If you get the c-frame tool get the mallet. (Harbor Freight) 500 FLUTING PLIERS- You need a pair of fluting pliers I like Cleaveland's a lot better. 1042 EDGE ROLLING TOOL- I can not get this tool to work for me. It could just be me. 3507 3M RIVETING TAPE-Works well. If you use it take it off after use it is real hard to get off later. Use Scotch Removable Magic Tape works as well and much cheaper. 9885 ANGLE DRILL KIT- Nice kit not needed for the tail kit could be used later. (ebay) 1054 NBR 8 SCREW COUNTERSINK CUTTER-Not needed for the tail kit. 25500 SWIVEL HEAD POP RIVET TOOL-If you must use a hand pop tool use Cleaveland's PRS-20 it is much easier to squeeze. I would add to the kit: 7760 4in NO HOLE YOKE 7755 LONGERON YOKE 811 RIVETING TAPE-Scotch removable magic tape. 1003 BOELUBE Do not drill lead without it. 200 CLECO PLIERS-One is not enough. 1661 Light deburring wheel- You get a rougher one in the kit you need both. Go to Home Depot or Lowe's and get a grinder and install these wheels. 23904 4 PC. HOOK AND PICK SET-You will need a pick many times for aligning skins. For the RV9 42120 SPECIAL 120 DEGREE COUNTERSINK-Used where you use CS4-4 rivets on the elevators. For the RV10 630 RV10 ELEVATOR BUCKING BAR I would by from Cleaveland to complete the Avery kit:. 3MP-47 Scotch-Brite pads-you will need plenty DIE509-10 #10 SCREW DIMPLE DIES-You will need these to dimple for the screws for the lead weights EF-60 EDGE FORMER-Needed at seams HS-30 OFFSET HAND SEAMER-Used many places FP-200 FLUTING PLIERS-Used to straighten ribs For the RV9 DIECS4-4 120 DEGREE DIES FOR 1/8 POP RIVETS-You use a lot of CS4-4 on the skin of your elevators they are 120 degrees. For our RV10 friends RSB-12 12in back rivet set-You will need this to back rivet the stiffeners on the elevators. Tools that would be nice to have: PNEUMATIC SQUEEZER- In my opinion a must have. Get a 214 style. Make sure to get an adjustable set holder for it. PNEUMATIC POP RIVET GUN-Go to harbor freight or such and get one for around $40.00 LIGHTWEIGHT HOSE KITS-Makes it a lot easier to handle drills and rivet guns TATCO HAND SQUEEZER WITH 2in YOKE-Makes it a lot easier to dimple all those ribs (Not necessary, I like Avery's squeezer) C-FRAME DIMPLER EXPERIMENTAL AERO I brought a DRDT dimplier and installed it at Alexander Technical Center to try it out in January this year. Boy was that a mistake. There is no way I am getting it back. It is the best I have used for dimpling. It gives best dimples; it is consistent, quiet and a one man operation. There is no way I am going back to the old c-frame hammer method. Now if I need to dimple I pack up what I have and drive 32 miles even though I have a hammer c-Frame dimplier at home. It is that much better. They now sell the DRDT-2 which has some improvement over the -1. Mike Crowe Doug Gee wrote: <Doug.Gee@firestone-textiles.com> > > I have been following this list for the past year and have spent many hours reviewing the many websites referenced from Tim's site - very very helpful in trying to comprehend the scope of this project.


    Message 14


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    Time: 11:20:48 AM PST US
    From: "joe arnold" <josarnold@msn.com>
    Subject: RV-10 kit for sale
    Timing in Life Is Everything That being said I am putting my Quick build RV-10 kit for sale Empennage Kit was professionally supervised by a master RV.builder in the Pittsburgh area Wings are about 90% done, comes with auto pilot Gretz Heated Pitot Tube, wiring harness for strobes lots of stuff Tools are for sale. I also have dual Chelton EFIS for sale minus the Gadahrs unit due to unscrupulous business men AKA crooks. http://www.cheltonflightsystems.com/EX/ This is not a hardship case I took over the 70 year old family business, and its not going to falter on my watch. I am also building a lake house 125 miles from home on the weekends. I live in Doylestown Pa north east of Philadelphia, DYL is our home airport. If interested email at josarnold@msn.com and I will send pictures of work completed our what ever you need, must be picked up. You know what it is worth make me an offer.


    Message 15


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    Time: 11:20:48 AM PST US
    From: "Pascal" <rv10builder@verizon.net>
    Subject: Re: New Builder - Tools
    In all fairness, I should be more specific with the one I had http://www.harborfreight.com/cpi/ctaf/displayitem.taf?Itemnumber=93458 there are a couple others and I don't know if they work any better than the one I had. Pascal ----- Original Message ----- From: <rv@thelefflers.com> Sent: Friday, March 21, 2008 9:31 AM Subject: Re: Re: RV10-List: New Builder - Tools > > They must be spiffed on the warranty sales. Recently every time I buy > something from HF, the one gal discounts the unit by the cost of the > warranty extension. >> >> From: "Pascal" <rv10builder@verizon.net> >> Date: 2008/03/21 Fri AM 10:27:23 EST >> To: <rv10-list@matronics.com> >> Subject: Re: RV10-List: New Builder - Tools >> >> >> get the extended warranty however, mine broke after 150 pop rivets. >> Pascal >> ----- Original Message ----- >> From: "Marcus Cooper" <coop85@cableone.net> >> To: <rv10-list@matronics.com> >> Sent: Thursday, March 20, 2008 9:00 PM >> Subject: RE: RV10-List: New Builder - Tools >> >> >> > >> > Doug, >> > In addition to all of the other tools mentions, I'd HIGHLY recommend >> > a >> > pneumatic pop rivet gun from Harbor Freight. Mostly useful when you >> > start >> > on the fuselage floors so watch for the frequent times it's available >> > for >> > $29. Best cheap tool you'll ever get and it's a lifesaver. Same tool >> > is >> > available on e-bay and other stores but I've never seen it as cheap as >> > Harbor Frieght. >> > >> > Marcus >> > >> > -----Original Message----- >> > From: owner-rv10-list-server@matronics.com >> > [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Doug Gee >> > Sent: Thursday, March 20, 2008 8:42 PM >> > To: rv10-list@matronics.com >> > Subject: RV10-List: New Builder - Tools >> > >> > <Doug.Gee@firestone-textiles.com> >> > >> > I have been following this list for the past year and have spent many >> > hours >> > reviewing the many websites referenced from Tim's site - very very >> > helpful >> > in trying to comprehend the scope of this project. Despite all that, >> > I'm >> > ordering a tail kit and would like to apologize in advance for all the >> > dumb >> > questions and thank you for your patience and help. Now for the first >> > set >> > of dumb questions - I need tools. >> > >> > I see that Avery sell a 650 piece RV Builders Tool Kit with a >> > recommended >> > increase in clecos and a special bucking bar - is this a good kit? A >> > friend >> > recommended the Sioux brand so I was going to sub this brand for the >> > rivet >> > gun in the kit? I have a choice of 2x or 3x - which one? I have seen >> > posts >> > recommending a pneumatic squeezer - is the avery 7530kit a good one? >> > Do I >> > need the hand squeezer if I get the pneumatic? What yokes should I >> > buy? >> > If >> > I buy a 4" yoke, why would I need smaller? What are "no hole" yokes >> > for? >> > I >> > saw a post regarding a brand of clecos that didn't hold as well as >> > another - >> > are the Avery clecos good? Are tungsten bucking bars recommended? >> > Avery >> > set? Do I need a torque wrench - if so, which one? I see some >> > recommendations to ream the holes before riveting - if so, what sizes >> > do I >> > need? Safety wire twisters - is there a recommended one? What size(s) >> > safety wire are needed? Avery has a Oops rivet kit - do I buy them >> > from >> > Avery or Vans? Are the! >> > re any other "should have" tools that will make life easier? >> > >> > Really looking forward to starting this new adventure! >> > >> > >> > >> > >> > >> > >> > >> > >> > >> > >> > >> > >> > >> >> >> >> >> > > >


    Message 16


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    Time: 12:12:21 PM PST US
    Subject: Mogas / Avgas Trivia
    From: "John W. Cox" <johnwcox@pacificnw.com>
    Tips on pumping gas. I don't know what you guys are paying for gasoline.... but here in California we are also paying higher, up to $3.50 per gallon. But my line of work is in petroleum for about 31 years now, so here are some tricks to get more of your money's worth for every gallon.. Here at the Kinder Morgan Pipeline where I work in San Jose, CA we deliver about 4 million gallons in a 24-hour period thru the pipeline. One day is diesel the next day is jet fuel, and gasoline, regular and premium grades. We have 34-storage tanks here with a total capacity of 16,800,000 gallons. Only buy or fill up your car or truck in the early morning when the ground temperature is still cold. Remember that all service stations have their storage tanks buried below ground. The colder the ground the more dense the gasoline, when it gets warmer gasoline expands, so buying in the afternoon or in the evening....your gallon is not exactly a gallon. In the petroleum business, the specific gravity and the temperature of the gasoline, diesel and jet fuel, ethanol and other petroleum products plays an important role. A 1-degree rise in temperature is a big deal for this business. But the service stations do not have temperature compensation at the pumps. When you're filling up do not squeeze the trigger of the nozzle to a fast mode. If you look you will see that the trigger has three (3)stages: low, middle, and high. In slow mode you should be pumping on low speed, thereby minimizing the vapors that are created while you are pumping. All hoses at the pump have a vapor return. If you are pumping on the fast rate, some other liquid that goes to your tank becomes vapor. Those vapors are being sucked up and back into the underground storage tank so you're getting less worth for your money. One of the most important tips is to fill up when your gas tank is HALF FULL or HALF EMPTY. The reason for this is, the more gas you have in your tank the less air occupying its empty space. Gasoline evaporates faster than you can imagine. Gasoline storage tanks have an internal floating roof. This roof serves as zero clearance between the gas and the atmosphere, so it minimizes the evaporation. Unlike service stations, here where I work, every truck that we load is temperature compensated so that every gallon is actually the exact amount. Another reminder, if there is a gasoline truck pumping into the storage tanks when you stop to buy gas, DO NOT fill up--most likely the gasoline is being stirred up as the gas is being delivered, and you might pick up some of the dirt that normally settles on the bottom. Hope this will help you get the most value for your money. DO SHARE THESE TIPS WITH OTHERS! WHERE TO BUY USA GAS, THIS IS VERY IMPORTANT TO KNOW. READ ON Gas rationing in the 80's worked even though we grumbled about it. It might even be good for us! The Saudis are boycotting American goods. We should return the favor. An interesting thought is to boycott their GAS. Every time you fill up the car, you can avoid putting more money into the coffers of Saudi Arabia. Just buy from gas companies that don't import their oil from the Saudis. Nothing is more frustrating than the feeling that every time I fill-up the tank, I am sending my money to people who are trying to kill me, my family, and my friends. I thought it might be interesting for you to know which oil companies are the best to buy gas from and which major companies import Middle Eastern oil. These companies import Middle Eastern oil: Shell........................... 205,742,000 barrels Chevron/Texaco......... 144,332,000 barrels Exxon/Mobil............... 130,082,000 barrels Marathon/Speedway... 117,740,000 barrels Amoco............................62,231,000 barrels Citgo gas is from South America, from a Dictator who hates Americans. If you do the math at $30/barrel, these imports amount to over $18 BILLION! (oil is now $90 - $100 a barrel Here are some large companies that do not import Middle Eastern oil: Sunoco..................0 barrels Conoco..................0 barrels Sinclair..................0 barrels BP/Phillips.............0 barrels Hess......................0 barrels ARC0.....................0 barrels If you go to Sunoco.com , you will get a list of the station locations near you. All of this information is available from the Department of Energy and each is required to state where they get their oil and how much they are importing. But to have an impact, we need to reach literally millions of gas buyers. It's really simple to do. Now, don't wimp out at this point.... keep reading and I'll explain how simple it is to reach millions of people!! I'm sending this note to about thirty people. If each of you send it to at least ten more (30 x 10 = 300)...and those 300 send it to at least ten more (300 x 10 = 3,000) .. and so on, by the time the message reaches the sixth generation of people, we will have reached over THREE MILLION consumers !!!!!!! If those three million get excited and pass this on to ten friends each, then 30 million people will have been contacted! If it goes one level further, you guessed it ..... THREE HUND RED MILLION PEOPLE!!! Again, all you have to do is send this to 10 people. How long would all that take? I got my first hand experience with this gasoline distribution industry in the Spring/Summer of 1973. It was the result of OPEC retaliation for a US led Grain embargo action. We opened a series of Closed "Douglas" Service Stations throughout Oregon to gain access to a Department of Energy AVGAS restriction which for a short time became a total loss of Avgas at the end of the Olympic Pipeline Distribution Chain. In those days we had Red/Green/Blue and Yes - Purple Avgas. Our Oregon State Governor enacted what became known historically as "Odd/Even" refueling policy. Fortunately I had a friend who had a brother up the food change at Continental Oil Company who made a phone call. This post brings back memories and potential for the months ahead. AOPA has just posted tips for conserving Avgas. Hope you find it of personal value. John Cox #600


    Message 17


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    Time: 12:29:33 PM PST US
    From: John Ackerman <johnag5b@cableone.net>
    Subject: Re: New Builder - Tools
    Boy, Doug, you really hit a resonant chord with RV10 builders! In no particular order, here are a few preferences - opinion only: Ebay is a great source when you know what you want. We've had good luck with Cleaveland tools, but are tending to buy cheap stuff (like Clecos) from the Yard (good folks, but inexpensive so caveat emptor), and other stuff (especially drill bits) from Avery. Their customer support is superb and quality is high. Harbor Freight has some good deals among the rest of their stuff. We have three of their die grinders at an average price of less than $10 on sale, and they continue to work very well. Probably at least one is necessary. Carbide bits cost more (each!) than the die grinders; cutoff wheels like those in Van's kit are cheap and last pretty well. Get a few extras. Necessary for cutting plexiglas and fiberglass. One of the most used tools is a grinder/polisher fitted with coarse and fine Scotchbrite wheels. A movable stand al la Tony Binegelis' book "The Sportplane Builder" but smaller and with just this one tool on it with and lots of clearance around the wheels would really be well worth the effort. Select a polisher with lots of clearance around the wheels (no guards, long shaft). Did I says lots of clearance around the wheels? Check Harbor freight for this item; ensure that the diameters of shaft and wheels match. Consider buying several pneumatic drills, as small and as fast- turning as possible. By accident, we wound up with two Chicago Pneumatics (Ebay); we would like to have three. Get one of the new Li- ion powered 1/2" drills for bigger holes. They are really a lot better than the rechargeable electrics of few years ago. Our new Makita is compact, powerful and relatively cheap (Home Depot). "Next time" (Ha!) we would try using reamers instead of drills for most of the match drilling work to get a cleaner hole, but drills work fine with adequate deburring. Get a set of Good cobalt drill bits in both number and fractional sizes - you won't regret it. Cheap (rapidly dulled) bits are a real pain mostly when drilling steel, especially stainless steel (firewall). Then get a half dozen or so (buy more as needed) #40 and #30 bits, and a "few" #27, 21, 19, 12, and 3/16" bits. You will really like having extra long bits in #30, 40, and 12, and the medium long ones in #30 and 40. Get awls (2) for aligning holes. Angle drill. Ouch! expensive and require skill to operate but, unfortunately, necessary. Try Steinair. Get pretty much the same drills as above, but fewer of them and in more lengths. Stubby bits are essential, but the longest bit that will fit gives you the best directional accuracy. Don't do like we did and buy surplus from Ebay unless you really know what you're doing. You can never have too many clecos, especially silver 3/32" size, but also 1/8" copper ones. Get a dozen or so in the black and gold sizes, too. Also get the cleco clamps - a dozen each would be about right. The longer ones tend to be more useful, so i you're really on a tight budget get just the longer ones. Maybe you can borrow clecos, but I think that's a bad idea. Two cleco pliers are really handy, especially when you have help/instruction -and you will! You will need a variety of other clamps, especially small C-clamps. Get (Ebay) a dozen or so of the good ones that have a plastic pad on one jaw. You will need long-reach clamps, and, for gluing the doors, some big spring clamps or similar. DON'T skimp here! (Ask me how I know...) You will find you don't have the right clamp a lot of the time - mostly because the reach is too short. Bite the bullet and buy what you need locally. It's much cheaper in the long run. 3X rivet gun of good quality. I'm happy with my ancient Chicago Pneumatic. Don't go undersized - it's a pain! Bite the bullet and buy the different sizes and shapes and lengths of sets, including a back rivet set. Do not buy the back rivet plates the vendors sell. They're too small. Get a 1/4" steel plate. Mine was a gift from Deems Davis, and is about 11" X 17". It's especially nice for riveting the tail cone with the Clecoes inserted from the inside of the cone. Don't get the swiveling flush rivet set - the solid unit gives much better control. (Ask me how I know...) Get a good pop riveter and a cheap one. Aggressively grind the cheap one down to get into tight places. We never used the pneumatic (Harbor Freight) pop riveter we bought - not worth the effort to set up and learn. IMHO, you will be well served with the smallest rivet squeezer available to get into tight spots, and a generous set of yokes including a must-have longeron yoke and a 3" thin-nose yoke. Get the smallest yoke available, too. A pneumatic squeezer is exceptionally handy for both dimpling and squeezing. Avery's pneumatic and manual squeezers take the same yokes, as do others', I believe. <blatant commercial message> Marlys and I have a DRDT-2 dimpler that we really love. We don't have a C-frame and have not missed it. This particular DRDT-2 was featured in the October 2006 issue of Kitplanes. We're all done dimpling large sheet metal pieces now, though, so it's for sale. I'll post about it if that's allowed. <end commercial message> If you want a new DRDT-2, Paul Merems of Experimental Aero 12351 E. Lou Bock Pl. Tucson, AZ 85749 stands out among a very good set of vendors for his helpfulness and the quality of his stuff. Bucking bars - the commercial ones all tend to be too light. You will probably have to make at least some of them. The heaviest bar that will fit is best. Avery #620 gets a lot of use as does the Yard's #15053. Tungsten bars are scandalously expensive. Were I to start over, I'd buy them in a heartbeat. Compressor - If you have 220V available or can get it, buy an oil bath unit made for 220 only. They're more powerful and no more expensive than the biggest 120V units. Buy the good rubber hoses if you can. Drill press - Don't go home without one! It's nice to have a crank height adjustment, but our old used commercial unit serves loyally with out it. Band saw - very handy. Expensive. Table saw with carbide combination blade - exceptionally handy. Expensive. Dangerous! Grinder (stone wheels, not Scotchbrite) - probably necessary, but cheap. Sander with vertical wheel and horizontal belt - Very handy, not too expensive, but probably not necessary. D/A grinder. Very useful for the coarse fiberglass work. 3M sanding boards are pricey as can be, but worth it. Local body shop supply was our source. Pair of trammel points for layout. Cheap. Handy. Flexible. Best way to measure hole distances that need duplicating. Large and small draftsman's compasses set to good steel rules are really nice. Rules of lengths 6" (several are handy, we love the little Starrett rules), 12" and 18" (to fit combination square) and at least one long one (3 or 4 feet) are very rice to have. For the longer ones, a good steel straightedge would be an acceptable substitute.Rules get pricey in a hurry. Ebay. Bubble levels can sometimes substitute for straightedges, and you will need at least one level. A set of engineer's squares (cheap is OK - even the cheap ones are pretty good) gets a lot of use. Necessary. Cheap plastic drafting templates (various circle sizes) and squares are very useful and surprisingly accurate. I guess I can't postpone working on door fit any more... Enjoy! John Ackerman 40458 in fiberglas purgatory Do Not Archive On Mar 20, 2008, at 6:41 PM, Doug Gee wrote: > textiles.com> > > I have been following this list for the past year and have spent > many hours reviewing the many websites referenced from Tim's site - > very very helpful in trying to comprehend the scope of this > project. Despite all that, I'm ordering a tail kit and would like > to apologize in advance for all the dumb questions and thank you > for your patience and help. Now for the first set of dumb > questions - I need tools. > > I see that Avery sell a 650 piece RV Builders Tool Kit with a > recommended increase in clecos and a special bucking bar - is this > a good kit? A friend recommended the Sioux brand so I was going to > sub this brand for the rivet gun in the kit? I have a choice of 2x > or 3x - which one? I have seen posts recommending a pneumatic > squeezer - is the avery 7530kit a good one? Do I need the hand > squeezer if I get the pneumatic? What yokes should I buy? If I > buy a 4" yoke, why would I need smaller? What are "no hole" yokes > for? I saw a post regarding a brand of clecos that didn't hold as > well as another - are the Avery clecos good? Are tungsten bucking > bars recommended? Avery set? Do I need a torque wrench - if so, > which one? I see some recommendations to ream the holes before > riveting - if so, what sizes do I need? Safety wire twisters - is > there a recommended one? What size(s) safety wire are needed? > Avery has a Oops rivet kit - do I buy them from Avery or Vans? Are > the! > re any other "should have" tools that will make life easier? > > Really looking forward to starting this new adventure! > >


    Message 18


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    Time: 12:35:17 PM PST US
    From: "Fred Williams, M.D." <drfred@suddenlinkmail.com>
    Subject: Manifold pressure port
    Can anybody give me a hint as to where the hook up is for the manifold pressure on a IO 540 E4 A5 engine? Looks like there should be a 1/4 nipple to connect the hose that goes to the sensor. I can't seem to find the port in the overhaul manual. Thanks in advance. And to the gentleman getting the tools. Get the good springback dimple dies. Worth their weight in gold. Fred Williams 40515 In the "now where does this wire go? " part of finishing.


    Message 19


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    Time: 12:43:11 PM PST US
    Subject: Manifold pressure port
    From: "BPA" <BPA@bpaengines.com>
    Fred, You can pull your MP from the #5 cylinder intake port. There should be a gallery plug (1/8 pipe)right under the oil drain back fitting by the rocker box cover. Allen BPE, Inc. -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Fred Williams, M.D. Sent: Friday, March 21, 2008 1:33 PM Subject: RV10-List: Manifold pressure port <drfred@suddenlinkmail.com> Can anybody give me a hint as to where the hook up is for the manifold pressure on a IO 540 E4 A5 engine? Looks like there should be a 1/4 nipple to connect the hose that goes to the sensor. I can't seem to find the port in the overhaul manual. Thanks in advance. And to the gentleman getting the tools. Get the good springback dimple dies. Worth their weight in gold. Fred Williams 40515 In the "now where does this wire go? " part of finishing.


    Message 20


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    Time: 12:46:45 PM PST US
    From: "Gerhardstein/Windance" <windance@rockisland.com>
    Subject: Re: Mogas / Avgas Trivia
    Mogas / Avgas Triviawhy are you shouting at us. Font down for god's sake. ----- Original Message ----- From: John W. Cox To: rv10-list@matronics.com Sent: Friday, March 21, 2008 12:06 PM Subject: RV10-List: Mogas / Avgas Trivia Tips on pumping gas. I don't know what you guys are paying for gasoline.... but here in California we are also paying higher, up to $3.50 per gallon. But my line of work is in petroleum for about 31 years now, so here are some tricks to get more of your money's worth for every gallon.. Here at the Kinder Morgan Pipeline where I work in San Jose, CA we deliver about 4 million gallons in a 24-hour period thru the pipeline. One day is diesel the next day is jet fuel, and gasoline, regular and premium grades. We have 34-storage tanks here with a total capacity of 16,800,000 gallons. Only buy or fill up your car or truck in the early morning when the ground temperature is still cold. Remember that all service stations have their storage tanks buried below ground. The colder the ground the more dense the gasoline, when it gets warmer gasoline expands, so buying in the afternoon or in the evening....your gallon is not exactly a gallon. In the petroleum business, the specific gravity and the temperature of the gasoline, diesel and jet fuel, ethanol and other petroleum products plays an important role. A 1-degree rise in temperature is a big deal for this business. But the service stations do not have temperature compensation at the pumps. When you're filling up do not squeeze the trigger of the nozzle to a fast mode. If you look you will see that the trigger has three (3)stages: low, middle, and high. In slow mode you should be pumping on low speed, thereby minimizing the vapors that are created while you are pumping. All hoses at the pump have a vapor return. If you are pumping on the fast rate, some other liquid that goes to your tank becomes vapor. Those vapors are being sucked up and back into the underground storage tank so you're getting less worth for your money. One of the most important tips is to fill up when your gas tank is HALF FULL or HALF EMPTY. The reason for this is, the more gas you have in your tank the less air occupying its empty space. Gasoline evaporates faster than you can imagine. Gasoline storage tanks have an internal floating roof. This roof serves as zero clearance between the gas and the atmosphere, so it minimizes the evaporation. Unlike service stations, here where I work, every truck that we load is temperature compensated so that every gallon is actually the exact amount. Another reminder, if there is a gasoline truck pumping into the storage tanks when you stop to buy gas, DO NOT fill up--most likely the gasoline is being stirred up as the gas is being delivered, and you might pick up some of the dirt that normally settles on the bottom. Hope this will help you get the most value for your money. DO SHARE THESE TIPS WITH OTHERS! WHERE TO BUY USA GAS, THIS IS VERY IMPORTANT TO KNOW. READ ON Gas rationing in the 80's worked even though we grumbled about it. It might even be good for us! The Saudis are boycotting American goods. We should return the favor. An interesting thought is to boycott their GAS. Every time you fill up the car, you can avoid putting more money into the coffers of Saudi Arabia. Just buy from gas companies that don't import their oil from the Saudis. Nothing is more frustrating than the feeling that every time I fill-up the tank, I am sending my money to people who are trying to kill me, my family, and my friends. I thought it might be interesting for you to know which oil companies are the best to buy gas from and which major companies import Middle Eastern oil. These companies import Middle Eastern oil: Shell........................... 205,742,000 barrels Chevron/Texaco......... 144,332,000 barrels Exxon/Mobil............... 130,082,000 barrels Marathon/Speedway... 117,740,000 barrels Amoco............................62,231,000 barrels Citgo gas is from South America, from a Dictator who hates Americans. If you do the math at $30/barrel, these imports amount to over $18 BILLION! (oil is now $90 - $100 a barrel Here are some large companies that do not import Middle Eastern oil: Sunoco..................0 barrels Conoco..................0 barrels Sinclair..................0 barrels BP/Phillips.............0 barrels Hess......................0 barrels ARC0.....................0 barrels If you go to Sunoco.com , you will get a list of the station locations near you. All of this information is available from the Department of Energy and each is required to state where they get their oil and how much they are importing. But to have an impact, we need to reach literally millions of gas buyers. It's really simple to do. Now, don't wimp out at this point.... keep reading and I'll explain how simple it is to reach millions of people!! I'm sending this note to about thirty people. If each of you send it to at least ten more (30 x 10 = 300)...and those 300 send it to at least ten more (300 x 10 = 3,000) .. and so on, by the time the message reaches the sixth generation of people, we will have reached over THREE MILLION consumers !!!!!!! If those three million get excited and pass this on to ten friends each, then 30 million people will have been contacted! If it goes one level further, you guessed it ..... THREE HUND RED MILLION PEOPLE!!! Again, all you have to do is send this to 10 people. How long would all that take? I got my first hand experience with this gasoline distribution industry in the Spring/Summer of 1973. It was the result of OPEC retaliation for a US led Grain embargo action. We opened a series of Closed "Douglas" Service Stations throughout Oregon to gain access to a Department of Energy AVGAS restriction which for a short time became a total loss of Avgas at the end of the Olympic Pipeline Distribution Chain. In those days we had Red/Green/Blue and Yes - Purple Avgas. Our Oregon State Governor enacted what became known historically as "Odd/Even" refueling policy. Fortunately I had a friend who had a brother up the food change at Continental Oil Company who made a phone call. This post brings back memories and potential for the months ahead. AOPA has just posted tips for conserving Avgas. Hope you find it of personal value. John Cox #600


    Message 21


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    Time: 01:00:52 PM PST US
    Subject: Blatant commercial message - DRDT-2 for sale
    From: John Ackerman <johnag5b@cableone.net>
    Marlys and I have a DRDT-2 dimpler that we really like. We're all done dimpling large sheet metal pieces now, though, and are not likely to build another airplane, so it's for sale. This particular DRDT-2 was featured in the October 2006 issue of Kitplanes. It's in fine condition - I'm not sure that one RV10 is enough to break it in. :-) Sale would include a carpeted support table per Paul's plans if you want to pay the shipping rather than make one (it's bulky), and the paperwork it came with (plans, instructions). New price is $350 from Experimental Aero. Best acceptable offer by April 1 takes it; I will sell immediately for $250. You pay actual shipping cost including insurance; I box it up at my cost and labor. $25 discount if you pick it up instead. Payment via paypal, Cashier's check, money order , etc. Personal check is OK, but I will wait to ship until it clears. I'm not set up to take credit cards. We're located in Prescott, AZ 86305. Phone is 928-759-9279. Email: is johnag5b@cableone.net. If you want a new DRDT-2, Paul Merems of Experimental Aero 12351 E. Lou Bock Pl. Tucson, AZ 85749 stands out among a very good set of RV-10 vendors for his helpfulness and the quality of his stuff. His website is: http://www.experimentalaero.com/DRDT-2.htm and there's a good description of the dimpler there. John Ackerman RV10 #40458


    Message 22


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    Time: 01:15:28 PM PST US
    Subject: Re: New Builder - Tools
    From: "johngoodman" <johngoodman@earthlink.net>
    Doug, I went with the Avery Kit recommended for the RV-10. No regrets. With hindsight, I could have saved by shopping around on certain items, but I didn't know I needed them until Avery put them in the kit. I got the 2x gun and it works fine. As an option, Avery suggested a keyless chuck for the Sioux drill - I'm glad I got it. After squeezing a few rivets by hand, you will love a pneumatic one. Definitely get the Longeron Yoke, although "tall" squeezer heads are an alternative (look at Avery's Deluxe Set). Stuff you won't find in the kits: Clamps, clamps, clamps. Grinder for the Scotchbrite wheel - do NOT use the stone wheels on aluminum. A belt/disc sander - works great on aluminum. My Craftsman table top drill press is a must - especially for countersinking those long pieces. A band saw is not essential but I wish I had gotten something better than a Ryobi $99 special at Home Depot. A good table mounted vise. A Dremel kit is almost essential. A pneumatic cleco gun is my favorite luxury. Sorry for rambling, John -------- #40572 QB Fuselage, wings finished N711JG reserved Read this topic online here: http://forums.matronics.com/viewtopic.php?p=171561#171561


    Message 23


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    Time: 01:15:28 PM PST US
    From: Jesse Saint <jesse@saintaviation.com>
    Subject: Re: New Builder - Tools
    I definitely have to go with John on the tungsten bucking bars. Just the little one that Stein sells can now replace about 5 that I often use. Well worth the money. One word on Avery and Cleveland. They are both expensive and you can find stuff cheaper...BUT...their tools are the best quality I have used, from dimple dies and drill bits to squeezers. As far as I know, a Sioux drill is a Sioux drill, so go for where you can get it cheaper, but when it comes to stuff that isn't a specific brand, these two companies are great to buy from. Believe me, I have tried quite a few of them, and the more I try, the more I like Avery and Cleveland. Speaking of Cleveland, as was already mentioned, their quick change drill system is ABSOLUTELY FANTASTIC, but make sure you can get your original chuck off your drill. I have only been able to get the chuck off the Sious drills (and don't tell anybody, but I have destroyed 2 other drills trying to do the same to them, but they weren't Sioux). When it comes to the actual tools, there are probably as many opinions and preferences as there are RV-10 panel layouts. The Pneumatic Squeezer is fantastic, but far from indispensible, IMHO. There are many rivets I will use a hand squeezer on long before the pneumatic because I have more control with the hand squeezer. As John said, make your own list and check it twice. There is no one- size-fits-all tool kit. As I often suggest to people, start with budget (being realistic, of course), make a list and put the "must haves" at the top, then the "really think I should have", then the "wouldn't mind if I end up with" at the bottom. If you are building alone and expect to take several years, start small and use ground shipping. If you are full-time building and hope to be flying by Oshkosh '08 (dream on!), then get more to start with and save the overnight bills. All IMHO. do not archive Jesse Saint Saint Aviation, Inc. jesse@saintaviation.com Cell: 352-427-0285 Fax: 815-377-3694 On Mar 21, 2008, at 11:53 AM, John W. Cox wrote: > <johnwcox@pacificnw.com> > > As another(A&P with IA and EAA TC) plus sometimes professional > mechanic > for the nation's top regional airline last year and an all too > sometime > RV builder, I second whole heartedly endorse Mike Crow's observation > from ATC as posted by Larry Rosen. My tool selection for the RV-10 is > far more vast than even the tools commonly used at work. Both have > their advantages. Often builders are quick to write an early check > and > make the quick selection process simplified. Make your own list and > check it twice. > > I have found the use of pneumatic tools indispensible. Larry won me > over > with his Hardhat graphic on his website with a Pneumatic Jackhammer > operator. I would seldom resort to an electric powered hand tool - > since. I formerly and repetitively visited the late Boeing Surplus > store in Renton, WA which is now only a fond memory. Ebay is amazing > when you make a comprehensive list. Tungsten Bucking bars are the most > valued and borrowed tools I possess. Get some practical experience and > ask other builders their input. Knowledge of item A vs. item B. often > provides products which simplify the build and become a valued > asset. I > personally have two Sioux reversible drills which I love. > > I have the utmost respect for those of you who continue to use a > mechanical hand squeezer or hand dimpler rather than the C214 style or > DRDT-2 dimpler (which has plans available). Randy Debauw, builder of > the first completed RV-10, enlightened me to the advantage of two or > three used drills (Pre-chucked with the correct bit size for time > efficiency). If you scan his file on Tim's site you may get a > glimpse of > the end of his workbench and down under the countertop a foot where > more > than a dozen such gems resided until needed. Several squeezers > (Preset) > makes the assembly a true pleasure. One vise mounted and the other > free > to roam in your hand. I have been surprised that more of you aren't > willing to part with such tools after the build is complete. There > is a > lesson in there somewhere. > > Doug - Take the time to understand the process and the tools. Seek > multiple opinions. You're going to love this group of friendly > builders > with a common goal and passion. > > John Cox > > > -----Original Message----- > From: owner-rv10-list-server@matronics.com > [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Larry Rosen > Sent: Friday, March 21, 2008 6:31 AM > To: rv10-list@matronics.com > Subject: Re: RV10-List: New Builder - Tools > > > Mike Crow, one of the my instructors at Alexander Technical Center > posted this on the RV List back in 2004 so some of the specific > info on > > model numbers may be out of date and Avery and Cleaveland may have > changed there offerings, but IMHO it is great information. If you are > considering purchasing your tools in Kit form, IMHO this is great > advice. Below is what Mike wrote. It is not an exact quote and I will > add some of my comments in (). > > To introduce myself first I am an A&P mechanic with an IA. I work as a > Lead Mechanic for a major air line. For the past two years I have > worked > > part time at the Alexander Technical Center at Griffin GA. as an > instructor on their quick start tail assembly program. > http://www.buildtofly.com/. (taking some sort of training class > IMHO is > > invaluable, even if it only a weekend sheet metal class) > > I have been involved in over 100 tail kits. I have worked on the > 6,7,8,9 > > and 10 kits; I am also building a RV8A myself. > > As each class begins I ask if the student have already purchased their > tools. My hopes are that they have not as we have a good selection of > tools to try from the different manufacturers. The ones that have > gotten > > their tools before coming often say I wish I had gotten this tool or > that tool instead. In the following I will try to give you a list and > suggestions of tools that I have learned over the past two years. > Please > > keep in mind that this information is my opinion and mine alone. > Others > may agree or disagree. > > There are two major suppliers of tools for the RV tail kits that I > recommend Avery and Cleaveland both are RV builders and are good > and > > honest people to do business with. > > I would buy a tool kit from Avery or Cleaveland to begin with. Both > will > > allow you to add or subtract the tools you want to the kit. I will use > both their 2004 catalogs as a guide. (The information is updated for > Cleaveland's 2005 catalog) > > First if you buy Cleaveland's kit I would buy their complete airframe > tool package p/n Comp-Kit 05. > > I would subtract from the kit: > > BBRP-48 Back Riveting Plate-It is a nice plate but too small in my > opinion. (Cleaveland must be listening they now have an optional > 4"x16" > back riveting plate. Get the bigger plate) > > CF-80 C-Frame Riveting Tool-More about C-Frames later but if you get > this one also order their C-From Table Kit CTF-48 > > ASRD-14 Air Swivel Regulator- has been changed it now has a click type > knob. This is the type regulator you will want. > > I would add to the kit: > > I would suggest the 3X Rivet gun- The 2x works good on the 3/32 rivet > but not well on the 1/8 rivet. Get a 3x to work well on the 1/8 and > turn > > down the pressure a little to do the 3/32 or better yet buy one of > each. The 3X is standard in the kit. > > DP-8 Drive Pin Punches- This is a nice punch set you could get by with > only the 3/32 and 1/8 which come in the kit. (you will be removing a > few > > bad rivets) > > LBL-13 BOELUBE Do not drill lead without it. > > > 3MW-77S6 Light deburring wheel- You get a rougher one in the kit you > need both. Go to Home Depot or Lowe's and get a grinder and install > these wheels. > > 3MP-47 Scotch-Brite pads-you will need plenty. The kit now has 5 > pads. > > DIE509-10 #10 SCREW DIMPLE DIES-You will need these to dimple for the > screws for the lead weights > > SNYT-405 4in THIN NOSE YOKE- You are going to need a thin nose and a > 4in > > nose get them both in one. > > SNYF-251 2.5in FLANGE NOSE YOKE- There is places where nothing else is > going to reach. > > RSMS-75 SWIVEL FLUSH SET WITH RUBBER GUARD-You must cut some of the > rubber down or you rivets will set too high > > CLP-20 CLEKO PLIERS-One is not enough. > > CLC-50 1/2in CLEKO CLAMP-You get 4. You need at least 10. > > CLC-100 1in CLEKO CLAMP-You get 4. You need at least 10. > > CC120-30 120 DEGREE DIES FOR 1/8 POP RIVETS-You use a lot of CS4-4 on > the floor boards of the fuselage they are 120 degrees. > > > For our RV10 friends RSB-12 12in back rivet set-You will need this to > back rivet the stiffeners on the elevators. > > > The RV10 will also need BBRV10 SPECIAL BUCKING BAR-You will need this > for the elevators. > > > I would buy from Avery to complete the kit from Cleaveland 575 hand > seamer 3-1/2 jaw-I use this to squeezing the trailing edge of the > trim tabs. > 550 3/32 vise grip dimplers- several places on ribs this is needed. > > 1046 SPEED DEBURRING AND COUNTERSINKING TOOL > > 23904 4 PC. HOOK AND PICK SET-You will need a pick many times for > aligning skins (Harbor Freight) > > If you buy an Avery tool kit, I would buy the RV-3,-4-6-7-8-9and -10 > builders tool kit. > > I would subtract from the kit > > 1001 22in hand rivet and dimpling tool-it is there c-frame tool a good > tool but see below about a c-frame tool > > 10765 POLYETHYLENE DIMPLING MALLET-Goes with the c-frame tool. If you > get the c-frame tool get the mallet. (Harbor Freight) > > 500 FLUTING PLIERS- You need a pair of fluting pliers I like > Cleaveland's a lot better. > > 1042 EDGE ROLLING TOOL- I can not get this tool to work for me. It > could > > just be me. > > 3507 3M RIVETING TAPE-Works well. If you use it take it off after > use it > > is real hard to get off later. Use Scotch Removable Magic Tape works > as > well and much cheaper. > > 9885 ANGLE DRILL KIT- Nice kit not needed for the tail kit could be > used > > later. (ebay) > > 1054 NBR 8 SCREW COUNTERSINK CUTTER-Not needed for the tail kit. > > 25500 SWIVEL HEAD POP RIVET TOOL-If you must use a hand pop tool use > Cleaveland's PRS-20 it is much easier to squeeze. > > I would add to the kit: > > 7760 4in NO HOLE YOKE > > 7755 LONGERON YOKE > > 811 RIVETING TAPE-Scotch removable magic tape. > > 1003 BOELUBE Do not drill lead without it. > > 200 CLECO PLIERS-One is not enough. > > 1661 Light deburring wheel- You get a rougher one in the kit you need > both. Go to Home Depot or Lowe's and get a grinder and install these > wheels. > > 23904 4 PC. HOOK AND PICK SET-You will need a pick many times for > aligning skins. > > For the RV9 42120 SPECIAL 120 DEGREE COUNTERSINK-Used where you use > CS4-4 rivets on the elevators. > > For the RV10 630 RV10 ELEVATOR BUCKING BAR > > I would by from Cleaveland to complete the Avery kit:. > > 3MP-47 Scotch-Brite pads-you will need plenty > > DIE509-10 #10 SCREW DIMPLE DIES-You will need these to dimple for the > screws for the lead weights > > EF-60 EDGE FORMER-Needed at seams > > HS-30 OFFSET HAND SEAMER-Used many places > > FP-200 FLUTING PLIERS-Used to straighten ribs > > For the RV9 DIECS4-4 120 DEGREE DIES FOR 1/8 POP RIVETS-You use a > lot of > > CS4-4 on the skin of your elevators they are 120 degrees. > > For our RV10 friends RSB-12 12in back rivet set-You will need this to > back rivet the stiffeners on the elevators. > > Tools that would be nice to have: > > PNEUMATIC SQUEEZER- In my opinion a must have. Get a 214 style. Make > sure to get an adjustable set holder for it. > > PNEUMATIC POP RIVET GUN-Go to harbor freight or such and get one for > around $40.00 > LIGHTWEIGHT HOSE KITS-Makes it a lot easier to handle drills and rivet > guns > TATCO HAND SQUEEZER WITH 2in YOKE-Makes it a lot easier to dimple all > those ribs (Not necessary, I like Avery's squeezer) > C-FRAME DIMPLER > EXPERIMENTAL AERO > I brought a DRDT dimplier and installed it at Alexander Technical > Center > > to try it out in January this year. > > Boy was that a mistake. There is no way I am getting it back. It is > the > best I have used for dimpling. It gives best dimples; it is > consistent, > quiet and a one man operation. > > There is no way I am going back to the old c-frame hammer method. > Now if > > I need to dimple I pack up what I have and drive 32 miles even > though I > have a hammer c-Frame dimplier at home. It is that much better. They > now > > sell the DRDT-2 which has some improvement over the -1. > Mike Crowe > > > Doug Gee wrote: > <Doug.Gee@firestone-textiles.com> >> >> I have been following this list for the past year and have spent many > hours reviewing the many websites referenced from Tim's site - very > very > helpful in trying to comprehend the scope of this project. > >


    Message 24


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    Time: 01:36:26 PM PST US
    From: "gary" <speckter@comcast.net>
    Subject: Batteries
    It's the engine monitor that reboots for me when I crank. So I needed to add a second battery even though I have 2 alternators. Gary 40274 DAR inspection scheduled -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of jim@CombsFive.Com Sent: Friday, March 21, 2008 9:58 AM Subject: Re: RV10-List: Batteries I agree! I have the Advanced Flight Systems 3500EE and it works great during cranking. Any EFIS that will not function during cranking is not worth having. Thats a required feature in my opinion. Jim Combs 40192 =========================================================== From: "Dawson-Townsend,Timothy" <tdawson-townsend@aurora.aero> Subject: RV10-List: Batteries Tim wrote: "Most EFIS systems won't stay running while you crank an engine" I say, any EFIS that's worth its salt will! TDT Tim Dawson-Townsend 40025 Firewall Forward tdt@aurora.aero 617-500-4812 (office) 617-905-4800 (mobile) ===========================================================


    Message 25


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    Time: 01:40:40 PM PST US
    Subject: Mogas / Avgas Trivia
    From: "John W. Cox" <johnwcox@pacificnw.com>
    The post was cut from another form which would not allow a font reduction. Tried that! it is only one step better from years ago with the fax of a fax of a fax method. YMMV. One excellent counter to the post gave the urban legend version http://www.snopes.com/inboxer/household/gastips.asp Because avgas fuel tanks are often "above ground level" and do not have the same temperature/volume calibration equipment at all locales you might refuel, I saw it only as thought provoking. Having to pump hundreds of thousands of gallons of Mogas just to get the Avgas we needed made for an interesting Summer and Fall of 1973. Whether you chose to reject the information is fine with me. Many hedge funds are driving the irrational spec market for $100+ per barrel crude prices. If the next government would open and flood the distribution system for a month at a time with strategic reserves. It could cut the legs out from under the speculators. The feds latest policy to loan the Hedge funds 3 billion just to speculate the price higher has me scratching my head. Travel on Easter Sunday has always been a refueling crap shoot. Drive Safely. John ________________________________ From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Gerhardstein/Windance Sent: Friday, March 21, 2008 12:44 PM Subject: Re: RV10-List: Mogas / Avgas Trivia why are you shouting at us. Font down for god's sake. ----- Original Message ----- From: John W. Cox <mailto:johnwcox@pacificnw.com> To: rv10-list@matronics.com Sent: Friday, March 21, 2008 12:06 PM Subject: RV10-List: Mogas / Avgas Trivia Tips on pumping gas.


    Message 26


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    Time: 01:43:54 PM PST US
    From: "SteinAir, Inc." <stein@steinair.com>
    Subject: New Builder - Tools
    I will ditto what Jesse said, but put special emphasis on Avery and Cleaveland tool. Bob Avery and the Lauritsen clan are some of the best people you'll ever deal with. Plus, they are both small family run operations that truly care about each customer. I try pretty hard to split any tool purchases I have between Avery and Cleaveland because I want them to stay in business. Like us, they aren't always the cheapest, but they are the best people I know in the business and their tools are top notch. We too have worked on everything from 747's to Piper Cubs so our personal tool assortment is pretty good (how many people need a 10X rivet gun) and I think I've purchased tools from just about every place out there. For an RV (we've built a good number of them too), I can't think of any reason not to buy nearly all of your tools from either Avery or Cleaveland. FYI...there has been a LOT of good information on this thread! That being said, it really doesn't matter how big of a list you make, you'll still be missing something. Part of the fun when doing a project like this is all the treasure hunting you get to do for things like tools and such. I'd echo what you've seen before. Buy a kit, then just buy the rest as you need it. I'm sorry for the shameless plug, but as an RV builder myself I really like to see people like those two companies get as much business as they can. I don't have an affiliation with either company other than being a customer of both - and a darned happy customer of both that goes back for more! Sometimes price isn't the only thing to consider..... Cheers, Stein >-----Original Message----- >From: owner-rv10-list-server@matronics.com >[mailto:owner-rv10-list-server@matronics.com]On Behalf Of Jesse Saint >Sent: Friday, March 21, 2008 3:12 PM >To: rv10-list@matronics.com >Subject: Re: RV10-List: New Builder - Tools > > > > >One word on Avery and Cleveland. They are both expensive and you can >find stuff cheaper...BUT...their tools are the best quality I have >used, from dimple dies and drill bits to squeezers. As far as I know, >a Sioux drill is a Sioux drill, so go for where you can get it >cheaper, but when it comes to stuff that isn't a specific brand, these >two companies are great to buy from. Believe me, I have tried quite a >few of them, and the more I try, the more I like Avery and Cleveland. >Speaking of Cleveland, as was already mentioned, their quick change >drill system is ABSOLUTELY FANTASTIC, but make sure you can get your >original chuck off your drill. I have only been able to get the chuck >off the Sious drills (and don't tell anybody, but I have destroyed 2 >other drills trying to do the same to them, but they weren't Sioux). > >All IMHO. > >do not archive > >Jesse Saint >Saint Aviation, Inc. >jesse@saintaviation.com >Cell: 352-427-0285 >Fax: 815-377-3694 > >> >> >>>


    Message 27


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    Time: 02:04:04 PM PST US
    From: "John Lenhardt" <av8or@cox.net>
    Subject: Re: New Builder - Tools
    I echo the same and add Stein to that list.... John #40626 Do Not Archive "... put special emphasis on Avery and Cleaveland tool. Bob Avery and the Lauritsen clan are some of the best people you'll ever deal with. Plus, they are both small family run operations that truly care about each customer. I try pretty hard to split any tool purchases I have between Avery and Cleaveland because I want them to stay in business. Like us, they aren't always the cheapest, but they are the best people I know in the business and their tools are top notch. I can't think of any reason not to buy nearly all of your tools from either Avery or Cleaveland. ...as an RV builder myself I really like to see people like those two companies get as much business as they can. I don't have an affiliation with either company other than being a customer of both - and a darned happy customer of both that goes back for more! Sometimes price isn't the only thing to consider....." Cheers, Stein


    Message 28


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    Time: 02:15:23 PM PST US
    Subject: Blatant commercial message - DRDT-2 for sale
    From: John Jessen <n212pj@gmail.com>
    I bought one of these and left it in the box for a few months, looking at it and wondering why I foolishly spent money when I had a perfectly good whack-a-mole painted a nice red sitting unobtrusively in the corner. Bruce Breckenridge, building a -10 right next door to me, would come over and sit in my comfy desk chair looking at it forlornly, especially when he was beginning his wings. I usually just ignored him. Then one day I took it out of the box and put it together. I used it on the elevator skins, invited Bruce over to have a look and a trial run, and am sad to say that the red one has not since left the corner. I've been in Buildus Interruptus for over a year, but Bruce hasn't. He's almost done with his wings and has reported that my DRDT-2 has performed quite well. In short, buy John's, if you want to enjoy the riveting experience. You won't look back. You might have to find out where yours has wandered off to, if you have other builders in the area, but I'm afraid your lonely little red one in the corner will remain there. That's how good these things are. True, you can build a perfectly great plane without one, but, why? Sharing is optional, but highly advisable. John Jessen 40328 _____ From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of John Ackerman Sent: Friday, March 21, 2008 12:57 PM Subject: RV10-List: Blatant commercial message - DRDT-2 for sale Marlys and I have a DRDT-2 dimpler that we really like. We're all done dimpling large sheet metal pieces now, though, and are not likely to build another airplane, so it's for sale. This particular DRDT-2 was featured in the October 2006 issue of Kitplanes. It's in fine condition - I'm not sure that one RV10 is enough to break it in. :-) Sale would include a carpeted support table per Paul's plans if you want to pay the shipping rather than make one (it's bulky), and the paperwork it came with (plans, instructions). New price is $350 from Experimental Aero. Best acceptable offer by April 1 takes it; I will sell immediately for $250. You pay actual shipping cost including insurance; I box it up at my cost and labor. $25 discount if you pick it up instead. Payment via paypal, Cashier's check, money order , etc. Personal check is OK, but I will wait to ship until it clears. I'm not set up to take credit cards. We're located in Prescott, AZ 86305. Phone is 928-759-9279. Email: is johnag5b@cableone.net. If you want a new DRDT-2, Paul Merems of Experimental Aero 12351 E. Lou Bock Pl. Tucson, AZ 85749 stands out among a very good set of RV-10 vendors for his helpfulness and the quality of his stuff. His website is: http://www.experimentalaero.com/DRDT-2.htm and there's a good description of the dimpler there. John Ackerman RV10 #40458


    Message 29


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    Time: 02:15:23 PM PST US
    From: John Ackerman <johnag5b@cableone.net>
    Subject: DRDT-2 sold
    Wow! The DRDT-2 sold in less than a minute! A new one is a great unit and terribly expensive; to quote a noted authority: :-) > ...If you want a new DRDT-2, Paul Merems of Experimental Aero 12351 > E. Lou Bock Pl. Tucson, AZ 85749 stands out among a very good set > of RV-10 vendors for his helpfulness and the quality of his stuff. > His website is: > _http://www.experimentalaero.com/DRDT-2.htm_ > and there's a good description of the dimpler there.


    Message 30


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    Time: 02:38:01 PM PST US
    From: John Ackerman <johnag5b@cableone.net>
    Subject: Fwd: DRDT-2 sold - WHoops!
    I meant _NOT_ terribly expensive ($350) Begin forwarded message: > From: John Ackerman <johnag5b@cableone.net> > Date: March 21, 2008 2:12:09 PM MST > To: rv10-list@matronics.com > Subject: DRDT-2 sold > > Wow! > The DRDT-2 sold in less than a minute! > A new one is a great unit and terribly expensive; to quote a noted > authority: :-) > >> ...If you want a new DRDT-2, Paul Merems of Experimental Aero >> 12351 E. Lou Bock Pl. Tucson, AZ 85749 stands out among a very >> good set of RV-10 vendors for his helpfulness and the quality of >> his stuff. His website is: >> _http://www.experimentalaero.com/DRDT-2.htm_ >> and there's a good description of the dimpler there.


    Message 31


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    Time: 03:15:46 PM PST US
    From: "Marcus Cooper" <coop85@cableone.net>
    Subject: Batteries
    FWIW, I have the same basic setup and do the same procedures (GRT EIS only during start, then power everything else up). Works great and I have all the info I need on the engine during and post start. Marcus -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Rene Felker Sent: Friday, March 21, 2008 9:35 AM Subject: RE: RV10-List: Batteries Jim are you just trying to start an EFIS war? :) I made no provision for keeping my GRT Horizon 1 on line during cranking. I knew it would not stay on line, and with other electronics I have on board, I don't want it on line during cranking. I use the EIS for engine start, and it works great. Here is my startup procedure. Battery on line Check EIS for warnings, make sure nothing unexpected is showing Crank engine, monitoring EIS With engine start, wait for oil pressure, check for alarms Bring alternator on line Start up GRT EFIS, A/P and other avionics Wait a minute or so for EFIS and 430 to settle down, taxi and go. Use paper checklist unit EFIS is on line. It was just yesterday that I got the checklist loaded in the GRT, was using the BM lite. It was real nice to have the parameters and data available in the check list. I have been thinking about a second battery, but based on my mission requirements just don't see a need. Rene' Felker RV-10 N423CF Flying 801-721-6080 -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of jim@CombsFive.Com Sent: Friday, March 21, 2008 7:58 AM Subject: Re: RV10-List: Batteries I agree! I have the Advanced Flight Systems 3500EE and it works great during cranking. Any EFIS that will not function during cranking is not worth having. Thats a required feature in my opinion. Jim Combs 40192 =========================================================== From: "Dawson-Townsend,Timothy" <tdawson-townsend@aurora.aero> Subject: RV10-List: Batteries Tim wrote: "Most EFIS systems won't stay running while you crank an engine" I say, any EFIS that's worth its salt will! TDT Tim Dawson-Townsend 40025 Firewall Forward tdt@aurora.aero 617-500-4812 (office) 617-905-4800 (mobile) ===========================================================


    Message 32


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    Time: 03:53:14 PM PST US
    From: Larry Rosen <LarryRosen@comcast.net>
    Subject: Re: New Builder - Tools
    "Part of the fun when doing a project like this is all the treasure hunting you get to do for things like tools and such." About half way through you will start electrical wiring and then there is a entirely new set of tools to purchase. And another set of quality vendors supporting us RV builders, Stein being one of them. Larry do not archive SteinAir, Inc. wrote: > > I will ditto what Jesse said, but put special emphasis on Avery and > Cleaveland tool. Bob Avery and the Lauritsen clan are some of the best > people you'll ever deal with. Plus, they are both small family run > operations that truly care about each customer. I try pretty hard to split > any tool purchases I have between Avery and Cleaveland because I want them > to stay in business. Like us, they aren't always the cheapest, but they are > the best people I know in the business and their tools are top notch. We too > have worked on everything from 747's to Piper Cubs so our personal tool > assortment is pretty good (how many people need a 10X rivet gun) and I think > I've purchased tools from just about every place out there. For an RV > (we've built a good number of them too), I can't think of any reason not to > buy nearly all of your tools from either Avery or Cleaveland. > > FYI...there has been a LOT of good information on this thread! That being > said, it really doesn't matter how big of a list you make, you'll still be > missing something. Part of the fun when doing a project like this is all > the treasure hunting you get to do for things like tools and such. I'd echo > what you've seen before. Buy a kit, then just buy the rest as you need it. > > I'm sorry for the shameless plug, but as an RV builder myself I really like > to see people like those two companies get as much business as they can. I > don't have an affiliation with either company other than being a customer of > both - and a darned happy customer of both that goes back for more! > Sometimes price isn't the only thing to consider..... > > Cheers, > Stein > > >> -----Original Message----- >> From: owner-rv10-list-server@matronics.com >> [mailto:owner-rv10-list-server@matronics.com]On Behalf Of Jesse Saint >> Sent: Friday, March 21, 2008 3:12 PM >> To: rv10-list@matronics.com >> Subject: Re: RV10-List: New Builder - Tools >> >> >> >> > > >> One word on Avery and Cleveland. They are both expensive and you can >> find stuff cheaper...BUT...their tools are the best quality I have >> used, from dimple dies and drill bits to squeezers. As far as I know, >> a Sioux drill is a Sioux drill, so go for where you can get it >> cheaper, but when it comes to stuff that isn't a specific brand, these >> two companies are great to buy from. Believe me, I have tried quite a >> few of them, and the more I try, the more I like Avery and Cleveland. >> Speaking of Cleveland, as was already mentioned, their quick change >> drill system is ABSOLUTELY FANTASTIC, but make sure you can get your >> original chuck off your drill. I have only been able to get the chuck >> off the Sious drills (and don't tell anybody, but I have destroyed 2 >> other drills trying to do the same to them, but they weren't Sioux). >> >> > > >> All IMHO. >> >> do not archive >> >> Jesse Saint >> Saint Aviation, Inc. >> jesse@saintaviation.com >> Cell: 352-427-0285 >> Fax: 815-377-3694 >> >> > > >


    Message 33


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    Time: 04:07:59 PM PST US
    From: "Fred Williams, M.D." <drfred@suddenlinkmail.com>
    Subject: Re: Manifold pressure port
    Got it . Thanks. Fred BPA wrote: > > Fred, > > You can pull your MP from the #5 cylinder intake port. There should be a > gallery plug (1/8 pipe)right under the oil drain back fitting by the > rocker box cover. > > Allen > BPE, Inc. > > -----Original Message----- > From: owner-rv10-list-server@matronics.com > [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Fred > Williams, M.D. > Sent: Friday, March 21, 2008 1:33 PM > To: RV 10 > Subject: RV10-List: Manifold pressure port > > <drfred@suddenlinkmail.com> > > Can anybody give me a hint as to where the hook up is for the manifold > pressure on a IO 540 E4 A5 engine? Looks like there should be a 1/4 > nipple to connect the hose that goes to the sensor. I can't seem to > find the port in the overhaul manual. > > Thanks in advance. > > And to the gentleman getting the tools. Get the good springback dimple > > dies. Worth their weight in gold. > > Fred Williams > 40515 > > In the "now where does this wire go? " part of finishing. > > >


    Message 34


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    Time: 04:08:20 PM PST US
    From: "Bob-tcw" <rnewman@tcwtech.com>
    Subject: A good day building..
    Finally some real progress today. The upper fuselage/instrument panel is now attached. I was concerned about the fit of the upper fuselage over the instrument panel, there's quite a bit of stress around the upper skin where it meets the fuselage side skins. However it went on very nicely. We started the riveting process at the firewall and worked aft, this really seemed to help ensure that the seam stayed tight as we replaced each cleco with a rivet. Also, you can see the machined arches I made to support the upper instrument panel ribs that had to be cut to allow for the AFS EFISs. Attached also is the starting point for our instrument panel. I'll be adding the details on these arched support pieces to our web site soon. Bob Newman 40176 TCW Technologies www.tcwtech.com


    Message 35


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    Time: 04:47:30 PM PST US
    From: Jesse Saint <jesse@saintaviation.com>
    Subject: Re: A good day building..
    Looks great. Nice panel selection. I don't remember what order it comes in the plans, but you might wish you have put on the heater boxes and the scat tube connections inside the forward tunnel before attaching the panel area. For the rest of you out there, those scat tubes can be put on (and should be put on IMHO) very early in the process, just get your brake lines in first. no not archive Jesse Saint Saint Aviation, Inc. jesse@saintaviation.com Cell: 352-427-0285 Fax: 815-377-3694 On Mar 21, 2008, at 6:04 PM, Bob-tcw wrote: > Finally some real progress today. The upper fuselage/instrument > panel is now attached. I was concerned about the fit of the upper > fuselage over the instrument panel, there's quite a bit of stress > around the upper skin where it meets the fuselage side skins. > However it went on very nicely. We started the riveting process at > the firewall and worked aft, this really seemed to help ensure that > the seam stayed tight as we replaced each cleco with a rivet. > Also, you can see the machined arches I made to support the upper > instrument panel ribs that had to be cut to allow for the AFS > EFISs. Attached also is the starting point for our instrument > panel. I'll be adding the details on these arched support pieces > to our web site soon. > > > Bob Newman 40176 > TCW Technologies > www.tcwtech.com > > > <fuse-front.JPG><paper inst panel-small.JPG><instrument panel > area.jpg>


    Message 36


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    Time: 05:47:49 PM PST US
    From: "Pascal" <rv10builder@verizon.net>
    Subject: heated pitot to plastic tube connector
    Looked at archives and see questions on this but not the specific adaptor I'll need for the heated pitot tube copper connector to the plastic tubing I plan to use (instead of the aluminum). anyone know what I need to make this connection happen? Thanks! Pascal


    Message 37


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    Time: 06:49:21 PM PST US
    From: Patrick Thyssen <jump2@sbcglobal.net>
    Subject: Batteries
    Did you go with the rg25 battery? Pat Thyssen gary <speckter@comcast.net> wrote: It's the engine monitor that reboots for me when I crank. So I needed to add a second battery even though I have 2 alternators. Gary 40274 DAR inspection scheduled -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of jim@CombsFive.Com Sent: Friday, March 21, 2008 9:58 AM Subject: Re: RV10-List: Batteries I agree! I have the Advanced Flight Systems 3500EE and it works great during cranking. Any EFIS that will not function during cranking is not worth having. Thats a required feature in my opinion. Jim Combs 40192 =========================================================== From: "Dawson-Townsend,Timothy" Subject: RV10-List: Batteries Tim wrote: "Most EFIS systems won't stay running while you crank an engine" I say, any EFIS that's worth its salt will! TDT Tim Dawson-Townsend 40025 Firewall Forward tdt@aurora.aero 617-500-4812 (office) 617-905-4800 (mobile) ===========================================================


    Message 38


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    Time: 06:52:23 PM PST US
    From: <jim@CombsFive.Com>
    Subject: Re: Batteries
    Not! No EFIS wars please. I believe that most if not all of the EFIS technology available to us as experimental aircraft manufacturers is without a doubt the single best thing from a safety standpoint. We have systems that rival or surpass the best systems flying commercially. With the availability of on screen weather, synthetic terrain, moving map technology, audible alerts, highway in the sky to name just a few. All of these contribute to safer flying. I don't think anyone should be building in todays world without glass of some sort in the panel. Cost is not an issue. It's all very good! Still working on getting my first flight in a RV. (Hopefully mid April with Alex in Texas!) Wonder how that compares with a C-182? That has to got to be an apples to oranges comparison. Jim C 40192


    Message 39


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    Time: 06:56:13 PM PST US
    From: John Ackerman <johnag5b@cableone.net>
    Subject: Re: Fuel pressure problems
    Could somebody please explain why a coordinated turn would make any difference here? I once flew with a well regarded instructor in his personal Glasair, (different airplane, David ) and got really tired of holding aileron to compensate for unequal lateral weight distribution. His solution was a steep turn toward the light wing. I did so just to avoid an argument, but it predictably did no good. This looks like the same idea to me. No flame war intended, I'm just wondering what I'm missing... John Ackerman 40458 > > ...however it would still be possible to vent after a turn that > immersed the > internal tube end near the outboard edge. I have seen fuel venting > in my > Glastar in a moderate turn after takeoff with all tanks to the > filler neck.


    Message 40


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    Time: 07:05:50 PM PST US
    Subject: heated pitot to plastic tube connector
    From: "John W. Cox" <johnwcox@pacificnw.com>
    Tygon F4040-A Fuel and Lubricant tubing comes to mind. We use it on the turbine engines near a fuel transfer point with extreme heat near the exhaust stacks. Heat resistance is important but so is compatibility with cleaning solvents and hydrocarbons. YMMV. John ________________________________ From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Pascal Sent: Friday, March 21, 2008 5:44 PM Subject: RV10-List: heated pitot to plastic tube connector Looked at archives and see questions on this but not the specific adaptor I'll need for the heated pitot tube copper connector to the plastic tubing I plan to use (instead of the aluminum). anyone know what I need to make this connection happen? Thanks! Pascal


    Message 41


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    Time: 08:27:29 PM PST US
    From: Jesse Saint <jesse@saintaviation.com>
    Subject: CO Sensor and Sump Heater
    I am looking for a decent panel-mounted CO Sensor and a Sump Heater option for the RV-10. Does anybody have any suggestions and vendor/ pricing info? do not archive Jesse Saint Saint Aviation, Inc. jesse@saintaviation.com Cell: 352-427-0285 Fax: 815-377-3694


    Message 42


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    Time: 09:00:45 PM PST US
    From: "David McNeill" <dlm46007@cox.net>
    Subject: Fuel pressure problems
    In the Glastar the main and aux vents tie together at the tip, in a bank the full tanks immerse the vents and fill the lines with fuel except the external air pressure in the vents prevented most of the flow overboard ( I caught a glimpse of the vapor in the sunlight). In the same way a turn in the 10 will immerse one of the internal vent openings in fuel and any negative pressure caused by improperly cut external vent tubes would tend to port that fuel overboard. _____ From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of John Ackerman Sent: Friday, March 21, 2008 6:54 PM Subject: Re: RV10-List: Fuel pressure problems Could somebody please explain why a coordinated turn would make any difference here? I once flew with a well regarded instructor in his personal Glasair, (different airplane, David ) and got really tired of holding aileron to compensate for unequal lateral weight distribution. His solution was a steep turn toward the light wing. I did so just to avoid an argument, but it predictably did no good. This looks like the same idea to me. No flame war intended, I'm just wondering what I'm missing... John Ackerman 40458 ...however it would still be possible to vent after a turn that immersed the internal tube end near the outboard edge. I have seen fuel venting in my Glastar in a moderate turn after takeoff with all tanks to the filler neck.


    Message 43


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    Time: 09:45:04 PM PST US
    From: "Pascal" <rv10builder@verizon.net>
    Subject: Re: heated pitot to plastic tube connector
    thanks John, what connector/connection/adaptor would I use to connect the copper connector from the pitot tube to this tubing? Thanks! Pascal ----- Original Message ----- From: John W. Cox To: rv10-list@matronics.com Sent: Friday, March 21, 2008 7:00 PM Subject: RE: RV10-List: heated pitot to plastic tube connector Tygon F4040-A Fuel and Lubricant tubing comes to mind. We use it on the turbine engines near a fuel transfer point with extreme heat near the exhaust stacks. Heat resistance is important but so is compatibility with cleaning solvents and hydrocarbons. YMMV. John ------------------------------------------------------------------------- ----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Pascal Sent: Friday, March 21, 2008 5:44 PM To: rv10-list@matronics.com Subject: RV10-List: heated pitot to plastic tube connector Looked at archives and see questions on this but not the specific adaptor I'll need for the heated pitot tube copper connector to the plastic tubing I plan to use (instead of the aluminum). anyone know what I need to make this connection happen? Thanks! Pascal http://www.matronics.com/Navigator?RV10-Listhttp://forums.matronics.comht tp://www.matronics.com/contribution




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