RV10-List Digest Archive

Tue 06/10/08


Total Messages Posted: 25



Today's Message Index:
----------------------
 
     1. 01:16 AM - Service Bulletin (Dawson-Townsend,Timothy)
     2. 02:07 AM - Re: Service Bulletin (Deems Davis)
     3. 05:35 AM - Re: Service Bulletin (Rene Felker)
     4. 05:54 AM - Re:  (dnorth1@optonline.net)
     5. 07:06 AM - Re: Service Bulletin 08-6-1 (Tim Olson)
     6. 08:11 AM - Re: Service Bulletin 08-6-1 (John Gonzalez)
     7. 08:24 AM - Re: Service Bulletin ()
     8. 08:39 AM - Re: Service Bulletin (Tim Olson)
     9. 08:58 AM - Re: Service Bulletin (pascal)
    10. 09:14 AM - S.B. and A.D. (pilotdds@AOL.COM)
    11. 10:57 AM - Re: Service Bulletin 08-6-1 (David McNeill)
    12. 11:22 AM - Re: Service Bulletin (David McNeill)
    13. 11:23 AM - Re: Service Bulletin (David McNeill)
    14. 11:55 AM - Emailing: IMG_1258 (David McNeill)
    15. 01:07 PM - Re: Service Bulletin 08-6-1 (Scott Schmidt)
    16. 01:07 PM - Re: Service Bulletin 08-6-1 (Robin Marks)
    17. 01:09 PM - Re: Emailing: IMG_1258 (John Gonzalez)
    18. 01:24 PM - Re: Service Bulletin 08-6-1 ()
    19. 01:32 PM - Re: Emailing: IMG_1258 (David McNeill)
    20. 01:36 PM - Re: Service Bulletin 08-6-1 (gengrumpy@aol.com)
    21. 01:37 PM - Re: Service Bulletin 08-6-1 (gengrumpy@aol.com)
    22. 04:05 PM - Re: Drilling out 1/8" rivets (was Service Bulletin 08-6-1) (Carl Froehlich)
    23. 04:23 PM - SB Info (Jesse Saint)
    24. 05:42 PM - Re: SB Info (John Cox)
    25. 07:13 PM - Re: Service Bulletin 08-6-1 (Rene)
 
 
 


Message 1


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    Time: 01:16:19 AM PST US
    Subject: Service Bulletin
    From: "Dawson-Townsend,Timothy" <tdawson-townsend@aurora.aero>
    Not the package I was hoping for from Van's when I got home today! (SB package on my doorstep) TDT Tim Dawson-Townsend 40025 tdt@aurora.aero 617-500-4812 (office) 617-905-4800 (mobile)


    Message 2


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    Time: 02:07:20 AM PST US
    From: Deems Davis <deemsdavis@cox.net>
    Subject: Re: Service Bulletin
    So, ....... we've got a 'fix . . .' (a.k.a. SB) but it leaves me wondering about what caused the cracks in the 1st place? What is going on that would / is causing a crack/s to appear in that bulkhead at those location? (Root Cause) I'm not an engineer, but most cases of cracks that I've heard of are the result of fatigue due to stress, or vibration, or ........? I recall a past thread that spoke about someone who had witnessed the regular 'twisting' of the horizontal stab. IIRC the suspected cause of the twist was the 'unsynchronized' movement of the trim tabs. Could this be contributing to this situation???? I'd like to hear from the engineers out there. Deems Davis # 406 'Its all done....Its just not put together' http://deemsrv10.com/ > * > *


    Message 3


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    Time: 05:35:58 AM PST US
    From: "Rene Felker" <rene@felker.com>
    Subject: Service Bulletin
    No science involved but......when the airplane stalls there is a fair amount of tail buffet......vibration......maybe the demonstrator A/C will be the only one that develops these cracks due to the type of flying it does?????? It will be interesting to see if anyone else finds the cracks. I plan on doing my inspection today, will let the list know what I find, if anything. Let's see, I have a new plane that has two mandatory (in my mind) inspection requirements, one for the fuel servo and one for the tail. And I had to disassemble the Vertical Stabilizer already to deal with another SB. I am with Scott, it seems like I will spend as much time working on the plane as I will flying it.......but of course that is not really true in that I have 34 hours on the airframe and may have spent 4 hours working on it (inspections, oil, rigging). I have yet to really finish the airplane and am finding it hard to do it. I am still working on the wheel fairings, at the painter finally, and have a fair amount of interior work to finish up. It is just that when I have free time and the weather is nice.....I fly. Rene' Felker RV-10 N423CF Flying 801-721-6080 -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Deems Davis Sent: Tuesday, June 10, 2008 3:04 AM Subject: Re: RV10-List: Service Bulletin So, ....... we've got a 'fix . . .' (a.k.a. SB) but it leaves me wondering about what caused the cracks in the 1st place? What is going on that would / is causing a crack/s to appear in that bulkhead at those location? (Root Cause) I'm not an engineer, but most cases of cracks that I've heard of are the result of fatigue due to stress, or vibration, or ........? I recall a past thread that spoke about someone who had witnessed the regular 'twisting' of the horizontal stab. IIRC the suspected cause of the twist was the 'unsynchronized' movement of the trim tabs. Could this be contributing to this situation???? I'd like to hear from the engineers out there. Deems Davis # 406 'Its all done....Its just not put together' http://deemsrv10.com/ > * > *


    Message 4


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    Time: 05:54:47 AM PST US
    Subject: Re: : RV10-List:
    From: dnorth1@optonline.net
    -----Original Message----- From: "McGANN, Ron" <ron.mcgann@baesystems.com> To:rv10-list@matronics.com Subject: RV10-List:


    Message 5


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    Time: 07:06:51 AM PST US
    From: Tim Olson <Tim@MyRV10.com>
    Subject: Re: Service Bulletin 08-6-1
    A few people have asked me off-line if I've seen anything of the SB or the cracks associated. Well, yesterday I was on a good x/c trip. Quite an adventure, actually, so no, it was all news to me, and of course, unless you're looking hard for cracks in just the right place, you'd never catch them on an inspection, so no, I didn't notice any on mine...but I didn't look hard at that area either. On person suggested using a hi-res digital camera (or HD video cam for that matter...I just got one) to do the inspection. Probably a great idea. I've also heard from someone hoping to find an alternate method of compliance. I'm sure there could be many ways of doing reinforcements. I plan to, once my kit arrives, get it done soon. I cringe every time I'm in turbulence. I've never had super trust in strength of materials....valid or not. The other area that always gets my stomach twisted are those 2 L-brackets that hold the Horizontal Stab on at the front spar. But, I've always figured that it must be engineered strong enough. At least that's what I tell myself as I'm banging along in the bumps. I'm just hoping that once this is all done, there is plenty of strength, because it's going to be a major pain in the rear to disassemble this, and I don't want to do it again. So sorry, no news to add here, but I'll probably take pictures and write it up when I do the job. Tim Olson - RV-10 N104CD - Flying do not archive


    Message 6


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    Time: 08:11:42 AM PST US
    From: John Gonzalez <indigoonlatigo@msn.com>
    Subject: Service Bulletin 08-6-1
    A good reason for selling my future, beautifully completed RV10 and getting a two place sailplane. Just have to tell the third person in my family tou gh luck you can't go today. My single place sailplane, 500+ hours and no pr oblems. Except for vacuuming and washing, almost maintainence free. One step forward one step back. Think I'll keep working toward completion to make sure this cures the probl em before I tear it down. John G. 409 e: RV10-List: Service Bulletin 08-6-1To: rv10-list@matronics.com As people complete this SB, it will be interesting to see how many others s ee some cracks. That will take some time to fix. I swear that even after g etting the plane flying I work on it 1 hour for every hour that I fly it. ( not really but sometimes it feels like that) Scott Schmidtscottmschmidt@yahoo.com ----- Original Message ----From: rsipp <rsipp@earthlink.net>To: rv10-list@m atronics.comSent: Monday, June 9, 2008 6:34:49 PMSubject: RV10-List: Servic e Bulletin 08-6-1 Just saw a new service bulletin on the RV10 on Van's web


    Message 7


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    Time: 08:24:21 AM PST US
    From: <rdoerr@kc.rr.com>
    Subject: Service Bulletin
    I would really like to see pictures of what Van's found when the decided to issue these types of service bulletins. It would benefit us all on what exactly we should be looking for and where and how severe it was. Ray Doerr I just finished putting the tail back together a few week ago after paint. It never ends. N519RV (40250) 376 hours. ---- Rene Felker <rene@felker.com> wrote: > > > No science involved but......when the airplane stalls there is a fair amount > of tail buffet......vibration......maybe the demonstrator A/C will be the > only one that develops these cracks due to the type of flying it does?????? > It will be interesting to see if anyone else finds the cracks. I plan on > doing my inspection today, will let the list know what I find, if anything. > > Let's see, I have a new plane that has two mandatory (in my mind) inspection > requirements, one for the fuel servo and one for the tail. And I had to > disassemble the Vertical Stabilizer already to deal with another SB. I am > with Scott, it seems like I will spend as much time working on the plane as > I will flying it.......but of course that is not really true in that I have > 34 hours on the airframe and may have spent 4 hours working on it > (inspections, oil, rigging). > > I have yet to really finish the airplane and am finding it hard to do it. I > am still working on the wheel fairings, at the painter finally, and have a > fair amount of interior work to finish up. It is just that when I have free > time and the weather is nice.....I fly. > > Rene' Felker > RV-10 N423CF Flying > 801-721-6080 > -----Original Message----- > From: owner-rv10-list-server@matronics.com > [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Deems Davis > Sent: Tuesday, June 10, 2008 3:04 AM > To: rv10-list@matronics.com > Subject: Re: RV10-List: Service Bulletin > > > > So, ....... we've got a 'fix . . .' (a.k.a. SB) but it leaves me > wondering about what caused the cracks in the 1st place? What is going > on that would / is causing a crack/s to appear in that bulkhead at those > location? (Root Cause) I'm not an engineer, but most cases of cracks > that I've heard of are the result of fatigue due to stress, or > vibration, or ........? I recall a past thread that spoke about > someone who had witnessed the regular 'twisting' of the horizontal stab. > IIRC the suspected cause of the twist was the 'unsynchronized' movement > of the trim tabs. Could this be contributing to this situation???? I'd > like to hear from the engineers out there. > > Deems Davis # 406 > 'Its all done....Its just not put together' > http://deemsrv10.com/ > > > > * > > * > > > > > > > >


    Message 8


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    Time: 08:39:46 AM PST US
    From: Tim Olson <Tim@MyRV10.com>
    Subject: Re: Service Bulletin
    AMEN! I think issuing it without photo illustrations is a bit ridiculous. It would be nice if we could all see exactly what we need to watch for. Tim Olson - RV-10 N104CD - Flying do not archive rdoerr@kc.rr.com wrote: > > I would really like to see pictures of what Van's found when the > decided to issue these types of service bulletins. It would benefit > us all on what exactly we should be looking for and where and how > severe it was. > > Ray Doerr I just finished putting the tail back together a few week > ago after paint. It never ends. >


    Message 9


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    Time: 08:58:11 AM PST US
    From: "pascal" <pascal@rv10builder.net>
    Subject: Re: Service Bulletin
    When I call Van's for questions I am usually told that its fine to have some issues I feel may be a structural concern (aka replacing rivets with a pop rivet, etc). The way I see SB's from Van's are that it's something serious enough that they want it resolved. They admit there is something that IS a structural shortfall/concern and should be improved/replaced. Many have complained of shortfalls on some parts from Van's , but Van's has not always sent out an SB on it (WD-415 was improved to resolve a shortfall but not replaced with parts in the mail, there is the landing gear shimmy, etc) My point is regardless of how bad the crack is.. Van's is sending parts out for everyone to replace as needed. As the builder it's up to us to determine if we want that extra layer of protection, even if the crack never occurs, I'm with do the work now versus stressing about it later- Like insurance I sure hope it's never an issue but I'm glad I did all I could to protect myself if it ever does. Nothing wrong with making it stronger. Deems has a great point about.. why? maybe understanding the trim issue or other as to why this SB is needed might resolve other issues in the future. John Cox, maybe you can get the "rest of the story" for us. Pascal -------------------------------------------------- From: <rdoerr@kc.rr.com> Sent: Tuesday, June 10, 2008 8:21 AM Subject: RE: RV10-List: Service Bulletin > > I would really like to see pictures of what Van's found when the decided > to issue these types of service bulletins. It would benefit us all on > what exactly we should be looking for and where and how severe it was. > > Ray Doerr > I just finished putting the tail back together a few week ago after paint. > It never ends. > > > N519RV (40250) 376 hours. > > ---- Rene Felker <rene@felker.com> wrote: >> >> >> No science involved but......when the airplane stalls there is a fair >> amount >> of tail buffet......vibration......maybe the demonstrator A/C will be the >> only one that develops these cracks due to the type of flying it >> does?????? >> It will be interesting to see if anyone else finds the cracks. I plan on >> doing my inspection today, will let the list know what I find, if >> anything. >> >> Let's see, I have a new plane that has two mandatory (in my mind) >> inspection >> requirements, one for the fuel servo and one for the tail. And I had to >> disassemble the Vertical Stabilizer already to deal with another SB. I >> am >> with Scott, it seems like I will spend as much time working on the plane >> as >> I will flying it.......but of course that is not really true in that I >> have >> 34 hours on the airframe and may have spent 4 hours working on it >> (inspections, oil, rigging). >> >> I have yet to really finish the airplane and am finding it hard to do it. >> I >> am still working on the wheel fairings, at the painter finally, and have >> a >> fair amount of interior work to finish up. It is just that when I have >> free >> time and the weather is nice.....I fly. >> >> Rene' Felker >> RV-10 N423CF Flying >> 801-721-6080 >> -----Original Message----- >> From: owner-rv10-list-server@matronics.com >> [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Deems Davis >> Sent: Tuesday, June 10, 2008 3:04 AM >> To: rv10-list@matronics.com >> Subject: Re: RV10-List: Service Bulletin >> >> >> >> So, ....... we've got a 'fix . . .' (a.k.a. SB) but it leaves me >> wondering about what caused the cracks in the 1st place? What is going >> on that would / is causing a crack/s to appear in that bulkhead at those >> location? (Root Cause) I'm not an engineer, but most cases of cracks >> that I've heard of are the result of fatigue due to stress, or >> vibration, or ........? I recall a past thread that spoke about >> someone who had witnessed the regular 'twisting' of the horizontal stab. >> IIRC the suspected cause of the twist was the 'unsynchronized' movement >> of the trim tabs. Could this be contributing to this situation???? I'd >> like to hear from the engineers out there. >> >> Deems Davis # 406 >> 'Its all done....Its just not put together' >> http://deemsrv10.com/ >> >> >> > * >> > * >> >> >> >> >> >> >> >> > > >


    Message 10


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    Time: 09:14:39 AM PST US
    Subject: S.B. and A.D.
    From: pilotdds@AOL.COM
    The likes of cirrus ,cessna beech and commander all have S.B. and A.D.s.Cirrus had many in its first 150 aircraft.It is to our and our families advantage that vans provides these services,most kitplanes are not around long enough to issue these bulletines.It is a pain in the ass to comply but that is the reality of airplane ownership.I just reassembled my aircraft after paint.


    Message 11


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    Time: 10:57:11 AM PST US
    From: "David McNeill" <dlm46007@cox.net>
    Subject: Service Bulletin 08-6-1
    Good idea. Remember the V tail Bonanza: fixed a few times before it finally had enough rivets and doublers in the tail. _____ From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of John Gonzalez Sent: Tuesday, June 10, 2008 8:08 AM Subject: RE: RV10-List: Service Bulletin 08-6-1 A good reason for selling my future, beautifully completed RV10 and getting a two place sailplane. Just have to tell the third person in my family tough luck you can't go today. My single place sailplane, 500+ hours and no problems. Except for vacuuming and washing, almost maintainence free. One step forward one step back. Think I'll keep working toward completion to make sure this cures the problem before I tear it down. John G. 409 _____ From: scottmschmidt@yahoo.com Subject: Re: RV10-List: Service Bulletin 08-6-1 As people complete this SB, it will be interesting to see how many others see some cracks. That will take some time to fix. I swear that even after getting the plane flying I work on it 1 hour for every hour that I fly it. (not really but sometimes it feels like that) Scott Schmidt scottmschmidt@yahoo.com ----- Original Message ---- From: rsipp <rsipp@earthlink.net> Sent: Monday, June 9, 2008 6:34:49 PM Subject: RV10-List: Service Bulletin 08-6-1 Just saw a new service bulletin on the RV10 on Van's web get=_blank>http://www.matronics.com/Navigator?RV10-List p://forums.matronics.com blank>http://www.matronics.com/contribution


    Message 12


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    Time: 11:22:27 AM PST US
    From: "David McNeill" <dlm46007@cox.net>
    Subject: Service Bulletin
    Just talked with my buddy at the BAC and we looked at the digital pictures I took of the area this morning. The problem area as determined by Vans is the tab that is riveted to the side of the longeron. He noticed that the tab is not radiused and we may be able to radius it and prevent a crack. Also since we installed the outside fasteners as an interference fit HiLoc there is no possible movement in that area. -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of pascal Sent: Tuesday, June 10, 2008 8:56 AM Subject: Re: RV10-List: Service Bulletin When I call Van's for questions I am usually told that its fine to have some issues I feel may be a structural concern (aka replacing rivets with a pop rivet, etc). The way I see SB's from Van's are that it's something serious enough that they want it resolved. They admit there is something that IS a structural shortfall/concern and should be improved/replaced. Many have complained of shortfalls on some parts from Van's , but Van's has not always sent out an SB on it (WD-415 was improved to resolve a shortfall but not replaced with parts in the mail, there is the landing gear shimmy, etc) My point is regardless of how bad the crack is.. Van's is sending parts out for everyone to replace as needed. As the builder it's up to us to determine if we want that extra layer of protection, even if the crack never occurs, I'm with do the work now versus stressing about it later- Like insurance I sure hope it's never an issue but I'm glad I did all I could to protect myself if it ever does. Nothing wrong with making it stronger. Deems has a great point about.. why? maybe understanding the trim issue or other as to why this SB is needed might resolve other issues in the future. John Cox, maybe you can get the "rest of the story" for us. Pascal -------------------------------------------------- From: <rdoerr@kc.rr.com> Sent: Tuesday, June 10, 2008 8:21 AM Subject: RE: RV10-List: Service Bulletin > > I would really like to see pictures of what Van's found when the > decided to issue these types of service bulletins. It would benefit > us all on what exactly we should be looking for and where and how severe it was. > > Ray Doerr > I just finished putting the tail back together a few week ago after paint. > It never ends. > > > N519RV (40250) 376 hours. > > ---- Rene Felker <rene@felker.com> wrote: >> >> >> No science involved but......when the airplane stalls there is a fair >> amount of tail buffet......vibration......maybe the demonstrator A/C >> will be the only one that develops these cracks due to the type of >> flying it does?????? >> It will be interesting to see if anyone else finds the cracks. I >> plan on doing my inspection today, will let the list know what I >> find, if anything. >> >> Let's see, I have a new plane that has two mandatory (in my mind) >> inspection requirements, one for the fuel servo and one for the tail. >> And I had to disassemble the Vertical Stabilizer already to deal with >> another SB. I am with Scott, it seems like I will spend as much time >> working on the plane as I will flying it.......but of course that is >> not really true in that I have >> 34 hours on the airframe and may have spent 4 hours working on it >> (inspections, oil, rigging). >> >> I have yet to really finish the airplane and am finding it hard to do it. >> I >> am still working on the wheel fairings, at the painter finally, and >> have a fair amount of interior work to finish up. It is just that >> when I have free time and the weather is nice.....I fly. >> >> Rene' Felker >> RV-10 N423CF Flying >> 801-721-6080 >> -----Original Message----- >> From: owner-rv10-list-server@matronics.com >> [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Deems >> Davis >> Sent: Tuesday, June 10, 2008 3:04 AM >> To: rv10-list@matronics.com >> Subject: Re: RV10-List: Service Bulletin >> >> >> >> So, ....... we've got a 'fix . . .' (a.k.a. SB) but it leaves me >> wondering about what caused the cracks in the 1st place? What is >> going on that would / is causing a crack/s to appear in that bulkhead >> at those location? (Root Cause) I'm not an engineer, but most cases >> of cracks that I've heard of are the result of fatigue due to stress, >> or vibration, or ........? I recall a past thread that spoke about >> someone who had witnessed the regular 'twisting' of the horizontal stab. >> IIRC the suspected cause of the twist was the 'unsynchronized' >> movement of the trim tabs. Could this be contributing to this >> situation???? I'd like to hear from the engineers out there. >> >> Deems Davis # 406 >> 'Its all done....Its just not put together' >> http://deemsrv10.com/ >> >> >> > * >> > * >> >> >> >> >> >> >> >> > > >


    Message 13


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    Time: 11:23:37 AM PST US
    From: "David McNeill" <dlm46007@cox.net>
    Subject: Service Bulletin
    Just spoke with Vans and the pictures will be going up on their website. The crack was near the tab that steps up to attach to the longeron. He did agree that HiLocs could be installed there probably easier than rivets and that it may be possible to install the doublers without pulling the top up -----Original Message----- From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of rdoerr@kc.rr.com Sent: Tuesday, June 10, 2008 8:22 AM Subject: RE: RV10-List: Service Bulletin I would really like to see pictures of what Van's found when the decided to issue these types of service bulletins. It would benefit us all on what exactly we should be looking for and where and how severe it was. Ray Doerr I just finished putting the tail back together a few week ago after paint. It never ends. N519RV (40250) 376 hours. ---- Rene Felker <rene@felker.com> wrote: > > > No science involved but......when the airplane stalls there is a fair > amount of tail buffet......vibration......maybe the demonstrator A/C > will be the only one that develops these cracks due to the type of flying it does?????? > It will be interesting to see if anyone else finds the cracks. I plan > on doing my inspection today, will let the list know what I find, if anything. > > Let's see, I have a new plane that has two mandatory (in my mind) > inspection requirements, one for the fuel servo and one for the tail. > And I had to disassemble the Vertical Stabilizer already to deal with > another SB. I am with Scott, it seems like I will spend as much time > working on the plane as I will flying it.......but of course that is > not really true in that I have > 34 hours on the airframe and may have spent 4 hours working on it > (inspections, oil, rigging). > > I have yet to really finish the airplane and am finding it hard to do > it. I am still working on the wheel fairings, at the painter finally, > and have a fair amount of interior work to finish up. It is just that > when I have free time and the weather is nice.....I fly. > > Rene' Felker > RV-10 N423CF Flying > 801-721-6080 > -----Original Message----- > From: owner-rv10-list-server@matronics.com > [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Deems Davis > Sent: Tuesday, June 10, 2008 3:04 AM > To: rv10-list@matronics.com > Subject: Re: RV10-List: Service Bulletin > > > > So, ....... we've got a 'fix . . .' (a.k.a. SB) but it leaves me > wondering about what caused the cracks in the 1st place? What is > going on that would / is causing a crack/s to appear in that bulkhead > at those location? (Root Cause) I'm not an engineer, but most cases of > cracks that I've heard of are the result of fatigue due to stress, or > vibration, or ........? I recall a past thread that spoke about > someone who had witnessed the regular 'twisting' of the horizontal stab. > IIRC the suspected cause of the twist was the 'unsynchronized' > movement of the trim tabs. Could this be contributing to this > situation???? I'd like to hear from the engineers out there. > > Deems Davis # 406 > 'Its all done....Its just not put together' > http://deemsrv10.com/ > > > > * > > * > > > > > > > >


    Message 14


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    Time: 11:55:19 AM PST US
    From: "David McNeill" <dlm46007@cox.net>
    Subject: Emailing: IMG_1258
    My discussion with Vans indicated the tab riveted to the longeron just to the left of the red collar is the tab that showed cracks.


    Message 15


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    Time: 01:07:45 PM PST US
    From: Scott Schmidt <scottmschmidt@yahoo.com>
    Subject: Re: Service Bulletin 08-6-1
    The truth is I get alot of enjoyment out of the flying, the work and maintenance. I don't have to work on it as much as I do but I want to make sure I am at the front of the useful life curve on everything. When you change the oil every 25 hours, new brakes every 150 - 200 hours, prop lube every 100 hours, tire rotation about every 150 hours, new plugs in the electronic ignition every 100 - 125 hours, the annual every year and then little things that you want to improve, you put some time into the plane. But in return for all the work I have a totally awesome cross country machine that I can travel with and is completely reliable. When I get ready to go somewhere I don't even think twice about something failing because I know the maintenance has been completed and everything is in proper working order. With a Cirrus or other production plane, you really have no idea if something is wrong because you don't get the feel for when things are 50% worn and need replacing. With a new plane we can probably expect a few issues like this. It is still one of the most fun four place planes out there. Scott Schmidt scottmschmidt@yahoo.com ----- Original Message ---- From: John Gonzalez <indigoonlatigo@msn.com> Sent: Tuesday, June 10, 2008 9:08:12 AM Subject: RE: RV10-List: Service Bulletin 08-6-1 A good reason for selling my future, beautifully completed RV10 and getting a two place sailplane. Just have to tell the third person in my family tough luck you can't go today. My single place sailplane, 500+ hours and no problems. Except for vacuuming and washing, almost maintainence free. One step forward one step back. Think I'll keep working toward completion to make sure this cures the problem before I tear it down. John G. 409 ________________________________ Date: Mon, 9 Jun 2008 19:39:35 -0700 From: scottmschmidt@yahoo.com Subject: Re: RV10-List: Service Bulletin 08-6-1 As people complete this SB, it will be interesting to see how many others see some cracks. That will take some time to fix. I swear that even after getting the plane flying I work on it 1 hour for every hour that I fly it. (not really but sometimes it feels like that) Scott Schmidt scottmschmidt@yahoo.com ----- Original Message ---- From: rsipp <rsipp@earthlink.net> Sent: Monday, June 9, 2008 6:34:49 PM Subject: RV10-List: Service Bulletin 08-6-1 Just saw a new service bulletin on the RV10 on Van's web get=_blank>http://www.matronics.com/Navigator?RV10-List p://forums.matronics.com blank>http://www.matronics.com/contribution


    Message 16


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    Time: 01:07:59 PM PST US
    Subject: Service Bulletin 08-6-1
    From: "Robin Marks" <robin1@mrmoisture.com>
    UmVnYXJkaW5nIFRpbSdzIGNvbW1lbnQNCg0KIk9uZSBwZXJzb24gc3VnZ2VzdGVkIHVzaW5nIGEg aGktcmVzIGRpZ2l0YWwgY2FtZXJhIChvciBIRCB2aWRlbyBjYW0gZm9yIHRoYXQgbWF0dGVyLi4u SSBqdXN0IGdvdCBvbmUpIHRvIGRvIHRoZSBpbnNwZWN0aW9uLg0KDQpQcm9iYWJseSBhIGdyZWF0 IGlkZWEuIg0KDQogDQoNCkkganVzdCBjYW1lIGFjcm9zcyB0aGlzIGRldmljZSBjYWxsZWQgYSBR dWlja1BvZCAofiQyNS4wMCkgT25lIGNvdWxkIHNldCB0aGUgdGltZXIgZm9yIGEgcGhvdG8gb3Ig anVzdCB2aWRlbyB0aGUgYXJlYToNCg0KIA0KDQogDQoNCiANCg0KIA0KDQo


    Message 17


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    Time: 01:09:55 PM PST US
    From: John Gonzalez <indigoonlatigo@msn.com>
    Subject: Emailing: IMG_1258
    IF THAT IS INDEED THE PROBLEM, IT SEEMS IN MY OPINION GETTING RID OF THE TA B WOULD BE BETTER THAN TRYING TO USE A DOUBLER. THE TAB CURRENTLY AS IS IS LIKE THE PULL TAB ON A COKE CAN, IT SERVES AS A WAY TO START THE TEAR. JOHN G. 409> From: dlm46007@cox.net> To: rv10-list@matronics.com> Subject: RV10-List: Emailing: IMG_1258> Date: Tue, 10 Jun 2008 11:51:21 -0700> > > M y discussion with Vans indicated the tab riveted to the longeron just to> t he left of the red collar is the tab that showed cracks.


    Message 18


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    Time: 01:24:33 PM PST US
    From: <rdoerr@kc.rr.com>
    Subject: Service Bulletin 08-6-1
    By using a digital camera to tap a few pictures of the area, I'll bet you can put the camera in the rear inspect cover opening and be able to see this area well instead of removing the emp fairing which has a ton more screws. Thoughts? Ray Doerr ---- Robin Marks <robin1@mrmoisture.com> wrote: > Regarding Tim's comment > > "One person suggested using a hi-res digital camera (or HD video cam for that matter...I just got one) to do the inspection. > > Probably a great idea." > > > > I just came across this device called a QuickPod (~$25.00) One could set the timer for a photo or just video the area: > > > > > > > > >


    Message 19


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    Time: 01:32:36 PM PST US
    From: "David McNeill" <dlm46007@cox.net>
    Subject: Emailing: IMG_1258
    we also considered getting rid of the tag but it will take a pencil grinder and some contortions getting a view of the work while grinding. As an alternative we are considering creating a radius so that the sharp corner does not exist and prevent the tear in the first place. If that is not sufficient and we do install the doublers,we will not pull up the top but work through the top holes and probably install doublers that will also hook to the external skin as well. a flange for the part exist but no pilot holes are in it. With just 33 hours TT we have a while to think on this problem. _____ From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of John Gonzalez Sent: Tuesday, June 10, 2008 1:07 PM Subject: RE: RV10-List: Emailing: IMG_1258 IF THAT IS INDEED THE PROBLEM, IT SEEMS IN MY OPINION GETTING RID OF THE TAB WOULD BE BETTER THAN TRYING TO USE A DOUBLER. THE TAB CURRENTLY AS IS IS LIKE THE PULL TAB ON A COKE CAN, IT SERVES AS A WAY TO START THE TEAR. JOHN G. 409 > From: dlm46007@cox.net > To: rv10-list@matronics.com > Subject: RV10-List: Emailing: IMG_1258 > Date: Tue, 10 Jun 2008 11:51:21 -0700 > > > My discussion with Vans indicated the tab riveted to the longeron just to > the left of the red collar is the tab that showed cracks.


    Message 20


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    Time: 01:36:24 PM PST US
    Subject: Re: Service Bulletin 08-6-1
    From: gengrumpy@aol.com
    -----Original Message----- From: Tim Olson <Tim@MyRV10.com> Sent: Tue, 10 Jun 2008 10:03 am Subject: Re: RV10-List: Service Bulletin 08-6-1 A few people have asked me off-line if I've seen anything of the SB or the cracks associated. Well, yesterday I was on a good x/c trip. Quite an adventure, actually, so no, it was all news to me, and of course, unless you're looking hard for cracks in just the right place, you'd never catch them on an inspection, so no, I didn't notice any on mine...but I didn't look hard at that area either. On person suggested using a hi-res digital camera (or HD video cam for that matter...I just got one) to do the inspection. Probably a great idea. I've also heard from someone hoping to find an alternate method of compliance. I'm sure there could be many ways of doing reinforcements. I plan to, once my kit arrives, get it done soon. I cringe every time I'm in turbulence. I've never had super trust in strength of materials....valid or not. The other area that always gets my stomach twisted are those 2 L-brackets that hold the Horizontal Stab on at the front spar. But, I've always figured that it must be engineered strong enough. At least that's what I tell myself as I'm banging along in the bumps. I'm just hoping that once this is all done, there is plenty of strength, because it's going to be a major pain in the rear to disassemble this, and I don't want to do it again. So sorry, no news to add here, but I'll probably take pictures and write it up when I do the job. Tim Olson - RV-10 N104CD - Flying do not archive


    Message 21


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    Time: 01:37:18 PM PST US
    Subject: Re: Service Bulletin 08-6-1
    From: gengrumpy@aol.com
    Wish you were next door and we could tackle 2 birds at the same time..... -----Original Message----- From: Tim Olson <Tim@MyRV10.com> Sent: Tue, 10 Jun 2008 10:03 am Subject: Re: RV10-List: Service Bulletin 08-6-1 A few people have asked me off-line if I've seen anything of the SB or the cracks associated. Well, yesterday I was on a good x/c trip. Quite an adventure, actually, so no, it was all news to me, and of course, unless you're looking hard for cracks in just the right place, you'd never catch them on an inspection, so no, I didn't notice any on mine...but I didn't look hard at that area either. On person suggested using a hi-res digital camera (or HD video cam for that matter...I just got one) to do the inspection. Probably a great idea. I've also heard from someone hoping to find an alternate method of compliance. I'm sure there could be many ways of doing reinforcements. I plan to, once my kit arrives, get it done soon. I cringe every time I'm in turbulence. I've never had super trust in strength of materials....valid or not. The other area that always gets my stomach twisted are those 2 L-brackets that hold the Horizontal Stab on at the front spar. But, I've always figured that it must be engineered strong enough. At least that's what I tell myself as I'm banging along in the bumps. I'm just hoping that once this is all done, there is plenty of strength, because it's going to be a major pain in the rear to disassemble this, and I don't want to do it again. So sorry, no news to add here, but I'll probably take pictures and write it up when I do the job. Tim Olson - RV-10 N104CD - Flying do not archive


    Message 22


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    Time: 04:05:19 PM PST US
    From: "Carl Froehlich" <carl.froehlich@cox.net>
    Subject: Drilling out 1/8" rivets (was Service Bulletin 08-6-1)
    This is what I do: 1. Use #30 bit to drill into the rivet head just enough so that you can pop it off. 2. Use #40 bit to drill into the shank of the rivet. Be careful to drill straight. The objective is to drill out the center of the shank and not touch the adjacent material. 3. Use a vise grip pliers on the manufactured head to pull out the now hollow rivet shank. Carl Froehlich RV-8A (425 hrs) RV-10 (ailerons) From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of McGANN, Ron Sent: Monday, June 09, 2008 11:43 PM Subject: RE: RV10-List: Service Bulletin 08-6-1 G'day all, Removing AN470 rivets is greatly simplified with Avery's Rivet removal tool (Part #40053). But removing the rivet shank without mangling the longerons is going to be a right PITA. Anyone have any suggestions or useful techniques for removing rivets from thick material? Driving them out has not worked well for me in the past. cheers Ron -187 (who stupidly thought he was nearly finished)


    Message 23


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    Time: 04:23:37 PM PST US
    From: Jesse Saint <jesse@saintaviation.com>
    Subject: SB Info
    I just got this from Ken at Van's. This explains where the damage occurred. He said that it could possibly be because their plane is used a little more harshly than the average because of the transition training, that is no license to just ignore it, which I don't think many were considering anyway. Just FYI. Jesse Saint Saint Aviation, Inc. jesse@saintaviation.com Cell: 352-427-0285 Fax: 815-377-3694


    Message 24


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    Time: 05:42:51 PM PST US
    Subject: SB Info
    From: "John Cox" <johnwcox@pacificnw.com>
    It would be great if you guys would add whether you are talking K. Scott or K. Krueger when offering advice from VANS. Maybe they have a Ken in shipping, Ken on cleanup and Ken in accounting. One is their propaganda minister and the other is a certified professional aeronautical engineer. One is fairly verbose and the other fairly quiet and conservative. This reminds me of many newspaper movie reviews that read "Ken G. of the #$% says it is a summer blockbuster hit". JC From: owner-rv10-list-server@matronics.com [mailto:owner-rv10-list-server@matronics.com] On Behalf Of Jesse Saint Sent: Tuesday, June 10, 2008 4:21 PM Subject: RV10-List: SB Info I just got this from Ken at Van's. This explains where the damage occurred. He said that it could possibly be because their plane is used a little more harshly than the average because of the transition training, that is no license to just ignore it, which I don't think many were considering anyway. Just FYI. Jesse Saint Saint Aviation, Inc. jesse@saintaviation.com Cell: 352-427-0285 Fax: 815-377-3694


    Message 25


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    Time: 07:13:46 PM PST US
    From: "Rene" <rene@felker.com>
    Subject: Service Bulletin 08-6-1
    Did the inspection tonight and all is well after 34 hours. Took about 15 minutes and was easy to get a good look with the fairing off. Rene' N423CF Flying 801-721-6080




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